CN111844962A - Ceramic fiber reinforced aerogel felt and preparation method thereof - Google Patents

Ceramic fiber reinforced aerogel felt and preparation method thereof Download PDF

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Publication number
CN111844962A
CN111844962A CN202010665643.3A CN202010665643A CN111844962A CN 111844962 A CN111844962 A CN 111844962A CN 202010665643 A CN202010665643 A CN 202010665643A CN 111844962 A CN111844962 A CN 111844962A
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felt
ceramic fiber
fiber
fiber reinforced
water
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CN111844962B (en
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姚栋嘉
刘喜宗
董会娜
张继承
张东生
吴恒
曹二伟
何凤霞
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Gongyi Van Research Yihui Composite Material Co Ltd
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Gongyi Van Research Yihui Composite Material Co Ltd
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/105Ceramic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/12Gel
    • B32B2266/126Aerogel, i.e. a supercritically dried gel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
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    • B32B2307/54Yield strength; Tensile strength
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    • B32B2307/558Impact strength, toughness

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  • Laminated Bodies (AREA)
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Abstract

The invention discloses a preparation method of a ceramic fiber reinforced aerogel felt, which comprises the steps of uniformly mixing orthosilicate, ethanol and water, and then sequentially adding NH4Uniformly stirring the solution F and ammonia water to obtain silicon dioxide sol; mixing hot melt adhesive powder with ceramicDispersing the fibers in water, and uniformly stirring and mixing to obtain viscous slurry; and (3) coating the viscous slurry on glass fiber cloth, laminating, performing hot press molding, dipping in silica sol, then placing in absolute ethyl alcohol for solvent replacement, removing moisture, and drying to obtain the prepared ceramic fiber reinforced aerogel felt. According to the invention, the ceramic fiber is pressed into the felt through the hot melt adhesive resin powder, so that the ceramic fiber felt layer has certain flexibility, and meanwhile, the glass fiber cloth of the interlayer can improve the enhanced tensile property of the fiber felt, thereby solving the problem of brittleness of the traditional ceramic fiber felt. The invention can keep the structural integrity of the felt body in the process of gum dipping, is convenient for gum dipping operation, and ensures the heat-insulating property of the ceramic fiber reinforced aerogel felt body.

