CN111875412A - Conical mica tube and processing technology thereof - Google Patents
Conical mica tube and processing technology thereof Download PDFInfo
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- CN111875412A CN111875412A CN202010541532.1A CN202010541532A CN111875412A CN 111875412 A CN111875412 A CN 111875412A CN 202010541532 A CN202010541532 A CN 202010541532A CN 111875412 A CN111875412 A CN 111875412A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/32—Methods and apparatus specially adapted for working materials which can easily be split, e.g. mica, slate, schist
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/0036—Laser treatment
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Abstract
The invention discloses a conical mica tube and a processing technology thereof. The conical mica tube processing technology comprises the following steps: step S1: pre-dipping mica paper with glue to form a first intermediate product; step S2: and according to preset special-shaped stamping parameters or special-shaped stamping parameters provided by a first parameter source, stamping the first intermediate product according to the priority sequence of the set special-shaped stamping parameters to form a second intermediate product matched with the special-shaped stamping parameters. The invention discloses a conical mica tube and a processing technology thereof, which are used as a special-shaped tube taking mica as a base material, skillfully combine the characteristic that the diameters of two ends of the special-shaped tube are not consistent, and pertinently provide an integral tube-making solution.
Description
Technical Field
The invention belongs to the technical field of mica tubes, and particularly relates to a conical mica tube and a conical mica tube processing technology.
Background
The invention discloses a patent application with publication number CN110233009A and subject name of high-temperature resistant composite mica tube manufacturing method and device, and the technical scheme thereof discloses a method for manufacturing the high-temperature resistant composite mica tube, which comprises the following steps: dipping mica paper into an organic silicon resin binder, and drying to obtain gummed paper with the organic silicon resin binder mass content of 9-11% and the volatile matter mass of less than 1%; step two: coating an inorganic salt binder on the surface of the impregnated paper, and drying to obtain composite binder impregnated paper with the mass content of the inorganic salt binder of 6-8% and the water content of 1-2%; step three: carrying out moisture regain treatment on the composite adhesive impregnated paper; step four: rolling and molding the compound binder impregnated paper after the moisture regaining treatment to obtain a mica tube; step five: installing a tube core in the mica tube, and conveying the mica tube and the tube core into an oven for curing; step six: and after the curing treatment is finished, when the surface temperature of the cured mica tube is reduced to room temperature, drawing out the tube core to obtain the high-temperature-resistant composite mica tube.
Taking the above patent application as an example, the diameter of the two ends of the conventional mica tube is generally consistent, and the mica tube can be pressed and molded by a conventional tube rolling machine. However, the tapered mica tube is different from a common mica tube in diameter at two ends, is a mica-based special-shaped tube, cannot directly follow the conventional tube rolling scheme, and needs to be further improved.
Disclosure of Invention
Aiming at the condition of the prior art, the invention overcomes the defects and provides a conical mica tube and a conical mica tube processing technology.
The invention discloses a conical mica tube and a processing technology thereof, and mainly aims to provide an integral tube manufacturing solution by skillfully combining the characteristic that the diameters of two ends of the conical mica tube are inconsistent as a special tube taking mica as a base material.
The invention discloses a conical mica tube and a processing technology thereof, and the other purpose of the conical mica tube is to comprehensively realize the processing process of the conical mica tube according to a plurality of procedures of pre-dipping, special stamping, hot pressing, demoulding, laser, quality inspection and the like in sequence.
The invention discloses a conical mica tube and a processing technology thereof, and the other purpose of the conical mica tube is to skillfully introduce flexible processing means such as numerical control processing, machine identification and the like in a plurality of procedures such as quality inspection and the like, further improve the processing precision and reduce the rejection rate.
The invention adopts the following technical scheme that the conical mica tube processing technology comprises the following steps:
step S1: pre-dipping mica paper with glue to form a first intermediate product;
step S2: according to preset special-shaped stamping parameters or special-shaped stamping parameters provided by a first parameter source, stamping the first intermediate product according to the priority sequence of the set special-shaped stamping parameters to form a second intermediate product matched with the special-shaped stamping parameters;
step S3: carrying out hot pressing treatment on the second intermediate product according to preset special-shaped hot pressing parameters or special-shaped hot pressing parameters provided by a second parameter source and the priority order of the set special-shaped hot pressing parameters to form a third intermediate product matched with the special-shaped hot pressing parameters;
step S4: a third intermediate article release treatment to form a fourth intermediate article;
step S5: and carrying out laser processing on the fourth intermediate product according to preset laser processing parameters or laser processing parameters provided by a third parameter source and the set priority order of the laser processing parameters to form a finished product to be inspected, which is matched with the laser processing parameters.
