CN111844888A - Method capable of improving carton die cutting quality - Google Patents
Method capable of improving carton die cutting quality Download PDFInfo
- Publication number
- CN111844888A CN111844888A CN202010681578.3A CN202010681578A CN111844888A CN 111844888 A CN111844888 A CN 111844888A CN 202010681578 A CN202010681578 A CN 202010681578A CN 111844888 A CN111844888 A CN 111844888A
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- Prior art keywords
- die cutting
- roller
- feeding
- unit
- paperboard
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/20—Cutting sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/042—Feeding sheets or blanks using rolls, belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/06—Feeding sheets or blanks from stacks
- B31B50/066—Feeding sheets or blanks from stacks from above a magazine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/07—Feeding sheets or blanks by air pressure or suction
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
Abstract
The invention provides a method capable of improving the die cutting quality of a carton, which comprises the following steps: s1, feeding the unit paper boards to a material placing frame, and sequentially feeding the single unit paper boards to a position between a first feeding roller and a second feeding roller by a material placing mechanism; s2, driving the unit paperboard to move by the first feeding roller and the second feeding roller, and simultaneously feeding the unit paperboard into the die-cutting mechanism by matching with the first paperboard conveying device; s3, the die cutting mechanism comprises an upper die cutting roller and a lower die cutting roller, and the upper die cutting roller and the lower die cutting roller clamp the unit paperboard and perform die cutting; s4, moving the paper boards subjected to die cutting to a second paper board conveying device under the action of the upper die cutting roller and the lower die cutting roller, and collecting waste paper edges cut from the unit paper boards in a waste box; and S5, inspecting the finished product, removing defective products, and then arranging the product for storage. The carton die cutting method provided by the invention has high working efficiency, is beneficial to batch production, and improves the die cutting quality of the carton.
Description
Technical Field
The invention belongs to the technical field of carton processing, and particularly relates to a method capable of improving carton die-cutting quality.
Background
The carton is a widely used packaging product, and comprises a corrugated carton, a single-layer paperboard carton and the like according to different materials. In the production process of the carton, usually, a plurality of carton paperboard patterns are printed on a large sheet of paperboard through a printing machine, then the paperboard of a corresponding area is cut off to obtain a sheet of unit paperboard, finally, careful die cutting is carried out according to the patterns on each unit paperboard to obtain a complete carton paperboard, and then the carton paperboard is spliced to form the complete carton. Die cutting is an essential step in the later processing process of the carton, and the die cutting process is generated on the basis of a die cutting machine which is an important component of the die cutting process. In the die cutting process, a large amount of cut waste paper edges are generated, and the waste paper edges are inconvenient to collect and have large workload. In addition, in the die cutting process, the problems that the die cutting knife is easy to wear, the unit paperboard needs to be fed manually, the working efficiency is low and the like exist. Therefore, there is an urgent need for methods that can improve the quality of carton die cutting.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for improving the die cutting quality of a carton.
The invention provides the following technical scheme:
a method for improving the die cutting quality of cartons comprises the following steps:
s1, feeding a plurality of orderly stacked unit paperboards onto a feeding frame, and sequentially feeding the single unit paperboards between a first feeding roller and a second feeding roller by a feeding mechanism;
s2, driving the unit paperboards to move by the first feeding roller and the second feeding roller, and simultaneously feeding the unit paperboards into the die cutting mechanism by matching with a first paperboard conveying device, wherein the first paperboard conveying device comprises a workbench, limiting plates are arranged on two sides of the workbench, a plurality of long through holes are formed in the workbench, a corresponding conveying chain is arranged at each long through hole, a plurality of uniformly distributed push plates are arranged on the conveying chains, and the push plates are used for pushing the unit paperboards to move;
s3, the die cutting mechanism comprises an upper die cutting roller and a lower die cutting roller, the upper die cutting roller and the lower die cutting roller clamp the unit paperboard and perform die cutting, a die cutting plate is arranged on the upper die cutting roller, a die cutting knife is arranged on the die cutting plate, and sponge cushion blocks are arranged on two sides of the die cutting knife;
s4, moving the die-cut paper boards to a second paper board conveying device under the action of the upper die cutting roller and the lower die cutting roller, and collecting waste paper edges cut from the unit paper boards in a waste bin;
And S5, inspecting the finished products, removing defective products, arranging and stacking a certain number of products, and warehousing and storing the products stacked to a certain height.
Preferably, the material placing frame comprises a frame body with an opening at the top and the bottom, a movable plate is arranged at the bottom of the frame body, and a lifting cylinder is arranged at the bottom of the movable plate and controls the movable plate to move up and down.
