CN111873452B - Flexible integrated equipment for punching and assembling roof trim - Google Patents
Flexible integrated equipment for punching and assembling roof trim Download PDFInfo
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- CN111873452B CN111873452B CN202010532065.6A CN202010532065A CN111873452B CN 111873452 B CN111873452 B CN 111873452B CN 202010532065 A CN202010532065 A CN 202010532065A CN 111873452 B CN111873452 B CN 111873452B
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- punching
- assembling
- positioning
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- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a flexible integrated device for punching and assembling a roof trim, belonging to the technical field of automobile part assembly and comprising: the device comprises a fixed rack, a vibration plate, a mechanical arm and a vibration plate, wherein a working area is arranged on the fixed rack, and mounting platforms are respectively arranged on two sides of the working area; the movable rack is detachably matched with the fixed rack through the plug pin structure, an operating platform is arranged on the movable rack, a plurality of supporting tables, a plurality of positioning mechanisms, a pressing mechanism, two pressure riveting mechanisms and a punching mechanism are arranged in the length direction of the operating platform. The flexible integration equipment for punching and assembling the roof trim provided by the invention can complete punching and assembling of the trim product at one time, accelerate the working efficiency and improve the product percent of pass, and in addition, the detachable matching mode between the fixed rack and the movable rack can realize the assembly of different automobile parts and expand the application field of the integration equipment.
Description
Technical Field
The invention belongs to the technical field of automobile part assembling machinery, relates to an integrated device, and particularly relates to a flexible integrated device for punching and assembling a roof trim.
Background
The roof trim strip is an important component of the exterior trim of the automobile, and usually needs to be re-extruded and bent, and then needs to be subjected to end punching, end cover assembly and CLIP assembly, but some roof trim strips also need to be subjected to punching on the roof trim strip body. However, because the length of the roof trim is long, the existing lathe cannot punch the roof trim, a separate special punching machine is needed for punching, and a separate operator is needed to be configured, after the trim is punched, the assembly equipment is conveyed by tools such as a logistics vehicle, and the like, the trim after punching is assembled by ENDCAP and CLIP, and in such a processing mode, two processes of punching and assembling are formed, which causes waste of transportation, and two operators are needed to complete corresponding operations, which causes high labor cost and low production efficiency.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides integrated equipment which can complete punching and assembling at one time, accelerate the working efficiency and improve the product percent of pass.
The purpose of the invention can be realized by the following technical scheme: a flexible integrated device for punching and assembling a roof trim strip comprises:
the device comprises a fixed rack, a vibration plate and a manipulator, wherein an open type working area is arranged on the fixed rack, and two mounting platforms are respectively arranged on two sides of the working area;
the movable frame is detachably matched with the fixed frame, an operating platform is arranged on the movable frame, a plurality of supporting tables, a plurality of positioning mechanisms, a pressing mechanism, two pressure riveting mechanisms and a punching mechanism are arranged along the length direction of the operating platform, wherein,
each supporting platform is provided with a supporting surface, and the supporting surfaces are spliced to form an assembly platform;
each positioning mechanism comprises a positioning cylinder arranged on the operating platform and a positioning plate connected with the output end of the positioning cylinder;
the pressing mechanism comprises a propping part and a pressing part which are respectively positioned at two ends of the assembling platform, wherein the propping part and the pressing part are both arranged on the operating platform;
each press riveting mechanism comprises a press riveting cylinder and a press riveting piece, wherein the press riveting cylinder is arranged on the operating platform through a press riveting seat, and the press riveting piece is connected with the output end of the press riveting cylinder;
the punching mechanism comprises a punching seat arranged on the operating platform and a punching structure connected with the punching seat.
In the flexible integrated device for punching and assembling the roof trim, the travelling wheels are arranged on each corner of the movable rack, and each mounting platform is provided with a ball.
In the flexible integrated equipment for punching and assembling the roof trim, the movable rack is provided with a plurality of quick-connection connectors.
In the flexible integrated equipment for punching and assembling the roof trim, two fork truck legs which are parallel to each other are also arranged below the movable rack.
In the flexible integrated equipment for punching and assembling the roof trim, two piece placing supports are further arranged on the movable rack, wherein the piece placing supports are rotatably connected with the movable rack.
