CN111872298A

CN111872298A - Rod piece continuous forging system

Info

Publication number: CN111872298A
Application number: CN202010643697.XA
Authority: CN
Inventors: 陈新
Original assignee: Jiangsu Xinyue Automation Co ltd
Current assignee: Jiangsu Xinyue Automation Co ltd
Priority date: 2020-07-07
Filing date: 2020-07-07
Publication date: 2020-11-03

Abstract

The invention discloses a rod piece continuous forging system, which is applied to the field of automation equipment and solves the technical problem of complicated working procedures in the existing rod piece forging process, and the technical scheme is characterized by comprising a forging furnace, a feeding mechanism arranged at one end of the forging furnace and a discharging mechanism arranged at one end of the forging furnace far away from the feeding mechanism, wherein the feeding mechanism comprises a feeding mechanism body and a discharging mechanism body, and the feeding mechanism body is characterized in that: forge the stove and include the high temperature furnace body and locate the conveying subassembly in the high temperature furnace body, conveying subassembly includes rotates the drive wheelset of being connected and around establishing the conveyer belt between both ends drive wheelset with high temperature furnace body both ends, conveying subassembly is still including being fixed in the driving motor that high temperature furnace body bottom is used for driving the drive wheelset, feed mechanism includes guide box and pay-off subassembly, still be equipped with the guide subassembly on the guide box lateral wall, have and do benefit to the automation and the high-efficient technological effect who promotes the member and forge the in-process.

Description

Rod piece continuous forging system

Technical Field

The invention relates to the field of automatic production lines, in particular to a rod piece continuous forging system.

Background

After the rod section bar is formed by stamping, bending and the like, the further processing process of the rod section bar is realized by high-temperature forging, the forging processing procedure of the rod is complex in the existing processing and production process, the automation degree is low, the stable processing and forming effect cannot be guaranteed, the efficient processing process cannot be guaranteed, and the automation degree is low.

Disclosure of Invention

The invention aims to provide a rod piece continuous forging system which has the advantage that the automation and the high efficiency in the rod piece forging process can be improved.

The technical purpose of the invention is realized by the following technical scheme: the utility model provides a member continuous forging system, includes the forging furnace, locates the feed mechanism of forging furnace one end and locates the discharge mechanism that feed mechanism one end was kept away from to the forging furnace, characterized by: the forging furnace comprises a high-temperature furnace body and a conveying assembly arranged in the high-temperature furnace body, the conveying assembly comprises a driving wheel set rotationally connected with two ends of the high-temperature furnace body and a conveying belt wound between the driving wheel set at the two ends, the conveying assembly further comprises a driving motor fixed at the bottom of the high-temperature furnace body and used for driving the driving wheel set, the feeding mechanism comprises a guide box and a feeding assembly, the guide box is arranged at one side of the high-temperature furnace body, a stepped feeding plate is arranged at one side close to the high-temperature furnace body in the guide box, a guide assembly is further arranged on the side wall of the guide box and comprises a supporting block fixed with the guide box, conveying rollers rotationally connected with two ends of the supporting block and a conveying motor fixed on the side wall of the guide box and used for driving the conveying rollers to rotate, the feeding assembly comprises a slide rail block fixed on the end wall of the high-temperature furnace body, a grab rod block slidably connected on the slide rail block, the discharging mechanism comprises a sliding block frame fixed at one end of the high-temperature furnace body, a discharging grabbing rod matched with the sliding block frame in a sliding mode and a telescopic air rod arranged at the top end of the sliding block frame and used for driving the discharging grabbing rod to slide.

Preferably: the driving wheel set comprises a driving wheel and a driven wheel, the driving wheel is connected with one end of the high-temperature furnace body in a rotating mode through a driving rotating shaft, the driving motor is connected with the driving rotating shaft through a transmission chain, one end, far away from the driving wheel, of the high-temperature furnace body is provided with a support which is connected with the driven wheel in a rotating mode, the support is connected with the high-temperature furnace body in a sliding mode, a driving hydraulic cylinder which drives the support to horizontally slide is further arranged on the high-temperature furnace body, a sliding support is further fixed on the high-temperature furnace body, and a sliding groove block which.

Preferably: the conveyer belt includes a plurality of swing joint's in proper order connecting block, rotates and connects in the connection piece of adjacent connecting block lateral wall and can dismantle the member stopper of being connected with the connecting block, the member stopper passes through locking bolt and is connected with the connecting block, the member stopper is kept away from its one end of being connected with the connecting block and is equipped with recess bearing piece.

Preferably: the ladder material loading plate comprises a plurality of material lifting plates and a jacking hydraulic cylinder for driving each material lifting plate to vertically lift, a guide block is arranged on the side wall of the material guiding box, a connecting plate is arranged on one side, close to the guide block, of each material lifting plate, and a guide groove block which is vertically matched with the guide block in a sliding mode is arranged on the connecting plate.

