CN111889395B - DBC material loading trades a set machine - Google Patents
DBC material loading trades a set machine Download PDFInfo
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- CN111889395B CN111889395B CN202010738411.6A CN202010738411A CN111889395B CN 111889395 B CN111889395 B CN 111889395B CN 202010738411 A CN202010738411 A CN 202010738411A CN 111889395 B CN111889395 B CN 111889395B
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- dbc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a DBC (data bus controller) loading and disc changing machine, and relates to the technical field of DBC loading and disc changing; the DBC loading disc changer comprises a disc changer main body, wherein a DBC lifting basket, a lower image station, a four-axis manipulator station, a backflow hoister station and an NG station are arranged in the disc changer main body, and the DBC lifting basket is used for bearing a DBC plate; the four-axis mechanical arm work station is used for sucking and transferring the DBC plate in the DBC lifting basket; the lower image work station is used for photographing the DBC lifting basket and identifying the position of a suction head in the four-axis mechanical arm work station; the backflow hoister station is used for receiving the DBC board; the NG work station is used for recovering NG products, has very good adjusting capacity, and can be suitable for all DBCs; meanwhile, the working efficiency is very high, and in practical use, each DBC is taken and placed for about 6S, so that the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of DBC (direct bus controller) feeding and disc changing, in particular to a DBC feeding and disc changing machine.
Background
The IGBT refers to an insulated gate bipolar transistor, is a composite fully-controlled voltage-driven power semiconductor device composed of BJT (bipolar transistor) and MOS (insulated gate field effect transistor), and has the advantages of both high input impedance of MOSFET (field effect transistor) and low on-state voltage drop of GTR (power transistor). The GTR saturation voltage is reduced, the current carrying density is high, but the driving current is large; the MOSFET has small driving power, high switching speed, large conduction voltage drop and small current carrying density. The IGBT integrates the advantages of the two devices, and has small driving power and reduced saturation voltage.
Aiming at the trend that the automation is greatly promoted in the IGBT industry at present, how to realize automation and intellectualization of DBC loading is an urgent need in the industry, and is also a difficult point, which is mainly reflected in the following points: 1. the DBCs are various in types, and all the DBCs need to be distributed by equipment; 2. the DBC has large size difference, light and thin materials, and the equipment has great difficulty in achieving high stability and high efficiency.
Disclosure of Invention
The invention aims to provide a DBC loading disc changer to solve the problems. In order to achieve the purpose, the invention provides the following technical scheme:
a DBC loading and disc changing machine comprises a disc changing machine main body, wherein a DBC lifting basket, a lower image station, a four-axis mechanical arm station, a backflow hoister station and an NG station are arranged in the disc changing machine main body,
the DBC lifting basket is used for bearing the DBC plate;
the four-axis manipulator work station is used for sucking and transferring the DBC plate in the DBC lifting basket;
the lower image work station is used for photographing the DBC lifting basket and identifying the position of a suction head in the four-axis mechanical arm work station; the backflow hoister station is used for receiving the DBC board in the lower image station;
and the NG work station is used for recovering NG products.
On the basis of the technical scheme, the invention also provides the following optional technical scheme:
in one alternative: the number of the DBC baskets is multiple.
In one alternative: the four-axis manipulator workstation rotates on the four-axis manipulator base including fixing the four-axis manipulator base in the disc changer main part and being connected with four-axis manipulator, the bottom of four-axis manipulator is fixed with the automatic bar code scanner who is arranged in scanning DBC basket two-dimensional code board, is used for absorbing the suction head of DBC board and is used for the second camera of shooing to the DBC board.
In one alternative: the lower image work station comprises a bottom plate fixed in the disc changer main body, a stand column is fixed on the bottom plate, a first fixing plate is fixed on the stand column, the first fixing plate is fixedly connected with a second fixing plate on one side, a camera mounting plate is fixed at the bottom of the second fixing plate, the camera mounting plate is used for fixing a first camera, the top of the first camera is fixedly connected with a light source mounting plate, and a light source is arranged at the top of the light source mounting plate.
In one alternative: the backflow hoister station comprises an installation back plate fixed in the disc changer main body, a linear guide rail is fixed on the installation back plate, a hoisting module is connected to the linear guide rail in a sliding mode, the output end of the hoisting module is fixedly connected with a backflow tray, and a power transmission assembly is arranged on the backflow tray.