According to the above-mentioned technical means, as a preferable technical means of the above-mentioned technical means, in step S2, the priority order of the set special-shaped pressing parameters is embodied as: when the current special-shaped stamping parameter is selected, the time node of the current special-shaped stamping parameter is selected as reference time, the reference time is taken as a timing end point, an appointed time period X is traced back forwards, whether the special-shaped stamping parameter provided by the first parameter source is received in the time period X is judged, if the judgment is successful, the preset special-shaped stamping parameter is replaced by the special-shaped stamping parameter provided by the first parameter source, the stamping process is executed at the same time, and if not, the preset special-shaped stamping parameter is adopted to execute the stamping process.
According to the above technical solution, as a preferred technical solution of the above technical solution, it is determined whether the received special-shaped stamping parameter provided by the first parameter source during the time period X is complete, if the determination is successful, the preset special-shaped stamping parameter is continuously replaced by the special-shaped stamping parameter provided by the first parameter source, and the stamping process is executed at the same time, otherwise, the preset special-shaped stamping parameter is adopted to execute the stamping process.
According to the above technical solution, as a preferred technical solution of the above technical solution, the first parameter source is specifically implemented as: the method comprises the steps of scanning a sample conical mica tube by adopting a machine vision technology to establish a digital three-dimensional model of the sample conical mica tube, generating a plurality of cross section unfolding shapes which are mutually overlapped in the height direction of the sample conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section unfolding shapes.
According to the above technical solution, as a preferred technical solution of the above technical solution, the first parameter source is specifically implemented as: the method comprises the steps of constructing a digital three-dimensional model of the conical mica tube by adopting a three-dimensional modeling technology, generating a plurality of mutually overlapped section expansion shapes in the height direction of the conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of section expansion shapes.
According to the above technical solution, as a preferred technical solution of the above technical solution, the priority order of the set special-shaped hot pressing parameters is specifically implemented as: when the current special-shaped hot pressing parameter is selected, the time node of the current special-shaped hot pressing parameter is selected as reference time, the reference time is used as a timing end point, the specified time period Y is traced back forward, whether the special-shaped hot pressing parameter provided by the second parameter source is received in the time period Y is judged, if the judgment is successful, the preset special-shaped hot pressing parameter is replaced by the special-shaped hot pressing parameter provided by the second parameter source, the hot pressing process is executed at the same time, and if not, the hot pressing process is executed by adopting the preset special-shaped hot pressing parameter.
According to the technical scheme, as a preferred technical scheme of the technical scheme, whether the received special-shaped hot pressing parameters provided by the second parameter source in the time period Y are complete is judged, if the judgment is successful, the preset special-shaped stamping parameters are continuously replaced by the special-shaped hot pressing parameters provided by the second parameter source, and the hot pressing process is executed, otherwise, the preset special-shaped hot pressing parameters are adopted to execute the hot pressing process.
According to the technical scheme, as a preferable technical scheme of the technical scheme, a user introduces special-shaped hot pressing parameters into an executing mechanism to select a proper special-shaped die to execute a hot pressing process.
According to the above aspect, as a preferred aspect of the above aspect, the priority order of the set laser processing parameters is implemented as: when the current laser processing parameter is selected, the time node of the current laser processing parameter is selected as reference time, the reference time is used as a timing end point, the specified time period Z is traced back forwards, whether the laser processing parameter provided by a third parameter source is received in the time period Z is judged, if the judgment is successful, the laser processing parameter provided by the third parameter source replaces the preset laser processing parameter, and meanwhile, the hot pressing process is executed, otherwise, the laser processing process is executed by adopting the preset laser processing parameter.
The invention further discloses a conical mica tube which is processed by adopting the conical mica tube processing technology disclosed by any one of the technical schemes.
The conical mica tube and the processing technology thereof disclosed by the invention have the beneficial effects that as a special-shaped tube taking mica as a base material, the characteristic that the diameters of two ends of the special-shaped tube are inconsistent is ingeniously combined, and an integral tube manufacturing solution is pertinently provided.
Detailed Description
The invention discloses a conical mica tube and a processing technology thereof, and the specific implementation mode of the invention is further described by combining a preferred embodiment and a first embodiment.
Preferred embodiments.
