CN111849520B - Flue gas centralized treatment device applied to tamping coal charging coke pusher and application method thereof - Google Patents

Flue gas centralized treatment device applied to tamping coal charging coke pusher and application method thereof Download PDF

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Publication number
CN111849520B
CN111849520B CN202010852538.0A CN202010852538A CN111849520B CN 111849520 B CN111849520 B CN 111849520B CN 202010852538 A CN202010852538 A CN 202010852538A CN 111849520 B CN111849520 B CN 111849520B
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China
Prior art keywords
coal
pipeline
smoke
coke pushing
charging
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CN202010852538.0A
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CN111849520A (en
Inventor
任柏青
陈仲颖
王荣炬
李永明
秦绍恒
李文峰
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DALIAN HUARUI HEAVY INDUSTRY COKE OVEN VEHICLE EQUIPMENT CO LTD
Dalian Huarui Heavy Industry Group Co Ltd
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DALIAN HUARUI HEAVY INDUSTRY COKE OVEN VEHICLE EQUIPMENT CO LTD
Dalian Huarui Heavy Industry Group Co Ltd
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Priority to CN202010852538.0A priority Critical patent/CN111849520B/en
Publication of CN111849520A publication Critical patent/CN111849520A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B43/00Preventing or removing incrustations
    • C10B43/02Removing incrustations
    • C10B43/04Removing incrustations by mechanical means
    • C10B43/06Removing incrustations by mechanical means from conduits, valves or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/02Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B31/00Charging devices
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B33/00Discharging devices; Coke guides
    • C10B33/08Pushers, e.g. rams
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B41/00Safety devices, e.g. signalling or controlling devices for use in the discharge of coke
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B41/00Safety devices, e.g. signalling or controlling devices for use in the discharge of coke
    • C10B41/005Safety devices, e.g. signalling or controlling devices for use in the discharge of coke for charging coal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Coke Industry (AREA)

Abstract

The invention provides a flue gas centralized processing device for a tamping coal charging coke pusher, which is integrally arranged on one side of an SCP (SCP-control point) integrated machine, which is in butt joint with a furnace body, and comprises: the device comprises a coal-charging smoke collecting pipeline, a detachable coal-charging furnace mouth smoke collecting cover, a coal-charging pipeline valve plate, a coke pushing smoke collecting pipeline, a coke pushing pipeline valve plate, a coke pushing collecting cover, a clear door smoke collecting pipeline, a clear door pipeline valve plate, a smoke collecting main pipeline, a collecting main pipeline valve plate, an air plate and a ground dust removing pipeline; the region formed by fixing a plurality of air plates is utilized for collecting smoke dust in a segmented way, and meanwhile, the influence of external natural wind on the furnace front region is avoided. Then the dust hood is used for collecting the flue gas, so that the SCP integrated machine is used for collecting the dust amount of the furnace mouth in the processes of coal loading, coke pushing, door cleaning, vehicle moving and coal cake cutting; the environmental protection level of the whole SCP integrated machine is improved, and the market competitiveness and the economic benefit of the group company products are obviously enhanced.

Description

Flue gas centralized treatment device applied to tamping coal charging coke pusher and application method thereof
Technical Field
The invention relates to the technical field of metallurgical coking, in particular to a flue gas centralized treatment device applied to a tamping coal charging coke pusher and a use method thereof.
Background
With sustainable development of countries, comprehensive utilization of resources by countries is increasingly important. The tamping coking blending coal can be matched with a certain amount of inferior coal to replace high-quality coal coking, so the tamping coking cost is low, and the quality of coke can be improved under the condition of equal blending coal. Tamping coke oven machinery is currently the dominant product of domestic coking equipment.
The tamping coal-charging coke pusher (SCP integrated machine for short) is a large-scale integrated tamping coke oven machine, has the functions of tamping, coke pushing, coal charging and the like, has high automation degree and working efficiency, but has the defect of environmental protection, and the prior art cannot collect smoke dust well. The following problems occur during the working process:
1. when the side furnace door of the coke oven is opened and the furnace door is cleaned, tar is stuck on the furnace door and is Wen Maoyan in height;
2. during the coke pushing process, high-temperature flue gas in the furnace overflows in a large amount due to the opening of the machine side furnace door;
3. during the coal charging process, the coal cake enters the carbonization chamber to generate a large amount of raw gas, and during the raw gas flows out of the carbonization chamber, a large amount of smoke dust overflows;
and 4, the SCP all-in-one machine is opened at a machine side furnace door in the process of moving from a coke pushing position to a coal charging position (the coal charging position moves to the coke pushing position), and a large amount of flue gas in the furnace overflows.
5. In the coal charging process, the phenomenon of coal cake collapse is unavoidable, and a vehicle-mounted coal cake cutter is required to cut the collapsed coal cake, and then the furnace door is closed. When the coal cake is cut, the coal is baked at high temperature in the furnace, and a large amount of smoke dust is emitted.