In the flexible integrated equipment for punching and assembling the roof trim, the piece placing support and the movable rack are in left-right rotary connection in a horizontal plane, or in up-down rotary connection in a vertical plane, wherein the rotation angle of the piece placing support is 0-90 degrees.
In the flexible integrated equipment for punching and assembling the roof trim, the positioning mechanism further comprises a first positioning connecting plate connected with the positioning cylinder, a second positioning connecting plate connected with the first positioning connecting plate, and a third positioning connecting plate rotationally connected with the second positioning connecting plate, wherein one end of the positioning plate is rotationally connected with the output end of the positioning cylinder, and the middle part of the positioning plate is rotationally connected with the third positioning connecting plate.
In the flexible integrated equipment for punching and assembling the roof trim strip, the abutting part comprises an abutting block arranged on the operating platform, and the abutting block facing one side of the assembling platform is arranged in a step shape; the pressing part comprises a pressing cylinder and a pressing block, the pressing cylinder is installed on the operating platform through a connecting piece, the pressing block is connected with the output end of the pressing cylinder, and the pressing block facing one side of the assembling platform is arranged in a step shape.
In the flexible integrated equipment for punching and assembling the roof trim, the punching structure comprises an upright post arranged on a punching seat; the punching oil cylinder is arranged on the upright post, wherein one end of the punching oil cylinder is connected with a punching piece; and the U-shaped guide block is arranged on the stand column, and the punching piece is nested with the U-shaped guide block in a sliding fit.
In the flexible integrated equipment for punching and assembling the roof trim, a first photoelectric sensor and a second photoelectric sensor are further arranged on the movable rack, wherein the first photoelectric sensor and the second photoelectric sensor are respectively and electrically connected with an electric quick connector in a quick plug; and a third photoelectric sensor is arranged on the fixed frame corresponding to the position of each vibration disk, wherein the third photoelectric sensor is electrically connected with a control box arranged on the fixed frame.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the flexible integration equipment for punching and assembling the roof trim, provided by the invention, the punching and assembling of the trim product are completed at one time through the vibrating disc and the mechanical arm on the fixed rack and the pressing mechanism, the riveting mechanism and the punching mechanism on the movable rack, so that the working efficiency is accelerated, the product percent of pass is improved, in addition, the assembly of different automobile parts can be realized through the detachable matching mode between the fixed rack and the movable rack, and the application field of the integration equipment is expanded.
(2) Set up the walking wheel in removing the frame, be convenient for remove the transport of frame on the one hand, on the other hand is through the walking wheel for remove the frame and push back in the working area, be convenient for adjust the relative position of second jack on the removal frame and the first jack on the mounting platform, make things convenient for inserting of bolt, accomplish the locking of removing frame and fixed frame. In addition, through the arrangement of the balls, the friction force generated when an operator adjusts the relative position between the movable rack and the fixed rack is reduced, and the assembly efficiency of the movable rack and the fixed rack is improved.
(3) Through set up the fork truck foot in moving the frame for operating personnel can pass through fork truck, stretch into the fork truck foot with the fork truck on, then wholly lift up and move the frame, and in pushing work area, comparatively labour saving and time saving has improved work efficiency, in addition, set up the fork truck foot in the bottom that moves the frame, can also improve the bulk strength who moves the frame, increase the area of contact between removal frame and the ground, thereby improve the reliability of trim product in assembling process.
(4) And the alternative assembly of the decorative strip products is realized by arranging the placing piece bracket, so that the working efficiency of the production of the decorative strip products is improved. In addition, the piece placing support and the moving rack are connected in a rotating mode, the size of the moving rack in the storage process is reduced, operators are prevented from colliding with the moving rack, and the use safety of the moving rack is improved.
(5) The utility model discloses a positioning mechanism, including the locating plate, the locating plate is connected with the output of locating cylinder, between second location connecting plate and the third location connecting plate, between third location connecting plate and the locating plate, and be swivelling joint between the output of locating plate and location cylinder, thereby reduce positioning mechanism's the volume of accomodating under unused state, in addition, second location connecting plate, the third location connecting plate, constitute "four-bar linkage" between the output of locating plate and location cylinder, along with constantly stretching out of location cylinder output, pressure between the trim on locating plate and the assembly platform is crescent, thereby further improve the reliability of trim location.