Preferably, the conical mica tube processing technology comprises the following steps:
step S1: pre-dipping mica paper with glue to form a first intermediate product;
step S2: performing (current) stamping processing on the first intermediate product according to preset special-shaped stamping parameters or special-shaped stamping parameters provided by a first parameter source according to the priority order of the set special-shaped stamping parameters to form a second intermediate product matched with the (preset or provided by the first parameter source) special-shaped stamping parameters;
step S3: performing (current) hot pressing treatment on the second intermediate product according to preset special-shaped hot pressing parameters or special-shaped hot pressing parameters provided by a second parameter source according to the priority order of the set special-shaped hot pressing parameters to form a third intermediate product matched with the (preset or provided by the second parameter source) special-shaped hot pressing parameters;
step S4: a third intermediate article release treatment to form a fourth intermediate article;
step S5: and (4) performing (current) laser processing on the fourth intermediate product according to preset laser processing parameters or laser processing parameters provided by the third parameter source according to the set priority sequence of the laser processing parameters to form a finished product to be inspected, which is matched with the laser processing parameters (preset or provided by the third parameter source).
Further, the tapered mica tube processing technology further comprises the step S6:
step S6: and (4) performing (current) quality inspection verification on the finished products to be inspected according to preset quality inspection parameters or quality inspection parameters provided by a fourth parameter source according to the set priority sequence of the quality inspection parameters to screen and screen defective products, and introducing the finished products meeting the quality inspection parameters into subsequent processes (such as packaging, boxing, delivery and the like).
It should be noted that, in step S2, the priority order of the set special-shaped pressing parameters is specifically implemented as: when the executing mechanism such as a numerical control machine tool selects the current special-shaped stamping parameter, the time node of the current special-shaped stamping parameter is selected as reference time, the reference time is taken as a timing end point, and a specified time period X is traced back forwards, the executing mechanism judges whether the special-shaped stamping parameter provided by the first parameter source is received in the time period X, if the judgment is successful (the special-shaped stamping parameter provided by the first parameter source is received in the time period X), the executing mechanism replaces the preset special-shaped stamping parameter with the special-shaped stamping parameter provided by the first parameter source, and executes the (current) stamping procedure at the same time, otherwise, the preset special-shaped stamping parameter is adopted to execute the (current) stamping procedure.
Optionally, after "determining whether the special-shaped stamping parameter provided by the first parameter source is received within the time period X" is completed, (the execution mechanism) further introduces the following technical scheme: the execution mechanism judges whether the received special-shaped stamping parameters provided by the first parameter source in the time period X are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace the preset special-shaped stamping parameters by the special-shaped stamping parameters provided by the first parameter source, and executes the stamping process (at the current time), otherwise, the preset special-shaped stamping parameters are adopted to execute the stamping process (at the current time) (the preset special-shaped stamping parameters can be understood as the tested general stamping parameters, can accord with most stamping processes of the conical mica tubes, but are not necessarily the latest parameters, and can be used as a backup).
Among them, the time period X is preferably 2 seconds.
As a first specific implementation of the above preferred embodiment, the first parameter source is specifically implemented as: the method comprises the steps of scanning a (high-precision meeting requirements) sample conical mica tube by adopting a machine vision technology to establish a (high-precision meeting requirements) digital three-dimensional model of the (high-precision meeting requirements) sample conical mica tube, generating a plurality of cross section expansion shapes which are mutually overlapped in the height direction of the (high-precision meeting requirements) sample conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section expansion shapes so as to be conveniently led into an execution mechanism such as a numerical control machine tool.
As a first specific implementation of the above preferred embodiment, the first parameter source is specifically implemented as: the method comprises the steps of constructing a digital three-dimensional model of the (high-precision meeting the requirement) conical mica tube by adopting a three-dimensional modeling technology, generating a plurality of mutually overlapped section development shapes in the height direction of the (high-precision meeting the requirement) conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the section development shapes so as to be led into execution mechanisms such as a numerical control machine tool.
The preferred embodiment is continued.
It should be noted that, in step S3, the priority order of the special-shaped hot pressing parameters is implemented as follows: when the executing mechanism such as a numerical control machine tool selects the current special-shaped hot pressing parameter, the executing mechanism judges whether the special-shaped hot pressing parameter provided by the second parameter source is received in the time period Y by taking the time node of the selected current special-shaped hot pressing parameter as reference time, taking the reference time as a timing end point and tracing back the appointed time period Y forward, if the judgment is successful (the special-shaped hot pressing parameter provided by the second parameter source is received in the time period Y), the executing mechanism replaces the preset special-shaped hot pressing parameter with the special-shaped hot pressing parameter provided by the second parameter source, and simultaneously executes the (current) hot pressing process, otherwise, executes the (current) hot pressing process by adopting the preset special-shaped hot pressing parameter.