A great amount of smoke dust can be generated in the above 5 processes, and the smoke dust problem is not well solved in the prior art. The smoke dust control of the machine side furnace door opening is always an important factor for restricting the development of the tamping coke oven in the working process of the tamping coal charging coke pusher.
At present, the smoke dust from the side furnace mouth passes through or is provided with a sealing frame device at the position of the coal charging mouth, a furnace door smoke collecting device is arranged above each furnace mouth, the smoke dust is controlled by the negative pressure in the furnace to return to the furnace to be converged with the smoke dust in the coke oven, and then is discharged through a smoke discharging guide sleeve. In the actual production process, the smoke dust control mode can only solve the smoke dust problem in the coal charging process, but cannot solve the smoke dust problem in the coke pushing, door cleaning, car moving and coal cake cutting processes, and the collection effect of the smoke dust at the furnace mouth can be influenced by external natural wind.
Disclosure of Invention
The tamping coal charging coke pusher is a large-scale integrated tamping coke oven machine, and has the functions of tamping, coke pushing and coal charging. When the furnace door is taken down for cleaning operation, the taken down furnace door is stained with tar and emits smoke dust; during the coke pushing process, a large amount of smoke dust in the carbonization chamber overflows in a large amount from the opened furnace door hole; when the coal charging operation is carried out, the gap between the charged coal cake and the furnace walls at two sides of the carbonization chamber is about 10-20mm, the gap between the charged coal cake and the top of the carbonization chamber is about 200-300mm, and the generated smoke dust is ejected from the smoke outlet at the furnace top and the furnace side of the carbonization chamber through the gap between the coal cake and the two sides of the carbonization chamber; smoke dust at a furnace mouth moves from a coke pushing position to a coal charging position after coke pushing, and returns to the coke pushing position from the coal charging position after coal charging is finished; when the coal cake collapses and is cut, smoke dust is emitted from the furnace mouth. The main components of the smoke dust generated in the coal charging process are raw gas (about 200 ℃), tar, spark and the like. The flue gas generated in the coke pushing process is mainly high-temperature air in the carbonization chamber, and deflagration is easy to occur during mixing if a dust removing system is used for the flue gas and the high-temperature air. In order to solve the problems, the dust removing system is developed and designed.
The invention adopts the following technical means:
be applied to tamping coal charging pushing ram machine flue gas centralized processing device, the device is wholly installed on SCP all-in-one with one side of furnace body butt joint, includes: the device comprises a coal-charging smoke collecting pipeline, a detachable coal-charging furnace mouth smoke collecting cover, a coal-charging pipeline valve plate, a coke pushing smoke collecting pipeline, a coke pushing pipeline valve plate, a coke pushing collecting cover, a clear door smoke collecting pipeline, a clear door pipeline valve plate, a smoke collecting main pipeline, a collecting main pipeline valve plate, an air plate and a ground dust removing pipeline;
the detachable coal charging furnace mouth smoke collecting cover is arranged above the position of the coal charging furnace mouth, the coal charging smoke collecting pipeline is connected with the detachable coal charging furnace mouth smoke collecting cover, and a coal charging pipeline valve plate is arranged in the coal charging smoke collecting pipeline;
the coke pushing collecting cover is arranged in a coke pushing working area of the coke oven and is connected with a coke pushing smoke dust collecting pipeline, and a coke pushing pipeline valve plate is arranged in the coke pushing smoke dust collecting pipeline;
a clear door pipeline valve plate is arranged in the clear door smoke dust collecting pipeline and is connected with a dust hood of a clear door device of the SCP integrated machine;
the coal-charging smoke dust collecting pipeline, the coke pushing smoke dust collecting pipeline and the clear door smoke dust collecting pipeline are finally converged into a smoke dust collecting main pipeline, and a main collecting pipeline valve plate is arranged in the smoke dust collecting main pipeline;
the wind shield is a high-temperature resistant smoke shielding plate-shaped structure body;
the wind deflector includes: the coke pushing side wind shield, the middle wind shield, the coal charging side wind shield and the coal cutting cake side wind shield are welded and fixed on the coke pushing side of the SCP integrated machine, the middle wind shield is welded and fixed on the coke pushing and coal charging middle position of the SCP integrated machine, the coal charging side wind shield is welded and fixed on the coal charging side of the SCP integrated machine, and the coal cutting cake side wind shield is welded and fixed on the coal cutting cake side of the SCP integrated machine;
namely, a door taking device, a working end of a door cleaning device and a frame cleaning device of the SCP integrated machine are arranged in the area between the coke pushing side wind shield and the middle wind shield; a coke pushing rod of the SCP integrated machine acts on a working area of the coal cake in the area between the middle wind shield and the coal charging side wind shield; the area between the coal charging side wind shield and the coal cutting cake side wind shield is the area where the coal cutting cake machine of the SCP integrated machine is located;
the coal-charging smoke dust collecting pipeline passes through the position above the coal cake cutting machine, and a coal cake cutting dust removing opening is arranged at the position.