Description

Ceramic fiber reinforced aerogel felt and preparation method thereof
Technical Field
The invention belongs to the technical field of aerogel felt preparation, and particularly relates to a ceramic fiber reinforced aerogel felt and a preparation method thereof.
Background
The silica aerogel is a continuous three-dimensional network structure formed by mutually polymerizing nano-scale particles, and the thermal conductivity efficiency, the convection heat transfer efficiency and the radiation heat transfer efficiency of the silica aerogel are effectively limited due to the special nano-scale micropores and a skeleton structure, so that the silica aerogel has very low thermal conductivity coefficient and is a solid material with the lowest thermal conductivity coefficient in the world at present. The material composition is inorganic matter, belongs to A-grade non-combustible material, and can replace the application of the existing organic heat-insulating material in the heat-insulating system of the industrial building. However, pure aerogel has low mechanical strength and poor toughness, which leads to poor dimensional stability of aerogel material, and limits its operability and application in construction. In order to solve the problems, fiber-reinforced aerogel blankets, such as ceramic fiber blankets, glass fiber blankets, rock wool fiber blankets, and the like, are frequently used in the production at present. Due to the good mechanical flexibility of the glass fiber mat, the glass fiber mat is widely concerned and used in the fields of production, heat insulation and heat preservation. However, the temperature resistance of the glass fiber reinforced aerogel can only reach 600 ℃ at most, and the requirements of the high-temperature technical field on the heat insulation performance cannot be met.
In view of the good high temperature resistance of the ceramic fiber, the ceramic fiber reinforced silica aerogel felt has attracted attention in the high temperature field. However, due to the defects of poor tensile property and poor rebound resilience of the ceramic fibers, the fibers are easy to break in the impregnation process of the fiber felt, and the heat insulation performance of the felt body is further influenced. In order to further overcome the problem that the ceramic fiber felt is poor in tensile strength and rebound resilience in practical application, the invention aims to design the ceramic fiber felt body so as to enhance the mechanical flexibility of the ceramic fiber felt body, thereby ensuring the performance stability of the fiber reinforced aerogel felt in the production and application processes.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects in the prior art and provides a ceramic fiber reinforced aerogel felt and a preparation method thereof.
The technical scheme adopted by the invention for solving the technical problem is as follows:
the ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating ceramic fiber slurry on glass fiber cloth, laminating and performing hot press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt is characterized by comprising the following specific steps of:
(1) mixing orthosilicate ester, ethanol and water uniformly, and then adding NH in sequence4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of mole ratio, orthosilicate: ethanol: water = 1: (4-12): (2-4); NH (NH)4The amount of solution F added is in terms of mole ratio, NH4F: orthosilicate = (0.002 to 0.01): 1; the addition of ammonia water ensures that NH is calculated by molar ratio3Orthosilicate = (0.005-0.015): 1;
(2) dispersing the hot melt adhesive powder and the ceramic fibers in water, and uniformly stirring and mixing to obtain viscous slurry B; wherein, by mass ratio, the hot melt adhesive powder: ceramic fiber: water = (0.5-1.5): (0.1-0.5): 1;
(3) laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth C, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber felt laminated body with the required thickness;
(4) carrying out hot press molding on the fiber felt laminated body obtained in the step (3) to obtain a reinforced fiber felt D;
(5) Dipping the reinforced fiber felt D obtained in the step (4) in the silica sol A obtained in the step (1), and standing and aging at 30-60 ℃ for 8-24 h after dipping;
(6) placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for multiple solvent replacement, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
Preferably, in the step (1), the orthosilicate is one of ethyl orthosilicate, methyl orthosilicate and isopropyl orthosilicate.
Preferably, in the step (2), the hot melt adhesive powder is one or more of ethylene-vinyl acetate copolymer powder, ethylene-acrylic acid copolymer powder or polyvinyl alcohol powder.
Preferably, in the step (2), the ceramic fiber is one of alumina silicate fiber, mullite fiber, quartz fiber, alumina fiber and basalt fiber.
Preferably, in the step (2), the length of the ceramic fiber is 20 to 100 μm.
Preferably, in the step (3), the thickness of the thick paste B is 0.2-1 mm.
Preferably, in the step (4), the hot pressing temperature is 80-120 ℃ and the pressure is 0.2-1 MPa.
Preferably, in the step (5), the gum dipping time is 12-24 h.
Preferably, in the step (6), the number of times of solvent replacement is 2-3, and the time of each replacement is 12-36 h.
The invention has the following positive beneficial effects:
the invention provides a preparation method of a ceramic fiber reinforced aerogel felt, which comprises the steps of pressing ceramic fibers into the felt through hot melt adhesive resin powder, carrying out sol-gel reaction to obtain an aerogel felt body, wherein the hot melt adhesive resin powder can play a role in bonding the ceramic fiber felt, so that a ceramic fiber felt layer has certain flexibility, and meanwhile, the glass fiber cloth of an interlayer can well improve the reinforced tensile property of the fiber felt, and the brittleness of the traditional ceramic fiber felt is solved.
The reinforced fiber felt can keep the structural integrity of the felt body in the impregnation process, improves the operation convenience degree of the impregnation process and ensures the heat insulation performance of the ceramic fiber reinforced aerogel felt body.
The invention has simple process operation and improves the defects of poor tensile property and poor rebound resilience of the ceramic fiber. The prepared ceramic fiber reinforced aerogel felt has certain flexibility, the application range of the ceramic fiber reinforced aerogel felt in the field of heat insulation and preservation is expanded, and the use requirements of the ceramic fiber reinforced aerogel felt in different high-temperature structure fields are met.
Detailed Description
The technical solutions of the present invention will be further described in detail and clearly in the following with reference to specific examples, but the scope of the present invention is not limited thereto.