Optionally, (the executing mechanism) further introduces the following technical solution after finishing "determining whether the special-shaped hot pressing parameter provided by the second parameter source is received within the time period Y": and (the execution mechanism) judges whether the received special-shaped hot pressing parameters provided by the second parameter source in the time period Y are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace preset special-shaped stamping parameters by the special-shaped hot pressing parameters provided by the second parameter source, and simultaneously executes the hot pressing procedure (the current time), otherwise, the preset special-shaped hot pressing parameters are adopted to execute the hot pressing procedure (the current time) the hot pressing procedure (the preset special-shaped hot pressing parameters can be understood as the tested general hot pressing parameters, can accord with the hot pressing procedures of most conical mica tubes, but are not necessarily the latest parameters, and can be used as a backup).
Among them, the time period Y is preferably 2 seconds.
As a third specific implementation manner of the above preferred embodiment, the second parameter source is specifically implemented as: and (3) leading special-shaped hot pressing parameters into the executing mechanism by a user through input modes such as an upper computer and a touch screen of an industrial personal computer so as to select a proper special-shaped die to execute a hot pressing process.
The preferred embodiment is continued.
It should be noted that, in step S5, the priority order of the laser processing parameters is implemented as: when the current laser processing parameter is selected by an executing mechanism such as a numerical control machine tool, the time node of the current laser processing parameter is selected as a reference time, the reference time is taken as a timing end point, and a specified time period Z is traced back forwards, the executing mechanism judges whether the laser processing parameter provided by a third parameter source is received in the time period Z, if the judgment is successful (the laser processing parameter provided by the third parameter source is received in the time period Z), the executing mechanism replaces the preset laser processing parameter by the laser processing parameter provided by the third parameter source, and simultaneously executes the hot pressing procedure (the current time), otherwise, the laser processing procedure (the current time) is executed by adopting the preset laser processing parameter.
Optionally, after "determining whether the laser processing parameter provided by the third parameter source is received within the time period Z" is completed, (the actuator) further introduces the following technical scheme: the execution mechanism judges whether the laser processing parameters provided by the third parameter source received in the time period Y are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace preset laser processing parameters by the laser processing parameters provided by the third parameter source, and executes the laser processing procedure (current time), otherwise, the laser processing procedure (current time) is executed by adopting the preset laser processing parameters (the preset laser processing parameters can be understood as the tested general laser processing parameters, can accord with the laser processing procedures of most conical mica tubes, but not necessarily be the latest parameters, and can be used as a backup).
Among them, the time period Z is preferably 2 seconds.
It should be noted that, in step S5, the laser processing is performed in such a manner that: and processing the length and the surface hole of the fourth intermediate product by linkage matching of the laser processing mechanism and the servo clamping mechanism so as to form the finished product to be subjected to quality inspection.
As a fourth specific implementation manner of the above preferred embodiment, the third parameter source is specifically implemented as: and leading laser processing parameters into the executing mechanism by a user through input modes such as an upper computer, a touch screen of an industrial personal computer and the like.
The preferred embodiment is continued.
It should be noted that, in step S6, the priority order of the quality inspection parameters is implemented as: when selecting the current quality inspection parameter, an executing mechanism such as a numerical control machine tool takes the time node of the selected current quality inspection parameter as reference time, takes the reference time as a timing end point and traces back a specified time period M forward, judges whether the quality inspection parameter provided by a fourth parameter source is received in the time period M, if the judgment is successful (the quality inspection parameter provided by the fourth parameter source is received in the time period M), the executing mechanism replaces the preset quality inspection parameter by the quality inspection parameter provided by the fourth parameter source, and executes the (current) quality inspection process at the same time, otherwise, the preset quality inspection parameter is adopted to execute the (current) quality inspection process.
Optionally, after the step of (executing mechanism) finishing "determining whether the quality inspection parameter provided by the fourth parameter source is received within the time period M", the following technical scheme is further introduced: the execution mechanism judges whether the quality inspection parameters provided by the fourth parameter source received in the time period M are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace the preset quality inspection parameters by the quality inspection parameters provided by the fourth parameter source, and executes the quality inspection checking procedure (of the current time), otherwise, the preset quality inspection parameters are adopted to execute the quality inspection checking procedure (of the current time) (the preset quality inspection parameters can be understood as verified universal laser processing parameters, can accord with the quality inspection checking procedures of most taper mica tubes, but are not necessarily the latest parameters, and can be used as a backup).