Preferably, the discharging mechanism comprises a movable base, an electric telescopic rod and a sucker, the sucker is fixed on the electric telescopic rod, the electric telescopic rod is fixed on the movable base, the movable base moves on a sliding rail, the discharging mechanism sucks a unit paperboard through the sucker, then the movable base moves towards the directions of the first feeding roller and the second feeding roller, the unit paperboard is conveyed between the first feeding roller and the second feeding roller, the sucker leaves the unit paperboard, and the movable base moves towards the direction far away from the first feeding roller and the second feeding roller.
Preferably, the below of workstation is equipped with first drive roll and first driven voller, first drive roll with be equipped with the multiunit gear on the first driven voller, carry the chain to install on the gear, first drive roll rotates under the effect of motor to drive carry the chain to rotate, fall into carry unit cardboard on the workstation to be in carry the chain to remove under the effect of push pedal.
Preferably, the lower die cutting roller is provided with a buffer rubber sleeve.
Preferably, in a natural state, the height of the die-cutting rule is lower than that of the corresponding sponge cushion block.
Preferably, the second cardboard conveyer includes many interval distribution's transportation belt, transportation belt upwards sets up along the direction of motion slope of cardboard, transportation belt's below is equipped with openly the dump bin, a plurality of fans of blowing are installed to transportation belt's top, and the discarded paper limit that cuts down falls into in the dump bin in the clearance between the transportation belt under self gravity and the fan of blowing.
Preferably, the second cardboard conveyer still includes second drive roll and second driven roller, the conveyer belt is all installed on second drive roll and second driven roller, the second drive roll rotates under the effect of motor to drive the rotation of conveyer belt.
The invention has the beneficial effects that:
the carton die cutting method provided by the invention has high working efficiency, is beneficial to batch production, and improves the die cutting quality of the carton; the feeding mechanism is used for feeding the unit paper boards between the first feeding roller and the second feeding roller, the feeding mechanism is high in automation degree, the workload of workers is reduced, the feeding mechanism is further provided with a first paper board conveying device, the paper boards are driven to move on the workbench through the conveying chain, the push plate is used for pushing the paper boards, the first paper board conveying device and the feeding mechanism are matched for use, and the feeding frequency of the paper boards can be controlled; the die cutting plate is arranged on the upper die cutting roller, and the sponge cushion blocks are arranged on the two sides of the die cutting rule, so that the die cutting rule is protected, the abrasion of the die cutting rule is reduced, and the service life of the die cutting rule is prolonged; the paper edge cutting machine is also provided with a second paper board conveying device and a waste box, and cut waste paper edges fall into the waste box from a gap between the conveying belts under the action of self gravity and a blowing fan, so that the collection of the waste paper edges is facilitated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of a second sheet feeder of the present invention.
Labeled as: 1. a material placing frame; 11. a frame body; 12. a movable plate; 13. a lifting cylinder; 2. a discharging mechanism; 21. moving the base; 22. an electric telescopic rod; 23. a suction cup; 3. a first feed roller; 4. a second feed roller; 5. a first paperboard conveying device; 51. a work table; 52. a limiting plate; 53. a conveying chain; 54. pushing the plate; 6. a die-cutting mechanism; 61. an upper die cutting roller; 62. cutting the roller by the lower die; 7. a second paperboard transport device; 71. a conveyor belt; 72. a blowing fan; 8. a waste bin.