Example 1
A ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating aluminum silicate fiber slurry on glass fiber cloth, laminating and performing hot press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt comprises the following specific steps:
(1) taking ethyl orthosilicate, ethanol and water to be uniformly mixed, and then sequentially adding NH4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein the content of the first and second substances,in terms of mole ratios, ethyl orthosilicate: ethanol: water = 1: 9: 2; NH (NH)4The amount of solution F added is in terms of mole ratio, NH4F: ethyl orthosilicate = 0.008: 1; the addition of ammonia water ensures that NH is calculated by molar ratio3: ethyl orthosilicate = 0.012: 1;
(2) dispersing the hot melt adhesive powder ethylene-vinyl acetate copolymer and aluminum silicate fibers in water, and stirring and mixing uniformly to obtain viscous slurry B; wherein, the hot melt adhesive powder ethylene-vinyl acetate copolymer comprises the following components in percentage by mass: aluminum silicate fiber: water = 0.9: 0.3: 1, the length of the aluminum silicate fiber is 30 mu m;
(3) Laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber laminate with the required thickness;
(4) carrying out hot press molding on the fiber laminated body obtained in the step (3) at 100 ℃ and 0.2Mpa to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silicon dioxide sol A obtained in the step (1) for 16h, and standing and aging at 50 ℃ for 18 h after dipping;
(6) placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for replacement for 2 times, wherein the replacement time is 24 hours each time, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
Example 2
A ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating mullite fiber slurry on glass fiber cloth, laminating and carrying out hot press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt comprises the following specific steps:
(1) Taking methyl orthosilicate, ethanol and water to be uniformly mixed, and then sequentially adding NH4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of mole ratio, methyl orthosilicate: ethanol: water = 1: 10: 4; NH (NH)4The amount of solution F added is in terms of mole ratio, NH4F: methyl orthosilicate = 0.004: 1; the amount of ammonia added is in terms of molar ratio, NH3: methyl orthosilicate = 0.006: 1;
(2) dispersing the hot melt adhesive powder ethylene-acrylic acid copolymer and mullite fiber in water, and uniformly stirring and mixing to obtain viscous slurry B; wherein, the hot melt adhesive powder ethylene-acrylic acid copolymer comprises the following components in percentage by mass: mullite fiber: water = 1.2: 0.4: 1, the length of the mullite fiber is 50 mu m;
(3) laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth C, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber laminate with the required thickness;
(4) carrying out hot press molding on the fiber laminated body obtained in the step (3) at 110 ℃ and 0.5Mpa to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silica sol A obtained in the step (1) for 24 hours, and standing and aging at 30 ℃ for 24 hours after dipping;
(6) Placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for replacement for 2 times, wherein the replacement time is 20 hours each time, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
Example 3
A ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating quartz fiber slurry on glass fiber cloth, laminating and performing hot press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt comprises the following specific steps:
(1) taking siliconIsopropyl ester, ethanol and water are mixed evenly, and then NH is added in turn4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of mole ratio, isopropyl n-silicate: ethanol: water = 1: 8: 3; NH (NH)4The amount of solution F added is in terms of mole ratio, NH4Isopropyl n-silicate = 0.006: 1; the amount of ammonia added is in terms of molar ratio, NH3: isopropyl n-silicate = 0.01: 1;
(2) dispersing the hot melt adhesive powder polyvinyl alcohol and quartz fibers in water, and uniformly stirring and mixing to obtain viscous slurry B; wherein, by mass ratio, the hot melt adhesive powder polyvinyl alcohol: quartz fiber: water = 0.6: 0.2: 1, the length of the quartz fiber is 60 mu m;
(3) Laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber laminate with the required thickness;
(4) carrying out hot press molding on the fiber laminated body obtained in the step (3) at 120 ℃ and 0.2Mpa to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silicon dioxide sol A obtained in the step (1) for 20h, and standing and aging at 40 ℃ for 16h after dipping;
(6) placing the fibrofelt-gel complex obtained in the step (5) into absolute ethyl alcohol for replacement for 3 times, wherein the replacement time is 16h each time, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
Example 4
A ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating alumina fiber slurry on glass fiber cloth, laminating and performing hot press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt comprises the following specific steps:
(1) Taking ethyl orthosilicate, ethanol and water to be uniformly mixed, and then sequentially adding NH4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of molar ratio, ethyl orthosilicate: ethanol: water = 1: 4: 2; NH (NH)4The amount of solution F added is in terms of mole ratio, NH4F: ethyl orthosilicate = 0.002: 1; the addition of ammonia water ensures that NH is calculated by molar ratio3: ethyl orthosilicate = 0.005: 1;
(2) dispersing the hot melt adhesive powder ethylene-vinyl acetate copolymer and alumina fiber in water, and stirring and mixing uniformly to obtain viscous slurry B; wherein, the hot melt adhesive powder ethylene-vinyl acetate copolymer comprises the following components in percentage by mass: alumina fiber: water = 0.5: 0.1: 1, the length of the alumina fiber is 40 μm;
(3) laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber laminate with the required thickness;
(4) carrying out hot press molding on the fiber laminated body obtained in the step (3) at 80 ℃ and 0.3Mpa to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silicon dioxide sol A obtained in the step (1) for 15h, and standing and aging at 40 ℃ for 10 h after dipping;
(6) Placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for replacement for 2 times, wherein the replacement time is 15h each time, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
Example 5
A ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating basalt fiber slurry on glass fiber cloth, laminating and hot-press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt comprises the following specific steps:
(1) taking methyl orthosilicate, ethanol and water to be uniformly mixed, and then sequentially adding NH4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of mole ratio, methyl orthosilicate: ethanol: water = 1: 12: 4; NH (NH)4The amount of solution F added is in terms of mole ratio, NH4F: methyl orthosilicate = 0.01: 1; the amount of ammonia added is in terms of molar ratio, NH3: methyl orthosilicate = 0.015: 1;
(2) dispersing the hot melt adhesive powder ethylene-acrylic acid copolymer and basalt fiber in water, and uniformly stirring and mixing to obtain viscous slurry B; wherein, the hot melt adhesive powder ethylene-acrylic acid copolymer comprises the following components in percentage by mass: basalt fiber: water = 1.4: 0.3: 1, the length of the basalt fiber is 60 mu m;
(3) Laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth C, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber laminate with the required thickness;
(4) carrying out hot press molding on the fiber laminated body obtained in the step (3) at 100 ℃ and 0.8Mpa to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silica sol A obtained in the step (1) for 22h, and standing and aging at 60 ℃ for 12 h after dipping;
(6) placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for replacement for 3 times, wherein the replacement time is 15h each time, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
Example 6
A ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating quartz fiber slurry on glass fiber cloth, laminating and performing hot press molding; the aerogel is silicon dioxide aerogel.
The preparation method of the ceramic fiber reinforced aerogel felt comprises the following specific steps:
(1) Taking isopropyl n-silicate, ethanol and water, mixing uniformly, and then adding NH in sequence4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of mole ratio, isopropyl n-silicate: ethanol: water = 1: 9: 3; NH (NH)4The amount of solution F added is in terms of mole ratio, NH4Isopropyl n-silicate = 0.007: 1; the amount of ammonia added is in terms of molar ratio, NH3: isopropyl n-silicate = 0.011: 1;
(2) dispersing the hot melt adhesive powder polyvinyl alcohol and quartz fibers in water, and uniformly stirring and mixing to obtain viscous slurry B; wherein, by mass ratio, the hot melt adhesive powder polyvinyl alcohol: quartz fiber: water = 0.9: 0.4: 1, the length of the quartz fiber is 70 μm;
(3) laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber laminate with the required thickness;
(4) carrying out hot press molding on the fiber laminated body obtained in the step (3) at 120 ℃ and 0.4Mpa to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silicon dioxide sol A obtained in the step (1) for 18h, and standing and aging at 55 ℃ for 10h after dipping;
(6) Placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for replacement for 2 times, wherein the replacement time is 22h each time, and removing redundant water in the fibrofelt-gel complex;
(7) and (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A ceramic fiber reinforced aerogel blanket characterized in that: the ceramic fiber reinforced aerogel felt comprises a composite reinforced fiber felt body and aerogel, wherein the composite reinforced fiber felt body is obtained by coating ceramic fiber slurry on glass fiber cloth, laminating and performing hot press molding; the aerogel is silicon dioxide aerogel.
2. The method of preparing a ceramic fiber reinforced aerogel blanket of claim 1, comprising the specific steps of:
(1) mixing orthosilicate ester, ethanol and water uniformly, and then adding NH in sequence 4Uniformly stirring the solution F and ammonia water to obtain silica sol A; wherein, in terms of mole ratio, orthosilicate: ethanol: water = 1: (4-12): (2-4); NH (NH)4The amount of solution F added is in terms of mole ratio, NH4F: orthosilicate = (0.002 to 0.01): 1; the addition of ammonia water ensures that NH is calculated by molar ratio3Orthosilicate = (0.005-0.015): 1;
(2) dispersing the hot melt adhesive powder and the ceramic fibers in water, and uniformly stirring and mixing to obtain viscous slurry B; wherein, by mass ratio, the hot melt adhesive powder: ceramic fiber: water = (0.5-1.5): (0.1-0.5): 1;
(3) laying glass fiber cloth C flatly, brushing the viscous slurry B obtained in the step (2) on the surface of the glass fiber cloth C, continuously laying a layer of glass fiber cloth C, and sequentially laying according to the sequence of C-B-C-.... multidot.C to obtain a fiber felt laminated body with the required thickness;
(4) carrying out hot press molding on the fiber felt laminated body obtained in the step (3) to obtain a reinforced fiber felt D;
(5) dipping the reinforced fiber felt D obtained in the step (4) in the silica sol A obtained in the step (1), and standing and aging at 30-60 ℃ for 8-24 h after dipping;
(6) placing the fibrofelt-gel complex obtained in the step (5) in absolute ethyl alcohol for multiple solvent replacement, and removing redundant water in the fibrofelt-gel complex;
(7) And (4) drying the felt body obtained in the step (6) to obtain the prepared ceramic fiber reinforced aerogel felt.
3. The method of preparing a ceramic fiber reinforced aerogel blanket according to claim 2, wherein in step (1), the orthosilicate is one of ethyl orthosilicate, methyl orthosilicate, and isopropyl orthosilicate.
4. The method of claim 2, wherein in step (2), the hot melt adhesive powder is one or more of ethylene-vinyl acetate copolymer powder, ethylene-acrylic acid copolymer powder, or polyvinyl alcohol powder.
5. The method of preparing a ceramic fiber reinforced aerogel blanket according to claim 2, wherein in step (2), the ceramic fibers are one of alumina silicate fibers, mullite fibers, quartz fibers, alumina fibers, basalt fibers.
6. The method of preparing a ceramic fiber reinforced aerogel blanket according to claim 2, wherein in step (2), the length of the ceramic fiber is 20 to 100 μm.
7. The method for preparing the ceramic fiber reinforced aerogel felt according to claim 2, wherein in the step (3), the thickness of the thick slurry B applied is 0.2-1 mm.
8. The method for preparing the ceramic fiber reinforced aerogel felt according to claim 2, wherein in the step (4), the hot pressing temperature is 80-120 ℃ and the pressure is 0.2-1 MPa.
9. The method for preparing the ceramic fiber reinforced aerogel felt according to claim 2, wherein in the step (5), the dipping time is 12-24 h.
10. The method for preparing the ceramic fiber reinforced aerogel felt according to claim 2, wherein in the step (6), the number of times of solvent replacement is 2-3 times, and the time of each replacement is 12-36 h.
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CN113510978A (en) * 2021-04-26 2021-10-19 杭州本创科技有限公司 Aerogel anticorrosion heat-insulation flexible plate and manufacturing method thereof
CN114804818A (en) * 2022-05-24 2022-07-29 巩义市泛锐熠辉复合材料有限公司 Low-cost aerogel composite material and preparation method thereof
CN115302885A (en) * 2022-08-10 2022-11-08 江门建滔积层板有限公司 High-heat-resistance high-thermal-conductivity copper-clad plate and preparation method thereof