The application method of the flue gas centralized treatment device applied to the tamping coal charging coke pusher comprises the following steps:
step one, an SCP integrated machine is operated to a furnace hole for pushing coke to stop, and the furnace hole is positioned on a furnace body; after stopping, closing a valve plate of the coal charging pipeline to close the coal charging smoke dust collecting pipeline; opening a valve plate of the coke pushing pipeline to enable the coke pushing smoke dust collecting pipeline to be smooth; and opening a valve plate of the main collecting pipeline driven by the oil cylinder to ensure that the main smoke collecting pipeline is unblocked. And opening the valve plate of the clear door pipeline to enable the clear door smoke dust collecting pipeline to be unblocked. The smoke dust collecting main pipeline is connected with the ground dust removing pipeline;
step two, door cleaning action; the door taking device is used for taking down the upper furnace door of the furnace body 1 and running to a door cleaning position, the door cleaning device starts door cleaning operation, at the moment, the valve plate of the door cleaning pipeline is opened, and the door cleaning smoke dust collecting pipeline is unblocked. The coke pushing smoke dust collecting pipeline is in an open state;
step three, pushing the coke; the coke pushing rod pushes out mature coke in the carbonization chamber, and at the moment of the step, the valve plate of the coke pushing pipeline is opened, and the coke pushing smoke dust collecting pipeline is unblocked; the coal-charging smoke dust collecting pipeline is in a closed state; the smoke dust generated by the coke pushing and cleaning door is controlled in the area surrounded by the coke pushing side wind shield, the middle wind shield and the coke pushing collecting cover, so that the smoke dust is prevented from overflowing, and the suction can be effectively performed. The coke pushing side wind shield and the coke pushing collecting cover also ensure that the external natural wind cannot influence the furnace front area; the smoke dust collecting pipeline of the cleaning door is in an open state; the coal-charging smoke dust collecting pipeline is in a closed state.
Pushing coke, loading coal and moving; after the coke pushing rod is retracted, the SCP integrated machine moves from a coke pushing position to a coal charging position, and when the movement starts, a valve plate of the coal charging pipeline is opened in a delayed manner to enable a coal charging smoke dust collecting pipeline to be unblocked; after the middle wind shield on the SCP integrated machine passes through the coke pushing hole, closing a valve plate of the coke pushing pipeline to close the coke pushing smoke dust collecting pipeline; the smoke dust collecting pipeline of the cleaning door is in an open state;
fifthly, coal loading action; the tamping formed coal cake is sent into the carbonization chamber of the furnace body 1 by the coal feeding device of the SCP integrated machine, at the moment, because the tamping formed coal cake enters the carbonization chamber of the furnace body to generate a large amount of smoke dust, the smoke dust at the furnace mouth of the carbonization chamber of the furnace body emerges from the two sides and the top end of the coal cake, the smoke dust overflows through the furnace column of the carbonization chamber of the furnace body, and is collected through a coal-charging smoke dust collecting pipeline positioned at the upper end of the tamping SCP integrated machine after being collected by a detachable coal-charging furnace mouth smoke collecting cover; controlling smoke dust generated in the coal charging process in an area surrounded by a coal charging side wind shield, a middle wind shield and a detachable coal charging furnace mouth smoke collecting cover; the wind shield at the coal charging side and the detachable coal charging furnace mouth smoke collecting cover also ensure that the external natural wind can not influence the furnace front area; the coal-charging smoke dust collecting pipeline can also collect smoke dust generated when the coal-charging bottom plate retreats at fixed points; at this time, the coke pushing smoke dust collecting pipeline is in a closed state; the dust collecting pipeline of the cleaning door is in an open state.
Step six, coal loading-coke pushing and moving actions; at this time, the coal cake is sent into the carbonization chamber of the furnace body, and a large amount of smoke dust is emitted; after the coal loading action is finished, the SCP integrated machine moves from a coal loading position to a coke pushing position, and when the movement starts, a valve plate of a coke pushing pipeline is opened in a delayed manner to enable a coke pushing smoke dust collecting pipeline to be smooth; after the middle wind shield on the SCP integrated machine passes through the coke pushing hole, the valve plate of the coal charging pipeline is closed to close the coal charging smoke dust collecting pipeline. The dust collecting pipeline of the cleaning door is in an open state.
Step seven, closing the furnace door; the door taking device conveys the furnace door back to a closed state from a door cleaning position to finish the action of closing the furnace door; and closing the smoke collecting main pipeline, closing the clear door smoke collecting pipeline, and closing the coke pushing smoke collecting pipeline.
The detachable coal charging furnace mouth smoke collecting cover has a disassembling function, and can be detached when the SCP all-in-one tamper needs to be maintained.
