CN111873783A - Strengthen heat dissipation type in-wheel motor trailing arm suspension - Google Patents

Strengthen heat dissipation type in-wheel motor trailing arm suspension Download PDF

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Publication number
CN111873783A
CN111873783A CN202010480580.4A CN202010480580A CN111873783A CN 111873783 A CN111873783 A CN 111873783A CN 202010480580 A CN202010480580 A CN 202010480580A CN 111873783 A CN111873783 A CN 111873783A
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heat dissipation
trailing arm
dissipation water
hub motor
vehicle
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CN111873783B (en
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赵松
刘广征
赵艳辉
廖桐舟
王东亮
赵春霞
杨志勇
张学铭
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China North Vehicle Research Institute
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China North Vehicle Research Institute
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00—Disposition of motor in, or adjacent to, traction wheel
    • B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60G—VEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/02—Spring characteristics, e.g. mechanical springs and mechanical adjusting means
    • B60G17/04—Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60G—VEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00—Pivoted suspension arms; Accessories thereof
    • B60G7/001—Suspension arms, e.g. constructional features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00—Arrangement in connection with cooling of propulsion units
    • B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207—Wire harnesses
    • B60R16/0215—Protecting, fastening and routing means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60G—VEHICLE SUSPENSION ARRANGEMENTS
    • B60G2500/00—Indexing codes relating to the regulated action or device
    • B60G2500/30—Height or ground clearance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
    • B60K2001/006—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

The invention belongs to the field of vehicle engineering, and discloses a reinforced heat dissipation type hub motor trailing arm suspension, which comprises a trailing arm, a hub motor, a brake, a heat dissipation water inlet pipe, a heat dissipation water outlet pipe, a brake hydraulic pipeline, a fastening bolt, a trailing arm mounting auxiliary seat, a spring connecting pin, a cable and a rotation variation sensor, wherein the shaft end of the trailing arm pin is coupled with the trailing arm mounting auxiliary seat to form a rotation pair; the hub motor is arranged on a longitudinal arm interface through a fixing bolt, the longitudinal arm is of a thin-wall structure, an inner cavity of the longitudinal arm is divided into an upper independent pipeline, a middle independent pipeline and a lower independent pipeline, two pipelines are a heat dissipation water inlet channel and a heat dissipation water outlet channel, and one pipeline is used for accommodating a cable to pass through; the heat dissipation water pipe is connected with the heat dissipation water inlet channel and the heat dissipation water outlet channel; the cable passes through an intermediate conduit. The hub motor, the brake, the cable and the pipeline are integrated by utilizing the hollow thin-wall trailing arm structure, the trailing arm type modularized integration of a form driving system is realized, and the hub motor, the brake, the cable and the pipeline are designed in a modularized mode through components, so that the hub motor, the brake, the cable and the pipeline are interchangeable, the energy consumption is low, and the hub motor is easy to maintain.

Description

Strengthen heat dissipation type in-wheel motor trailing arm suspension
Technical Field
The invention relates to a hub motor driving system of a light ultrahigh motor vehicle, belonging to the field of vehicle engineering.
Background
The single longitudinal arm in-wheel motor driving module in the prior art has a complex structure, is not light enough in weight, and simultaneously, the cable, the water pipe and the like are not integrated and ordered enough, so that the problems of abrasion of the cable and the water pipe and the like are easily caused, but the special road condition provides a brand-new requirement for the driving system of the light ultrahigh motor vehicle in running: super large suspension stroke; the vehicle posture adjusting function is achieved; the lateral rigidity is high; ultra-large driving torque output and the like, which cannot be met by the prior art. The invention with the application number of 201210323493.3 discloses a single trailing arm type independent suspension with a hydro-pneumatic spring, which is heavy in weight, large in size and insufficient in bearing capacity, cannot integrate structures of a hub motor, a trailing arm support and a cable pipeline in application, is insufficient in longitudinal flexibility, influences the capability of a vehicle passing through geometric obstacles, does not have reasonable design of the structure in the aspect of heat dissipation of the hub motor, and increases the difficulty of integration.