(6) Whether the end part of the decoration strip is connected with the end cover or not is detected through the first photoelectric sensor and the second sensor, so that the reliability of decoration strip product assembly and the qualification rate of the decoration strip product are improved. The number of the buckles in the vibration disc is detected through the third photoelectric sensor, so that an operator is reminded of supplementing the number of the buckles in the vibration disc in time.
Drawings
Fig. 1 is a schematic structural diagram of a flexible integrated device for punching and assembling a roof trim of the invention.
Fig. 2 is a schematic partial structural view 1 of a flexible integrated device for punching and assembling a roof molding according to the present invention.
Fig. 3 is a partial structural schematic view 2 of a flexible integrated device for punching and assembling a roof trim according to the invention.
Fig. 4 is a partial structural schematic view 3 of a flexible integrated device for punching and assembling a roof molding according to the present invention.
Fig. 5 is an enlarged view of a portion a in fig. 2.
Fig. 6 is an enlarged view of a portion B in fig. 3.
Fig. 7 is an enlarged view of a portion C in fig. 3.
Fig. 8 is an enlarged view of a portion D in fig. 3.
Fig. 9 is an enlarged view of a portion E in fig. 3.
Fig. 10 is an enlarged view of a portion F in fig. 3.
FIG. 11 is a schematic view of the punching mechanism according to a preferred embodiment of the present invention.
In the figure, 100, a fixed frame; 110. a working area; 120. mounting a platform; 121. a first jack; 122. a ball bearing; 130. a control box; 140. a gas source; 150. a hydraulic station; 160. A third photosensor; 200. a vibrating pan; 300. a manipulator; 400. moving the frame; 410. an operating platform; 420. a second jack; 430. a traveling wheel; 440. an electric quick connector; 450. a pneumatic quick connector; 460. an oil valve; 470. a forklift foot; 480. a waste material box; 490. placing a part bracket; 490A, a first photosensor; 490B, a second photosensor; 500. a support table; 510. a support surface; 600. a positioning mechanism; 610. positioning the air cylinder; 620. positioning a plate; 630. a first positioning connecting plate; 640. a second positioning connecting plate; 650. a third positioning connecting plate; 700. a hold-down mechanism; 710. an abutting portion; 720. A pressing part; 721. a connecting member; 722. a pressing cylinder; 723. a compression block; 800. a press riveting mechanism; 810. pressing a riveting seat; 820. a pressure riveting cylinder; 830. pressing and riveting the parts; 900. a punching mechanism; 910. punching a hole seat; 920. punching a hole structure; 921. a column; 922. punching an oil cylinder; 923. punching a hole piece; 924. punching the noodles; 925. and a guide block.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 11, the present invention provides a flexible integrated device for punching and assembling a roof molding, comprising: a fixed rack 100 on which an open type working area 110 is provided, and two mounting platforms 120 are respectively provided at both sides of the working area 110, wherein a plurality of vibration discs 200 and a manipulator 300 are mounted in the fixed rack 100; the movable rack 400 is detachably matched with the fixed rack 100, an operating platform 410 is arranged on the movable rack 400, a plurality of supporting platforms 500, a plurality of positioning mechanisms 600, a pressing mechanism 700, two riveting mechanisms 800 and a punching mechanism 900 are arranged along the length direction of the operating platform 410, wherein each supporting platform 500 is provided with a supporting surface 510, and the supporting surfaces 510 are spliced to form an assembly platform; each positioning mechanism 600 comprises a positioning cylinder 610 arranged on the operating platform 410 and a positioning plate 620 connected with the output end of the positioning cylinder 610; the pressing mechanism 700 comprises an abutting part 710 and a pressing part 720 which are respectively positioned at two ends of the assembling platform, wherein the abutting part 710 and the pressing part 720 are both arranged on the operating platform 410; each press riveting mechanism 800 comprises a press riveting cylinder 820 arranged on the operating platform 410 through a press riveting seat 810, and a press riveting piece 830 connected with the output end of the press riveting cylinder 820; the punching mechanism 900 includes a punching base 910 mounted on the operation platform 410, and a punching structure 920 connected to the punching base 910.
