Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a filling system to solve the problems that when dairy products are filled, emulsion directly enters a filling bottle through a filling valve port to generate a lot of foams, the generated foams cannot be removed immediately, and after the filling bottle is capped, the foams in the filling bottle are gradually reduced, so that the liquid levels in all the filling bottles are not level, the liquids are insufficient, and the filling metering accuracy is influenced; because the fruit grains are mixed in the dairy product, the fruit grains and the dairy product are in a static state after being mixed together in the filling process, the dairy product can be separated from the dairy product when being in a static state, the fruit grains can be precipitated at the bottom of the emulsion, a large number of fruit grains can block a filling valve port, and an oil phase and a water phase in the dairy product can not be fully mixed, so that the emulsion is not uniform, the oil-water separation phenomenon occurs, the waste of a large amount of emulsion is caused, and the production cost of the dairy product is improved.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a filling system, its structure includes the organism, homogenizes device, stock solution chamber, workstation, discharge gate, positioning seat, the workstation is being installed at the organism top, the workstation bottom adopts the welding mode to be connected with the organism top, workstation top intermediate position installs and homogenizes the device, homogenize the device and run through to inlay at the workstation intermediate position, homogenize the inseparable cover of device outer wall and establish at the workstation inner wall, the stock solution chamber inlays perpendicularly and homogenizes on the device, homogenize the device inner circle identical with stock solution chamber outer lane, the stock solution chamber is put through mutually with the discharge gate through homogenizing the device, the discharge gate is established on the workstation, discharge gate one end faces on the positioning seat, the positioning seat nests on the workstation, a positioning seat side is inserted and is inlayed on the organism.
As a further improvement of the invention, the homogenizing device comprises a flow dividing pipe, a defoaming assembly, a collecting pipe, a flow guiding cavity and a mixing element, wherein one end of the flow dividing pipe is tightly sleeved and connected with the defoaming assembly, the other end of the flow dividing pipe penetrates and is communicated with the collecting pipe, two sides of the collecting pipe are sleeved and matched with one end of the flow dividing pipe, the middle position of the bottom of the collecting pipe is connected with the flow guiding cavity, the mixing element penetrates and is inserted at the bottom of the flow guiding cavity, the mixing element is arranged in the flow guiding cavity, the top of the flow guiding cavity is opposite to the defoaming assembly, and the defoaming assembly is communicated with the collecting pipe through the flow dividing pipe.
As a further improvement of the invention, the defoaming assembly comprises a guide outlet, a connector, a diversion trench and a defoaming trench, wherein the top of the guide outlet is provided with the defoaming trench, the defoaming trench is communicated with the guide outlet, the defoaming trench is arranged at the bottom of the diversion trench, the diversion trench is arranged at the bottom of the connector, and the connector is communicated with the diversion trench.
As a further improvement of the invention, the defoaming tank comprises a connecting port, a fine filtering net and defoaming pieces, the fine filtering net is mounted at the top of the connecting port, the defoaming pieces are arranged on two sides of the fine filtering net, and the two defoaming pieces are two and form a symmetrical shaft mechanism and are distributed on two sides of the fine filtering net at equal intervals.
As a further improvement of the invention, the defoaming piece comprises a frame body, a primary filter screen, a slow flow block and a defoaming piece, wherein the primary filter screen and the defoaming piece are arranged in the frame body, the defoaming piece is horizontally superposed on the primary filter screen, the primary filter screen is tightly attached to the inside of the frame body, the top of the defoaming piece is communicated with the slow flow block, and the slow flow block is vertically buckled on the top of the frame body.
As a further improvement of the invention, the defoaming piece comprises blades and a processing tube, the blades are arranged on two sides of the processing tube, and the blades are embedded and embedded with the processing tube.
As a further improvement of the invention, the blending element comprises a mixing part, a telescopic screw, stirring blades and an outlet, wherein the mixing part is arranged on two sides of the telescopic screw, the mixing part and the stirring blades are arranged on two sides of the telescopic screw, the inner side of each stirring blade is attached to the mixing part, the stirring blades are inserted and embedded on two sides of the telescopic screw in parallel, the lower end of the telescopic screw faces the outlet, and the outlet and the telescopic screw are arranged on the same straight line.
As a further improvement of the invention, the mixing part comprises a positioning buckle, a stirring sheet, a traction part and a clamping rod, wherein the positioning buckle is arranged at the middle position of the clamping rod, the stirring sheet is obliquely inserted and embedded on the clamping rod, the traction part is arranged at the middle position of the clamping rod, the traction part and the clamping rod are connected into a whole, and two sides of the traction part are connected with the stirring sheet into a whole through the clamping rod.
