CN111866657B - Production method of universal bone conduction Bluetooth headset - Google Patents

Production method of universal bone conduction Bluetooth headset Download PDF

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Publication number
CN111866657B
CN111866657B CN202010892974.0A CN202010892974A CN111866657B CN 111866657 B CN111866657 B CN 111866657B CN 202010892974 A CN202010892974 A CN 202010892974A CN 111866657 B CN111866657 B CN 111866657B
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China
Prior art keywords
key
vibrator
welding
following specific
bone conduction
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CN202010892974.0A
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Chinese (zh)
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CN111866657A (en
Inventor
刘文龙
欧阳小波
黄瑞
谢志高
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Huizhou Pinneng New Energy Co ltd
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Huizhou Pinneng New Energy Co ltd
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • H04R1/10Earpieces; Attachments therefor ; Earphones; Monophonic headphones
    • H04R1/1058Manufacture or assembly
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/80Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2460/00Details of hearing devices, i.e. of ear- or headphones covered by H04R1/10 or H04R5/033 but not provided for in any of their subgroups, or of hearing aids covered by H04R25/00 but not provided for in any of its subgroups
    • H04R2460/13Hearing devices using bone conduction transducers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D30/00Reducing energy consumption in communication networks
    • Y02D30/70Reducing energy consumption in communication networks in wireless communication networks

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  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electrostatic, Electromagnetic, Magneto- Strictive, And Variable-Resistance Transducers (AREA)
  • Headphones And Earphones (AREA)

Abstract

The invention provides a production method of a universal bone conduction Bluetooth headset, which is characterized by comprising the following steps of: s1, dispensing and processing of vibrators; s2, processing vibrator soldering tin; s3, assembling the shell; s4, welding a circuit; s5, assembling a horn cover; s6, testing a semi-finished product; s7, wiring; s8, dispensing and packaging; s9, testing finished products and detecting appearance. The invention provides a set of standardized production method capable of repeatedly copying, which simplifies the structure of the product, ensures the performance and quality of the product, can realize thinner and smaller product design, improves the production efficiency, improves the product yield and reduces the production cost.