Preferably: and a material guide chute edge is arranged in the material guide box.

Preferably: and the middle part of the groove bearing block is provided with an intermediate groove.

Preferably: the top of the high-temperature furnace body is provided with a heat flow input port, and the side wall of the high-temperature furnace body is provided with a pneumatic cabin door.

Preferably: and the bottom of the high-temperature furnace body is also provided with a protective through groove block for the conveying belt to pass through.

In conclusion, the invention has the following beneficial effects:

1. the automatic feeding and discharging process of the rod piece to be processed is realized through the feeding mechanism and the discharging mechanism which are respectively arranged at the two ends of the forging furnace, the feeding mechanism can be used for conveying the workpiece to be processed to the conveying assembly part in the forging furnace, so that the high-temperature forging process is carried out in the forging furnace, the discharging mechanism at the other side is used for realizing rapid and stable discharging, and the automation and the high efficiency of the whole continuous forging system are guaranteed.

Drawings

FIG. 1 is a schematic view for showing an external structure of a forging system in an embodiment;

FIG. 2 is a schematic view for showing the structure of each part of the forging furnace in the embodiment;

FIG. 3 is a schematic view for showing the structure of a part of a charging mechanism in the embodiment;

FIG. 4 is an enlarged view of A in FIG. 2;

FIG. 5 is a sectional view of a machine structure for showing a guide box portion in the embodiment;

fig. 6 is an enlarged view of B in fig. 1.

Reference numerals: 1. a forging furnace; 2. a feeding mechanism; 3. a discharging mechanism; 4. a high temperature furnace body; 5. a delivery assembly; 6. a driving wheel set; 61. a driving wheel; 62. a driven wheel; 63. driving the rotating shaft; 64. a drive chain; 65. a support; 66. driving the hydraulic cylinder; 67. a sliding support; 68. sliding the groove block; 7. a conveyor belt; 71. connecting blocks; 72. connecting sheets; 73. a rod piece limiting block; 74. locking the bolt; 75. a groove bearing block; 76. protecting the through groove block; 8. a drive motor; 9. a material guiding box; 10. a feeding assembly; 11. a stepped feeding plate; 111. lifting a material plate; 112. a jacking hydraulic cylinder; 113. a guide block; 114. a connecting plate; 115. a guide groove block; 12. a material guiding assembly; 13. supporting and fixing blocks; 14. a conveying roller; 15. a conveying motor; 16. a slide rail block; 17. a grab bar block; 18. a horizontally movable cylinder; 19. a slider frame; 20. a discharge grab bar; 21. a telescopic air rod; 22. a material guiding chute side; 23. a spacing groove; 24. a heat flux input port; 25. pneumatic hatches.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b): a rod piece continuous forging system is shown in figure 1 and comprises a forging furnace 1, a feeding mechanism 2 arranged at one end of the forging furnace 1 and a discharging mechanism 3 arranged at one end of the forging furnace 1 far away from the feeding mechanism 2, a pipe piece rod to be processed is input into the forging furnace 1 from one end of the feeding mechanism 2, and discharging is carried out by one end of the discharging mechanism 3 after the processing is finished.

As shown in figure 1 and figure 2, the forging furnace 1 comprises a high-temperature furnace body 4 and a conveying assembly 5 arranged in the high-temperature furnace body 4, the top of the high-temperature furnace body 4 is provided with a heat flow input port 24, the continuous and stable high-temperature working environment in the high-temperature furnace body 4 can be guaranteed, the side wall of the high-temperature furnace body 4 is also provided with a pneumatic cabin door 25, and the maintenance, observation and other work of an operator on the working condition in the high-temperature furnace body 4 can be facilitated while the high sealing performance can be guaranteed. The conveying component 5 comprises a driving wheel set 6 which is rotationally connected with the two ends of the high-temperature furnace body 4 and a conveying belt 7 which is wound between the driving wheel sets 6 at the two ends, and the conveying component 5 further comprises a driving motor 8 which is fixed at the bottom of the high-temperature furnace body 4 and is used for driving the driving wheel set 6. Wherein the driving wheel set 6 comprises a driving wheel 61 and a driven wheel 62, the driving wheel 61 is rotatably connected with one end of the high-temperature furnace body 4 through a driving rotating shaft 63, the driving motor 8 is connected with the driving rotating shaft 63 through a transmission chain 64, and the driving wheel 61 is driven by the driving motor 8 to work.