As a further improvement of the invention, the traction element comprises a sliding plate, a connecting rod, a clamping block, an elastic element and an adjusting plate, wherein the adjusting plate is arranged in the middle of the sliding plate, the elastic element is arranged on one side of the sliding plate, the clamping block is connected with two sides of the elastic element in a penetrating manner, the clamping block is horizontally inserted and embedded in the middle of the connecting rod, the connecting rod and the clamping block are fixed on the same module, and the connecting rod is connected with the elastic element through the clamping block.
As a further improvement of the invention, the adjusting plate comprises a balance wheel and a reset pull rope, the reset pull rope is arranged in the middle of the balance wheel, and the reset pull rope is clamped on the balance wheel in parallel.
Advantageous effects of the invention
The filling system has the following beneficial effects:
1. the emulsion flows to the treatment pipe through slowly flowing the piece on, cuts brokenly the processing through the blade to the bubble in the emulsion fast, falls the emulsion on the fine filtration net again, bumps when the foam contacts the fine filtration net and smashes back liquid, will remove the liquid after the bubble through the connector and pass through the shunt tubes and carry the water conservancy diversion intracavity portion, bubble in the emulsion is got rid of to quick effectual, improves the measurement accuracy of filling.
2. The telescopic screw drives the mixing part and the stirring blade to rotate, the stirring blade and the stirring blade are matched to carry out quick mixing treatment on the emulsion, the reset pull rope and the balance wheel are matched to carry out round-trip traction on the sliding plate, so that the stirring blade can push and press the emulsion, oil and water in the emulsion can be sufficiently mixed together, the oil and water separation phenomenon of the emulsion is prevented, the emulsion and fruit grains are uniformly mixed by the stirring blade, and the production cost of the dairy product is improved.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example one
Referring to fig. 1, the present invention provides a technical solution: a filling system, which structurally comprises a machine body 1, a stirring device 2, a liquid storage cavity 3, a workbench 4, a discharge hole 5 and a positioning seat 6, the top of the machine body 1 is provided with a workbench 4, the bottom of the workbench 4 is connected with the top of the machine body 1 in a welding way, the middle position of the top of the working table 4 is provided with a stirring device 2, the stirring device 2 is embedded in the middle position of the working table 4 in a penetrating way, the outer wall of the homogenizing device 2 is tightly sleeved on the inner wall of the workbench 4, the liquid storage cavity 3 is vertically embedded and fixed on the homogenizing device 2, the inner ring of the homogenizing device 2 is matched with the outer ring of the liquid storage cavity 3, the liquid storage cavity 3 is communicated with the discharge hole 5 through the homogenizing device 2, the discharge port 5 is arranged on the workbench 4, one end of the discharge port 5 is right opposite to the positioning seat 6, the positioning seat 6 is nested on the workbench 4, and one side of the positioning seat 6 is inserted and embedded on the machine body 1.
Referring to fig. 2, the stirring device 2 includes a shunt tube 21, a defoaming assembly 22, a collecting tube 23, a flow guide cavity 24, and a mixing element 25, wherein one end of the shunt tube 21 is tightly sleeved with the defoaming assembly 22, the other end of the shunt tube 23 is communicated with the collecting tube 23 in a penetrating manner, two sides of the collecting tube 23 are sleeved with one end of the shunt tube 21, the middle position of the bottom of the collecting tube 23 is connected with the flow guide cavity 24, the mixing element 25 is inserted into the bottom of the flow guide cavity 24 in a penetrating manner, the mixing element 25 is installed inside the flow guide cavity 24, the top of the flow guide cavity 24 faces the defoaming assembly 22, and the defoaming assembly 22 is communicated with the collecting tube 23 through the shunt tube 21.
The collecting pipe 23 is used for connecting the shunt pipes 21, two sides of the collecting pipe 23 are tightly embedded with one ends of the shunt pipes 21, and emulsion and fruit grains are conveyed into the collecting pipe 23 from the two shunt pipes 21 respectively to be mixed, so that the emulsion and the fruit grains can be conveyed into the flow guide cavity 24 quickly.
Referring to fig. 3, the defoaming assembly 22 includes an outlet 221, a port 222, a guiding groove 223, and a defoaming groove 224, the top of the outlet 221 is provided with the defoaming groove 224, the defoaming groove 224 is communicated with the outlet 221, the defoaming groove 224 is installed at the bottom of the guiding groove 223, the guiding groove 223 is arranged at the bottom of the port 222, and the port 222 is communicated with the guiding groove 223.