Disclosure of Invention
The invention solves the technical problem and provides a reinforced heat dissipation type wheel hub motor trailing arm suspension:
the invention provides a reinforced heat dissipation type hub motor trailing arm suspension, which comprises a trailing arm, a hub motor, a brake, a heat dissipation water inlet pipe, a heat dissipation water outlet pipe, a brake hydraulic pipeline, a pipeline protection cover, a connecting bolt, a trailing arm mounting auxiliary seat, a spring connecting pin, a cable and a rotary transformer sensor, wherein the brake hydraulic pipeline is arranged on the brake hydraulic pipeline; the trailing arm mounting auxiliary seat is provided with a threaded interface and is characterized in that the end of the trailing arm pin shaft is coupled with the trailing arm mounting bracket to form a rotating pair; the hub motor is arranged on the trailing arm interface through a fixing bolt; the heat dissipation water inlet channel and the heat dissipation water outlet channel are arranged on the inner cavity of the longitudinal arm, and the heat dissipation water inlet channel and the heat dissipation water outlet channel are arranged on the inner cavity of the longitudinal arm; the heat dissipation water inlet pipe and the heat dissipation water outlet pipe are respectively connected with a heat dissipation water inlet channel and a heat dissipation water outlet channel, the heat dissipation water pipe enters the vehicle through the trailing arm mounting auxiliary seat, and the heat dissipation water pipe is connected with the hub motor and the centralized heat dissipation equipment in the vehicle; the cable passes through the middle pipeline and is connected with the rotary transformer sensor to enter the vehicle.
Preferably, the single trailing arm in-wheel motor drive module, its characterized in that the heat dissipation inlet channel and the heat dissipation outlet channel are upper and lower or lower upper pipelines, the cable passes through the middle pipeline.
Preferably, an annular water channel is formed in the trailing arm mounting auxiliary seat through three sealing rings, and a rotary variable sensor is arranged in the annular water channel.
Preferably, the trailing arm mounting attachment seat is designed to be a rotating body structure.
Preferably, the heat dissipation water inlet and outlet of the hub motor are arranged on the extension line of the trailing arm.
Preferably, the thin-walled structure has a rectangular cross section.
Preferably, the trailing arm is provided with a pipeline protection cover.
Preferably, the spring connecting pin shaft is connected with a lower dead point of the hydro-pneumatic spring, so that the longitudinal arm and the elastic damping element form motion coupling.
Preferably, the cable is disposed on an upper side of a rotation center of the motor.
A driving and driving control system of an unmanned vehicle hub motor comprises the suspension.
Preferably, the elastic force of the hydro-pneumatic spring is as follows:
Figure BDA0002517205910000021
wherein, the meaning of each parameter is as follows:
Fsrepresenting the elastic force of the hydro-pneumatic spring, and the unit is N;
Rgdenotes the gas constant, in units of J/(mol. k), preferably 8.314;
t represents the thermodynamic temperature in K;
mqthe unit of the mass of the gas in the hydro-pneumatic spring is Kg;
V0the initial volume of gas in the hydro-pneumatic spring is expressed in mm3；
DcThe diameter of the hydro-pneumatic spring piston is shown, and the unit is mm;
s represents the stroke of the hydro-pneumatic spring piston, and the unit is mm;
a represents a Van der Waals constant in atm. multidot.L2/mol2。
Compared with the prior art, the invention has the following beneficial effects:
(1) the heat dissipation water channel is arranged in the longitudinal arm, metal has good heat conduction performance, the outer surface of the longitudinal arm is in strong convection with air stroke in the driving process of a vehicle, the heat dissipation power of a heat dissipation motor can be enhanced, the power consumption of concentrated heat dissipation equipment in the vehicle is reduced, meanwhile, the cable and the heat dissipation water pipe penetrate through the cavity of the longitudinal arm, the integration of a pipeline and the longitudinal arm is realized, and the bending and abrasion of the pipeline caused by wheel hop movement are greatly reduced.
(2) The torsional rigidity of the member is increased by the rectangular ring section of the longitudinal arm, and the weight of the member is reduced; the cavity structure enables a pipeline related to the motor to pass through along the longitudinal arm, and installation and integration of the pipeline and the component are achieved.