As shown in fig. 2 and 3, one end of the high-temperature furnace body 4, which is far away from the driving wheel 61, is provided with a support 65 which is rotatably connected with the driven wheel 62, and the support 65 is connected with the high-temperature furnace body 4 in a sliding manner, so that the adjustment of an operator between the driving wheel sets 6 and the disassembly, installation and maintenance of the conveying belt 7 can be facilitated, and the tightness degree of the conveying belt 7 can be adjusted in the actual working process. A driving hydraulic cylinder 66 for driving the bracket 65 to horizontally slide is also arranged on the high-temperature furnace body 4, a sliding support 67 is also fixed on the high-temperature furnace body 4, a sliding groove block 68 which is in sliding fit with the sliding support 67 is arranged on the bracket 65, and the sliding adjustment of the bracket 65 part where the driven wheel 62 is positioned relative to the sliding support 67 can be driven by the extension and contraction of the driving hydraulic cylinder 66.

As shown in fig. 2, 3 and 5, the feeding mechanism 2 includes a material guiding box 9 and a feeding assembly 10, the material guiding box 9 is disposed at one side of the high temperature furnace body 4, and the pipe fitting to be processed is first placed in the material guiding box 9. One side that is close to high temperature furnace body 4 in the guide box 9 is equipped with flitch 11 on the ladder, and flitch 11 includes that a plurality of flitchs 111 and the drive respectively lift the jacking pneumatic cylinder 112 that flitch 111 vertically goes up and down on the ladder, utilizes jacking pneumatic cylinder 112 to drive vertical direction and lifts flitch 111 and realize going up and down in proper order, and then carries the pipe fitting in proper order until rising to top case mouth part. In order to improve the stability and continuity of the lifting of the rods, a material guiding chute 22 is further provided inside the material guiding box 9, so that a large number of stacked rods can be continuously guided to the material lifting plate 111. The side wall of the material guiding box 9 is provided with a guide block 113, one side of the material lifting plate 111 close to the guide block 113 is provided with a connecting plate 114, and the connecting plate 114 is provided with a guide groove block 115 vertically matched with the guide block 113 in a sliding manner, so that the improvement of the stability of each material lifting plate 111 in the vertical lifting process is facilitated.

The pipe fittings lifted to the top material lifting plate 111 part are further conveyed, a material guiding assembly 12 is further arranged on the side wall of the material guiding box 9, the material guiding assembly 12 comprises a supporting block 13 fixed with the material guiding box 9, conveying rollers 14 rotatably connected to two ends of the supporting block 13 and a conveying motor 15 fixed on the side wall of the material guiding box 9 and driving the conveying rollers 14 to rotate, the pipe fittings conveyed by the ladder material feeding plate 11 fall to the conveying rollers 14 on the supporting block 13, and horizontal conveying is achieved under the driving of the conveying motor 15.

The feeding assembly 10 comprises a slide rail block 16 fixed on the end wall of the high-temperature furnace body 4, a grab bar block 17 connected to the slide rail block 16 in a sliding mode, and a horizontal movable air cylinder 18 arranged on the slide rail block 16 and used for driving the grab bar block 17 to slide, a workpiece to be machined is conveyed by the conveying rollers 14 to reach a specified position, the grab bar block 17 grips the rod piece, and the workpiece to be machined moves along the slide rail block 16 under the driving of the horizontal movable air cylinder 18 until the workpiece to be machined is conveyed to the position above the conveying belt 7 and is aligned with the conveying belt 7 in a flush mode.

As shown in fig. 2 and 4, in order to improve the stability of the conveying belt 7 in the conveying and guiding process, the conveying belt 7 includes a plurality of connecting blocks 71 movably connected in sequence, a connecting sheet 72 rotatably connected to a side wall of an adjacent connecting block 71, and a rod limiting block 73 detachably connected to the connecting blocks 71, a groove bearing block 75 is provided at one end of the rod limiting block 73 away from the connecting end with the connecting blocks 71, and a workpiece to be machined is clamped and embedded in the groove bearing block 75, which is helpful for reducing the movement of the rod in the conveying process. And the middle part of the groove bearing block 75 is provided with the intermediate groove 23, so that the contact area of the part of the conveying belt 7 and the workpiece to be machined can be reduced, and the full heated forging effect is ensured. The rod piece limiting block 73 is connected with the connecting block 71 through a locking bolt 74, so that the conveying belt 7 can be replaced, disassembled and maintained conveniently in the later period. Meanwhile, the bottom of the high-temperature furnace body 4 is also provided with a protective through groove block 76 for the conveying belt 7 to pass through, so that the abrasion possibly caused by the exposed conveying belt 7 is reduced, and the abnormal knocking damage and the like possibly occurring in the normal production and processing process can be reduced through the protection of the protective through groove block 76.