Among them, the time period M is preferably 2 seconds.
As a fifth specific implementation manner of the above preferred embodiment, the fourth parameter source is specifically implemented as: the method comprises the steps of scanning a (high-precision meeting requirements) sample conical mica tube by adopting a machine vision technology to establish a (high-precision meeting requirements) digital three-dimensional model of the (high-precision meeting requirements) sample conical mica tube, generating a plurality of cross section expansion shapes which are overlapped with each other in the height direction of the (high-precision meeting requirements) sample conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section expansion shapes so as to be conveniently led into actuating mechanisms such as a numerical control machine tool and the like to carry out quality inspection and verification.
As a sixth specific implementation manner of the above preferred embodiment, the fourth parameter source is specifically implemented as: the method comprises the steps of constructing a digital three-dimensional model of the (high-precision meeting the requirement) conical mica tube by adopting a three-dimensional modeling technology, generating a plurality of cross section expansion shapes which are mutually overlapped in the height direction of the (high-precision meeting the requirement) conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section expansion shapes so as to be conveniently led into execution mechanisms such as a numerical control machine tool and the like for quality inspection and verification.
The preferred embodiment also discloses a conical mica tube which is processed by adopting the conical mica tube processing technology disclosed by any one of the technical schemes.
A first embodiment.
Preferably, the conical mica tube processing technology comprises the following steps:
step S0: performing power-on self-test on the executing mechanism (the demolding mechanism, the laser processing mechanism, the servo clamping mechanism and the like), and executing the step S1 after the self-test is passed, otherwise, repeatedly executing the step S0 until the self-test is passed;
step S1: pre-dipping mica paper with glue to form a first intermediate product;
step S2: performing (current) stamping processing on the first intermediate product according to preset special-shaped stamping parameters or special-shaped stamping parameters provided by a first parameter source according to the priority order of the set special-shaped stamping parameters to form a second intermediate product matched with the (preset or provided by the first parameter source) special-shaped stamping parameters;
step S3: performing (current) hot pressing treatment on the second intermediate product according to preset special-shaped hot pressing parameters or special-shaped hot pressing parameters provided by a second parameter source according to the priority order of the set special-shaped hot pressing parameters to form a third intermediate product matched with the (preset or provided by the second parameter source) special-shaped hot pressing parameters;
step S4: a third intermediate article release treatment to form a fourth intermediate article;
step S5: and (4) performing (current) laser processing on the fourth intermediate product according to preset laser processing parameters or laser processing parameters provided by the third parameter source according to the set priority sequence of the laser processing parameters to form a finished product to be inspected, which is matched with the laser processing parameters (preset or provided by the third parameter source).
Further, the tapered mica tube processing technology further comprises the step S6:
step S6: and (4) performing (current) quality inspection verification on the finished products to be inspected according to preset quality inspection parameters or quality inspection parameters provided by a fourth parameter source according to the set priority sequence of the quality inspection parameters to screen and screen defective products, and introducing the finished products meeting the quality inspection parameters into subsequent processes (such as packaging, boxing, delivery and the like).
It should be noted that, in step S2, the priority order of the set special-shaped pressing parameters is specifically implemented as: when the executing mechanism such as a numerical control machine tool selects the current special-shaped stamping parameter, the time node of the current special-shaped stamping parameter is selected as reference time, the reference time is taken as a timing end point, and a specified time period X is traced back forwards, the executing mechanism judges whether the special-shaped stamping parameter provided by the first parameter source is received in the time period X, if the judgment is successful (the special-shaped stamping parameter provided by the first parameter source is received in the time period X), the executing mechanism replaces the preset special-shaped stamping parameter with the special-shaped stamping parameter provided by the first parameter source, and executes the (current) stamping procedure at the same time, otherwise, the preset special-shaped stamping parameter is adopted to execute the (current) stamping procedure.
Optionally, after "determining whether the special-shaped stamping parameter provided by the first parameter source is received within the time period X" is completed, (the execution mechanism) further introduces the following technical scheme: the execution mechanism judges whether the received special-shaped stamping parameters provided by the first parameter source in the time period X are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace the preset special-shaped stamping parameters by the special-shaped stamping parameters provided by the first parameter source, and executes the stamping process (at the current time), otherwise, the preset special-shaped stamping parameters are adopted to execute the stamping process (at the current time) (the preset special-shaped stamping parameters can be understood as the tested general stamping parameters, can accord with most stamping processes of the conical mica tubes, but are not necessarily the latest parameters, and can be used as a backup).
