CN111890529A - Inner wall cleaning device for tubular pile steel mould - Google Patents

Inner wall cleaning device for tubular pile steel mould Download PDF

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Publication number
CN111890529A
CN111890529A CN202010868217.XA CN202010868217A CN111890529A CN 111890529 A CN111890529 A CN 111890529A CN 202010868217 A CN202010868217 A CN 202010868217A CN 111890529 A CN111890529 A CN 111890529A
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CN
China
Prior art keywords
pile steel
steel die
frame
cleaning
supporting
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Pending
Application number
CN202010868217.XA
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Chinese (zh)
Inventor
刘永平
陈春蓉
张涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Haiheng Building Material Machinery Co ltd
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Jiangsu Haiheng Building Material Machinery Co ltd
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Application filed by Jiangsu Haiheng Building Material Machinery Co ltd filed Critical Jiangsu Haiheng Building Material Machinery Co ltd
Priority to CN202010868217.XA priority Critical patent/CN111890529A/en
Publication of CN111890529A publication Critical patent/CN111890529A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386Cleaning

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses an inner wall cleaning device for a tubular pile steel die, which comprises the tubular pile steel die, a supporting mechanism for supporting and moving the tubular pile steel die, and a cleaning mechanism which is arranged above the tubular pile steel die and used for cleaning the tubular pile steel die; the supporting mechanism comprises a steel rail and a frame, wherein 2 frames are arranged above the steel rail, and 4 wheels are arranged on the lower portion of each 2 frame. According to the pipe pile steel die cleaning device, the pipe pile steel die is supported by the supporting mechanism and is driven to move along the length direction of the steel rail, when the pipe pile steel die passes through the cleaning mechanism, the supporting component drives the cleaning component to move downwards to be in contact with the inner wall of the pipe pile steel die, the second cleaning roller and the first cleaning roller rotate continuously, so that dust residues on the inner wall of the pipe pile steel die are cleaned, the pipe pile steel die is detached from the supporting mechanism after cleaning is finished, the pipe pile steel die is reversely buckled, the dust residues which do not fall in the pipe pile steel die fall off, a mechanical device is adopted, manpower and time are greatly saved, labor is saved, and the cleaning efficiency is improved.