In one alternative: the power transmission assembly comprises a power output wheel, the power output wheel is connected with the connecting wheel through a first synchronous belt, the connecting wheel is fixedly connected with a transmission shaft on the backflow tray, a second synchronous belt is arranged on the transmission shaft, and the second synchronous belt is attached to the bottom of the backflow tray.
In one alternative: the backflow tray is also provided with a width adjusting hand wheel and a positioning jacking device.
Compared with the prior art, the invention has the following beneficial effects:
the invention has very good adjusting capability and can be suitable for all DBCs; meanwhile, the invention has very high working efficiency, and in practical use, each DBC is picked and placed for about 6S, so that the production efficiency is greatly improved.
Drawings
FIG. 1 is a top view of the present invention.
Fig. 2 is a schematic structural view of a DBC basket according to the present invention.
FIG. 3 is a schematic structural diagram of a lower image workstation according to the present invention.
Fig. 4 is a schematic structural view of the four-axis robot station of the present invention.
Fig. 5 is a schematic structural diagram of a reflow elevator station in the invention.
Notations for reference numerals: 00-disc changer main body, 01-DBC basket, 02-lower image station, 03-four-axis manipulator station, 04-reflow elevator station, 05-NG station, 11-installation positioning plate, 12-linear bearing installation plate, 13-linear bearing, 14-axis, 15-DBC support bottom plate, 16-graduated scale, 17-installation top plate, 18-two-dimensional code plate, 19-handle, 110-first limiting plate, 111-second limiting plate, 112-third limiting plate, 113-rotation axis, 114-rotation limiting plate, 115-DBC plate, 116-magnet, 117-handle, 118-material taking port, 119-arc fixing plate, 21-bottom plate, 22-upright post, 23-first fixing plate, 24-second fixing plate, 25-camera mounting plate, 26-first camera, 27-light source mounting plate, 28-light source, 31-four-shaft manipulator base, 32-four-shaft manipulator, 33-automatic code scanner, 34-suction head, 35-second camera, 41-mounting back plate, 42-linear guide rail, 43-lifting module, 44-power output wheel, 45-reflux tray, 46-width adjusting hand wheel, 47-positioning jacking, 48-first synchronous belt, 49-transmission shaft, 410-second synchronous belt and 411-connecting wheel.
Detailed Description
The present invention will be described in detail with reference to the following embodiments, wherein like or similar elements are designated by like reference numerals throughout the several views, and wherein the shape, thickness or height of the various elements may be expanded or reduced in practice. The examples are given solely for the purpose of illustration and are not intended to limit the scope of the invention. Any obvious modifications or variations can be made to the present invention without departing from the spirit or scope of the present invention.
Example 1
Referring to fig. 1 to 5, in an embodiment of the present invention, a DBC loading and disc changer includes a disc changer main body 00, a DBC basket 01, a lower image station 02, a four-axis manipulator station 03, a reflow elevator station 04, and an NG station 05 are disposed in the disc changer main body 00, wherein the DBC basket 01 is used for carrying a DBC plate 115, the four-axis manipulator station 03 is used for sucking and transferring the DBC plate 115 in the DBC basket 01, the lower image station 02 is used for taking a picture of the DBC basket 01 and identifying a position of a suction head 34 in the four-axis manipulator station 03, the reflow elevator station 04 is used for receiving the DBC plate 115, and the NG station 05 is used for recovering NG products (defective products), thereby playing a disc changing role for the DBC plate 115, facilitating subsequent chip pasting, and having very good practicability.
Furthermore, the number of the DBC baskets 01 is multiple, and the DBC baskets can be arranged as required; meanwhile, the mounting positioning plate 01 comprises a mounting positioning plate 11 and a mounting top plate 07 arranged at the top of the mounting positioning plate 11, the mounting positioning plate 11 and the mounting top plate 07 are fixedly connected through an arc-shaped fixing plate 119, and then the mounting positioning plate 11 and the mounting top plate 07 are fixed; in addition, a lifting component for the DBC plate 115 is arranged on the mounting and positioning plate 11, the DBC plate 115 can be driven to move onto the mounting top plate 07 through the lifting component, and a material taking port 118 through which the DBC plate 115 passes is arranged on the mounting top plate 07, so that the subsequent DBC plate 115 can be conveniently taken and placed, and the mounting and positioning method is very simple; in addition, still be equipped with spacing subassembly between installation locating plate 11 and the installation roof 07, stability and security when can improving the DBC board 115 through spacing subassembly and remove have very good practicality.