Among them, the time period X is preferably 2 seconds.
As a first specific implementation manner of the first embodiment, the first parameter source is specifically implemented as: the method comprises the steps of scanning a (high-precision meeting requirements) sample conical mica tube by adopting a machine vision technology to establish a (high-precision meeting requirements) digital three-dimensional model of the (high-precision meeting requirements) sample conical mica tube, generating a plurality of cross section expansion shapes which are mutually overlapped in the height direction of the (high-precision meeting requirements) sample conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section expansion shapes so as to be conveniently led into an execution mechanism such as a numerical control machine tool.
As a first specific implementation manner of the first embodiment, the first parameter source is specifically implemented as: the method comprises the steps of constructing a digital three-dimensional model of the (high-precision meeting the requirement) conical mica tube by adopting a three-dimensional modeling technology, generating a plurality of mutually overlapped section development shapes in the height direction of the (high-precision meeting the requirement) conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the section development shapes so as to be led into execution mechanisms such as a numerical control machine tool.
The first embodiment is continued.
It should be noted that, in step S3, the priority order of the special-shaped hot pressing parameters is implemented as follows: when the executing mechanism such as a numerical control machine tool selects the current special-shaped hot pressing parameter, the executing mechanism judges whether the special-shaped hot pressing parameter provided by the second parameter source is received in the time period Y by taking the time node of the selected current special-shaped hot pressing parameter as reference time, taking the reference time as a timing end point and tracing back the appointed time period Y forward, if the judgment is successful (the special-shaped hot pressing parameter provided by the second parameter source is received in the time period Y), the executing mechanism replaces the preset special-shaped hot pressing parameter with the special-shaped hot pressing parameter provided by the second parameter source, and simultaneously executes the (current) hot pressing process, otherwise, executes the (current) hot pressing process by adopting the preset special-shaped hot pressing parameter.
Optionally, (the executing mechanism) further introduces the following technical solution after finishing "determining whether the special-shaped hot pressing parameter provided by the second parameter source is received within the time period Y": and (the execution mechanism) judges whether the received special-shaped hot pressing parameters provided by the second parameter source in the time period Y are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace preset special-shaped stamping parameters by the special-shaped hot pressing parameters provided by the second parameter source, and simultaneously executes the hot pressing procedure (the current time), otherwise, the preset special-shaped hot pressing parameters are adopted to execute the hot pressing procedure (the current time) the hot pressing procedure (the preset special-shaped hot pressing parameters can be understood as the tested general hot pressing parameters, can accord with the hot pressing procedures of most conical mica tubes, but are not necessarily the latest parameters, and can be used as a backup).
Among them, the time period Y is preferably 2 seconds.
As a third specific implementation manner of the first embodiment, the second parameter source is specifically implemented as: and (3) leading special-shaped hot pressing parameters into the executing mechanism by a user through input modes such as an upper computer and a touch screen of an industrial personal computer so as to select a proper special-shaped die to execute a hot pressing process.
The first embodiment is continued.
It should be noted that, in step S5, the priority order of the laser processing parameters is implemented as: when the current laser processing parameter is selected by an executing mechanism such as a numerical control machine tool, the time node of the current laser processing parameter is selected as a reference time, the reference time is taken as a timing end point, and a specified time period Z is traced back forwards, the executing mechanism judges whether the laser processing parameter provided by a third parameter source is received in the time period Z, if the judgment is successful (the laser processing parameter provided by the third parameter source is received in the time period Z), the executing mechanism replaces the preset laser processing parameter by the laser processing parameter provided by the third parameter source, and simultaneously executes the hot pressing procedure (the current time), otherwise, the laser processing procedure (the current time) is executed by adopting the preset laser processing parameter.
Optionally, after "determining whether the laser processing parameter provided by the third parameter source is received within the time period Z" is completed, (the actuator) further introduces the following technical scheme: the execution mechanism judges whether the laser processing parameters provided by the third parameter source received in the time period Y are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace preset laser processing parameters by the laser processing parameters provided by the third parameter source, and executes the laser processing procedure (current time), otherwise, the laser processing procedure (current time) is executed by adopting the preset laser processing parameters (the preset laser processing parameters can be understood as the tested general laser processing parameters, can accord with the laser processing procedures of most conical mica tubes, but not necessarily be the latest parameters, and can be used as a backup).