The flow guide groove 223 is used for guiding the emulsion in cooperation with the defoaming groove 224, the emulsion is conveyed into the flow guide groove 223 through the connector 222, and the emulsion is conveyed into the defoaming groove 224 at a constant speed through the flow dividing branch pipe in the flow guide groove 223, so that a large amount of emulsion is prevented from directly impacting the inside of the defoaming groove 224.
Referring to fig. 4, the defoaming tank 224 includes a connection port 241, a fine filter 242, and defoaming members 243, the fine filter 242 is mounted on the top of the connection port 241, defoaming members 243 are disposed on two sides of the fine filter 242, two defoaming members 243 are disposed on two sides of the defoaming member 243, and the two defoaming members 243 form a symmetry axis mechanism and are equidistantly distributed on two sides of the fine filter 242.
The fine filtering net 242 is used for defoaming the emulsion led out by the defoaming member 243, the fine filtering net 242 is of a hexagonal structure, the initial resistance is small when the fine filtering net 242 is in contact with foam, the contact area is large, and the fine filtering net 242 is collided and crushed to be changed into liquid when the foam is in contact with the fine filtering net 242 and is output through the connecting port 241.
Referring to fig. 5, the defoaming member 243 includes a frame body 431, a primary filter screen 432, a slow flow block 433, and a defoaming sheet 434, the primary filter screen 432 and the defoaming sheet 434 are installed inside the frame body 431, the defoaming sheet 434 is horizontally overlapped on the primary filter screen 432, the primary filter screen 432 is tightly attached inside the frame body 431, the top of the defoaming sheet 434 is communicated with the slow flow block 433, and the slow flow block 433 is vertically fastened on the top of the frame body 431.
Foretell slow flow piece 433 is used for assisting defoaming piece 434 to handle the bubble, and when the emulsion was carried on slow flow piece 433, the emulsion vertical shock was on slow flow piece 433, and slow flow piece 433 becomes convex, can tentatively eliminate the bubble in the emulsion, and the emulsion rethread slow flow piece 433 flows to defoaming piece 434 on, carries out defoaming treatment through defoaming piece 434 to the emulsion.
Referring to fig. 6, the defoaming sheet 434 includes a blade 341 and a processing tube 342, the blade 341 is disposed on both sides of the processing tube 342, and the blade 341 is embedded in the processing tube 342.
The blades 341 are used in cooperation with the processing tube 342 to remove bubbles, the blades 341 are installed on both sides of the processing tube 342, and when the emulsion is introduced into the processing tube 342, the blades 341 cut bubbles in the emulsion, thereby effectively removing the bubbles in the emulsion.
Example two
Referring to fig. 1, the present invention provides a technical solution: a filling system, which structurally comprises a machine body 1, a stirring device 2, a liquid storage cavity 3, a workbench 4, a discharge hole 5 and a positioning seat 6, the top of the machine body 1 is provided with a workbench 4, the bottom of the workbench 4 is connected with the top of the machine body 1 in a welding way, the middle position of the top of the working table 4 is provided with a stirring device 2, the stirring device 2 is embedded in the middle position of the working table 4 in a penetrating way, the outer wall of the homogenizing device 2 is tightly sleeved on the inner wall of the workbench 4, the liquid storage cavity 3 is vertically embedded and fixed on the homogenizing device 2, the inner ring of the homogenizing device 2 is matched with the outer ring of the liquid storage cavity 3, the liquid storage cavity 3 is communicated with the discharge hole 5 through the homogenizing device 2, the discharge port 5 is arranged on the workbench 4, one end of the discharge port 5 is right opposite to the positioning seat 6, the positioning seat 6 is nested on the workbench 4, and one side of the positioning seat 6 is inserted and embedded on the machine body 1.
Referring to fig. 2, the stirring device 2 includes a shunt tube 21, a defoaming assembly 22, a collecting tube 23, a flow guide cavity 24, and a mixing element 25, wherein one end of the shunt tube 21 is tightly sleeved with the defoaming assembly 22, the other end of the shunt tube 23 is communicated with the collecting tube 23 in a penetrating manner, two sides of the collecting tube 23 are sleeved with one end of the shunt tube 21, the middle position of the bottom of the collecting tube 23 is connected with the flow guide cavity 24, the mixing element 25 is inserted into the bottom of the flow guide cavity 24 in a penetrating manner, the mixing element 25 is installed inside the flow guide cavity 24, the top of the flow guide cavity 24 faces the defoaming assembly 22, and the defoaming assembly 22 is communicated with the collecting tube 23 through the shunt tube 21.