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CN110922095A (en) * 2019-11-07 2020-03-27 巩义市泛锐熠辉复合材料有限公司 Preparation method of composite silica aerogel felt
CN110978737A (en) * 2019-11-07 2020-04-10 巩义市泛锐熠辉复合材料有限公司 Preparation method of powder falling prevention composite silica aerogel felt

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CN104478394A (en) * 2014-11-24 2015-04-01 天津大学 Preparation method of fiber felt enhanced silica aerogel composite panel
CN210026533U (en) * 2019-05-08 2020-02-07 航天海鹰(镇江)特种材料有限公司 Composite aerogel heat insulation blanket
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CN113510978A (en) * 2021-04-26 2021-10-19 杭州本创科技有限公司 Aerogel anticorrosion heat-insulation flexible plate and manufacturing method thereof
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CN114804818B (en) * 2022-05-24 2023-04-11 巩义市泛锐熠辉复合材料有限公司 Low-cost aerogel composite material and preparation method thereof
CN115302885A (en) * 2022-08-10 2022-11-08 江门建滔积层板有限公司 High-heat-resistance high-thermal-conductivity copper-clad plate and preparation method thereof
CN115302885B (en) * 2022-08-10 2023-12-19 江门建滔积层板有限公司 High-heat-resistance high-heat-conductivity copper-clad plate and preparation method thereof

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