Among them, the time period Z is preferably 2 seconds.
It should be noted that, in step S5, the laser processing is performed in such a manner that: and processing the length and the surface hole of the fourth intermediate product by linkage matching of the laser processing mechanism and the servo clamping mechanism so as to form the finished product to be subjected to quality inspection.
As a fourth specific implementation manner of the first embodiment, the third parameter source is specifically implemented as: and leading laser processing parameters into the executing mechanism by a user through input modes such as an upper computer, a touch screen of an industrial personal computer and the like.
The first embodiment is continued.
It should be noted that, in step S6, the priority order of the quality inspection parameters is implemented as: when selecting the current quality inspection parameter, an executing mechanism such as a numerical control machine tool takes the time node of the selected current quality inspection parameter as reference time, takes the reference time as a timing end point and traces back a specified time period M forward, judges whether the quality inspection parameter provided by a fourth parameter source is received in the time period M, if the judgment is successful (the quality inspection parameter provided by the fourth parameter source is received in the time period M), the executing mechanism replaces the preset quality inspection parameter by the quality inspection parameter provided by the fourth parameter source, and executes the (current) quality inspection process at the same time, otherwise, the preset quality inspection parameter is adopted to execute the (current) quality inspection process.
Optionally, after the step of (executing mechanism) finishing "determining whether the quality inspection parameter provided by the fourth parameter source is received within the time period M", the following technical scheme is further introduced: the execution mechanism judges whether the quality inspection parameters provided by the fourth parameter source received in the time period M are complete (abnormal conditions such as partial parameter missing/defect/incompatibility are avoided), if the judgment is successful (the parameters are complete), the execution mechanism continues to replace the preset quality inspection parameters by the quality inspection parameters provided by the fourth parameter source, and executes the quality inspection checking procedure (of the current time), otherwise, the preset quality inspection parameters are adopted to execute the quality inspection checking procedure (of the current time) (the preset quality inspection parameters can be understood as verified universal laser processing parameters, can accord with the quality inspection checking procedures of most taper mica tubes, but are not necessarily the latest parameters, and can be used as a backup).
Among them, the time period M is preferably 2 seconds.
As a fifth specific implementation manner of the first embodiment, the fourth parameter source is specifically implemented as: the method comprises the steps of scanning a (high-precision meeting requirements) sample conical mica tube by adopting a machine vision technology to establish a (high-precision meeting requirements) digital three-dimensional model of the (high-precision meeting requirements) sample conical mica tube, generating a plurality of cross section expansion shapes which are overlapped with each other in the height direction of the (high-precision meeting requirements) sample conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section expansion shapes so as to be conveniently led into actuating mechanisms such as a numerical control machine tool and the like to carry out quality inspection and verification.
As a sixth specific implementation manner of the first embodiment, the fourth parameter source is specifically implemented as: the method comprises the steps of constructing a digital three-dimensional model of the (high-precision meeting the requirement) conical mica tube by adopting a three-dimensional modeling technology, generating a plurality of cross section expansion shapes which are mutually overlapped in the height direction of the (high-precision meeting the requirement) conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section expansion shapes so as to be conveniently led into execution mechanisms such as a numerical control machine tool and the like for quality inspection and verification.
The first embodiment also discloses a conical mica tube which is processed by adopting the conical mica tube processing technology disclosed by any one of the technical schemes.
It should be noted that the technical features of the machine vision technology, the three-dimensional modeling technology, and the like, which are referred to in the present patent application, should be regarded as the prior art, and the specific structure, the operation principle, and the control manner and the spatial arrangement manner that may be referred to in the present patent application may be implemented by conventional selection in the art, and should not be regarded as the inventive point of the present patent, and the present patent is not further specifically described in detail.
It will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.
Claims (10)
1. The conical mica tube processing technology is characterized by comprising the following steps:
step S1: pre-dipping mica paper with glue to form a first intermediate product;
step S2: according to preset special-shaped stamping parameters or special-shaped stamping parameters provided by a first parameter source, stamping the first intermediate product according to the priority sequence of the set special-shaped stamping parameters to form a second intermediate product matched with the special-shaped stamping parameters;
step S3: carrying out hot pressing treatment on the second intermediate product according to preset special-shaped hot pressing parameters or special-shaped hot pressing parameters provided by a second parameter source and the priority order of the set special-shaped hot pressing parameters to form a third intermediate product matched with the special-shaped hot pressing parameters;
step S4: a third intermediate article release treatment to form a fourth intermediate article;
step S5: and carrying out laser processing on the fourth intermediate product according to preset laser processing parameters or laser processing parameters provided by a third parameter source and the set priority order of the laser processing parameters to form a finished product to be inspected, which is matched with the laser processing parameters.