When the phenomenon of coal cake collapse occurs, the SCP integrated machine moves to the coal cake cutting position to cut the collapsed coal cake, and the valve plate of the coal charging pipeline is opened, so that the coal charging smoke dust collecting pipeline is unblocked. And opening a main collecting pipeline valve plate to enable the main smoke collecting pipeline to be connected with a ground dust removing pipeline, opening a coal cutting cake dust removing port above the coal cutting cake machine, and collecting smoke emitted from the furnace port. The smoke overflowed from the open furnace mouth is controlled in the area surrounded by the side wind shield of the coal cutting cake machine, the wind shield of the coal charging side and the coal charging smoke collecting pipeline at the upper part of the furnace mouth, so that the smoke is prevented from overflowing, and the suction can be effectively performed. After the coal cake cutting machine 13 finishes working, the SCP integrated machine moves from the coal cake cutting position to the coke pushing position, and when the movement starts, the valve plate of the coke pushing pipeline is opened in a delayed manner to enable the coke pushing smoke dust collecting pipeline to be smooth. After the middle wind shield on the SCP integrated machine passes through the coke pushing hole, the valve plate of the coal charging pipeline is closed to close the coal charging smoke dust collecting pipeline. The clear door smoke collecting pipe 4 is in an open state.
According to the invention adopting the technical scheme, the dust removing port of the coal-cutting cake is positioned on the coal-charging smoke dust collecting pipeline, and the coke pushing and cleaning door and the coal-charging smoke dust collecting pipeline are connected with the ground dust removing pipeline. Valve plates are added on each smoke dust collecting pipeline, and the dust collecting pipeline valve plates are opened/closed by delaying, so that the air quantity is increased, the concentration of mixed gas is diluted, and the condition that smoke dust with different components knocks is avoided.
Compared with the prior art, the invention has the following advantages:
1. the dust collection efficiency is high: the areas formed by the coke pushing side wind shield, the middle wind shield, the coal charging side wind shield and the coal cutting cake machine side wind shield are utilized for segmented collection, so that the outward diffusion of smoke dust is prevented, and the influence of external natural wind on the smoke dust collection is prevented.
2. The ground dust removing method is used for treating the dust condition of the whole working area of the SCP integrated machine during working, a dust removing port of a coal cutting cake is positioned on a coal-charging dust collecting pipeline, and the coke pushing, door cleaning and coal-charging dust collecting pipeline is connected with the ground dust removing pipeline. Because the components of the coal-charging smoke dust and the coke-pushing smoke dust are different, the technology adopts measures of adding a coke-pushing pipeline valve plate, a coal-charging pipeline valve plate and the like, and opens/closes the dust-removing pipeline valve plate in a delayed manner, and adopts the increasing air quantity to dilute the concentration of mixed gas so as to avoid the deflagration condition of smoke dust with different components.
3. The application range is wide: the dust removing system can be applied to both newly built tamping coke ovens and old tamping coke ovens. The furnace body load is reduced and the service life of the furnace body is prolonged without adding equipment on the furnace body.
4. The smoke dust collecting pipeline is connected with the ground dust removing pipeline.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to the drawings without inventive effort to a person skilled in the art.
Fig. 1 is a schematic diagram of a front view structure of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a process flow chart of the dust removing pipeline in the normal working state.
Fig. 4 is a process flow chart of a dust removing pipeline in the working state of the coal cake cutting.
In the figure:
1. a furnace body; 2. a coal-charging smoke dust collecting pipeline; 2.1, a detachable coal charging furnace mouth smoke collecting cover; 2.2, a valve plate of the coal charging pipeline; 3. a coke pushing smoke dust collecting pipeline; 3.1, pushing the valve plate of the coke pushing pipeline; 3.2, pushing a coke collection cover; 4. cleaning a smoke dust collecting pipeline; 4.1, cleaning the valve plate of the pipeline; 5. a main smoke collecting pipe; 5.1, collecting a main pipeline valve plate; 6. a wind deflector; 6.1, a coke pushing side wind shield; 6.2, middle wind guard; 6.3 a coal charging side wind shield; 6.4, a side wind shield of the coal cake cutting machine; 7. SCP all-in-one machine; 8. a pushing ram; 9. coal cake; 10. a door taking device; 11. a door cleaning device; 12. a frame cleaning device; 13. a coal cake cutter; 13.1, a dust removing port of the cut coal cake; 14. a ground dust removing pipeline.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other. The invention will be described in detail below with reference to the drawings in connection with embodiments.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present invention. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise. Meanwhile, it should be clear that the dimensions of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
In the description of the present invention, it should be understood that the azimuth or positional relationships indicated by the azimuth terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal", and "top, bottom", etc., are generally based on the azimuth or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present invention: the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface at … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations of "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present invention.