In this embodiment, when the decoration strip product needs to be assembled, the movable rack 400 is moved into the working area 110 of the fixed rack 100, and the assembly between the decoration strip and the end cap, and the decoration strip and the buckle is completed through the vibrating plate 200 (with the buckle inside) and the mechanical arm 300 on the fixed rack 100, and the pressing mechanism 700, the rivet pressing mechanism 800 and the punching mechanism 900 on the movable rack 400.
According to the flexible integration equipment for punching and assembling the roof trim, provided by the invention, the vibration disc 200 and the mechanical arm 300 on the fixed rack 100, and the pressing mechanism 700, the riveting mechanism 800 and the punching mechanism 900 on the movable rack 400 are used for completing punching and assembling of the trim product at one time, so that the working efficiency is accelerated, the product percent of pass is improved, in addition, the assembly of different automobile parts can be realized by the detachable matching mode between the fixed rack 100 and the movable rack 400, and the application field of the integration equipment is enlarged.
Preferably, as shown in fig. 1 to 11, the movable frame 400 is fixedly connected to the fixed frame 100 by a latch structure. Namely, the first insertion hole 121 is arranged on the mounting platform 120 of the fixed frame 100, and the second insertion hole 420 matched with the first insertion hole 121 is arranged on the movable frame 400, when the movable frame 400 moves into the working area 110, the second insertion hole 420 on the movable frame 400 is aligned with the first insertion hole 121 on the mounting platform 120, and then the plug is inserted, so that the horizontal degree of freedom of the movable frame 400 in the working area 110 is limited, the movement of the movable frame 400 when the decoration strip is connected with the end cover and the buckle is avoided, and the reliability of the decoration strip product during assembly and the qualification rate of the product are improved.
Preferably, as shown in fig. 1 to 11, a road wheel 430 is provided on each corner of the moving frame 400, wherein a ball 122 is provided on each mounting platform 120.
In this embodiment, the traveling wheels 430 are disposed on the movable rack 400, so as to facilitate the transportation of the movable rack 400, and on the other hand, after the movable rack 400 is pushed into the working area 110, the traveling wheels 430 are used to facilitate the adjustment of the relative positions of the second insertion hole 420 on the movable rack 400 and the first insertion hole 121 on the mounting platform 120, so as to facilitate the insertion of the plug, and complete the locking of the movable rack 400 and the fixed rack 100. In addition, the arrangement of the balls 122 reduces the friction force generated when the operator adjusts the relative position between the movable frame 400 and the fixed frame 100, thereby improving the efficiency of assembling the movable frame 400 and the fixed frame 100.
Preferably, as shown in fig. 1 to 11, a plurality of quick-connect connectors are arranged on the moving rack 400, so that the functional components on the moving rack 400, such as the positioning mechanism 600, the pressing mechanism 700, the rivet pressing mechanism 800, and the punching mechanism 900, can be quickly electrically, pneumatically, and oil-connected, thereby improving the assembly efficiency of the molding product.
In this embodiment, the quick connector includes an electric quick connector 440 installed on the movable rack 400, and the electric quick connector 440 is electrically connected to the control box 130 installed on the fixed rack 100, wherein a corresponding program is provided in the control box 130, when an operator presses a start switch on the control box 130, according to the program in the control box 130, the manipulator 300 is driven to move, a buckle in the vibration disk 200 is grabbed, and the decoration strip is installed, so that the operation is convenient, and the automation degree is high.
The quick-connection plug further comprises an air quick-connection plug 450 mounted on the movable rack 400, which is connected with the air source 140 mounted on the fixed rack 100, and provides pneumatic power for the operation of the positioning mechanism 600, the press-riveting mechanism 800 and the pressing mechanism 700, so as to realize the fixation of the decoration strip on the assembly platform, the pressing between the decoration strip and the end cover and the riveting between the decoration strip and the end cover.
The quick-connection-peg also comprises an oil quick-connection-peg connected with an oil valve 460 installed on the movable rack 400, and the oil quick-connection-peg is connected with a hydraulic station 150 installed on the fixed rack 100 through an oil pipe, wherein the punching mechanism 900 is connected with the oil valve 460 through the oil pipe, and oil power is provided for the operation of the punching mechanism 900 through the hydraulic station 150, so that the punching operation on the decoration strip is realized.