Description

Production method of universal bone conduction Bluetooth headset
Technical Field
The invention belongs to the technical field of bone conduction earphone production, and particularly relates to a production method of a universal bone conduction Bluetooth earphone.
Background
Under normal conditions, sound waves are transmitted into the inner ear through two paths of air conduction and bone conduction, then vibration is generated by inner lymph fluid and outer lymph fluid of the inner ear, a sound sensing process is completed by the screw, nerve impulse is generated by the acoustic nerve, the nerve impulse is presented to the acoustic center, and finally sound is heard after comprehensive analysis of the cerebral cortex. Perhaps for air conduction (the path is acoustic wave-auricle-external auditory canal-tympanic membrane-malleus-incus-stapes-vestibular window-outside, endolymph-spira-auditory nerve-auditory center), we are more or less aware of this, but for bone conduction we are somewhat unaware. Perhaps one would understand that you can use both hands to cover the ears, speak self-talk, and hear what we say by themselves, no matter how little sound, as a result of bone conduction.
In the prior art, bone conduction headphones are commonly used in special applications, such as police or military communication equipment, but with the gradual development of technology, the present application is expanding to the civil field. The conduction mode is conducted through bone vibration, so that the bone conduction earphone has strong interference resistance to noise, and is particularly suitable for being used in outdoor noisy environments. For civil technology, a standard assembly production method does not exist, and the improvement of the production cost and the production efficiency of the civil bone conduction earphone is limited.
Disclosure of Invention
In view of the above, the invention provides a production method of a universal bone conduction Bluetooth headset, and the invention provides a set of standardized production method capable of repeatedly copying, so that the structure of a product is simplified, the performance quality of the product is ensured, meanwhile, the design of a thinner and smaller product can be realized, the production efficiency is improved, the product yield is improved, and the production cost is reduced.
The technical scheme of the invention is as follows:
the production method of the universal bone conduction Bluetooth headset is characterized by comprising the following steps of:
s1, dispensing and processing of vibrators;
s2, processing vibrator soldering tin;
s3, assembling the shell;
s4, welding a circuit;
s5, assembling a horn cover;
s6, testing a semi-finished product;
s7, wiring;
s8, dispensing and packaging;
s9, testing finished products and detecting appearance.
Further, the step S1 includes the following specific methods: firstly, applying back glue to the vibrator, placing the vibrator with the back glue into a loudspeaker vibrating diaphragm, dispensing the loudspeaker cover, placing the semi-finished product in the previous step into the loudspeaker cover, placing the microphone on the left loudspeaker cover, and sealing the microphone.
Further, the step S2 includes the following specific methods: firstly, tin plating the left and right small plates, and splitting; welding the small plates; fixing a screw; and the vibrator wire is fixed in wiring.
Further, in the step S2, the vibrator lead is soldered synchronously when the small plate is tin-plated.
Further, the step S3 includes the following specific methods: the steel wire silica gel is rotationally arranged in the left and right shells; fixing the steel wire by a screw; loading a lampshade; fixed talk key.
Further, in the step S4, the specific method includes the following steps: tin coating the main board; welding a main board; and welding the left horn and the right horn.
Further, in the step S5, the specific method includes the following steps: the right ear key is pasted with key foam; the left and right ears are buckled into the shell; the main board is fixed.
Further, in the steps S6 and S9, the following specific test method is included: key correspondence table: "M" to on-off key, "+" to volume up key, "-" to volume down key, talk key to switch; the song is whether the left ear and the right ear have noise or not; during audio test, detecting whether tremble sound exists or not and whether tail sound has screaming or not; screaming and trembling are poor.
The production method provided by the invention provides a set of standardized production method capable of repeatedly copying, so that the structure of the product is simplified, the performance and quality of the product are ensured, meanwhile, the design of the thinner and smaller product can be realized, the production efficiency is improved, the yield of the product is improved, and the production cost is reduced.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the detailed description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Examples
The production method of the universal bone conduction Bluetooth headset is characterized by comprising the following steps of:
s1, dispensing and processing of vibrators;
s2, processing vibrator soldering tin;
s3, assembling the shell;
s4, welding a circuit;
s5, assembling a horn cover;
s6, testing a semi-finished product;
s7, wiring;
s8, dispensing and packaging;
s9, testing finished products and detecting appearance.
Further, the step S1 includes the following specific methods: firstly, applying back glue to the vibrator, placing the vibrator with the back glue into a loudspeaker vibrating diaphragm, dispensing the loudspeaker cover, placing the semi-finished product in the previous step into the loudspeaker cover, placing the microphone on the left loudspeaker cover, and sealing the microphone.
Further, the step S2 includes the following specific methods: firstly, tin plating the left and right small plates, and splitting; welding the small plates; fixing a screw; and the vibrator wire is fixed in wiring.
Further, in the step S2, the vibrator lead is soldered synchronously when the small plate is tin-plated.
Further, the step S3 includes the following specific methods: the steel wire silica gel is rotationally arranged in the left and right shells; fixing the steel wire by a screw; loading a lampshade; fixed talk key.
Further, in the step S4, the specific method includes the following steps: tin coating the main board; welding a main board; and welding the left horn and the right horn.
Further, in the step S5, the specific method includes the following steps: the right ear key is pasted with key foam; the left and right ears are buckled into the shell; the main board is fixed.
Further, in the steps S6 and S9, the following specific test method is included: key correspondence table: "M" to on-off key, "+" to volume up key, "-" to volume down key, talk key to switch; the song is whether the left ear and the right ear have noise or not; during audio test, detecting whether tremble sound exists or not and whether tail sound has screaming or not; screaming and trembling are poor.
The production method provided by the invention provides a set of standardized production method capable of repeatedly copying, so that the structure of the product is simplified, the performance and quality of the product are ensured, meanwhile, the design of the thinner and smaller product can be realized, the production efficiency is improved, the yield of the product is improved, and the production cost is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art. It should be noted that technical features not described in detail in the present invention may be implemented by any prior art in the field.