The collecting pipe 23 is used for connecting the shunt pipes 21, two sides of the collecting pipe 23 are tightly embedded with one ends of the shunt pipes 21, and emulsion and fruit grains are conveyed into the collecting pipe 23 from the two shunt pipes 21 respectively to be mixed, so that the emulsion and the fruit grains can be conveyed into the flow guide cavity 24 quickly.
Referring to fig. 7, the blending component 25 includes a mixing part 251, a telescopic screw 252, a stirring blade 253, and an outlet 254, the mixing part 251 is installed on both sides of the telescopic screw 252, the mixing part 251 and the stirring blade 253 are installed on both sides of the telescopic screw 252, the inner side of the stirring blade 253 is attached to the mixing part 251, the stirring blade 253 is inserted into both sides of the telescopic screw 252 in parallel, the lower end of the telescopic screw 252 faces the outlet 254, and the outlet 254 and the telescopic screw 252 are installed on the same straight line.
The telescopic screw 252 is used for driving the stirring blade 253 to move, the stirring blade 253 is connected to the telescopic screw 252, and the telescopic screw 252 drives the stirring blade 253 to rotate by 360 degrees, so that the emulsion and the fruit particles can be fully and uniformly mixed.
Referring to fig. 8, the mixing member 251 includes a positioning buckle 511, a stirring plate 512, a pulling member 513, and a clamping rod 514, the positioning buckle 511 is installed at the middle position of the clamping rod 514, the stirring plate 512 is obliquely inserted into the clamping rod 514, the pulling member 513 is installed at the middle position of the clamping rod 514, the pulling member 513 is connected with the clamping rod 514 as a whole, and two sides of the pulling member 513 are connected with the stirring plate 512 as a whole through the clamping rod 514.
The stirring sheet 512 is used for assisting the stirring blade 253 to stir the emulsion, the stirring sheet 512 is inserted and embedded on the clamping rod 514, and the clamping rod 514 rotates through the telescopic screw 252, so that the stirring sheet 512 can be matched with the stirring blade 253 to perform rapid mixing treatment on the emulsion.
Referring to fig. 9, the pulling member 513 includes a sliding plate 131, a connecting rod 132, a latch 133, an elastic member 134, and an adjusting plate 135, the adjusting plate 135 is installed at the middle position of the sliding plate 131, the elastic member 134 is installed at one side of the sliding plate 131, the latch 133 is connected to two sides of the elastic member 134 in a penetrating manner, the latch 133 is horizontally inserted into the middle position of the connecting rod 132, the connecting rod 132 and the latch 133 are fixed on the same module, and the connecting rod 132 is connected to the elastic member 134 through the latch 133.
The sliding plate 131 is used for positioning the position of the elastic element 134, when the stirring blade 512 rotates and stirs, the elastic element 134 can be matched with the telescopic screw 252 to stretch up and down, when the elastic element 134 stretches, the sliding plate 131 is used for positioning the elastic element 134, and the dislocation phenomenon is prevented when the elastic element 134 moves.
Referring to fig. 10, the regulating plate 135 includes a balance wheel 351 and a reset pull rope 352, the reset pull rope 352 is provided in the middle of the balance wheel 351, and the reset pull rope 352 is engaged with the balance wheel 351 in parallel.
The balance 351 is adapted to rotate in cooperation with the return cord 352, and when the elastic member 134 is pulled, the return cord 352 rotates on the balance 351 to allow the stirring blade 512 to move up and down, thereby making the emulsion state uniform and preventing the emulsion from oil-water separation.
The working principle of the above technical solution is explained as follows:
when the filling bottle is used, emulsion to be filled is input into the liquid storage cavity 3, the emulsion and fruit particles are fully and uniformly mixed through the homogenizing device 2, the filling bottle is placed on the positioning seat 6, and the uniformly mixed emulsion and fruit particles are stably and uniformly conveyed into the filling bottle through the discharge hole 5, so that the liquid levels in all the filling bottles are flush, and the filling metering accuracy is ensured.
