CN111872016A - Slag sorting production device and sorting process thereof - Google Patents
Slag sorting production device and sorting process thereof Download PDFInfo
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- CN111872016A CN111872016A CN202010491060.3A CN202010491060A CN111872016A CN 111872016 A CN111872016 A CN 111872016A CN 202010491060 A CN202010491060 A CN 202010491060A CN 111872016 A CN111872016 A CN 111872016A
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- detection module
- dust
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- 239000002893 slag Substances 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 9
- 239000000428 dust Substances 0.000 claims abstract description 67
- 238000001514 detection method Methods 0.000 claims abstract description 63
- 238000000926 separation method Methods 0.000 claims abstract description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000006148 magnetic separator Substances 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 18
- 241001584775 Tunga penetrans Species 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 8
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a slag sorting production device, wherein a detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, wherein the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration; the fresh air fan module and the dust fall sprayer are both connected to the dust concentration detection module; the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter. The invention further improves the separation of the iron powder, improves the separation efficiency of the iron powder, and has high efficiency and energy saving; the furnace slag is subjected to multiple times of circulating treatment, so that the separation effect of the metal in the furnace slag is improved, and the metal separation efficiency is improved; the central processing unit controls the dust fall control unit to carry out dust fall operation in a factory, and the environment is protected.
Description
Technical Field
The invention belongs to the technical field of slag separation, and particularly relates to a slag separation production device and a separation process thereof.
Background
In the existing slag treatment process, noise and dust pollution are still the problem technology which needs to be solved urgently by a slag treatment factory, and the separation effect in the slag separation process is poor, so a slag separation production device and a separation process thereof are provided to solve the problems mentioned in the background technology.
Disclosure of Invention
The invention aims to provide a slag sorting production device and a sorting process thereof, which aim to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a slag sorting production device comprises a control system, and a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module which are controlled by the control system, wherein the detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, and the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;
the dust fall control unit comprises a fresh air fan module and a dust fall spray head, and the fresh air fan module and the dust fall spray head are both connected to the dust concentration detection module;
the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter.
Preferably, the control system comprises a central controller, a control cabinet, a display module and a mobile terminal which are arranged in a central control room;
the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;
the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected with the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory.
Preferably, the visual monitoring module comprises high-speed dome cameras which are arranged at all stations in a factory and in areas to be monitored;
the high-speed dome camera is internally provided with a positioning module and a storage module, the positioning module is used for marking the position of the high-speed dome camera in real time, and the storage module is used for storing pictures shot by the high-speed dome camera, so that the pictures can be taken and played back through a central processing unit in the follow-up process.
Preferably, the door and window control unit comprises a power module, a wireless communication module, a control module and a mobile module, and the door and window control unit is used for opening or closing a window to a specified angle.
Preferably, the water inlet of the dust fall sprayer is connected with a water diversion pipe, and a water pump is arranged on the water diversion pipe.
The invention also provides a separation process of the slag separation production device, which comprises the following steps:
s1, grabbing the slag in the slag warehouse to a hopper through a grabbing hopper, then putting the slag into a crusher for crushing treatment, treating the crushed slag through a rolling cage sieve, repeatedly feeding the sieved material into the crusher for crushing again after being treated by a magnetic separator, treating the crushed slag through the rolling cage sieve, and feeding the sieved material into a jigger and a table concentrator after being treated by the magnetic separator;
s2, warehousing the iron powder obtained after the magnetic separator treatment, warehousing the oversize slag obtained after the rolling cage sieve treatment through aluminum particles obtained after the aluminum throwing machine treatment, warehousing the obtained iron powder and copper sand, and transporting the obtained slag to a slag warehouse after the treatment through a sand-water separator;
s3, the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;
the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected to the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory;
s4, a temperature and humidity detection module, a noise detection module and a dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;
when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes the window in the area through the door and window control unit, so that the noise isolation effect is achieved;