(3) The heat dissipation water inlet and outlet of the hub motor are arranged on the extension line of the longitudinal arm, so that the heat dissipation water pipe directly penetrates through the longitudinal arm, the bending of the water pipe is reduced, the on-way resistance of a water path is reduced, and the heat dissipation efficiency of the motor is improved
(4) The longitudinal arm mounting auxiliary seats can be matched with the longitudinal arm suspension devices on the left side and the right side of the vehicle at the same time, so that the universal interchangeability of vehicle parts is realized, and the maintainability guarantee performance of the vehicle is improved.
(5) The spring connecting pin shaft is connected with a lower dead point of the hydro-pneumatic spring, so that the longitudinal arm and the elastic damping element form motion coupling, and vibration impact of the vehicle is attenuated.
(6) The annular water channel built-in rotary variable sensor is formed in the trailing arm mounting auxiliary seat through the three sealing rings, so that bending caused by rotation of the trailing arm when a heat dissipation water pipe and a cable enter the vehicle is avoided, and the sealing performance and the service life of the system are improved.
(7) A large amount of researches are carried out on the property selection of the hydro-pneumatic spring, the optimal property of the hydro-pneumatic spring is designed, and the ultrahigh passing performance of the vehicle is improved.
(8) According to the invention, through a large amount of research, the parameters are determined by the strategy adopted for the rear two-axle composite steering, so that the performance of the system is further improved.
Drawings
FIG. 1 is a schematic diagram of a single trailing arm in-wheel motor drive module.
FIG. 2 is a partial cross-sectional view of a single trailing arm in-wheel motor drive module.
FIG. 3 is a view showing an internal structure of a trailing arm.
Fig. 4 is a partial sectional view of the trailing arm attachment seat.
FIG. 5 is a schematic view of a travel drive steering system.
FIG. 6 is a schematic diagram of a hydro-pneumatic spring independent suspension system.
Fig. 7 is a schematic diagram of a hydro-pneumatic suspension hydraulic system.
Fig. 8 is a schematic diagram of the driving control structure of the present invention.
Fig. 9 is a schematic diagram of the differential matching relationship of the wheels.
The reference numbers are as follows: the device comprises a longitudinal arm 1, a hub motor 2, a brake 3, a heat dissipation water inlet pipe 4, a heat dissipation water outlet pipe 5, a hydraulic pipeline 6, a pipeline protecting cover 7, a fixing bolt 8, a longitudinal arm mounting auxiliary seat 9, a spring connecting pin 10, a cable 11, a rotary variable sensor 12, a heat dissipation water inlet channel 1-1, a heat dissipation water outlet channel 1-2, a cable channel 1-3, an annular water inlet channel 9-1, an annular water outlet channel 9-2, a sealing ring 9-3, a water inlet 9-4 and a water outlet 9-5.
21-tire rim assembly, 23-trailing arm mounting bracket, 24-hydro-pneumatic spring, 25-upper cross arm, 26-lower cross arm and 27-steering knuckle.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
As shown in fig. 1-4, the invention provides a reinforced heat dissipation type in-wheel motor trailing arm suspension, which comprises a trailing arm 1, an in-wheel motor 2, a brake 3, a heat dissipation inlet pipe 4, a heat dissipation outlet pipe 5, a brake hydraulic pipeline 6, a fixing bolt 8, a trailing arm mounting attachment seat 9, an oil-gas spring connecting pin 10, a cable 11 and a rotation change sensor 12. The trailing arm mounting auxiliary seat 9 is fixed on the vehicle body through a fixing bolt 8; the trailing arm 1 is of a thin-wall structure, the wall thickness is 5mm, and the pin shaft end of the trailing arm is coupled with the mounting auxiliary seat 9 to form a rotating pair, so that the trailing arm can swing around a vehicle body; the hub motor 2 is mounted on the trailing arm interface through a fixing bolt 8.
Preferably, the water inlet and outlet of the motor heat dissipation water pipe are arranged at the far end of the trailing arm, and the cable guide outlet is arranged on the inner side of the trailing arm spring mounting auxiliary seat 9, so that the heat dissipation water inlet pipe 4, the heat dissipation water outlet pipe 5 and the cable 11 are integrated in a wiring harness mode, and the situation that a vehicle runs off the road and obstacles collide the pipeline is prevented.