Further, the lifting assembly comprises a linear bearing mounting plate 12 mounted on the mounting positioning plate 11, a linear bearing 13 is fixed on the linear bearing mounting plate 12, the linear bearing 13 is connected with a shaft 14 in a sliding manner, the shaft 14 is fixed between the mounting positioning plate 11 and the mounting top plate 07, a DBC supporting bottom plate 15 is fixed on the linear bearing mounting plate 12, and a DBC plate 115 is placed on the DBC supporting bottom plate 15, so that when the linear bearing mounting plate 12 moves in the vertical direction, the DBC supporting bottom plate 15 can be driven to move in the vertical direction, and the DBC plate 115 is transferred to the material taking port 118, which is very simple; in addition, the bottom of the linear bearing mounting plate 12 is connected with the output end of the air cylinder, and when the air cylinder works, the linear bearing mounting plate 12 can be driven to move in the length direction of the shaft 14, so that the linear bearing mounting plate has very good practicability.
Further, the limiting assembly comprises a first limiting plate 110, a second limiting plate 111 and a third limiting plate 112 which are arranged in the material taking port 118, and three sides of the DBC supporting base plate 15 are roughly limited by the first limiting plate 110, the second limiting plate 111 and the third limiting plate 112.
Furthermore, the limiting assembly further comprises a rotating shaft 113 respectively arranged on the mounting positioning plate 11 and the mounting top plate 07, the rotating shaft 113 is rotatably connected with a rotating limiting plate 114, and when the rotating limiting plate 114 rotates, the rotating limiting plate can drive the other side of the DBC supporting bottom plate 15 to perform coarse limiting, so that the DBC supporting bottom plate 15 can be conveniently moved in the vertical direction, and the stability of the DBC supporting bottom plate 15 is improved; in addition, be equipped with magnet 116 on the rotatory limiting plate 114, and then can adsorb rotatory limiting plate 114 on installation locating plate 11, and then conveniently carry on spacingly, rotatory limiting plate 114 can easily be opened to the manual work, conveniently carries out the feed supplement.
Further, a handle 117 is fixed on the DBC supporting base plate 15, and the DBC supporting base plate 15 can be conveniently taken and placed through the handle 117.
Further, the arc-shaped fixing plate 119 is provided with a scale 16, and the lifting distance of the DBC plate 115 can be known through the scale 16.
Further, still be fixed with handle 19 and two-dimensional code board 18 on the installation roof 17, can drive wholly through handle 19 and remove, and through setting up two-dimensional code board 18, conveniently sweep the sign indicating number.
Further, the four-axis manipulator station 03 comprises a four-axis manipulator base 31 fixed in the disc changer main body 00, the four-axis manipulator base 31 is rotatably connected with a four-axis manipulator 32, and the bottom of the four-axis manipulator 32 is fixedly provided with an automatic code scanner 33 for scanning the two-dimensional code plate 18 in the DBC basket 01, a suction head 34 for sucking the DBC plate 115 and a second camera 35 for taking a picture of the DBC plate 115; in operation, the four-axis robot 32 moves above the DBC basket 01, scans the two-dimensional code plate 18 by the automatic code scanner 33, picks up the DBC plate 115 in the DBC basket 01 by the code scanner OK, and then moves to the lower image station 02 to take a picture, thereby recognizing the relative position of the DBC plate 115 with respect to the suction head 34.
Further, the lower image station 02 comprises a bottom plate 21 fixed in the disc changer body 00, a column 22 is fixed on the bottom plate 21, a first fixing plate 23 is fixed on the column 22, the first fixing plate 23 is fixedly connected with a second fixing plate 24 on one side, a camera mounting plate 25 is fixed at the bottom of the second fixing plate 24, the camera mounting plate 25 is used for fixing a first camera 26, and photographing can be performed through the first camera 26; in addition, the top and the light source mounting panel 27 fixed connection of first camera 26, the top of light source mounting panel 27 are equipped with light source 28, through setting up light source 28, can improve the effect of shooing, can improve luminance simultaneously, conveniently shoot.
Further, the reflow elevator station 04 comprises an installation back plate 41 fixed in the disc changer main body 00, a linear guide rail 42 is fixed on the installation back plate 41, a lifting module 43 is connected on the linear guide rail 42 in a sliding manner, that is, the lifting module 43 can move in the length direction of the linear guide rail 42, the output end of the lifting module 43 is fixedly connected with a reflow tray 45, and the reflow tray 45 can receive the DBC plate 115 and further convey the DBC plate to the next device for chip bonding; in addition, be equipped with power transmission assembly on the backward flow tray 45, and then drive backward flow tray 45 and remove, make things convenient for DBC board 115's transfer, very simple and practical.