when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust-settling control unit to perform dust-settling operation in the factory.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a slag sorting production device and a sorting process thereof.A grabbing hopper grabs slag in a slag warehouse to a hopper, then the slag is put into a crusher for crushing treatment, the crushed slag is treated by a rolling cage sieve, the sieved material is treated by a magnetic separator and then repeatedly enters the crusher for re-crushing, then the crushed slag is treated by the rolling cage sieve, and the sieved material is treated by the magnetic separator and then enters a jigger and a shaking table machine;
putting the iron powder obtained after the treatment of the magnetic separator into a warehouse, putting the slag on the sieve obtained after the treatment of the rolling cage sieve into the warehouse through aluminum particles obtained by the treatment of an aluminum throwing machine, putting the obtained iron powder and copper sand into the warehouse, and then conveying the obtained slag to a slag warehouse after the treatment of a sand-water separator;
the oversize materials of the roller cage sieve are separated by a magnetic separator to obtain iron powder, the agglomerated iron powder is crushed by a crusher, and the crushed iron powder is separated by the magnetic separator again, so that the secondary separation of the iron powder is improved, the separation of the iron powder is further improved, the separation efficiency of the iron powder is improved, and the efficiency is high and the energy is saved;
the metal substances such as iron, copper, aluminum and the like in the slag can be recovered, and the non-metal components in the slag are recycled to prepare building basic materials and baking-free bricks; the furnace slag is subjected to multiple times of circulating treatment, so that the separation effect of the metal in the furnace slag is improved, and the metal separation efficiency is improved;
the noise detection module is arranged outside a slag treatment area in a factory, and when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes a window in the area through the door and window control unit, so that the effect of isolating the noise is achieved;
when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust fall control unit to perform dust fall operation in the factory.
Drawings
Fig. 1 is a schematic connection diagram of a control system, a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module according to the present invention;
fig. 2 is a schematic diagram of a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The invention provides a slag sorting production device as shown in figures 1-2, which comprises a control system, and a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module which are controlled by the control system, wherein the detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, and the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;
the dust fall control unit comprises a fresh air fan module and a dust fall spray head, and the fresh air fan module and the dust fall spray head are both connected to the dust concentration detection module;
the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter.
Specifically, the control system comprises a central controller, a control cabinet, a display module and a mobile terminal which are arranged in a central control room;
the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;
the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected with the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory.
Specifically, the visual monitoring module comprises high-speed dome cameras which are arranged at all stations in a factory and in areas needing to be monitored;
the high-speed dome camera is internally provided with a positioning module and a storage module, the positioning module is used for marking the position of the high-speed dome camera in real time, and the storage module is used for storing pictures shot by the high-speed dome camera, so that the pictures can be taken and played back through a central processing unit in the follow-up process.
Specifically, door and window the control unit includes power module, wireless communication module, control module and removal module, door and window the control unit is used for opening or closing the window to the appointed angle.
Specifically, the water inlet of dust fall shower nozzle is connected with the leading water pipe, be equipped with the water pump on the leading water pipe.
The invention also provides a separation process of the slag separation production device, which comprises the following steps:
s1, grabbing the slag in the slag warehouse to a hopper through a grabbing hopper, then putting the slag into a crusher for crushing treatment, treating the crushed slag through a rolling cage sieve, repeatedly feeding the sieved material into the crusher for crushing again after being treated by a magnetic separator, treating the crushed slag through the rolling cage sieve, and feeding the sieved material into a jigger and a table concentrator after being treated by the magnetic separator;
s2, warehousing the iron powder obtained after the magnetic separator treatment, warehousing the oversize slag obtained after the rolling cage sieve treatment through aluminum particles obtained after the aluminum throwing machine treatment, warehousing the obtained iron powder and copper sand, and transporting the obtained slag to a slag warehouse after the treatment through a sand-water separator;
s3, the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;
the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected to the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory;
s4, a temperature and humidity detection module, a noise detection module and a dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;
when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes the window in the area through the door and window control unit, so that the noise isolation effect is achieved;
when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust-settling control unit to perform dust-settling operation in the factory.