Preferably, a threaded interface is reserved at the end of the motor 2 of the trailing arm 1, and a pipeline protection cover 7 can be installed to protect the cable.
Preferably, the cable 11 and the heat dissipation water pipe pass through the longitudinal arm cavity and are led out from the end of the longitudinal arm support, so that the integration of the pipeline and the longitudinal arm is realized, and the bending and abrasion of the pipeline caused by the wheel jump motion are greatly reduced.
Preferably, the brake 3 is a fixed caliper disc brake, and is driven by a hydraulic system to provide braking torque so as to realize a vehicle braking function.
Preferably, the heat dissipation water pipe is connected with the hub motor 2 and the concentrated heat dissipation equipment in the vehicle, so that the long-time high-power-density operation of the hub motor is realized.
Preferably, the hydro-pneumatic spring 24 is connected with the pin shaft 10 and is connected with a hydro-pneumatic spring bottom dead center, so that the longitudinal arm and the elastic damping element form kinematic coupling, and the vibration impact of the vehicle is attenuated.
Preferably, the heat dissipation water inlet and outlet of the hub motor are preferably arranged on the extension line of the longitudinal arm, so that the heat dissipation water pipe directly penetrates through the longitudinal arm, the bending of the water pipe is reduced, the on-way resistance of a water path is reduced, and the heat dissipation efficiency of the motor is improved.
As further improvement, the cable 11 is arranged on the upper side of the rotation center of the motor, so that the cable immersion probability under the vehicle wading working condition is reduced, and the safety and reliability of the vehicle are improved.
Preferably, in order to reduce the weight of the single-trailing-arm hub motor integrated module and maintain the strength of the light single-trailing-arm hub motor integrated module, the trailing arm is made of a cast titanium alloy material, and the titanium alloy material is high in strength, hardness, wear resistance and corrosion resistance.
Through the structural integration of the hub motor, the trailing arm mounting auxiliary seat and the cable, the suspension guide mechanism and the motor driving mechanism are integrated into a whole to form a universal interchangeable modular component of the vehicle
As shown in fig. 3, as a further improvement of the above embodiment, the inner cavity of the trailing arm is divided into three independent pipes, namely an upper pipe, a middle pipe and a lower pipe, wherein two pipes are a heat dissipation water inlet channel and a heat dissipation water outlet channel, and one pipe is a pipe for accommodating a cable to pass through; the heat dissipation water inlet pipe 4 and the heat dissipation water outlet pipe 5 are correspondingly connected with a heat dissipation water inlet channel 1-1 and a heat dissipation water outlet channel 1-2, the heat dissipation water pipe enters the vehicle through the trailing arm mounting auxiliary seat, and the heat dissipation water pipe is connected with the hub motor and the centralized heat dissipation equipment in the vehicle; the cable 11 passes through the cable channels 1-3 and is connected with the rotary change sensor to enter the vehicle. Preferably, the upper pipeline is a heat dissipation water inlet channel 1-1, the lower pipeline is a heat dissipation water outlet channel 1-2, the middle pipeline is a cable channel 1-3, and the corresponding upper pipeline is a heat dissipation water outlet channel and the corresponding lower pipeline is a heat dissipation water inlet channel. The heat dissipation water channel is arranged in the longitudinal arm, and particularly when the heat dissipation water channel is distributed up and down, the heat dissipation power is enhanced through the longitudinal arm by utilizing good heat conductivity of metal and strong convection formed when a vehicle runs, the power loss of a heat dissipation system in the vehicle is indirectly reduced, the energy utilization efficiency of the whole vehicle is improved, the longitudinal arm is of a multi-cavity structure design and can simultaneously contain a motor power supply cable, and the control cable and the heat dissipation water channel are integrated in cavities.
