CN111850826A - Novel environment-friendly display blanket and production process thereof - Google Patents
Novel environment-friendly display blanket and production process thereof Download PDFInfo
- Publication number
- CN111850826A CN111850826A CN202010632628.9A CN202010632628A CN111850826A CN 111850826 A CN111850826 A CN 111850826A CN 202010632628 A CN202010632628 A CN 202010632628A CN 111850826 A CN111850826 A CN 111850826A
- Authority
- CN
- China
- Prior art keywords
- polypropylene fiber
- melting
- fiber
- point
- blanket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/485—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/544—Olefin series
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a novel environment-friendly display blanket and a production process thereof, wherein the display blanket comprises the following components in parts by weight: 10-20% of low-melting-point polypropylene fiber with the melting point of 140 ℃ and 80-90% of common polypropylene fiber. The novel environment-friendly exhibition blanket disclosed by the invention has the advantages that no chemical adhesive is used, the performance is stable, 100% of the exhibition blanket can be recycled after use, and other plastic products can be prepared after the steps of crushing, granulating and the like, so that the recycling of materials is realized.
Description
Technical Field
The invention belongs to the field of carpet production, and particularly relates to a novel environment-friendly display carpet and a production process thereof in the field.
Background
In the existing carpet production process, chemical adhesives are needed to bond all layers of fibers together, so that not only can toxic waste water and waste gas be generated in the production process, but also the waste carpet cannot be recycled.
Disclosure of Invention
The invention aims to provide a novel environment-friendly display blanket without using a chemical adhesive and a production process thereof.
The invention adopts the following technical scheme:
the improvement of the novel environment-friendly display blanket is that the novel environment-friendly display blanket comprises the following components by weight: 10-20% of low-melting-point polypropylene fiber with the melting point of 140 ℃ and 80-90% of common polypropylene fiber.
In a process for producing the above-described display blanket, the improvement comprising the steps of:
(1) pre-loosening process: fully mixing the low-melting-point polypropylene fiber with the common polypropylene fiber;
(2) preparing a fiber web with a certain thickness through opening, carding and lapping procedures;
(3) and (3) a needling procedure: the web is strengthened and consolidated by repeated penetration of the web up and down by the needles;
(4) an oven procedure: the fiber net is put into a hot air oven, the temperature in the hot air oven is set to 140-145 ℃, the temperature reaches the melting point of the low-melting-point polypropylene fiber but is lower than the melting point of the common polypropylene fiber, so that the low-melting-point polypropylene fiber is uniformly and effectively melted at the fiber cross points of the fiber net, and the low-melting-point polypropylene fiber and the common polypropylene fiber are thermally bonded together.
The invention has the beneficial effects that:
the novel environment-friendly exhibition blanket disclosed by the invention has no chemical adhesive, has stable performance, can be recycled by 100% after being used, and can be made into other plastic products after being crushed, granulated and the like, so that the recycling of materials is realized.
The production process disclosed by the invention does not add any chemical additive except the used fiber raw materials, and does not need water treatment, so that the material of the non-woven needle-punched carpet is kept single all the time, and is convenient to recycle.
Drawings
FIG. 1 is a schematic flow chart of the production process disclosed in example 1 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Embodiment 1, this embodiment discloses a novel environmental protection display carpet, which at least comprises the following components by weight: 10-20% of low-melting-point polypropylene fiber with the melting point of 140 ℃ and 80-90% of common polypropylene fiber. The novel environmental protection exhibition blanket that this embodiment disclosed can also regard as car callus on the sole, vapour car trunk pad, the acoustical panel etc. in inside ceiling of car and automobile engine storehouse.
As shown in fig. 1, this embodiment also discloses a production process for producing the above-mentioned exhibition blanket, which includes the following steps:
(1) pre-loosening process: fully mixing the low-melting-point polypropylene fiber with the common polypropylene fiber;
(2) Preparing a fiber web with a certain thickness through opening, carding and lapping procedures;
(3) and (3) a needling procedure: the fiber web is strengthened and reinforced by repeatedly penetrating the fiber web up and down through the felting needles, so that the fibers on the fiber web are mutually entangled and have reduced thickness, certain tensile strength, stiffness and the like;
(4) an oven procedure: the fiber web is put into a hot air oven, the temperature in the hot air oven is set to 140-145 ℃, the temperature reaches the melting point of the low-melting-point polypropylene fiber but is lower than the melting point of the common polypropylene fiber, the common polypropylene fiber is kept as it is, and the low-melting-point polypropylene fiber is uniformly and effectively melted at the fiber cross points of the fiber web, so as to be thermally bonded with the common polypropylene fiber, and bonded with each other after being cooled. Thus, the inherent net structure of the non-woven fiber net is maintained, and the physical and chemical properties of the common polypropylene fiber are fully exerted.
The production process disclosed in this example utilizes the characteristic of low melting point polypropylene fibers that they are melted by heating to bond the crossing points of common polypropylene fibers together, and then cools them to solidify the molten polymer, thereby producing a thermally bonded nonwoven carpet. The method aims to achieve environmental protection, energy conservation and zero pollution from raw materials, materials consumption to finished products and recovery and regeneration of the raw materials, including each link of the production and manufacturing process.
Claims (2)
1. The novel environment-friendly display blanket is characterized by comprising the following components in parts by weight: 10-20% of low-melting-point polypropylene fiber with the melting point of 140 ℃ and 80-90% of common polypropylene fiber.