In summary, compared with the prior art, the slag bin is grabbed to the hopper through the grabbing hopper, then the grabbed slag is put into the crusher to be crushed, the crushed slag is processed through the rolling cage sieve, the sieved materials are processed through the magnetic separator and then repeatedly enter the crusher to be crushed again, then the crushed slag is processed through the rolling cage sieve, and the sieved materials are processed through the magnetic separator and then enter the jigger and the shaking table;
putting the iron powder obtained after the treatment of the magnetic separator into a warehouse, putting the slag on the sieve obtained after the treatment of the rolling cage sieve into the warehouse through aluminum particles obtained by the treatment of an aluminum throwing machine, putting the obtained iron powder and copper sand into the warehouse, and then conveying the obtained slag to a slag warehouse after the treatment of a sand-water separator;
the oversize materials of the roller cage sieve are separated by a magnetic separator to obtain iron powder, the agglomerated iron powder is crushed by a crusher, and the crushed iron powder is separated by the magnetic separator again, so that the secondary separation of the iron powder is improved, the separation of the iron powder is further improved, the separation efficiency of the iron powder is improved, and the efficiency is high and the energy is saved;
the metal substances such as iron, copper, aluminum and the like in the slag can be recovered, and the non-metal components in the slag are recycled to prepare building basic materials and baking-free bricks; the furnace slag is subjected to multiple times of circulating treatment, so that the separation effect of the metal in the furnace slag is improved, and the metal separation efficiency is improved;
the noise detection module is arranged outside a slag treatment area in a factory, and when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes a window in the area through the door and window control unit, so that the effect of isolating the noise is achieved;
when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust fall control unit to perform dust fall operation in the factory.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. The utility model provides a slag is selected separately apparatus for producing, includes control system and carries out the detecting element, dust fall the control unit, door and window the control unit, selects separately unit and the visual monitoring module that control through control system, its characterized in that: the detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, wherein the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;
the dust fall control unit comprises a fresh air fan module and a dust fall spray head, and the fresh air fan module and the dust fall spray head are both connected to the dust concentration detection module;
the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter.
2. The slag separation production device according to claim 1, characterized in that: the control system comprises a central controller, a control cabinet, a display module and a mobile terminal which are arranged in a central control room;
the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;
the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected with the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory.
3. The slag separation production device according to claim 1, characterized in that: the visual monitoring module comprises high-speed dome cameras which are arranged at all stations in a factory and in areas needing to be monitored;
the high-speed dome camera is internally provided with a positioning module and a storage module, the positioning module is used for marking the position of the high-speed dome camera in real time, and the storage module is used for storing pictures shot by the high-speed dome camera, so that the pictures can be taken and played back through a central processing unit in the follow-up process.
4. The slag separation production device according to claim 1, characterized in that: the door and window control unit comprises a power module, a wireless communication module, a control module and a mobile module, and is used for opening or closing a window to a specified angle.
5. The slag separation production device according to claim 1, characterized in that: the water inlet of the dust fall sprayer is connected with a water diversion pipe, and a water pump is arranged on the water diversion pipe.
6. The separation process of the slag separation production device according to claim 1, characterized in that: the method specifically comprises the following steps:
s1, grabbing the slag in the slag warehouse to a hopper through a grabbing hopper, then putting the slag into a crusher for crushing treatment, treating the crushed slag through a rolling cage sieve, repeatedly feeding the sieved material into the crusher for crushing again after being treated by a magnetic separator, treating the crushed slag through the rolling cage sieve, and feeding the sieved material into a jigger and a table concentrator after being treated by the magnetic separator;
s2, warehousing the iron powder obtained after the magnetic separator treatment, warehousing the oversize slag obtained after the rolling cage sieve treatment through aluminum particles obtained after the aluminum throwing machine treatment, warehousing the obtained iron powder and copper sand, and transporting the obtained slag to a slag warehouse after the treatment through a sand-water separator;
s3, the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;
the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected to the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory;
s4, a temperature and humidity detection module, a noise detection module and a dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;
when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes the window in the area through the door and window control unit, so that the noise isolation effect is achieved;
when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust-settling control unit to perform dust-settling operation in the factory.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010491060.3A CN111872016A (en) | 2020-06-02 | 2020-06-02 | Slag sorting production device and sorting process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010491060.3A CN111872016A (en) | 2020-06-02 | 2020-06-02 | Slag sorting production device and sorting process thereof |
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Application publication date: 20201103 |