As shown in fig. 4, the trailing arm attachment seat 9 is preferably designed to have a rotating body structure, and a fastening function is realized by a screw. The trailing arm mounting auxiliary seat 9 can be matched with the left and right trailing arm suspension devices of the vehicle at the same time, so that the universal interchangeability of vehicle parts is realized, and the maintainability guarantee performance of the vehicle is improved. The longitudinal arm mounting auxiliary seat 9 is provided with a 9-4 water inlet and a 9-5 water outlet, an annular water inlet channel 9-1 and an annular water outlet channel 9-2 are formed in the longitudinal arm mounting auxiliary seat 9 through three sealing rings 9-3, and a rotation change sensor is arranged in the longitudinal arm mounting auxiliary seat, so that 360-degree rotation in the axial direction of the cable can be realized. The bending caused by the rotation of the longitudinal arm when the heat dissipation water pipe and the cable enter the vehicle is avoided, and the sealing performance and the service life of the system are improved.
The invention integrates the hub motor, the brake, the cable and the pipeline by utilizing the hollow thin-wall trailing arm structure, thereby realizing the trailing arm type modularized integration of the form driving system; the module has large vehicle jumping stroke, the trailing arm is suitable for large-range swinging, and larger suspension lateral rigidity can be provided, so that the module is a technical guarantee that the vehicle passes through ultrahigh geometric obstacles. And the components are designed in a modularized way, so that the device is interchangeable, energy-consuming, low in manufacturing cost and easy to maintain.
FIG. 5 illustrates a high mobility ride control system for the hub motor of an unmanned vehicle, which is particularly preferred for use with a light-duty, ultra-high powered vehicle, preferably requiring an average off-road speed of 30 km/h; the maximum climbing gradient is not lower than 32 degrees; the maximum side-tipping running gradient is not less than 20 degrees; the crossing trench width is not less than 1.2 meters; the height of the vertical obstacles is not less than 0.6 m.
As shown in fig. 5, the invention provides a high-mobility driving and operating system for an unmanned vehicle hub motor, which comprises the trailing arm suspension, wherein the driving and operating system adopts a distributed driving technical scheme that an 8 × 8 independent hydro-pneumatic spring suspension is matched with the hub motor, the first bridge and the second bridge are single trailing arm bridges (preferably the trailing arm in fig. 1), the third bridge and the fourth bridge are double-wishbone bridges, the front two bridges of the driving and operating system adopt single trailing arm suspension guide mechanisms, the lateral stiffness of a vehicle suspension system is greatly improved, the vehicle body rollover and sideslip in the process of passing through geometric obstacles are effectively avoided, and the unconventional geometric obstacle crossing capability of the vehicle is realized.
The single trailing arm bridge comprises a tire and rim assembly 21, a trailing arm 1, a trailing arm mounting frame 23, an oil-gas spring 24 and a hub motor 28; the double-cross arm bridge comprises an upper cross arm 25, a lower cross arm 26, a steering knuckle 27 and a hub motor 28; the tire and rim assembly 21 is in threaded connection with the output end of the hub motor 28; the tire end of the trailing arm 1 is fixed with the shell of the hub motor 28 in a threaded manner, and the vehicle body end is fastened on a vehicle body through a trailing arm mounting bracket 23, so that the trailing arm 1 can swing around the transverse axis of the vehicle body by a large angle; the upper cross arm 25 and the lower cross arm 26 are connected with the vehicle body through pin shafts, so that the cross arms can swing around the vehicle body at a transverse large angle, and the ball head ends of the cross arms 25 and 26 are connected with the steering knuckle 27 through ball hinges at a large angle of 30 degrees (preferably more than 30 degrees) to form a steering knuckle deflection axis; the steering knuckle 27 is provided with a steering system connecting point, and can deflect around the axis of the steering knuckle by being driven by the steering system; the steering knuckle 27 and the hub motor 28 are fastened through bolts; the upper fulcrum of the hydro-pneumatic spring 24 is hinged to the vehicle body in a ball joint bearing mode, and the lower fulcrum is respectively connected with the longitudinal arm 1 and the lower cross arm 26 through pin shafts to transmit elastic force and damping force. The driving system is matched with the hydro-pneumatic spring and is coordinated with the hydraulic driving system, so that the height, pitching, side-tipping and inclining adjustment of the vehicle posture can be realized.
The in-wheel motor 28 is preferably the in-wheel motor 9 mentioned above.