Preferably, as shown in fig. 1 to 11, two fork truck legs 470 parallel to each other are further provided below the moving frame 400.
In this implementation, because the functional unit of installation is more on the removal frame 400, it is more difficult if to push the removal frame 400 into the work area 110 through the manual work of operating personnel, and through set up fork truck foot 470 on the removal frame 400, make operating personnel can pass through fork truck, stretch into fork truck foot 470 with the fork foot on the fork truck, then wholly lift up removal frame 400, and push in the work area 110, time saving and labor saving comparatively, and the work efficiency is improved, in addition, set up fork truck foot 470 in the bottom of removal frame 400, can also improve the bulk strength of removal frame 400, increase the area of contact between removal frame 400 and the ground, thereby improve the reliability of trim product in assembling process.
Preferably, as shown in fig. 1 to 11, a waste magazine 480 is detachably coupled to the moving frame 400, wherein the waste magazine 480 is positioned below the punching mechanism 900.
In this embodiment, waste material box 480 passes through the spring clip and can dismantle to be connected on removing frame 400, and this waste material box 480 is located the below of mechanism 900 that punches a hole for accept the waste material that produces after the trim punches a hole, guarantee clean, clean and tidy in the work area 110, when the waste material of gathering in waste material box 480 is more, open the spring clip, dismantle waste material box 480 from removing frame 400 and down, empty, thereby guarantee the reliability that waste material box 480 used.
Preferably, as shown in fig. 1 to 11, two placing supports 490 are further disposed on the moving frame 400, wherein the placing supports 490 are rotatably connected to the moving frame 400.
Further preferably, the placing support 490 is rotatably connected with the moving frame 400 in a horizontal plane, or the placing support 490 is rotatably connected with the moving frame 400 in a vertical plane, wherein the rotation angle of the placing support 490 is 0 to 90 °.
In this embodiment, because the trim is a strip-shaped structure, a pre-installation region of the trim product is formed by two placing supports 490 installed on the moving frame 400, that is, two end caps are pre-installed on two ends of the trim, and the two end caps are placed on the placing supports 490, when the moving frame 400 is moved into the working region 110 and is connected to a circuit, a gas circuit and a gas circuit, an operator can place the pre-installed trim product on the placing supports 490 on the assembling platform, and perform compressing, press riveting and punching processes to form a complete trim product, when one of the trim products is completed, the operator can place the pre-installed trim product on the placing supports 490 again, and then place the other trim product on the assembling platform, so that the alternate assembly of the trim products is realized, and the working efficiency of the production of the trim product is improved. In addition, the placing support 490 is rotatably connected with the movable rack 400, so that the size of the movable rack 400 during storage is reduced, the collision between an operator and the operator is avoided, and the use safety of the movable rack 400 is improved.
Preferably, as shown in fig. 1 to 11, the positioning mechanism 600 further includes a first positioning connecting plate 630 connected to the positioning cylinder 610, a second positioning connecting plate 640 connected to the first positioning connecting plate 630, and a third positioning connecting plate 650 rotatably connected to the second positioning connecting plate 640, wherein one end of the positioning plate 620 is rotatably connected to the output end of the positioning cylinder 610, and the middle portion of the positioning plate 620 is rotatably connected to the third positioning connecting plate 650.
In this embodiment, the second positioning connecting plate 640 and the third positioning connecting plate 650, the third positioning connecting plate 650 and the positioning plate 620, and the positioning plate 620 and the output end of the positioning cylinder 610 are rotatably connected, so as to reduce the storage volume of the positioning mechanism 600 in an unused state, and in addition, a "four-bar linkage" is formed among the second positioning connecting plate 640, the third positioning connecting plate 650, the positioning plate 620, and the output end of the positioning cylinder 610, so that the pressure between the positioning plate 620 and the molding on the assembly platform is gradually increased along with the continuous extension of the output end of the positioning cylinder 610, thereby further improving the reliability of molding positioning.