As shown in fig. 1 and 2, the present invention provides a flue gas centralized processing device applied to a tamping coal charging coke pusher, the device is integrally installed on one side of an SCP integrated machine 7, which is in butt joint with a furnace body 1, and the flue gas centralized processing device comprises: the coal-charging smoke collecting pipeline 2, the detachable coal-charging furnace mouth smoke collecting cover 2.1, the coal-charging pipeline valve plate 2.2, the coke pushing smoke collecting pipeline 3, the coke pushing pipeline valve plate 3.1, the coke pushing collecting cover 3.2, the clear door smoke collecting pipeline 4, the clear door pipeline valve plate 4.1, the smoke collecting main pipeline 5, the collecting main pipeline valve plate 5.1, the air plate 6 and the ground dust removing pipeline 14;
the detachable coal charging furnace mouth smoke collecting cover 2.1 is arranged above the position of the coal charging furnace mouth, the coal charging smoke collecting pipeline 2 is connected with the detachable coal charging furnace mouth smoke collecting cover 2.1, and a coal charging pipeline valve plate 2.2 is arranged in the coal charging smoke collecting pipeline 2;
the coke pushing and collecting cover 3.2 is arranged in a coke pushing working area of the coke oven and is connected with a coke pushing smoke collecting pipeline 3, and a coke pushing pipeline valve plate 3.1 is arranged in the connection of the coke pushing smoke collecting pipeline 3;
the clear door smoke dust collecting pipeline 4 is internally provided with a clear door pipeline valve plate 4.1 and is connected with a dust hood of a clear door device 11 of the SCP integrated machine 7;
the coal-charging smoke collecting pipeline 2, the coke pushing smoke collecting pipeline 3 and the clear door smoke collecting pipeline 4 are finally converged into the smoke collecting main pipeline 5, and a main collecting pipeline valve plate 5.1 is arranged in the smoke collecting main pipeline 5;
the wind shield 6 is a high-temperature resistant smoke shielding plate-shaped structure;
the wind deflector 6 includes: the coke pushing side wind shield 6.1, the middle wind shield 6.2, the coal charging side wind shield 6.3 and the coal cutting machine side wind shield 6.4 are welded and fixed on the coke pushing side of the SCP integrated machine 7, the middle wind shield 6.2 is welded and fixed on the coke pushing and coal charging middle position of the SCP integrated machine 7, the coal charging side wind shield 6.3 is welded and fixed on the coal charging side of the SCP integrated machine 7, and the coal cutting machine side wind shield 6.4 is welded and fixed on the coal cutting machine side of the SCP integrated machine 7;
namely, a door taking device 10, a working end of a door cleaning device 11 and a frame cleaning device 12 of the SCP integrated machine 7 are arranged in the area between the coke pushing side wind shield 6.1 and the middle wind shield 6.2; a coke pushing rod 8 of the SCP integrated machine 7 in the area between the middle wind shield 6.2 and the coal charging side wind shield 6.3 acts on the working area of the coal cake 9; the area between the coal charging side wind shield 6.3 and the coal cutting machine side wind shield 6.4 is the area of the coal cutting machine 13 of the SCP integrated machine 7;
the coal-charging smoke dust collecting pipeline 2 passes through a position above the coal cake cutting machine 13, and a coal cake cutting dust removing opening 13.1 is arranged at the position.
The application method of the flue gas centralized treatment device applied to the tamping coal charging coke pusher comprises the following steps:
the opening and closing conditions of the valve plates of the dust removing pipelines are shown in fig. 3 and 4, the solid display lines are opened, and the blank display lines are closed;
step one, the SCP integrated machine 7 is operated to stop the coke pushing furnace hole, and the furnace hole is positioned on the furnace body 1; after stopping, closing the valve plate 2.2 of the coal charging pipeline to close the coal charging smoke dust collecting pipeline 2; opening a coke pushing pipeline valve plate 3.1 to enable the coke pushing smoke dust collecting pipeline 3 to be smooth; and opening the valve plate 5.1 of the main collecting pipeline driven by the oil cylinder to ensure that the main smoke collecting pipeline 5 is unblocked. The clear door pipeline valve plate 4.1 is opened to enable the clear door smoke dust collecting pipeline 4 to be unblocked. The smoke collecting main pipe 5 is connected with a ground dust removing pipe 14;
step two, door cleaning action; the door taking device 10 is used for taking down the upper furnace door of the furnace body 1 and running to a door cleaning position, the door cleaning device 11 starts door cleaning operation, at the moment, the door cleaning pipeline valve plate 4.1 is opened, and the door cleaning smoke dust collecting pipeline 4 is unblocked. The coke pushing smoke dust collecting pipeline 3 is in an open state;
step three, pushing the coke; the coke pushing rod 8 pushes out mature coke in the carbonization chamber, and at the moment of the step, the valve plate 3.1 of the coke pushing pipeline is opened, and the coke pushing smoke dust collecting pipeline 3 is unblocked; the coal-charging smoke dust collecting pipeline 2 is in a closed state; the smoke dust generated by the coke pushing and cleaning door is controlled in the area surrounded by the coke pushing side wind shield 6.1, the middle wind shield 6.2 and the coke pushing collecting cover 3.2, so that the smoke dust is prevented from overflowing, and the suction can be effectively performed. The coke pushing side wind shield 6.1 and the coke pushing collecting cover 3.2 also ensure that the external natural wind can not influence the area in front of the furnace; the clear door smoke dust collecting pipeline 4 is in an open state; the coal-charging dust collecting pipe 2 is in a closed state.