2. A process for producing the tapestry of claim 1, comprising the steps of:
(1) pre-loosening process: fully mixing the low-melting-point polypropylene fiber with the common polypropylene fiber;
(2) preparing a fiber web with a certain thickness through opening, carding and lapping procedures;
(3) and (3) a needling procedure: the web is strengthened and consolidated by repeated penetration of the web up and down by the needles;
(4) an oven procedure: the fiber net is put into a hot air oven, the temperature in the hot air oven is set to 140-145 ℃, the temperature reaches the melting point of the low-melting-point polypropylene fiber but is lower than the melting point of the common polypropylene fiber, so that the low-melting-point polypropylene fiber is uniformly and effectively melted at the fiber cross points of the fiber net, and the low-melting-point polypropylene fiber and the common polypropylene fiber are thermally bonded together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010632628.9A CN111850826A (en) | 2020-07-04 | 2020-07-04 | Novel environment-friendly display blanket and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010632628.9A CN111850826A (en) | 2020-07-04 | 2020-07-04 | Novel environment-friendly display blanket and production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111850826A true CN111850826A (en) | 2020-10-30 |
Family
ID=73152062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010632628.9A Pending CN111850826A (en) | 2020-07-04 | 2020-07-04 | Novel environment-friendly display blanket and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111850826A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03104995A (en) * | 1989-09-19 | 1991-05-01 | Daiwabo Co Ltd | Needle felt for paper making |
| CN103015035A (en) * | 2012-12-27 | 2013-04-03 | 3M中国有限公司 | Method for manufacturing ceiba heat-preserving material and ceiba heat-preserving material |
| CN103451854A (en) * | 2013-08-14 | 2013-12-18 | 福建鑫华股份有限公司 | Manufacturing method of non-woven needling adhesive tape substrate |
| CN108049030A (en) * | 2017-10-19 | 2018-05-18 | 常熟市中意无纺制造有限公司 | A kind of manufacturing method of wheelhouse |
-
2020
- 2020-07-04 CN CN202010632628.9A patent/CN111850826A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03104995A (en) * | 1989-09-19 | 1991-05-01 | Daiwabo Co Ltd | Needle felt for paper making |
| CN103015035A (en) * | 2012-12-27 | 2013-04-03 | 3M中国有限公司 | Method for manufacturing ceiba heat-preserving material and ceiba heat-preserving material |
| CN103451854A (en) * | 2013-08-14 | 2013-12-18 | 福建鑫华股份有限公司 | Manufacturing method of non-woven needling adhesive tape substrate |
| CN108049030A (en) * | 2017-10-19 | 2018-05-18 | 常熟市中意无纺制造有限公司 | A kind of manufacturing method of wheelhouse |
Non-Patent Citations (1)
| Title |
|---|
| 姜怀 等: "《汽车用纺织品的开发与应用》", vol. 1, 30 April 2009, 东华大学出版社, pages: 175 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102896843B (en) | For making bamboo fiber composite base material and the inside gadget manufacture method of automotive upholstery | |
| CN102303430B (en) | Method for preparing glass fiber and reinforced polypropylene fiber composite material | |
| CN101096134A (en) | Sandwich structural fiber board | |
| CN103101255B (en) | A kind of light composite board, production method and application thereof | |
| EP3059275A1 (en) | Low-voc natural fiber composite material, preparation method therefor and application thereof | |
| CN101716902B (en) | Waste-cotton composite automotive carpet | |
| CN102166864A (en) | Heat-insulating and noise-reducing nonwoven composite material for automobile interior trim and preparation method thereof | |
| CN111152526B (en) | Waste spinning regenerated composite fiber board and preparation method and application thereof | |
| CN104626690A (en) | Natural fiber composite sheet material and preparation method thereof | |
| CN105584171A (en) | High-strength polylactic acid SMS composite non-woven material and preparation method thereof | |
| CN102145552A (en) | Thermoplastic bamboo fiber composite board and manufacturing method thereof | |
| CN102582140A (en) | Raw bamboo fiber and polypropylene staple fiber composite molding interior panel and preparation process thereof | |
| CN109440298A (en) | A kind of automobile-used bamboo fibre composite felt and its preparation process | |
| CN102166842A (en) | Composite fiber automobile interior board and production method thereof | |
| CN111038042A (en) | Ultra-light high-strength high-sound-absorption fiber reinforced thermoplastic foaming composite board and preparation method thereof | |
| CN103252931A (en) | Composite hemp felt | |
| CN102218864A (en) | Automotive interior decorative part | |
| CN111850826A (en) | Novel environment-friendly display blanket and production process thereof | |
| CN107009704B (en) | A kind of automobile engine bottom backplate salvage material application method | |
| CN109334146A (en) | A kind of production method of natural bamboo fibres composite board | |
| CN108099169B (en) | Preparation method of fibrilia non-woven composite automotive interior material | |
| CN203779977U (en) | Fiber-reinforced thermoplastic resin composite board with low gram weight and high peeling strength | |
| ATE526443T1 (en) | COMPOSITE MATERIALS AND METHODS OF PRODUCTION | |
| CN105500826A (en) | Completely-biodegradable conductive fiber composite and preparation method thereof | |
| CN202088583U (en) | Automotive inner decoration member |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201030 |