Preferably, as shown in fig. 1 to 11, the abutting part 710 includes an abutting block installed on the operation platform 410, and the abutting block facing to the side of the assembly platform is arranged in a step shape; the pressing part 720 includes a pressing cylinder 722 installed on the operation platform 410 through a connecting member 721, and a pressing block 723 connected to an output end of the pressing cylinder 722, wherein the pressing block 723 facing one side of the assembly platform is provided in a stepped shape. Because the both ends of trim all need install the end cover, and when the trim links to each other with both ends lid, at first through artifical mode with both ends lid pre-connected in the both ends of trim, then place the trim on changeing joining in marriage the platform, one of them end cover touches with propping to the piece, another end cover touches with the compact heap 723, through compressing tightly cylinder 722, make the end cover that touches with compact heap 723 touch progressively compress tightly with the one end of trim, because the other end of trim touches with propping to the piece, through the transmission of force, make with propping to prop up the end cover that the piece touched progressively and compress tightly with the trim equally, thereby realize the compressing tightly of trim both ends and both ends lid and be connected, accomplish the assembly between trim and the end cover.
Preferably, as shown in fig. 1 to 11, the punching structure 920 includes a pillar 921 mounted on the punching base 910; the punching oil cylinder 922 is installed on the upright column 921, wherein one end of the punching oil cylinder 922 is connected with a punching piece 923, and the punching piece 923 is directed to the punching surface 924.
Further preferably, a U-shaped guide block 925 is installed on the upright 921, and the opening direction of the U-shaped guide block 925 is horizontally arranged, wherein the punching member 923 is nested in the U-shaped guide block 925. The perpendicularity of the punching piece 923 during up-and-down movement is ensured by the U-shaped guide block 925.
Preferably, as shown in fig. 1 to 11, a first photoelectric sensor 490A and a second photoelectric sensor 490B are further provided on the mobile chassis 400, wherein the first photoelectric sensor 490A and the second photoelectric sensor 490B are electrically connected to the electric quick connector 440 in the quick connector, respectively.
Further preferably, the first photoelectric sensor 490A is mounted on the quick connector, and the second photoelectric sensor 490B is mounted on the operation platform 410 by a bracket.
In the present embodiment, whether the end of the molding is connected to the end cap is detected by the first and second photosensors 490A and 490B, respectively, so as to improve the reliability of the assembly of the molding product and the yield of the molding product.
Preferably, as shown in fig. 1 to 11, a third photoelectric sensor 160 is disposed at a corresponding position of each vibration tray 200, wherein the third photoelectric sensor 160 is mounted on the fixed frame 100 to detect the number of the fasteners in the vibration tray 200, so as to remind an operator of timely supplementing the number of the fasteners in the vibration tray 200.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (8)
1. The utility model provides a die-cut, integrated equipment of flexibility of assemblage of roof trim which characterized in that includes: the device comprises a fixed rack, a vibration plate and a manipulator, wherein a working area is arranged on the fixed rack, and mounting platforms are respectively arranged on two sides of the working area;
the movable frame is detachably matched with the fixed frame, an operating platform is arranged on the movable frame, a plurality of supporting tables, a plurality of positioning mechanisms, a pressing mechanism, two pressure riveting mechanisms and a punching mechanism are arranged along the length direction of the operating platform, wherein,
each supporting platform is provided with a supporting surface, and the supporting surfaces are spliced to form an assembly platform;
each positioning mechanism comprises a positioning cylinder arranged on the operating platform and a positioning plate connected with the output end of the positioning cylinder;
the pressing mechanism comprises a propping part and a pressing part which are respectively positioned at two ends of the assembling platform, wherein the propping part and the pressing part are both arranged on the operating platform;
each press riveting mechanism comprises a press riveting cylinder and a press riveting piece, wherein the press riveting cylinder is arranged on the operating platform through a press riveting seat, and the press riveting piece is connected with the output end of the press riveting cylinder;
the punching mechanism comprises a punching seat arranged on the operating platform and a punching structure connected with the punching seat;
the movable rack is fixedly connected with the fixed rack through a bolt structure, wherein a first jack is arranged on the mounting platform of the fixed rack, a second jack matched with the first jack is arranged on the movable rack, and after the movable rack is moved into a working area, the second jack on the movable rack is aligned with the first jack on the mounting platform;
walking wheels are arranged on each corner of the movable rack, wherein each mounting platform is provided with a ball;
the positioning mechanism further comprises a first positioning connecting plate connected with the positioning cylinder, a second positioning connecting plate connected with the first positioning connecting plate, and a third positioning connecting plate rotatably connected with the second positioning connecting plate, wherein one end of the positioning plate is rotatably connected with the output end of the positioning cylinder, and the middle of the positioning plate is rotatably connected with the third positioning connecting plate.
2. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein a plurality of quick-connect connectors are arranged on the movable frame.
3. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein two fork truck legs which are parallel to each other are further arranged below the movable frame.
4. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein two rack holders are further arranged on the movable frame, and the rack holders are rotatably connected with the movable frame.
5. The flexible integrated device for punching and assembling the roof trim according to claim 4, wherein the placing support is connected with the moving frame in a horizontal plane in a left-right rotating manner, or connected with the moving frame in a vertical plane in a up-down rotating manner, and the rotating angle of the placing support is 0-90 °.
6. The flexible integrated equipment for punching and assembling the roof trim strip as claimed in claim 1, wherein the abutting part comprises an abutting block arranged on the operating platform, and the abutting block facing one side of the assembling platform is arranged in a step shape; the pressing part comprises a pressing cylinder and a pressing block, the pressing cylinder is installed on the operating platform through a connecting piece, the pressing block is connected with the output end of the pressing cylinder, and the pressing block facing one side of the assembling platform is arranged in a step shape.
7. The flexible integrated device for punching and assembling the roof trim according to claim 6, wherein the punching structure comprises a pillar mounted on the punching seat; the punching oil cylinder is arranged on the upright post, wherein one end of the punching oil cylinder is connected with a punching piece; and the U-shaped guide block is arranged on the stand column, and the punching piece is nested with the U-shaped guide block in a sliding fit.
8. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein a first photoelectric sensor and a second photoelectric sensor are further arranged on the movable frame, wherein the first photoelectric sensor and the second photoelectric sensor are respectively electrically connected with an electric quick connector in a quick connector; and a third photoelectric sensor is arranged on the fixed frame corresponding to the position of each vibration disk, wherein the third photoelectric sensor is electrically connected with a control box arranged on the fixed frame.
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CN202010532065.6A CN111873452B (en) | 2020-06-11 | 2020-06-11 | Flexible integrated equipment for punching and assembling roof trim |
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CN202010532065.6A CN111873452B (en) | 2020-06-11 | 2020-06-11 | Flexible integrated equipment for punching and assembling roof trim |
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CN111873452B true CN111873452B (en) | 2022-04-26 |
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CN115057216B (en) * | 2022-05-24 | 2024-05-17 | 清远敏瑞汽车零部件有限公司 | Multifunctional conveying system for automobile door frame trim and end cover |
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TW200821137A (en) * | 2006-11-01 | 2008-05-16 | Gsk Corp | Multi-point synchronous heat riveting machine for door plank |
CN103331592B (en) * | 2013-07-05 | 2016-05-18 | 天津信泰汽车零部件有限公司 | The vertical machine of a kind of roof panel automatic mounting button group |
CN205887789U (en) * | 2016-06-30 | 2017-01-18 | 青岛欣鑫数控精密机械有限公司 | Automatic puncher of panel side blow |
WO2020042041A1 (en) * | 2018-08-29 | 2020-03-05 | 杨忠芳 | Online continuous follow-up punching device |
CN208896241U (en) * | 2018-08-31 | 2019-05-24 | 宝鸡拓普迈高汽车部件有限公司 | Automotive trim panel punching and buckle press integrated tooling |
CN109747737B (en) * | 2018-12-28 | 2020-10-02 | 宁波宏协承汽车部件有限公司 | Automobile roof trim assembling buckle tool device |
CN210475837U (en) * | 2019-07-25 | 2020-05-08 | 华楷麦尔汽车***(宁波)有限公司 | Flexible automatic welding and assembling equipment for automobile highlight decorative plate |
CN111185518A (en) * | 2019-12-31 | 2020-05-22 | 长春一汽富维东阳汽车塑料零部件有限公司 | Bumper flexible punching, sticking, punching and welding assembly system |
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