Detailed Description
As shown in fig. 1 and 2, a method for improving the quality of carton die cutting comprises the following steps:
s1, a plurality of orderly stacked unit paperboards are fed onto a feeding frame 1, a feeding mechanism 2 sequentially feeds the single unit paperboards between a first feeding roller 3 and a second feeding roller 4, the feeding frame 1 comprises a frame body 11 with an opening at the top and the bottom, a movable plate 12 is arranged at the bottom of the frame body 11, a lifting cylinder 13 is arranged at the bottom of the movable plate 12, the lifting cylinder 13 controls the movable plate 12 to move up and down, the feeding mechanism comprises a movable base 21, an electric telescopic rod 22 and a suction cup 23, the suction cup 23 is fixed on the electric telescopic rod 22, the electric telescopic rod 22 is fixed on the movable base 21, the movable base 21 moves on a sliding rail, the feeding mechanism sucks the unit paperboards by the suction cup 23, then the movable base 21 moves towards the first feeding roller 3 and the second feeding roller 4, so that the unit paperboards are conveyed between the first feeding roller 3 and the second feeding roller 4, the suction cup 23 leaves, the moving base 21 moves towards the direction far away from the first feeding roller 3 and the second feeding roller 4;
S2, the first feeding roller 3 and the second feeding roller 4 drive the unit paperboards to move, and meanwhile the unit paperboards are fed into the die cutting mechanism 6 by matching with the first paperboard conveying device 5, the first paperboard conveying device 5 comprises a workbench 51, limiting plates 52 are arranged on two sides of the workbench 51, a plurality of long through holes are formed in the workbench 51, a corresponding conveying chain 53 is arranged at each long through hole, a plurality of uniformly distributed movable push plates 54 used for pushing the unit paperboards are arranged on the conveying chain 53, a first driving roller and a first driven roller are arranged below the workbench 51, a plurality of groups of gears are arranged on the first driving roller and the first driven roller, the conveying chains 53 are mounted on the gears, the first driving roller rotates under the action of a motor so as to drive the conveying chain 53 to rotate, and the unit paperboards falling onto the workbench 51 move under the action of the push plates 54 of the conveying chains 53;
s3, the die cutting mechanism 6 comprises an upper die cutting roller 61 and a lower die cutting roller 62, the upper die cutting roller 61 and the lower die cutting roller 62 clamp the unit paperboard and perform die cutting, a buffer rubber sleeve is arranged on the lower die cutting roller 62, a die cutting plate is arranged on the upper die cutting roller 61, a die cutting knife is arranged on the die cutting plate, sponge cushion blocks are arranged on two sides of the die cutting knife, and the height of the die cutting knife is lower than that of the corresponding sponge cushion block in a natural state;
At the step of S4, the method comprises the steps of, the paper boards after die cutting are moved to a second paper board conveying device 7 under the action of an upper die cutting roller 61 and a lower die cutting roller 62, waste paper edges cut from a unit paper board fall into a waste bin 8 to be collected, the second paper board conveying device 7 comprises a plurality of conveying belts 71 distributed at intervals, the conveying belts 71 are obliquely and upwards arranged along the moving direction of the paper boards, an open waste bin 8 is arranged below the conveying belts 71, a plurality of blowing fans 72 are arranged above the conveying belts 71, the cut waste paper edges fall into the waste bin 8 from gaps between the conveying belts 71 under the action of self gravity and the blowing fans 72, the second paper board conveying device 7 further comprises a second driving roller and a second driven roller, the conveying belts 71 are arranged on the second driving roller and the second driven roller, and the second driving roller rotates under the action of a motor to drive the rotation of the conveying belts 71;
and S5, inspecting the finished products, removing defective products, arranging and stacking a certain number of products, and warehousing and storing the products stacked to a certain height.
The carton die cutting method provided by the invention has high working efficiency, is beneficial to batch production, and improves the die cutting quality of the carton; the feeding mechanism 2 is used for feeding the unit paperboard between the first feeding roller 3 and the second feeding roller 4, the feeding mechanism is high in automation degree, the workload of workers is reduced, the feeding mechanism is further provided with the first paperboard conveying device 5, the first paperboard conveying device 5 is used for driving the paperboard to move on the workbench 51 through the conveying chain 53, the push plate 54 is used for pushing the paperboard, the first paperboard conveying device 5 and the feeding mechanism 2 are matched for use, and the feeding frequency of the paperboard can be controlled; the upper die-cutting roller 61 is also provided with the die-cutting plate, and the two sides of the die-cutting rule are provided with the sponge cushion blocks, so that the die-cutting rule is protected, the abrasion of the die-cutting rule is reduced, and the service life of the die-cutting rule is prolonged; the present invention is further provided with a second paper board conveying device and a waste bin 8, and the cut waste paper edges fall into the waste bin 8 from the gap between the conveying belts 71 under the action of self-gravity and the blowing fan 72, thereby facilitating the collection of the waste paper edges.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A method for improving the die cutting quality of a carton is characterized by comprising the following steps:
s1, feeding a plurality of orderly stacked unit paperboards onto a feeding frame, and sequentially feeding the single unit paperboards between a first feeding roller and a second feeding roller by a feeding mechanism;
s2, driving the unit paperboards to move by the first feeding roller and the second feeding roller, and simultaneously feeding the unit paperboards into the die cutting mechanism by matching with a first paperboard conveying device, wherein the first paperboard conveying device comprises a workbench, limiting plates are arranged on two sides of the workbench, a plurality of long through holes are formed in the workbench, a corresponding conveying chain is arranged at each long through hole, a plurality of uniformly distributed push plates are arranged on the conveying chains, and the push plates are used for pushing the unit paperboards to move;
S3, the die cutting mechanism comprises an upper die cutting roller and a lower die cutting roller, the upper die cutting roller and the lower die cutting roller clamp the unit paperboard and perform die cutting, a die cutting plate is arranged on the upper die cutting roller, a die cutting knife is arranged on the die cutting plate, and sponge cushion blocks are arranged on two sides of the die cutting knife;
s4, moving the die-cut paper boards to a second paper board conveying device under the action of the upper die cutting roller and the lower die cutting roller, and collecting waste paper edges cut from the unit paper boards in a waste bin;
and S5, inspecting the finished products, removing defective products, arranging and stacking a certain number of products, and warehousing and storing the products stacked to a certain height.
