Sorting equipment is used in brush processing
Technical Field
The invention relates to the technical field of brush processing, in particular to a sorting device for brush processing.
Background
In the manufacturing process of brush for automobile cleaning, generally longer brush silk is required to be selected to make, the method of brush silk is selected separately to the tradition is artifical earlier with brush silk one end of different in length and aligns, do the comparison at the other end and take longer brush silk out, but the preparation of manual work mode of selecting separately is only applicable to the brush of small batch volume, in the sorting process, some brush silk length is not relatively good, easily select the mistake, and to the sorting of big batch brush silk, its work load is very huge, it also takes time very to select separately, therefore need urgently to develop one kind can automatic conveying batch brush silk, and correctly select longer brush silk, the efficiency of sorting is improved, the sorting facilities is used in the brush processing of reduction staff's work load.
Disclosure of Invention
The invention aims to provide a brush processing sorting device which can automatically and correctly sort brush wires, improve sorting efficiency and reduce workload of workers, so as to solve the problems in the background technology.
The technical implementation scheme of the invention is as follows: the utility model provides a sorting facilities is used in brush processing, is including mounting bracket one, blowing dish, unloading mechanism and shake mechanism, blowing dish fixed mounting is on the mounting bracket one of seting up the rectangular hole, unloading mechanism installs on mounting bracket one and blowing dish, shake mechanism installs on mounting bracket one.
Further, the blanking mechanism comprises a baffle, a torsion spring, a first mounting plate, a first conveying shaft, a first conveying rotary disc, a first belt wheel, a first support plate, a driving motor, a first rotary shaft, a second belt wheel and a belt, the baffle is rotatably mounted on the discharging disc, the torsion spring is respectively fixedly connected with one side of the discharging disc at one end and fixedly connected with one side of the baffle at the other end, the first mounting plate is fixedly mounted on the first mounting plate and fixedly connected with one side of the discharging disc at one end, the conveying shaft is rotatably mounted on the first mounting plate, the conveying rotary disc is fixedly mounted on the conveying shaft and intermittently contacted with a lower port of the discharging disc, the first belt wheel is fixedly mounted at one end of the conveying shaft, the support plate is fixedly mounted on one side of the first mounting plate, the driving motor is fixedly mounted on the support plate, the first rotary shaft is mounted on the first mounting plate through a bearing and one end of the first mounting plate is fixedly connected with an output end of the driving motor, the second belt wheel is fixedly arranged at the other end of the first rotating shaft, and the belt is wound on the first belt wheel and the second belt wheel.
Further, shake mechanism is including cam, slide, reset spring, universal seat, universal ball, shake board, bracing piece, gyro wheel and flange, cam fixed mounting is in pivot one, the slide slidingtype is installed on mounting bracket one and one end and cam contact, reset spring one end and slide one side fixed connection, the other end and mounting bracket one-to-one side fixed connection, universal seat fixed mounting is in slide one end, the movable suit of universal ball is on universal seat, the shake board is installed on universal ball, bracing piece fixed mounting is in one side of the shake board, the gyro wheel is rotated the formula and is installed in bracing piece one end, flange fixed mounting is in mounting bracket one and with a contact of gyro wheel.
The conveying mechanism comprises a second mounting plate, two rollers, a conveying gear, a conveying wheel, a first bevel gear, a second rotating shaft, a second bevel gear and connecting gears, the second mounting plate is fixedly mounted on one side of the first mounting frame, the two rollers are rotatably mounted on the second mounting plate, the conveying gear is fixedly mounted at one end of the second roller and is meshed with the first bevel gear, the conveying wheel is fixedly mounted at one end of the second roller and is contacted with the second roller, the first bevel gear is fixedly mounted at one end of the second roller, the second rotating shaft is mounted on the first mounting plate through a bearing, the second bevel gear is fixedly mounted at one end of the second rotating shaft and is meshed with the first bevel gear, the connecting gears are fixedly mounted at the first rotating shaft, the other connecting gears are fixedly mounted at one end of the second rotating shaft, and the two connecting gears are meshed with each other.