Pushing coke, loading coal and moving; after the coke pushing rod 8 is retracted, the SCP integrated machine 7 moves from a coke pushing position to a coal charging position, and when the movement starts, the valve plate 2.2 of the coal charging pipeline is opened in a delayed manner so as to enable the coal charging smoke dust collecting pipeline 2 to be unblocked; after the middle wind shield 6.2 on the SCP integrated machine 7 passes through the coke pushing hole, closing the coke pushing pipeline valve plate 3.1 to close the coke pushing smoke dust collecting pipeline 3; the clear door smoke dust collecting pipeline 4 is in an open state;
fifthly, coal loading action; the coal cake 9 formed by tamping is sent into the carbonization chamber of the furnace body 1 by the coal feeding device of the SCP integrated machine 7, at the moment, because the coal cake 9 formed by tamping enters the carbonization chamber of the furnace body 1 to generate a large amount of smoke dust, the smoke dust at the furnace mouth of the carbonization chamber of the furnace body 1 emerges from the two sides and the top end of the coal cake 9, the smoke dust overflows through the furnace column of the carbonization chamber of the furnace body 1, and is collected by the detachable coal charging furnace mouth smoke collecting cover 2.1 after being collected by the coal charging smoke dust collecting pipeline 2 positioned at the upper end of the tamping SCP integrated machine 7; controlling smoke dust generated in the coal charging process in an area surrounded by a coal charging side wind shield 6.3, a middle wind shield 6.2 and a detachable coal charging furnace mouth smoke collecting cover 2.1; the coal charging side wind shield 6.3 and the detachable coal charging furnace mouth smoke collecting cover 2.1 also ensure that the external natural wind can not influence the furnace front area; the coal-charging smoke dust collecting pipeline 2 can also collect smoke dust generated when the coal-charging bottom plate retreats at fixed points; at this time, the coke pushing smoke collecting pipeline 3 is in a closed state; the clear door smoke collecting pipe 4 is in an open state.
Step six, coal loading-coke pushing and moving actions; at this time, the coal cake is sent into the carbonization chamber of the furnace body 1, and a large amount of smoke dust is emitted; after the coal loading action is finished, the SCP integrated machine 7 moves from a coal loading position to a coke pushing position, and when the movement starts, a coke pushing pipeline valve plate 3.1 is opened in a delayed manner to enable a coke pushing smoke dust collecting pipeline 3 to be unblocked; after the middle wind shield 6.2 on the SCP integrated machine 7 passes through the coke pushing hole, the valve plate 2.2 of the coal charging pipeline is closed, so that the coal charging smoke dust collecting pipeline 2 is closed. The clear door smoke collecting pipe 4 is in an open state.
Step seven, closing the furnace door; the door taking device 10 conveys the furnace door back to a closed state from a door cleaning position, and the furnace door closing action is completed; and closing the smoke collecting main pipeline 5, closing the clear door smoke collecting pipeline 4 and closing the coke pushing smoke collecting pipeline 3.
Wherein, can dismantle dress coal stove mouth cigarette and collect cover 2.1 and have the dismantlement function, when SCP all-in-one tamper need maintenance, can dismantle dress coal stove mouth cigarette and collect cover 2.1.
When the phenomenon of coal cake collapse occurs, the SCP integrated machine moves to a coal cake cutting position to cut the collapsed coal cake, and the valve plate 2.2 of the coal charging pipeline is opened, so that the coal charging smoke dust collecting pipeline 2 is unblocked. The main collecting pipe valve plate 5.1 is opened to connect the main collecting pipe 5 with the ground dust removing pipe, the coal-charging dust collecting pipe 2 is opened to open the dust removing port 13.1 of the coal cake above the coal cake cutting machine 13, and the dust emitted from the furnace port is collected. The smoke overflowed from the open furnace mouth is controlled in the area surrounded by the side wind shield 6.4 of the coal cutting cake machine, the wind shield 6.3 of the coal charging side and the coal charging smoke collecting pipeline 2 at the upper part of the furnace mouth, so that the smoke is prevented from overflowing, and the suction can be effectively carried out. After the coal cake cutting machine 13 finishes working, the SCP integrated machine 7 moves from the coal cake cutting position to the coke pushing position, and when the movement starts, the coke pushing pipeline valve plate 3.1 is opened in a delayed mode to enable the coke pushing smoke dust collecting pipeline 3 to be smooth. After the middle wind shield 6.2 on the SCP integrated machine 7 passes through the coke pushing hole, the valve plate 2.2 of the coal charging pipeline is closed, so that the coal charging smoke dust collecting pipeline 2 is closed. The clear door smoke collecting pipe 4 is in an open state.