The trailing arm bridge adopts integrates, modular design, and 1 st bridge left side can exchange with 2 nd, 3 bridge right sides, and 1 st bridge right side can exchange with 2 nd, 3 bridge left sides, has reduced spare part kind and quantity. The trailing arm 1 adopts a 'radiation type' structure and is connected with the hub motor through 8 bolts, the structure is high in strength and light in weight, the connection mode is simple, and the hub motor can be conveniently and rapidly installed and replaced. The trailing arm 1 is connected with the vehicle body only through the trailing arm mounting bracket 23, and compared with the existing flange connection mode, the flange connection mode is simple and easy to maintain. The trailing arm 1 adopts the cavity structure, and power cord, control line and condenser tube of in-wheel motor all pass from wherein, and the pipeline of being convenient for integrates, protects the pipeline simultaneously, improves the security. The trailing arm bridge is connected with the automobile body only through the upper supporting point of hydro-pneumatic spring 4 and trailing arm mounting bracket 23 two points, compares in original structure can realize the quick installation and the change of trailing arm bridge.
Preferably, the arrangement scheme of the trailing arms of the driving system is that the first axle swings forwards and the second axle swings backwards, the approach angle of the vehicle at 90 degrees can be realized, large-area adhesion of wheels of the first axle of the vehicle can be realized by combining the large-stroke low-offset-frequency suspension parameter design, and the ground impact function can be effectively reduced by the wheels of the second, third and fourth axles of the vehicle.
The invention utilizes the distributed driving hub motor to match with the hydro-pneumatic spring for independent suspension, so that the vehicle realizes ultrahigh geometric obstacle passing capability and high-speed off-road surface maneuvering capability. The system adopts a full-point driving mode, has high power density, small space usage and stable and reliable work; the system components are designed in a modularized mode, and the system components are good in interchangeability, low in manufacturing cost and easy to maintain.
One invention point of the scheme is a parameter control method for hydro-pneumatic spring interconnection. In practice, the characteristics of the hydro-pneumatic spring (elastic force, damping force, etc.) are very important, for example, poor hydro-pneumatic spring characteristics can lead to: the smoothness is poor, the service life of the vehicle-mounted equipment is shortened, and sealing parts and fastening parts are loosened; secondly, the vehicle-mounted precision equipment cannot be used; the adhesion effect of the wheels and the ground is reduced, and the safety of the vehicle is reduced; excessive and excessive vibration can damage the suspension and the vehicle body, and the safety of the vehicle is reduced. It is therefore desirable to determine the characteristics of the hydro-pneumatic spring 24 in an optimal manner.
The optimal relational expression of the characteristics of the hydro-pneumatic spring is determined through a great deal of research, and the optimal relational expression is used as an important reference basis for selecting the driving control system for the hub motor running of the unmanned vehicle.
The characteristic determination method of the hydro-pneumatic spring comprises the following steps:
Figure BDA0002517205910000061
wherein P is the absolute pressure of the gas in the hydro-pneumatic spring and is obtained by calculation;
t is thermodynamic temperature and is measured by a temperature sensor; vqCalculating the volume of the gas in the hydro-pneumatic spring;
Rgis a gas constant, preferably 8.314J/(mol. k);
a and b are Van der Waals constants and are obtained through experiments;
mqthe mass of the gas in the hydro-pneumatic spring is calculated by the following formula:
Figure BDA0002517205910000062
in the formula:
Figure BDA0002517205910000071
C＝-36bRgT0+72P0b2+8a
M＝Rg 2T0 2(4bRgT0+12P0b2-a)
N＝4P0(3P0b3RgT0-5abRgT0+b4P0 2+2ab2P0+a2)
P0、V0、T0respectively, the initial gas pressure (unit is MPa) and the volume (unit is mm)3) And temperature (in K), where V0To design value, P0The calculation method comprises the following steps:
Figure BDA0002517205910000072
where m represents the sprung mass of the vehicle, g is the weight acceleration, i is the guide lever ratio, DcThe diameter of the oil-gas spring oil chamber piston is shown, and Ac is the area of the piston.
The volume change of the hydro-pneumatic spring air chamber is as follows:
Figure BDA0002517205910000073
where s is the spring piston stroke.