Description

Inner wall cleaning device for tubular pile steel mould
Technical Field
The invention relates to the technical field of tubular pile steel dies, in particular to an inner wall cleaning device for a tubular pile steel die.
Background
The pipe pile is divided into a prestressed concrete pipe pile and a prestressed high-strength concrete pipe pile according to the concrete strength grade or effective pre-compressive stress, the code of the prestressed concrete pipe pile is PC, the code of the prestressed high-strength concrete pipe pile is PHC, the code of the thin-wall pipe pile is PTC, the concrete strength of the PC pile is not lower than C60, the strength grade of the thin-wall pipe pile is not lower than C60, and the concrete strength grade of the PHC pile is not lower than C80.
In tubular pile production process, to the steel mould that production tubular pile was used, it needs regularly to clear up the steel mould after the manufacturing is accomplished to convenient follow-up continuous use, and what adopt during traditional steel mould clearance is cleared up by manual work, and whole process need consume a large amount of hand labor power, and work efficiency is also not high moreover.
Disclosure of Invention
The invention aims to solve the problems and provide an inner wall cleaning device for a pipe pile steel die.
The invention realizes the purpose through the following technical scheme:
an inner wall cleaning device for a tubular pile steel die comprises the tubular pile steel die, a supporting mechanism for supporting and moving the tubular pile steel die, and a cleaning mechanism which is arranged above the tubular pile steel die and used for cleaning the tubular pile steel die;
the supporting mechanism comprises a steel rail and frames, wherein 2 frames are arranged above the steel rail, 4 wheels are arranged on the lower parts of the 2 frames, 2 first motors are arranged on the outer sides of the 2 frames, the power arrangement mode of each frame is diagonal, 2 supporting rods are symmetrically arranged at the upper ends of the 2 frames, supporting wheels are arranged at the top ends of the supporting rods, and the tubular pile steel die is arranged above the 4 supporting wheels;
the cleaning mechanism comprises a supporting component and a cleaning component, and the cleaning component is connected to the supporting component;
the supporting component comprises a rack and a first telescopic rod, wherein 4 first telescopic rods are symmetrically arranged at the top end of the rack, 4 frames are arranged at the lower ends of the first telescopic rods, 2 second motors are symmetrically arranged at the front ends of the frames, a first cleaning roller is connected onto an output shaft of each second motor, the first cleaning roller is connected with the frames through a bearing seat, and the cleaning component is arranged on the frames.
Preferably: clean the subassembly and include hand wheel, screw rod, the symmetry is installed 4 on the frame the screw rod, the screw rod with the frame passes through the thread bush and connects, 4 the top of screw rod is all installed the hand wheel, the arc frame is installed to the lower extreme of screw rod, 25 third motors are all installed in the outside of arc frame, install the second on the output shaft of third motor and clean the roller, the second clean the roller with the third motor passes through the coupling joint.
Preferably: clean the subassembly and include second telescopic link, arc frame, install the lower extreme of second telescopic link the arc frame, the second telescopic link is in the symmetry is provided with 4 on the frame, 25 third motors are all installed in the outside of arc frame, install the second on the output shaft of third motor and clean the roller, the second clean the roller with the third motor passes through the coupling joint.
Preferably: the first motor is connected with the frame through bolts, and the support rod is connected with the frame through welding.
Preferably: the second motor is connected with the frame through bolts, and the first cleaning roller is connected with the second motor through a coupler.
Preferably: the supporting wheel is connected with the supporting rod through a rotating shaft, and the first telescopic rod is connected with the rack through a bolt.
Preferably: the hand wheel is connected with the screw rod through welding.
Preferably: the second telescopic rod is connected with the frame through a bolt.
Preferably: the third motor is connected with the arc-shaped frame through a bolt, and the second cleaning roller is connected with the arc-shaped frame through a bearing seat.
Preferably: the second cleaning roller is a brush roller with steel wire bristles.
Compared with the prior art, the invention has the following beneficial effects:
utilize supporting mechanism to support the tubular pile steel mould and drive its length direction along the rail and remove, when clearance mechanism, supporting component drives the inner wall contact that cleans the subassembly and move down with the tubular pile steel mould, utilize the second to clean the roller and constantly rotatory with the first roller that cleans, thereby the dust residue to tubular pile steel mould inner wall is cleared up, the back is lifted off the tubular pile steel mould from supporting mechanism after the clearance finishes, the inside dust residue that does not drop of left-hand thread tubular pile steel mould messenger drops, adopt mechanized device, the manpower has been saved greatly, time saving and labor saving, the efficiency of clearance has been improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a first structural schematic diagram of a first embodiment of an inner wall cleaning device for a pipe pile steel die according to the present invention;
fig. 2 is a schematic view of a second structure of a first embodiment of the inner wall cleaning device for a tubular pile steel die according to the present invention;
fig. 3 is a schematic view of a first structure of a second embodiment of the inner wall cleaning device for a tubular pile steel die according to the present invention;
fig. 4 is a second structural schematic diagram of an embodiment of an inner wall cleaning device for a tubular pile steel die according to the invention;
fig. 5 is a schematic view of an installation structure of the inner wall cleaning device supporting mechanism for the tubular pile steel die and the tubular pile steel die;
FIG. 6 is a view of the arrangement mode of a first motor of a supporting mechanism of the inner wall cleaning device for the tubular pile steel die;
FIG. 7 is a schematic structural view of a second cleaning mechanism of an embodiment of the inner wall cleaning device for a tubular pile steel die according to the invention;
fig. 8 is a partial enlarged view of the inner wall cleaning device a for the pipe pile steel die according to the present invention.
The reference numerals are explained below:
1. a support mechanism; 11. a steel rail; 12. a frame; 13. a wheel; 14. a first motor; 15. a support bar; 16. a support wheel; 2. a pipe pile steel mould; 3. a cleaning mechanism; 31. a support assembly; 311. a frame; 312. a first telescopic rod; 313. a frame; 314. a second motor; 315. a first cleaning roller; 32. a sweeping assembly; 321. a hand wheel; 322. a screw; 323. an arc-shaped frame; 324. a third motor; 325. a second cleaning roller; 326. and a second telescopic rod.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example 1
As shown in fig. 1, 2, 5 and 6, an inner wall cleaning device for a tubular pile steel die comprises a tubular pile steel die 2, a supporting mechanism 1 for supporting and moving the tubular pile steel die 2, and a cleaning mechanism 3 arranged above the tubular pile steel die 2 for cleaning the tubular pile steel die;
the supporting mechanism 1 comprises a steel rail 11 and frames 12, wherein 2 frames 12 are installed above the steel rail 11, 4 wheels 13 are installed on the lower portions of the 2 frames 12, 2 first motors 14 are installed on the outer sides of the 2 frames 12, the power arrangement mode of each frame 12 is diagonal, 2 supporting rods 15 are symmetrically installed at the upper ends of the 2 frames 12, supporting wheels 16 are installed at the top ends of the supporting rods 15, and pipe pile steel moulds 2 are installed above the 4 supporting wheels 16;
the cleaning mechanism 3 comprises a supporting component 31 and a cleaning component 32, and the cleaning component 32 is connected with the supporting component 31;
the supporting component 31 comprises a frame 311 and a first telescopic rod 312, wherein 4 first telescopic rods 312 are symmetrically installed at the top end of the frame 311, a frame 313 is installed at the lower ends of the 4 first telescopic rods 312, 2 second motors 314 are symmetrically installed at the front ends of the frame 313, a first cleaning roller 315 is connected to an output shaft of each second motor 314, the first cleaning roller 315 is connected with the frame 313 through a bearing seat, and the frame 313 is provided with a cleaning component 32.
Preferably: the cleaning assembly 32 comprises a hand wheel 321 and screw rods 322, 4 screw rods 322 are symmetrically mounted on the frame 313, the screw rods 322 are connected with the frame 313 through thread sleeves, the hand wheels 321 are mounted at the top ends of the 4 screw rods 322, arc-shaped frames 323 are mounted at the lower ends of the screw rods 322, 5 third motors 324 are mounted on the outer sides of the 2 arc-shaped frames 323, second cleaning rollers 325 are mounted on output shafts of the third motors 324, and the second cleaning rollers 325 are connected with the third motors 324 through couplers; the first motor 14 is connected with the frame 12 through bolts, and the support rod 15 is connected with the frame 12 through welding; the second motor 314 is connected with the frame 313 through bolts, and the first cleaning roller 315 is connected with the second motor 314 through a coupling; the supporting wheel 16 is connected with the supporting rod 15 through a rotating shaft, and the first telescopic rod 312 is connected with the frame 311 through a bolt; the hand wheel 321 is connected with the screw rod 322 by welding; the third motor 324 is connected with the arc-shaped frame 323 through a bolt, and the second cleaning roller 325 is connected with the arc-shaped frame 323 through a bearing seat; the second cleaning roller 325 is a brush roller of wire bristles.