Further, the extrusion mechanism comprises a second mounting frame, guide sleeves, guide rods, extrusion springs and an extrusion plate, the second mounting frame is fixedly mounted on one side of the first mounting frame, the guide sleeves are fixedly mounted on the second mounting frame, the guide rods are slidably mounted in the two guide sleeves respectively, the two extrusion springs are fixedly connected with one ends of the guide sleeves respectively, the other ends of the extrusion springs are fixedly connected with the bumps on the guide rods, the guide rods penetrate through the extrusion springs, and the extrusion plate is fixedly mounted at one ends of the two guide rods.
The invention has the following advantages:
1. the blanking mechanism and the shaking mechanism can automatically stir the brush filaments in the blanking disc to the shaking plate, shake and convey the brush filaments through the shaking of the shaking plate, and automatically align the rear ends of the brush filaments in the conveying process, so that the subsequent sorting is facilitated, and the workload of workers is reduced.
2. The conveying mechanism provided by the invention can automatically sort out longer brush wires without manual sorting, thereby improving the sorting efficiency of the brush wires.
3. The squeezing mechanism provided by the invention can ensure that the brush filaments are orderly arranged on the shaking plate, prevent a large number of brush filaments from being accumulated on the shaking plate and ensure that the sorting work of the brush filaments can be smoothly carried out.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a third perspective view of the present invention.
Fig. 4 is a schematic diagram of a fourth three-dimensional structure according to the present invention.
Fig. 5 is an enlarged perspective view of the present invention at a.
Fig. 6 is an enlarged perspective view of the present invention at B.
Fig. 7 is an enlarged perspective view of the present invention at C.
Fig. 8 is an enlarged perspective view of the present invention at D.
In the above drawings: 1: mounting bracket one, 2: emptying disc, 3: baffle, 4: torsion spring, 5: mounting plate I, 6: transmission shaft, 7: feeding turntable, 8: first belt wheel, 9: support plate, 10: drive motor, 11: rotating shaft I, 12: pulley two, 13: a belt, 14: cam, 15: a slide plate, 16: return spring, 17: universal mount, 18: universal ball, 19: shaking plate, 20: support rod, 21: roller one, 22: convex plate, 23: mounting plate two, 24: and a second roller 25: transmission gear, 26: transfer wheel, 27: bevel gear one, 28: rotating shaft II, 29: bevel gear two, 30: connecting gear, 31: mounting frame II, 32: guide sleeve, 33: guide bar, 34: compression spring, 35: and (5) pressing the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The utility model provides a sorting facilities is used in brush processing, as shown in fig. 1-8, including mounting bracket 1, blowing dish 2, unloading mechanism and shake mechanism, 2 fixed mounting of blowing dish for placing brush silk in batches are on the mounting bracket 1 of seting up the rectangular hole, unloading mechanism installs on mounting bracket 1 and blowing dish 2 and is located blowing dish 2 below, the shake mechanism that plays the shake effect installs on mounting bracket 1.