After the part of the high-temperature furnace body 4 is processed, the rod piece is conveyed to the end of the discharging mechanism 3 under the conveying of the conveying belt 7, the discharging mechanism 3 comprises a sliding block frame 19 fixed at one end of the high-temperature furnace body 4, an unloading grabbing rod 20 matched with the sliding block frame 19 in a sliding mode and a telescopic air rod 21 arranged at the top end of the sliding block frame 19 and used for driving the unloading grabbing rod 20 to slide, the rod piece after being processed is clamped through the unloading grabbing rod 20, and the telescopic air rod 21 enables the processed finished product to be conveyed to the storage device on one side to be discharged.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims

1. The utility model provides a continuous forging system of member, includes forge furnace (1), locates feed mechanism (2) of forge furnace (1) one end and locates discharge mechanism (3) that feed mechanism (2) one end was kept away from in forge furnace (1), characterized by: forge stove (1) including high temperature furnace body (4) and locate conveying subassembly (5) in high temperature furnace body (4), conveying subassembly (5) include with high temperature furnace body (4) both ends rotate drive wheelset (6) of being connected and around establishing conveyer belt (7) between both ends drive wheelset (6), conveying subassembly (5) are still including being fixed in driving motor (8) that high temperature furnace body (4) bottom is used for driving drive wheelset (6), feed mechanism (2) are including guide box (9) and pay-off subassembly (10), one side of high temperature furnace body (4) is located in guide box (9), one side that is close to high temperature furnace body (4) in guide box (9) is equipped with flitch (11) on the ladder, still be equipped with guide subassembly (12) on guide box (9) lateral wall, guide subassembly (12) include with fixed a piece (13) of guide box (9) fixed, The feeding mechanism comprises conveying rollers (14) rotatably connected to two ends of a supporting block (13) and a conveying motor (15) fixed to the side wall of a guide box (9) and driving the conveying rollers (14) to rotate, a feeding assembly (10) comprises a sliding rail block (16) fixed to the end wall of a high-temperature furnace body (4), a grab rod block (17) connected to the sliding rail block (16) in a sliding mode and a horizontal movable air cylinder (18) arranged on the sliding rail block (16) and used for driving the grab rod block (17) to slide, and a discharging mechanism (3) comprises a sliding block frame (19) fixed to one end of the high-temperature furnace body (4), a discharging grab rod (20) matched with the sliding block frame (19) in a sliding mode and a telescopic air rod (21) arranged at the top end of the sliding block frame (19) and used.

2. A rod continuous forging system as set forth in claim 1, wherein: drive wheelset (6) include action wheel (61) and follow driving wheel (62), action wheel (61) are rotated through the one end of drive pivot (63) and high temperature furnace body (4) and are connected, be connected through drive chain (64) between driving motor (8) and drive pivot (63), the one end that action wheel (61) were kept away from in high temperature furnace body (4) is equipped with and rotates support (65) of being connected from driving wheel (62), support (65) slide with high temperature furnace body (4) and are connected, still be equipped with drive hydraulic cylinder (66) that drive support (65) level slided on high temperature furnace body (4), still be fixed with on high temperature furnace body (4) and slide support (67), be equipped with on support (65) and slide support (67) complex groove block (68) that slides.

3. A rod continuous forging system as set forth in claim 1, wherein: conveyer belt (7) include a plurality of swing joint's in proper order connecting block (71), rotate and connect in connection piece (72) of adjacent connecting block (71) lateral wall and can dismantle member stopper (73) of being connected with connecting block (71), member stopper (73) are connected with connecting block (71) through locking bolt (74), member stopper (73) are kept away from its one end of being connected with connecting block (71) and are equipped with recess bearing piece (75).

4. A rod continuous forging system as set forth in claim 1, wherein: the ladder material feeding plate (11) comprises a plurality of material lifting plates (111) and a jacking hydraulic cylinder (112) for driving each material lifting plate (111) to vertically lift, a guide block (113) is arranged on the side wall of the guide box (9), a connecting plate (114) is arranged on one side, close to the guide block (113), of each material lifting plate (111), and a guide groove block (115) which is vertically matched with the guide block (113) in a sliding mode is arranged on the connecting plate (114).

5. A rod continuous forging system as set forth in claim 1, wherein: the interior of the material guiding box (9) is also provided with a material guiding chute edge (22).

6. A rod continuous forging system as set forth in claim 1, wherein: and an intermediate groove (23) is formed in the middle of the groove bearing block (75).

7. A rod continuous forging system as set forth in claim 1, wherein: the top of the high-temperature furnace body (4) is provided with a heat flow input port (24), and the side wall of the high-temperature furnace body (4) is provided with a pneumatic cabin door (25).

8. A rod continuous forging system as set forth in claim 1, wherein: and the bottom of the high-temperature furnace body (4) is also provided with a protective through groove block (76) for the conveying belt (7) to pass through.