When the dairy product is filled, emulsion is conveyed into the diversion trench 223 through the connector 222, so that the emulsion can be uniformly conveyed to each branch pipe in the diversion trench 223, the emulsion is conveyed to the slow flow block 433 through the branch pipes at a constant speed, the emulsion vertically impacts the slow flow block 433, the slow flow block 433 is arc-shaped, bubbles in the emulsion can be preliminarily eliminated, the emulsion with the bubbles preliminarily eliminated flows to the treatment pipe 342 through the slow flow block 433, the blades 341 are clamped at two sides of the treatment pipe 342, when the emulsion is guided into the treatment pipe 342, the bubbles in the emulsion are quickly cut through the blades 341, a large number of bubbles in the emulsion are eliminated, the treated emulsion is guided to the fine filter screen 242 through the primary filter screen 432, the fine filter screen 242 is in a hexagonal structure, the compactness is high, the primary resistance is low when the emulsion is in contact with foam, the contact area is large, when the foam is in contact with the fine filter screen 242, the foam is collided, crushed and changed into liquid, liquid after bubble removal is conveyed to the interior of the diversion cavity 24 through the diversion pipe 21 through the connection port 241, and then fruit grains are conveyed to the interior of the diversion cavity 24 through the other diversion pipe 21, so that bubbles in the emulsion are quickly and effectively removed, the liquid level of the filled emulsion is ensured to be flush, and the filling metering accuracy is improved.
When emulsion and fruit grains are respectively conveyed into the diversion cavity 24 from the two diversion pipes 21, the telescopic screw 252 and a driving motor in the machine body 1 are in telescopic rotation through electrical connection, when the telescopic screw 252 moves, the mixing piece 251 and the stirring blade 253 are driven to rotate, the mixing piece 251 is clamped at two sides of the telescopic screw 25, the telescopic screw 252 can move up and down in a telescopic manner when rotating, when the telescopic screw 252 rotates, the stirring piece 512 is matched with the stirring blade 253 to rapidly mix the emulsion, when the clamping rod 514 moves up and down through the telescopic screw 252, the elastic piece 134 is matched with the sliding plate 131 to draw the clamping rod 514, the balance wheel 351 is arranged at the middle position of the sliding plate 131, the reset pull rope 352 is matched with the balance wheel 351 to draw the sliding plate 131 back and forth, so that the clamping rod 514 can stably move up and down, the activity strength of the stirring piece 512 is improved, and the stirring piece 512 can push and press the emulsion, can carry out abundant mixing with the profit in the emulsion together, guarantee the emulsification of emulsion even, prevent that oil water separation phenomenon from appearing in the emulsion, reuse stirring vane 253 with emulsion and fruit grain misce bene, guarantee that the measurement of all dairy products after the filling is accurate, improve the manufacturing cost of dairy products.
When dairy products are filled, emulsion directly enters the filling bottles through the filling valve port to generate a lot of foams, the generated foams cannot be removed immediately, and after the filling bottles are capped, the foams in the filling bottles are gradually reduced, so that liquid levels in all the filling bottles are not flush, liquid is insufficient, and the metering accuracy of filling is influenced; because the fruit grains are mixed in the dairy product, the fruit grains and the dairy product are in a static state after being mixed together in the filling process, the dairy product can be separated from the dairy product when being in a static state, the fruit grains can be precipitated at the bottom of the emulsion, a large number of fruit grains can block a filling valve port, and an oil phase and a water phase in the dairy product can not be fully mixed, so that the emulsion is not uniform, the oil-water separation phenomenon occurs, the waste of a large amount of emulsion is caused, and the production cost of the dairy product is improved.
In conclusion, the emulsion filling bottle is provided with the uniform stirring device, emulsion flows onto the processing pipe through the slow flow block, bubbles in the emulsion are quickly cut and broken through the blade, the emulsion is poured onto the fine filter net, when the foam contacts the fine filter net, the foam is collided and crushed to be changed into liquid, the liquid after the foam is removed is conveyed into the flow guide cavity through the connecting port through the flow dividing pipe, the foam in the emulsion filling bottle can be quickly and effectively removed, and the filling metering accuracy is improved; the telescopic screw drives the mixing part and the stirring blade to rotate, the stirring blade and the stirring blade are matched to carry out quick mixing treatment on the emulsion, the reset pull rope and the balance wheel are matched to carry out round-trip traction on the sliding plate, so that the stirring blade can push and press the emulsion, the emulsion and fruit grains can be uniformly mixed, the oil-water mixing in the emulsion can be fully ensured, the oil-water separation phenomenon of the emulsion is prevented, and the production cost of the dairy product is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.