Further, a width adjusting handwheel 46 and a positioning jacking 47 are further arranged on the backflow tray 45, so that adjustment can be performed according to the width of the DBC plate 115, and the backflow tray has very good applicability.
Example 2
Power transmission unit includes power take off wheel 44, power take off wheel 44 is connected with fifth wheel 411 through first synchronous belt 48, can drive fifth wheel 411 also to rotate when power take off wheel 44 is rotatory, transmission shaft 49 fixed connection on fifth wheel 411 and the backward flow tray 45, will drive transmission shaft 49 when fifth wheel 411 is rotatory and rotate, be equipped with second synchronous belt 410 on the transmission shaft 49, second synchronous belt 410 is laminated with the bottom of backward flow tray 45, can drive second synchronous belt 410 activity when transmission shaft 49 is rotatory, and then drive backward flow tray 45 and remove, DBC board 115 on the tray 45 that will flow back finally shifts to next equipment.
The working principle of the invention is as follows: an operator places a DBC lifting basket 01 provided with a DBC plate 115 at a specific position in a disc changer main body 00, then a four-shaft mechanical arm 32 moves to the position above the DBC lifting basket 01, scans a two-dimensional code plate 18 on a mounting top plate 17, scans OK to suck the DBC plate 115 in the DBC lifting basket 01, moves to a lower image station 02 to take a picture, and identifies the position of the DBC plate 115 relative to a suction head 34; then the four-axis manipulator 32 moves to a reflow elevator station 04, a second camera 35 in the four-axis manipulator station 03 takes a picture of the reflow tray 45, and the DBC plate 115 is placed in the reflow tray 45 in the reflow elevator station 04 under the guidance of vision; if the scanning is NG, sucking the DBC plate 115 to an NG work station 05; the operation is repeated until the DBC board 115 is placed in the reflow tray 45, and then the reflow tray 45 is conveyed to the next apparatus by the conveyor to be attached with chips.
The above description is only for the specific embodiments of the present disclosure, but the scope of the present disclosure is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present disclosure, and all the changes or substitutions should be covered within the scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims (6)
1. A DBC loading disc changer comprises a disc changer main body (00) and is characterized in that a DBC lifting basket (01), a lower image station (02), a four-axis manipulator station (03), a backflow hoister station (04) and an NG station (05) are arranged in the disc changer main body (00),
a DBC basket (01) for carrying a DBC plate (115);
a four-axis manipulator station (03) for sucking and transferring the DBC plate (115) in the DBC basket (01);
the lower image work station (02) is used for photographing the DBC lifting basket (01) and identifying the position of the suction head (34) in the four-axis manipulator work station (03);
a reflow elevator station (04) for receiving the DBC board (115); the NG work station (05) is used for recovering NG products;
the DBC lifting basket is characterized in that the DBC lifting basket (01) is multiple in number, the DBC lifting basket (01) comprises an installation positioning plate (11) and an installation top plate (17) arranged at the top of the installation positioning plate (11), the installation positioning plate (11) and the installation top plate (17) are fixedly connected through an arc-shaped fixing plate (119), a lifting assembly used for a DBC plate (115) is arranged on the installation positioning plate (11), a limiting assembly is further arranged between the installation positioning plate (11) and the installation top plate (17), the lifting assembly comprises a linear bearing installation plate (12) arranged on the installation positioning plate (11), a linear bearing (13) is fixed on the linear bearing installation plate (12), the linear bearing (13) is slidably connected with a shaft (14), the shaft (14) is fixed between the installation positioning plate (11) and the installation top plate (17), a DBC supporting bottom plate (15) is fixed on the linear bearing installation plate (12), place on DBC supporting baseplate (15) DBC board (115), the bottom of linear bearing mounting panel (12) is connected with the output of cylinder, spacing subassembly is including setting up first limiting plate (110), second limiting plate (111) and third limiting plate (112) in getting material mouth (118), spacing subassembly is still including setting up rotation axis (113) on installation locating plate (11) and installation roof (17) respectively, rotates on rotation axis (113) and is connected with rotatory limiting plate (114), be equipped with magnet (116) on rotatory limiting plate (114).