Then at any stroke, the gas volume is:
Figure BDA0002517205910000074
according to the above formulas, the elastic force of the hydro-pneumatic spring is:
Figure BDA0002517205910000075
under the condition that two oil-gas spring oil-filled cavities are connected in series, the elastic force of the spring is
Figure BDA0002517205910000076
In the formula s1、s2For the stroke of springs in series
During the movement of the spring, the relationship between the flow rate of oil flowing through the throttling hole and the pressure difference between the front and the rear of the damping hole is as follows:
Figure BDA0002517205910000077
Cdthe value range of the flow coefficient is defined,
Figure BDA0002517205910000081
l is the orifice length, ReIs Reynolds number, characteristic length in calculating reynolds number, unit is mm;
the system generates damping force of
Figure BDA0002517205910000082
The optimal relational expression of the characteristics of the hydro-pneumatic spring is determined through a great deal of research, and the optimal relational expression is used as an important reference basis for selecting the driving control system for the hub motor running of the unmanned vehicle.
As an invention point, the invention provides that the following strategy is adopted for determining the parameters of the rear two-axle composite steering:
referring to fig. 9, B is the distance between the intersection points of the kingpin axes on both sides and the ground, preferably 1640 mm; l is1、L2、L3、L4Calculating the distance from each axis to the instant center by a system; r1in、R2in、R3in、R4inThe turning radius of the wheel at the inner side of each shaft is calculated by the system; r1out、R2out、R3out、R4outThe turning radius of the wheel at the outer side of each shaft is calculated by a system; alpha is the wheel corner at the outer side of the third axle and is measured by a corner sensor; beta is the wheel corner at the inner side of the third axle and is measured by a corner sensor; the corner of the wheel at the outer side of the fourth axle is measured by a corner sensor; gamma is the wheel corner at the inner side of the fourth axle and is measured by a corner sensor; and x and y are the distances from the instant center to the inner wheel and the center of mass respectively, and are calculated by the system.
ω1in、ω2in、ω3in、ω4inFor the angular velocity, omega, of the wheel inside each axle1out、ω2out、ω3out、ω4outFor the angular velocity of the wheel outside each axle, m, n, l are the wheelbases of each axle, preferably 950,900,950mm, R4outR, derived from the geometric motion relationship:
Figure BDA0002517205910000083
Figure BDA0002517205910000084
Figure BDA0002517205910000085
Figure BDA0002517205910000086
Figure BDA0002517205910000091
Figure BDA0002517205910000092
Figure BDA0002517205910000093
through the determined parameters, each parameter can be accurately predicted, strategy guidance can be provided for the obstacle crossing of the vehicle under the unmanned condition, the control logic of the obstacle crossing of the unmanned vehicle is simplified, the reliability of the vehicle in the complex electromagnetic environment is improved, and the method is a technical basis of vehicle global application.
As can be seen from fig. 8 and 9, the angular velocity of each wheel has a definite functional relationship with the track width, the wheel base, the turning radius and the turning angle. The wheel track and wheel base parameters are the whole vehicle parameters and are constants. The upper computer instruction received by the steering ECU is generally curvature or corner, so that the differential matching relation among the wheels can be obtained by utilizing an Ackerman differential steering model.
The parameters are specified below:
Figure BDA0002517205910000094
Figure BDA0002517205910000101
the invention relates to a driving control system for the hub motor of an unmanned vehicle, which has the following advantages:
compared with the prior art, the unmanned vehicle hub motor high-maneuverability driving control system has the following advantages:
(1) the running driving system adopts the technical scheme that an 8 multiplied by 8 independent hydro-pneumatic spring suspension is matched with a distributed driving of a hub motor, so that optimal attachment and optimal driving torque distribution of wheels under the conditions of a cross-country road and geometric obstacles of a vehicle can be realized, and further, the ultrahigh passing performance of the vehicle is realized.
(2) The front two axles of the driving system adopt a single trailing arm suspension guide mechanism, so that the lateral rigidity of a vehicle suspension system is greatly improved, the vehicle body rollover and sideslip in the process of passing through geometric obstacles of the vehicle are effectively avoided, and the unconventional geometric obstacle crossing capability of the vehicle is realized; the third axle and the fourth axle of the driving system adopt a double-wishbone suspension guide structure, the matched steering system has the vehicle rear wheel steering capacity, the matched vehicle differential control function can realize flexible transverse deflection motion of the vehicle, and the cross-country maneuvering performance of the vehicle is greatly improved.