2. The tapered mica tube processing technology of claim 1, wherein in the step S2, the priority order of the set special-shaped stamping parameters is implemented as: when the current special-shaped stamping parameter is selected, the time node of the current special-shaped stamping parameter is selected as reference time, the reference time is taken as a timing end point, an appointed time period X is traced back forwards, whether the special-shaped stamping parameter provided by the first parameter source is received in the time period X is judged, if the judgment is successful, the preset special-shaped stamping parameter is replaced by the special-shaped stamping parameter provided by the first parameter source, the stamping process is executed at the same time, and if not, the preset special-shaped stamping parameter is adopted to execute the stamping process.
3. The tapered mica tube processing technology of claim 2, wherein it is determined whether the received special-shaped stamping parameters provided by the first parameter source during the time period X are complete, if the determination is successful, the preset special-shaped stamping parameters are continuously replaced by the special-shaped stamping parameters provided by the first parameter source, and the stamping process is executed at the same time, otherwise, the preset special-shaped stamping parameters are adopted to execute the stamping process.
4. The tapered mica tube processing process as claimed in any one of claims 1 to 3, wherein the first parameter source is embodied as: the method comprises the steps of scanning a sample conical mica tube by adopting a machine vision technology to establish a digital three-dimensional model of the sample conical mica tube, generating a plurality of cross section unfolding shapes which are mutually overlapped in the height direction of the sample conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of cross section unfolding shapes.
5. The tapered mica tube processing process as claimed in any one of claims 1 to 3, wherein the first parameter source is embodied as: the method comprises the steps of constructing a digital three-dimensional model of the conical mica tube by adopting a three-dimensional modeling technology, generating a plurality of mutually overlapped section expansion shapes in the height direction of the conical mica tube based on the digital three-dimensional model, and generating corresponding integrated special-shaped stamping parameters based on the plurality of section expansion shapes.
6. The tapered mica tube processing process of claim 1, wherein in step S3, the priority order of the set special-shaped hot pressing parameters is implemented as: when the current special-shaped hot pressing parameter is selected, the time node of the current special-shaped hot pressing parameter is selected as reference time, the reference time is used as a timing end point, the specified time period Y is traced back forward, whether the special-shaped hot pressing parameter provided by the second parameter source is received in the time period Y is judged, if the judgment is successful, the preset special-shaped hot pressing parameter is replaced by the special-shaped hot pressing parameter provided by the second parameter source, the hot pressing process is executed at the same time, and if not, the hot pressing process is executed by adopting the preset special-shaped hot pressing parameter.
7. The tapered mica tube processing technology of claim 6, wherein it is determined whether the received irregular hot pressing parameters provided by the second parameter source within the time period Y are complete, if the determination is successful, the irregular hot pressing parameters provided by the second parameter source are continuously substituted for the preset irregular punching parameters, and the hot pressing process is performed, otherwise, the preset irregular hot pressing parameters are used for performing the hot pressing process.
8. The tapered mica tube processing technology of any one of claims 6 to 7, wherein the user introduces the profiled hot pressing parameters into the actuator to select a proper profiled mold to perform the hot pressing process.
9. The tapered mica tube processing technology of claim 1, wherein in step S5, the priority order of the set laser processing parameters is implemented as: when the current laser processing parameter is selected, the time node of the current laser processing parameter is selected as reference time, the reference time is used as a timing end point, the specified time period Z is traced back forwards, whether the laser processing parameter provided by a third parameter source is received in the time period Z is judged, if the judgment is successful, the laser processing parameter provided by the third parameter source replaces the preset laser processing parameter, and meanwhile, the hot pressing process is executed, otherwise, the laser processing process is executed by adopting the preset laser processing parameter.
10. A tapered mica tube, which is manufactured by the tapered mica tube manufacturing process as claimed in any one of claims 1/2/3/6/7/9.
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Cited By (1)
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| CN114023518A (en) * | 2021-09-16 | 2022-02-08 | 湖北平安电工科技股份公司 | Method for manufacturing conical mica tube |
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