According to the invention adopting the technical scheme, the dust removing port of the coal-cutting cake is positioned on the coal-charging smoke dust collecting pipeline, and the coke pushing and cleaning door and the coal-charging smoke dust collecting pipeline are connected with the ground dust removing pipeline. Valve plates are added on each smoke dust collecting pipeline, and the dust collecting pipeline valve plates are opened/closed by delaying, so that the air quantity is increased, the concentration of mixed gas is diluted, and the condition that smoke dust with different components knocks is avoided.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (2)

1. Be applied to tamping coal charging pushing ram flue gas centralized processing device, device wholly installs on SCP all-in-one (7) with one side of furnace body (1) butt joint, its characterized in that includes: the coal charging furnace comprises a coal charging smoke collecting pipeline (2), a detachable coal charging furnace mouth smoke collecting cover (2.1), a coal charging pipeline valve plate (2.2), a coke pushing smoke collecting pipeline (3), a coke pushing pipeline valve plate (3.1), a coke pushing collecting cover (3.2), a clear door smoke collecting pipeline (4), a clear door pipeline valve plate (4.1), a smoke collecting main pipeline (5), a collecting main pipeline valve plate (5.1), a wind shield (6) and a ground dust removing pipeline (14);
the detachable coal charging furnace mouth smoke collecting cover (2.1) is arranged above the position of the coal discharging furnace mouth, the coal charging smoke collecting pipeline (2) is connected with the detachable coal charging furnace mouth smoke collecting cover (2.1), and a coal charging pipeline valve plate (2.2) is arranged in the coal charging smoke collecting pipeline (2);
the coke pushing and collecting cover (3.2) is arranged in a coke pushing working area of the coke oven and is connected with a coke pushing smoke dust collecting pipeline (3), and a coke pushing pipeline valve plate (3.1) is arranged in the connection of the coke pushing smoke dust collecting pipeline (3);
a clear door pipeline valve plate (4.1) is arranged in the clear door smoke dust collecting pipeline (4) and is connected with a dust hood of a clear door device (11) of the SCP integrated machine (7);
the coal-charging smoke dust collecting pipeline (2), the coke pushing smoke dust collecting pipeline (3) and the clear door smoke dust collecting pipeline (4) are finally converged into the smoke dust collecting main pipeline (5), and a collecting main pipeline valve plate (5.1) is arranged in the smoke dust collecting main pipeline (5);
the wind shield (6) is a high-temperature-resistant smoke shielding plate-shaped structure;
the wind deflector (6) comprises: the coke pushing side wind shield (6.1), the middle wind shield (6.2), the coal charging side wind shield (6.3) and the coal cutting cake machine side wind shield (6.4), wherein the coke pushing side wind shield (6.1) is welded and fixed on the coke pushing side of the SCP integrated machine (7), the middle wind shield (6.2) is welded and fixed at the middle position of coke pushing and coal charging of the SCP integrated machine (7), the coal charging side wind shield (6.3) is welded and fixed on the coal charging side of the SCP integrated machine (7), and the coal cutting cake machine side wind shield (6.4) is welded and fixed on the coal cutting cake machine side of the SCP integrated machine (7);
namely, a door taking device (10), a working end of a door cleaning device (11) and a frame cleaning device (12) of the SCP integrated machine (7) are arranged in the area between the coke pushing side wind shield (6.1) and the middle wind shield (6.2); a coke pushing rod (8) of the SCP integrated machine (7) in the area between the middle wind shield (6.2) and the coal charging side wind shield (6.3) acts on the working area of the coal cake (9); the area between the coal charging side wind shield (6.3) and the coal cake cutting side wind shield (6.4) is the area of a coal cake cutting machine (13) of the SCP integrated machine (7);
the coal-charging smoke dust collecting pipeline (2) passes through the position above the coal cake cutting machine (13), and a coal cake cutting dust removing opening (13.1) is arranged at the position.
2. The method of using the flue gas centralized processing device for the tamping coal charging coke pusher as recited in claim 1, comprising the steps of:
step one, an SCP integrated machine (7) is operated to stop a furnace hole needing coke pushing, and the furnace hole is positioned on a furnace body (1); after stopping, closing a valve plate (2.2) of the coal charging pipeline to close the coal charging smoke dust collecting pipeline (2); opening a coke pushing pipeline valve plate (3.1) to enable a coke pushing smoke dust collecting pipeline (3) to be unblocked; opening a valve plate (5.1) of the main collecting pipeline driven by the oil cylinder to ensure that the main smoke collecting pipeline (5) is unblocked; opening a valve plate (4.1) of the clear door pipeline to enable the clear door smoke dust collecting pipeline (4) to be unblocked; the smoke dust collecting main pipe (5) is connected with a ground dust removing pipe (14);
step two, door cleaning action; the door taking device (10) takes down the upper furnace door of the furnace body (1) and runs to a door cleaning position, the door cleaning device (11) starts door cleaning operation, at the moment, the door cleaning pipeline valve plate (4.1) is in an open state, and the door cleaning smoke dust collecting pipeline (4) is unblocked; the coke pushing smoke dust collecting pipeline (3) is in an open state;