Example 2
As shown in fig. 3, 4, 5, 6, 7 and 8, the inner wall cleaning device for the tubular pile steel die comprises a tubular pile steel die 2, a supporting mechanism 1 for supporting and moving the tubular pile steel die 2, and a cleaning mechanism 3 which is arranged above the tubular pile steel die 2 and used for cleaning the tubular pile steel die;
the supporting mechanism 1 comprises a steel rail 11 and frames 12, wherein 2 frames 12 are installed above the steel rail 11, 4 wheels 13 are installed on the lower portions of the 2 frames 12, 2 first motors 14 are installed on the outer sides of the 2 frames 12, the power arrangement mode of each frame 12 is diagonal, 2 supporting rods 15 are symmetrically installed at the upper ends of the 2 frames 12, supporting wheels 16 are installed at the top ends of the supporting rods 15, and pipe pile steel moulds 2 are installed above the 4 supporting wheels 16;
the cleaning mechanism 3 comprises a supporting component 31 and a cleaning component 32, and the cleaning component 32 is connected with the supporting component 31;
the supporting component 31 comprises a frame 311 and a first telescopic rod 312, wherein 4 first telescopic rods 312 are symmetrically installed at the top end of the frame 311, a frame 313 is installed at the lower ends of the 4 first telescopic rods 312, 2 second motors 314 are symmetrically installed at the front ends of the frame 313, a first cleaning roller 315 is connected to an output shaft of each second motor 314, the first cleaning roller 315 is connected with the frame 313 through a bearing seat, and the frame 313 is provided with a cleaning component 32.
Preferably: the cleaning assembly 32 comprises a second telescopic rod 326 and arc-shaped frames 323, the arc-shaped frames 323 are mounted at the lower ends of the second telescopic rod 326, 4 second telescopic rods 326 are symmetrically arranged on the frame 313, 5 third motors 324 are mounted on the outer sides of 2 arc-shaped frames 323, a second cleaning roller 325 is mounted on an output shaft of each third motor 324, and the second cleaning roller 325 is connected with the third motors 324 through couplings; the first motor 14 is connected with the frame 12 through bolts, and the support rod 15 is connected with the frame 12 through welding; the second motor 314 is connected with the frame 313 through bolts, and the first cleaning roller 315 is connected with the second motor 314 through a coupling; the supporting wheel 16 is connected with the supporting rod 15 through a rotating shaft, and the first telescopic rod 312 is connected with the frame 311 through a bolt; the second telescopic rod 326 is connected with the frame 313 through bolts; the third motor 324 is connected with the arc-shaped frame 323 through a bolt, and the second cleaning roller 325 is connected with the arc-shaped frame 323 through a bearing seat; the second cleaning roller 325 is a brush roller of wire bristles.
The working principle and the using method of the invention are as follows: when the pipe pile cleaning machine is used, firstly, half of a pipe pile steel die 2 is placed on a supporting mechanism 1, a first motor 14 is started, the first motor 14 drives a wheel 13 to rotate, then 2 vehicle frames 12 drive the pipe pile steel die 2 to move along the length direction of a steel rail 11, when the cleaning mechanism 3 is moved, 4 first telescopic rods 312 extend to drive a frame 313 to move downwards until bristles of a first cleaning roller 315 contact the edge of the pipe pile steel die 2, a hand wheel 321 is rotated, the hand wheel 321 rotates to drive a screw rod 322 to rotate or directly extend a second telescopic rod 326, then an arc-shaped frame 323 moves downwards until a second cleaning roller 325 at the lowest end contacts the inside of the pipe pile steel die 2, then the hand wheel 321 is stopped rotating or the second telescopic rod 326 stops extending, a second motor 314 and a third motor 324 are started, the first cleaning roller 315 rotates to clean the parting surface of the pipe pile steel die 2, and the second cleaning roller 325 rotates to clean the inner wall of the pipe pile steel die 2, along with the continuous removal of tubular pile steel mould 2, first cleaning roller 315 cleans roller 325 with the second and is continuous with tubular pile steel mould 2 contact and clean it, finishes the clearance with whole tubular pile steel mould 2 until finishing, the back of finishing in the clearance, takes off tubular pile steel mould 2 from supporting mechanism 1 to the left-hand thread is subaerial, makes the inside dust residue that does not drop.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims (10)