Claims (2)

1. The production method of the universal bone conduction Bluetooth headset is characterized by comprising the following steps of: s1, dispensing and processing of vibrators; s2, processing vibrator soldering tin; s3, assembling the shell; s4, welding a circuit; s5, assembling a horn cover; s6, testing a semi-finished product; s7, wiring; s8, dispensing and packaging; s9, testing a finished product and detecting the appearance;
the step S1 comprises the following specific methods: firstly, attaching back glue to the vibrator, placing the vibrator attached with the back glue into a loudspeaker vibrating diaphragm, dispensing glue to a loudspeaker cover, placing a semi-finished product in the previous step into the loudspeaker cover, placing a microphone on a left loudspeaker cover, and sealing the microphone;
the step S2 includes the following specific methods: firstly, tin plating the left and right small plates, and splitting; welding the small plates; fixing a screw; the vibrator wire is fixed; synchronously welding the vibrator lead wire when the small plate is tinned;
the step S3 comprises the following specific methods: the two ends of the steel wire silica gel are rotationally arranged in a left shell and a right shell; fixing steel wire silica gel by a screw; loading a lampshade; a fixed talk key;
the step S4 includes the following specific methods: tin coating the main board; welding a main board; welding a left horn and a right horn;
the step S5 includes the following specific methods: the right earphone key is pasted with key foam; the left earphone and the right earphone are buckled into the shell; the main board is fixed.
2. The method for producing the universal bone conduction bluetooth headset according to claim 1, wherein the steps S6 and S9 comprise the following specific testing methods: key correspondence table: "M" to on-off key, "+" to volume up key, "-" to volume down key; song test is carried out to judge whether the left earphone and the right earphone have noise; during audio test, detecting whether tremble sound exists or not and whether tail sound has screaming or not; screaming and trembling are poor.
CN202010892974.0A 2020-08-31 2020-08-31 Production method of universal bone conduction Bluetooth headset Active CN111866657B (en)

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CN112919060B (en) * 2021-04-17 2022-12-09 东莞理工学院 Lean optimization method for production line

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102917290A (en) * 2011-08-04 2013-02-06 富泰华工业(深圳)有限公司 Earphone and manufacturing method thereof
CN103533479A (en) * 2013-10-28 2014-01-22 西安康弘新材料科技有限公司 Piezoceramic bone-conduction oscillator mounting structure in bone-conduction Bluetooth headset
CN106028201A (en) * 2016-07-19 2016-10-12 珠海声浪科技有限公司 Bone conduction earphone and production method thereof
CN106358133A (en) * 2016-10-19 2017-01-25 歌尔股份有限公司 Universal earphone production tool and earphone production method
CN107484101A (en) * 2017-09-07 2017-12-15 追求电子科技(苏州)有限公司 A kind of earphone processing technology
CN107801114A (en) * 2017-02-10 2018-03-13 深圳市启元数码科技有限公司 A kind of waterproof bone conduction earphone and its waterproof sealing method
CN109922405A (en) * 2019-05-07 2019-06-21 深圳稳泰电声有限公司 A kind of true wireless Bluetooth headsets and its assembly technology
CN209627626U (en) * 2019-03-04 2019-11-12 深圳市赛沃德电子有限公司 A kind of sound-conducting apparatus for bone conduction earphone

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100795306B1 (en) * 2006-08-21 2008-01-15 권유정 Manufacturing method of face plate for hearing aid in-the-ear

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102917290A (en) * 2011-08-04 2013-02-06 富泰华工业(深圳)有限公司 Earphone and manufacturing method thereof
CN103533479A (en) * 2013-10-28 2014-01-22 西安康弘新材料科技有限公司 Piezoceramic bone-conduction oscillator mounting structure in bone-conduction Bluetooth headset
CN106028201A (en) * 2016-07-19 2016-10-12 珠海声浪科技有限公司 Bone conduction earphone and production method thereof
CN106358133A (en) * 2016-10-19 2017-01-25 歌尔股份有限公司 Universal earphone production tool and earphone production method
CN107801114A (en) * 2017-02-10 2018-03-13 深圳市启元数码科技有限公司 A kind of waterproof bone conduction earphone and its waterproof sealing method
CN107484101A (en) * 2017-09-07 2017-12-15 追求电子科技(苏州)有限公司 A kind of earphone processing technology
CN209627626U (en) * 2019-03-04 2019-11-12 深圳市赛沃德电子有限公司 A kind of sound-conducting apparatus for bone conduction earphone
CN109922405A (en) * 2019-05-07 2019-06-21 深圳稳泰电声有限公司 A kind of true wireless Bluetooth headsets and its assembly technology

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