2. The DBC loading and disc changer according to claim 1, wherein the four-axis robot station (03) comprises a four-axis robot base (31) fixed in the disc changer body (00), a four-axis robot (32) is rotatably connected to the four-axis robot base (31), and an automatic scanner (33) for scanning the two-dimensional code plate (18) in the DBC basket (01), a suction head (34) for sucking the DBC plate (115), and a second camera (35) for photographing the DBC plate (115) are fixed to the bottom of the four-axis robot (32).
3. The DBC loading and disc changer according to claim 1, wherein the lower image station (02) comprises a bottom plate (21) fixed in the disc changer body (00), a column (22) is fixed on the bottom plate (21), a first fixing plate (23) is fixed on the column (22), the first fixing plate (23) is fixedly connected with a second fixing plate (24) on one side, a camera mounting plate (25) is fixed at the bottom of the second fixing plate (24), the camera mounting plate (25) is used for fixing a first camera (26), the top of the first camera (26) is fixedly connected with a light source mounting plate (27), and a light source (28) is arranged at the top of the light source mounting plate (27).
4. The DBC loading and disc-changing machine according to claim 1, wherein the reflow elevator station (04) comprises a mounting back plate (41) fixed in the disc-changing machine body (00), a linear guide rail (42) is fixed on the mounting back plate (41), a lifting module (43) is connected on the linear guide rail (42) in a sliding manner, the output end of the lifting module (43) is fixedly connected with a reflow tray (45), and a power transmission assembly is arranged on the reflow tray (45).
5. The DBC loading and disc changing machine according to claim 4, wherein the power transmission assembly comprises a power output wheel (44), the power output wheel (44) is connected with a connecting wheel through a first synchronous belt, the connecting wheel is fixedly connected with a transmission shaft on the backflow tray (45), a second synchronous belt is arranged on the transmission shaft, and the second synchronous belt is attached to the bottom of the backflow tray (45).
6. The DBC loading and replacing machine according to any of the claims 4-5, wherein the backflow tray (45) is further provided with a width adjusting hand wheel (46) and a positioning jacking device (47).
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CN202010738411.6A CN111889395B (en) | 2020-07-28 | 2020-07-28 | DBC material loading trades a set machine |
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CN202010738411.6A CN111889395B (en) | 2020-07-28 | 2020-07-28 | DBC material loading trades a set machine |
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CN111889395A CN111889395A (en) | 2020-11-06 |
CN111889395B true CN111889395B (en) | 2022-05-17 |
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CN205110152U (en) * | 2015-11-11 | 2016-03-30 | 江苏科瑞恩自动化科技有限公司 | Automatic sweep code division material equipment |
CN206278372U (en) * | 2016-12-23 | 2017-06-27 | 惠州市德赛电池有限公司 | A kind of battery rubberizing equipment |
CN109230517A (en) * | 2018-10-15 | 2019-01-18 | 珠海博杰电子股份有限公司 | Full-automatic loading and unloading test equipment |
CN109384037A (en) * | 2018-12-07 | 2019-02-26 | 深圳市微特自动化设备有限公司 | A kind of on-line testing automation equipment |
CN109677922A (en) * | 2019-01-30 | 2019-04-26 | 领镒(江苏)精密电子制造有限公司 | Barcode scanning circulating plate machine |
CN211088422U (en) * | 2019-12-31 | 2020-07-24 | 苏州摩尔法机器人智能科技有限公司 | Robot visual detection assembles group battery |
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2020
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Patent Citations (9)
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GB2356383A (en) * | 1999-10-15 | 2001-05-23 | Red Ledge Ltd | Sorting scannable articles |
US6398000B1 (en) * | 2000-02-11 | 2002-06-04 | Cummins-Allison Corp. | Currency handling system having multiple output receptacles |
CN104567697A (en) * | 2015-01-21 | 2015-04-29 | 苏州博众精工科技有限公司 | Component height difference detecting device |
CN205110152U (en) * | 2015-11-11 | 2016-03-30 | 江苏科瑞恩自动化科技有限公司 | Automatic sweep code division material equipment |
CN206278372U (en) * | 2016-12-23 | 2017-06-27 | 惠州市德赛电池有限公司 | A kind of battery rubberizing equipment |
CN109230517A (en) * | 2018-10-15 | 2019-01-18 | 珠海博杰电子股份有限公司 | Full-automatic loading and unloading test equipment |
CN109384037A (en) * | 2018-12-07 | 2019-02-26 | 深圳市微特自动化设备有限公司 | A kind of on-line testing automation equipment |
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CN211088422U (en) * | 2019-12-31 | 2020-07-24 | 苏州摩尔法机器人智能科技有限公司 | Robot visual detection assembles group battery |
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