1. The utility model provides an inner wall cleaning device for tubular pile steel mould which characterized in that: the pipe pile cleaning machine comprises a pipe pile steel die (2), a supporting mechanism (1) for supporting and moving the pipe pile steel die (2), and a cleaning mechanism (3) which is arranged above the pipe pile steel die (2) and used for cleaning the pipe pile steel die;
the supporting mechanism (1) comprises a steel rail (11) and a frame (12), wherein 2 frames (12) are installed above the steel rail (11), 4 wheels (13) are installed on the lower portions of the 2 frames (12), 2 first motors (14) are installed on the outer sides of the 2 frames (12), the power arrangement mode of each frame (12) is diagonal, 2 supporting rods (15) are symmetrically installed at the upper ends of the 2 frames (12), supporting wheels (16) are installed at the top ends of the supporting rods (15), and the pipe pile steel die (2) is installed above the 4 supporting wheels (16);
the cleaning mechanism (3) comprises a supporting component (31) and a cleaning component (32), and the cleaning component (32) is connected to the supporting component (31);
the supporting component (31) comprises a rack (311) and first telescopic rods (312), wherein 4 first telescopic rods (312) are symmetrically arranged at the top end of the rack (311), 4 frames (313) are arranged at the lower ends of the first telescopic rods (312), 2 second motors (314) are symmetrically arranged at the front ends of the frames (313), first cleaning rollers (315) are connected onto output shafts of the second motors (314), the first cleaning rollers (315) are connected with the frames (313) through bearing seats, and the cleaning component (32) is arranged on the frames (313).
2. The inner wall cleaning device for the tubular pile steel die of claim 1, which is characterized in that: clean subassembly (32) including hand wheel (321), screw rod (322), the symmetry is installed 4 on frame (313) screw rod (322), screw rod (322) with frame (313) are connected through the thread bush, 4 the top of screw rod (322) is all installed hand wheel (321), arc frame (323), 2 are installed to the lower extreme of screw rod (322) 5 third motor (324) are all installed in the outside of arc frame (323), install second cleaning roller (325) on the output shaft of third motor (324), second cleaning roller (325) with third motor (324) pass through the coupling joint.
3. The inner wall cleaning device for the tubular pile steel die of claim 1, which is characterized in that: clean subassembly (32) and include second telescopic link (326), arc frame (323), install the lower extreme of second telescopic link (326) arc frame (323), second telescopic link (326) are in the symmetry is provided with 4, 2 on frame (313) 5 third motor (324) are all installed in the outside of arc frame (323), install second on the output shaft of third motor (324) and clean roller (325), second clean roller (325) with third motor (324) pass through the coupling joint.
4. The inner wall cleaning device for the tubular pile steel die of claim 1, which is characterized in that: the first motor (14) is connected with the frame (12) through bolts, and the support rod (15) is connected with the frame (12) through welding.
5. The inner wall cleaning device for the tubular pile steel die of claim 1, which is characterized in that: the second motor (314) is connected with the frame (313) through bolts, and the first cleaning roller (315) is connected with the second motor (314) through a coupling.
6. The inner wall cleaning device for the tubular pile steel die of claim 1, which is characterized in that: the supporting wheel (16) is connected with the supporting rod (15) through a rotating shaft, and the first telescopic rod (312) is connected with the rack (311) through a bolt.
7. The inner wall cleaning device for the tubular pile steel die of claim 2, characterized in that: the hand wheel (321) is connected with the screw rod (322) through welding.
8. The inner wall cleaning device for the tubular pile steel die of claim 3, characterized in that: the second telescopic rod (326) is connected with the frame (313) through bolts.
9. The inner wall cleaning device for the pipe pile steel die as claimed in claim 2 or 3, wherein: the third motor (324) is connected with the arc-shaped frame (323) through a bolt, and the second cleaning roller (325) is connected with the arc-shaped frame (323) through a bearing seat.
10. The inner wall cleaning device for the pipe pile steel die as claimed in claim 2 or 3, wherein: the second cleaning roller (325) is a brush roller with steel wire bristles.
CN202010868217.XA 2020-08-26 2020-08-26 Inner wall cleaning device for tubular pile steel mould Pending CN111890529A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010868217.XA CN111890529A (en) 2020-08-26 2020-08-26 Inner wall cleaning device for tubular pile steel mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010868217.XA CN111890529A (en) 2020-08-26 2020-08-26 Inner wall cleaning device for tubular pile steel mould

Publications (1)

Publication Number Publication Date
CN111890529A true CN111890529A (en) 2020-11-06

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Application Number Title Priority Date Filing Date
CN202010868217.XA Pending CN111890529A (en) 2020-08-26 2020-08-26 Inner wall cleaning device for tubular pile steel mould

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112606197A (en) * 2020-12-31 2021-04-06 陆彬燕 Concrete pipe pile preparation facilities
CN116512398A (en) * 2023-07-04 2023-08-01 江苏海恒建材机械有限公司 Tubular pile steel die cleaning device and cleaning method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112606197A (en) * 2020-12-31 2021-04-06 陆彬燕 Concrete pipe pile preparation facilities
CN116512398A (en) * 2023-07-04 2023-08-01 江苏海恒建材机械有限公司 Tubular pile steel die cleaning device and cleaning method thereof
CN116512398B (en) * 2023-07-04 2023-10-31 江苏海恒建材机械有限公司 Tubular pile steel die cleaning device and cleaning method thereof

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