(3) The arrangement scheme of the longitudinal arms of the driving system is that the first axle swings forwards and the second axle swings backwards, the 90-degree approach angle of the vehicle is realized, the large-stroke low-offset-frequency suspension parameter design is combined, the large-area attachment of wheels of the first axle of the vehicle can be realized, and the ground impact function of the wheels of the second, third and fourth axles is effectively reduced.
(4) The driving system is matched with the hydro-pneumatic spring and is coordinated with the hydraulic driving system, so that the height, pitching, side-tipping and inclining adjustment of the vehicle posture can be realized.
(5) A large amount of researches are carried out on the property selection of the hydro-pneumatic spring, the optimal property of the hydro-pneumatic spring is designed, and the ultrahigh passing performance of the vehicle is improved.
Although the present invention has been described with reference to the preferred embodiments, it is not limited thereto. Various changes and modifications may be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (10)

1. A reinforced heat dissipation type wheel hub motor trailing arm suspension comprises a trailing arm, a wheel hub motor, a brake, a heat dissipation water inlet pipe, a heat dissipation water outlet pipe, a brake hydraulic pipeline, a fastening bolt, a trailing arm mounting auxiliary seat, a spring connecting pin, a cable and a rotary transformer sensor; the longitudinal arm mounting auxiliary seat is provided with a threaded interface, and the end of the longitudinal arm pin shaft is coupled with the longitudinal arm mounting auxiliary seat to form a rotating pair; the hub motor is arranged on the trailing arm interface through a fixing bolt; the heat dissipation water inlet channel and the heat dissipation water outlet channel are arranged in the longitudinal arm cavity, and the heat dissipation water inlet channel and the heat dissipation water outlet channel are arranged in the longitudinal arm cavity; the heat dissipation water pipe penetrates through the heat dissipation water inlet channel and the heat dissipation water outlet channel, the heat dissipation water pipe and the trailing arm mounting auxiliary seat enter the vehicle, and the heat dissipation water pipe is connected with the hub motor and the centralized heat dissipation equipment in the vehicle; the cable passes through the middle pipeline and is connected with the rotary transformer sensor to enter the vehicle.
2. The suspension according to claim 1, wherein the heat-dissipating water inlet channel and the heat-dissipating water outlet channel are upper and lower or lower and upper conduits, and the cable passes through an intermediate conduit.
3. The suspension according to claim 1 or 2, wherein the trailing arm mounting attachment has a circular water channel formed therein by three sealing rings, and a rotation sensor is disposed therein.
4. The suspension of claim 1 wherein the trailing arm attachment is of a swivel design.
5. The suspension according to claim 1 or 2, wherein the heat dissipation water inlet and outlet of the hub motor are arranged on the extension line of the trailing arm.
6. The suspension of claim 1 or 2, wherein the trailing arm structure is rectangular in cross-section.
7. A suspension according to claim 1 or 2, wherein the trailing arm is fitted with a line cover.
8. Suspension according to claim 1 or 2, characterized in that the spring connection pin is connected with a hydro-pneumatic spring bottom dead center so that the trailing arm forms a kinematic coupling with the elastic damping element.
9. An unmanned vehicle in-wheel motor drive steering system comprising a suspension according to any of claims 1 to 8.
10. The system of claim 9, wherein the hydro-pneumatic spring force is:
Figure FDA0002517205900000011
wherein, the meaning of each parameter is as follows:
Fsrepresenting the elastic force of the hydro-pneumatic spring, and the unit is N;
Rgdenotes the gas constant, in units of J/(mol. k), preferably 8.314;
t represents the thermodynamic temperature in K;
mqthe unit of the mass of the gas in the hydro-pneumatic spring is Kg;
V0the initial volume of gas in the hydro-pneumatic spring is expressed in mm3；
DcThe diameter of the hydro-pneumatic spring piston is shown, and the unit is mm;
s represents the stroke of the hydro-pneumatic spring piston, and the unit is mm;
a represents a Van der Waals constant in atm. multidot.L2/mol2。
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