Further, the blanking mechanism capable of automatically stirring the brush wires at the lower port of the discharging tray 2 comprises a baffle plate 3, a torsion spring 4, a first mounting plate 5, a conveying shaft 6, a feeding turntable 7, a first belt wheel 8, a supporting plate 9, a driving motor 10, a first rotating shaft 11, a second belt wheel 12 and a belt 13, wherein the baffle plate 3 with the blocking function is rotatably mounted on the discharging tray 2 and positioned at the discharge port of the discharging tray 2, two torsion forces are provided to enable the baffle plate 3 to block the torsion spring 4 with the brush wires, one end of the torsion spring 4 is fixedly connected with one side of the discharging tray 2, the other end of the torsion spring is fixedly connected with one side of the baffle plate 3, the two mounting plates with the fixing function are fixedly mounted on a first mounting frame 1, the upper end of the mounting plate is fixedly connected with the lower side of the discharging tray 2, the conveying shaft 6 is rotatably mounted on the two mounting plates 5 and close to the discharging tray 2, the feeding turntable 7 capable of stirring the brush wires from the discharging tray 2 is fixedly mounted on the conveying shaft 6 and intermittently contacts with the lower port of the discharging tray 2, the first belt wheel 8 is fixedly mounted at the front end of the conveying shaft 6 and close to the first front side mounting plate 5, the supporting plate 9 for supporting is fixedly mounted at the rear side of the first rear side mounting plate 5, the driving motor 10 for driving is fixedly mounted on the supporting plate 9, the first rotating shaft 11 is mounted on the first two mounting plates 5 through bearings, the rear end of the first rotating shaft is fixedly connected with the output end of the driving motor 10, the second belt wheel 12 is fixedly mounted at the front end of the first rotating shaft 11, and the belt 13 for driving is wound on the first belt wheel 8 and the second belt wheel 12.
Further, the shaking mechanism capable of shaking and conveying the brush filaments to the right comprises a cam 14, a sliding plate 15, a return spring 16, a universal seat 17, a universal ball 18, a shaking plate 19, a support rod 20, a first roller 21 and a convex plate 22, wherein the cam 14 is fixedly arranged on a first rotating shaft 11 and is positioned below the material placing tray 2, the sliding plate 15 is slidably arranged on a first mounting frame 1, the left end of the sliding plate is in contact with the cam 14, the right end of the return spring 16 with the resetting function is fixedly connected with the left side of the sliding plate 15, the left end of the return spring with the resetting function is fixedly connected with the right side of the first mounting frame 1, the universal seat 17 is fixedly arranged at the right end of the sliding plate 15 and is far away from the cam 14, the universal ball 18 with the connecting function is movably sleeved on the universal seat 17, the shaking plate 19 capable of aligning one end of the brush filaments is arranged on the universal ball 18, the support rod 20 with the fixing function is fixedly arranged at the lower side of the shaking plate 19, the first roller 21 is rotatably mounted at the lower end of the support rod 20, and the convex plate 22 located below the shaking plate 19 is fixedly mounted on the first mounting frame 1 and is in contact with the first roller 21.
When the brush wires for manufacturing the automobile cleaning brush need to be sorted, firstly, the batch brush wires are manually put into the material placing tray 2, then the driving motor 10 is started to rotate clockwise, the driving motor 10 drives the first rotating shaft 11 to rotate clockwise, so as to drive the second belt wheel 12 to rotate clockwise, the first belt wheel 8 also rotates clockwise under the action of the belt 13, so as to drive the conveying shaft 6 to rotate clockwise, so that the conveying shaft 6 stirs the brush wires at the lower port of the material placing tray 2 to fall onto the inclined shaking plate 19, meanwhile, the first rotating shaft 11 rotates clockwise to drive the cam 14 to rotate clockwise, under the action of the return spring 16, the sliding plate 15 moves left and right in a reciprocating manner, under the action of the universal ball 18, the shaking plate 19 also moves left and right in a reciprocating manner, and under the combined action of the first roller 21 and the convex plate 22, the shaking plate 19 moves up and down in a reciprocating manner to achieve a shaking effect, the brush filaments on the shaking plate 19 are sent to the right in a shaking manner, and during the shaking process, the rear ends of the brush filaments are aligned with each other on the shaking plate 19 because the shaking plate 19 is inclined at a certain angle, and the front ends of the brush filaments are obviously different in length because the lengths of the brush filaments are different. Through setting up unloading mechanism and shake mechanism, automatically stir the brush silk in blowing dish 2 to shake on board 19 to make the shake of board 19 carry out alignment conveying to the brush silk, reduced staff's work load.