step three, pushing the coke; the coke pushing rod (8) pushes out mature coke in the carbonization chamber, and in the step, a coke pushing pipeline valve plate (3.1) is opened at the moment, and a coke pushing smoke dust collecting pipeline (3) is unblocked; the coal-charging smoke dust collecting pipeline (2) is in a closed state; smoke dust generated by coke pushing and cleaning is controlled in an area surrounded by a coke pushing side wind shield (6.1), a middle wind shield (6.2) and a coke pushing collecting cover (3.2), so that the smoke dust is prevented from overflowing, and suction can be effectively carried out; the coke pushing side wind shield (6.1) and the coke pushing collecting cover (3.2) also ensure that the external natural wind can not influence the stokehold area; the clear door smoke dust collecting pipeline (4) is in an open state; the coal-charging smoke dust collecting pipeline (2) is in a closed state;
pushing coke, loading coal and moving; after the coke pushing rod (8) is retracted, the SCP integrated machine (7) moves from a coke pushing position to a coal charging position, and when the movement starts, a coal charging pipeline valve plate (2.2) is opened in a delayed manner to ensure that a coal charging smoke dust collecting pipeline (2) is unblocked; after the middle wind shield (6.2) on the SCP integrated machine (7) passes through the coke pushing hole, closing the coke pushing pipeline valve plate (3.1) to enable the coke pushing smoke dust collecting pipeline (3) to be closed; the clear door smoke dust collecting pipeline (4) is in an open state;
fifthly, coal loading action; the tamping formed coal cake (9) is sent into a carbonization chamber of a furnace body (1) by a coal feeding device of an SCP (control point) integrated machine (7), at the moment, because the tamping formed coal cake (9) enters the carbonization chamber of the furnace body (1) to generate a large amount of smoke dust, the smoke dust at the furnace mouth of the carbonization chamber of the furnace body (1) overflows from the two sides and the top end of the coal cake (9), and the smoke dust overflows through a furnace column of the carbonization chamber of the furnace body (1) and is collected by a detachable coal charging furnace mouth smoke collecting cover (2.1) after being collected by a coal charging smoke dust collecting pipeline (2) positioned at the upper end of the tamping SCP integrated machine (7); controlling smoke dust generated in the coal charging process in an area surrounded by a coal charging side wind shield (6.3), a middle wind shield (6.2) and a detachable coal charging furnace mouth smoke collecting cover (2.1); the coal-charging side wind shield (6.3) and the detachable coal-charging furnace mouth smoke collecting cover (2.1) also ensure that the external natural wind can not influence the furnace front area; the coal-charging smoke dust collecting pipeline (2) can also collect smoke dust generated when the coal-charging bottom plate retreats at fixed points; at the moment, the coke pushing smoke dust collecting pipeline (3) is in a closed state; the clear door smoke dust collecting pipeline (4) is in an open state;
step six, coal loading-coke pushing and moving actions; at the moment, the coal cake is sent into a carbonization chamber of a furnace body (1) and a large amount of smoke dust is emitted; after the coal loading action is finished, the SCP integrated machine (7) moves from a coal loading position to a coke pushing position, and when the movement starts, a coke pushing pipeline valve plate (3.1) is opened in a delayed manner to enable a coke pushing smoke dust collecting pipeline (3) to be unblocked; after the middle wind shield (6.2) on the SCP integrated machine (7) passes through the coke pushing hole, closing the coal charging pipeline valve plate (2.2) to close the coal charging smoke dust collecting pipeline (2); the clear door smoke dust collecting pipeline (4) is in an open state;
step seven, closing the furnace door; the door taking device (10) conveys the furnace door back to a closed state from a door cleaning position, and the furnace door closing action is completed; and closing the smoke collecting main pipeline (5), closing the clear door smoke collecting pipeline (4), and closing the coke pushing smoke collecting pipeline (3).
CN202010852538.0A 2020-08-21 2020-08-21 Flue gas centralized treatment device applied to tamping coal charging coke pusher and application method thereof Active CN111849520B (en)

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EP0121229A2 (en) * 1983-03-30 1984-10-10 Carl Still GmbH & Co. KG Process for limiting emissions during the operation of coke oven batteries
CN201102031Y (en) * 2007-08-24 2008-08-20 山西佳净环保工程有限公司 Side-installed side suction pipe device for tamping coke oven flue gas treatment
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WO2015036071A1 (en) * 2013-09-10 2015-03-19 Thyssenkrupp Industrial Solutions Ag Method and device for filling a coke oven chamber of a coke oven
CN107858152A (en) * 2017-12-11 2018-03-30 大连华锐重工焦炉车辆设备有限公司 A kind of two sections of coke oven coal-charging pushing systems of heat exchange type and its coal-charging pushing method
CN212741230U (en) * 2020-08-21 2021-03-19 大连华锐重工焦炉车辆设备有限公司 Flue gas centralized treatment device applied to tamping coal-charging coke pusher

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0121229A2 (en) * 1983-03-30 1984-10-10 Carl Still GmbH & Co. KG Process for limiting emissions during the operation of coke oven batteries
CN201102031Y (en) * 2007-08-24 2008-08-20 山西佳净环保工程有限公司 Side-installed side suction pipe device for tamping coke oven flue gas treatment
CN103127804A (en) * 2011-11-23 2013-06-05 宝山钢铁股份有限公司 Air purification device for removing volatile organic pollutants
WO2015036071A1 (en) * 2013-09-10 2015-03-19 Thyssenkrupp Industrial Solutions Ag Method and device for filling a coke oven chamber of a coke oven
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CN212741230U (en) * 2020-08-21 2021-03-19 大连华锐重工焦炉车辆设备有限公司 Flue gas centralized treatment device applied to tamping coal-charging coke pusher

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