2. The method of claim 1, wherein the material placing frame comprises a frame body with an opening at the top and the bottom, a movable plate is arranged at the bottom of the frame body, and a lifting cylinder is arranged at the bottom of the movable plate and controls the movable plate to move up and down.
3. The method as claimed in claim 2, wherein the discharging mechanism comprises a moving base, an electric telescopic rod and a suction cup, the suction cup is fixed on the electric telescopic rod, the electric telescopic rod is fixed on the moving base, the moving base moves on a slide rail, the discharging mechanism sucks the unit paper board by the suction cup, then the moving base moves towards the first feeding roller and the second feeding roller, so that the unit paper board is conveyed between the first feeding roller and the second feeding roller, the suction cup leaves the unit paper board, and the moving base moves towards a direction far away from the first feeding roller and the second feeding roller.
4. The method for improving the die-cutting quality of the cartons as claimed in claim 1, wherein a first driving roller and a first driven roller are arranged below the worktable, a plurality of groups of gears are arranged on the first driving roller and the first driven roller, the conveying chain is mounted on the gears, the first driving roller is rotated under the action of a motor so as to drive the conveying chain to rotate, and the unit paperboards falling onto the worktable are moved under the action of the push plate of the conveying chain.
5. The method of claim 1, wherein the lower die cutting roll is provided with a cushion rubber sleeve.
6. The method of claim 1, wherein the die-cutting blade is naturally lower than the corresponding sponge pad.
7. The method of claim 1, wherein the second paper board transportation device comprises a plurality of transportation belts which are distributed at intervals, the transportation belts are arranged obliquely upwards along the moving direction of the paper boards, the waste bin which is open is arranged below the transportation belts, a plurality of blowing fans are arranged above the transportation belts, and the cut waste paper edges fall into the waste bin from the gaps between the transportation belts under the action of self gravity and the blowing fans.
8. The method of claim 7, wherein the second sheet transport device further comprises a second drive roller and a second driven roller, the transport belts are mounted on the second drive roller and the second driven roller, and the second drive roller is rotated by the motor to rotate the transport belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010681578.3A CN111844888A (en) | 2020-07-15 | 2020-07-15 | Method capable of improving carton die cutting quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010681578.3A CN111844888A (en) | 2020-07-15 | 2020-07-15 | Method capable of improving carton die cutting quality |
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| CN111844888A true CN111844888A (en) | 2020-10-30 |
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| CN202010681578.3A Pending CN111844888A (en) | 2020-07-15 | 2020-07-15 | Method capable of improving carton die cutting quality |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113858692A (en) * | 2021-09-29 | 2021-12-31 | 湖州新天外绿包印刷有限公司 | Cigarette case die cutting machine and using method thereof |
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| CN208867635U (en) * | 2018-08-01 | 2019-05-17 | 东光县华宇纸箱机械有限公司 | Neat stack device is clapped in the counting of automatic box gluing machine |
| CN208827196U (en) * | 2018-09-12 | 2019-05-07 | 湖州海控印刷设备科技有限公司 | A kind of highly effective and safe die cutting mechanism |
| CN109278348A (en) * | 2018-11-23 | 2019-01-29 | 开平市祥润纸品厂有限公司 | A kind of automatic grooving edge cutting equipment of cardboard |
| CN210824574U (en) * | 2019-10-24 | 2020-06-23 | 扬州伟鹏机械有限公司 | Belt position adjusting device of clear useless machine |
| CN111376519A (en) * | 2020-02-28 | 2020-07-07 | 天津中荣印刷科技有限公司 | Indentation tangent line device is used to carton production cross cutting convenient to material loading and clear useless |
| CN111347716A (en) * | 2020-04-27 | 2020-06-30 | 烟台华兴纸制品有限公司 | Carton printing slotting die-cutting vibration waste-clearing stacking machine and use method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113858692A (en) * | 2021-09-29 | 2021-12-31 | 湖州新天外绿包印刷有限公司 | Cigarette case die cutting machine and using method thereof |
| CN113858692B (en) * | 2021-09-29 | 2024-04-26 | 湖州新天外绿包印刷有限公司 | Cigarette case die cutting machine and using method thereof |
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