Example 2
On the basis of the embodiment 1, as shown in fig. 1 to 8, the brush hair sorting device further comprises a conveying mechanism capable of automatically sorting out longer brush hair, the conveying mechanism comprises a second mounting plate 23, a second roller 24, a conveying gear 25, a conveying wheel 26, a first bevel gear 27, a second rotating shaft 28, a second bevel gear 29 and a connecting gear 30, the second mounting plate 23 for fixing is fixedly mounted on the front side of the first mounting plate 1 and is close to the convex plate 22, the two second rollers 24 are rotatably mounted on the second mounting plate 23 and are close to the shaking plate 19, the two conveying gears 25 for transmission are respectively fixedly mounted on the right ends of the two second rollers 24 and are meshed with each other, the two conveying wheels 26 for sorting are respectively fixedly mounted on the two second rollers 24 and are contacted with each other, the first bevel gear 27 is fixedly mounted on the left end of the second lower roller 24, the second rotating shaft 28 is mounted on a first mounting plate 5 through a bearing and is located below the shaking plate 19, the second bevel gear 29 is fixedly mounted at the front end of the second rotating shaft 28 and meshed with the first bevel gear 27, one of the two connecting gears 30 is fixedly mounted on the first rotating shaft 11 and close to the second belt wheel 12, the other connecting gear is fixedly mounted at the rear end of the second rotating shaft 28 and close to the first mounting plate 5, and meanwhile, the two connecting gears 30 are meshed with each other.
When the shaking plate 19 shakes the brush filaments to be conveyed to the right, the first rotating shaft 11 drives the connecting gear 30 fixedly arranged on the first rotating shaft 11 to rotate clockwise, and drives the second rotating shaft 28 to rotate anticlockwise through the other connecting gear 30, so that the second bevel gear 29 rotates anticlockwise, the first bevel gear 27 meshed with the second bevel gear 29 rotates clockwise, the second lower roller 24 rotates clockwise, the conveying wheel 26 fixedly arranged on the second lower roller 24 also rotates clockwise, the conveying wheel 26 on the second upper roller 24 rotates anticlockwise under the combined action of the two conveying gears 25, when the brush filaments on the shaking plate 19 are shaken and conveyed to the two conveying wheels 26, the longer brush filaments are conveyed away from the shaking plate 19 by the two conveying wheels 26, and the shorter brush filaments are conveyed to the right. Through setting up transport mechanism, at the in-process that the brush silk was conveyed by the shake, can sort out longer brush silk by automatic branch, need not artifical the sorting efficiency of brush silk, improved.
Example 3
On the basis of embodiment 2, as shown in fig. 1 to 8, the brush hair drying device further includes an extruding mechanism capable of extruding the brush hair so that the brush hair is not accumulated on the shaking plate 19 in a large amount, the extruding mechanism includes a second mounting frame 31, guide sleeves 32, guide rods 33, extruding springs 34 and an extruding plate 35, the second mounting frame 31 for fixing is fixedly mounted at the rear side of the first mounting frame 1 and close to the shaking plate 19, the two guide sleeves 32 are fixedly mounted on the second mounting frame 31 and are symmetrically arranged, the two guide rods 33 are slidably mounted in the two guide sleeves 32, the lower ends of the two extruding springs 34 are fixedly connected with the upper ends of the guide sleeves 32, the upper ends of the two extruding springs are fixedly connected with the bumps on the guide rods 33, the guide rods 33 penetrate through the extruding springs 34, and the extruding plate 35 for extruding is fixedly mounted at the lower ends of the two guide rods 33 and close to the shaking plate 19.
Before the conveying wheel 26 sorts the brush filaments, the arranged squeezing mechanism squeezes the brush filaments in shaking conveying, so that the brush filaments are orderly arranged, the brush filaments are effectively prevented from being accumulated on the shaking plate 19, the brush filaments can be smoothly sorted, after the sorting is finished, the sorted long and short brush filaments are manually collected respectively, and finally the driving motor 10 is turned off.
The above-mentioned embodiments are merely preferred embodiments of the present invention, which are not intended to limit the scope of the present invention, and therefore, all equivalent changes made by the contents of the claims of the present invention should be included in the claims of the present invention.