CN111844477A - Plate processing device and method - Google Patents
Plate processing device and method Download PDFInfo
- Publication number
- CN111844477A CN111844477A CN202010599742.6A CN202010599742A CN111844477A CN 111844477 A CN111844477 A CN 111844477A CN 202010599742 A CN202010599742 A CN 202010599742A CN 111844477 A CN111844477 A CN 111844477A
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- plate
- processing table
- processing
- cutting
- cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/225—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising for scoring or breaking, e.g. tiles
- B28D1/226—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising for scoring or breaking, e.g. tiles with plural scoring tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The application provides a plate processing device and a processing method, wherein the plate processing device comprises a processing table, a plate to be processed is placed on the processing table, a cutting device is arranged on the processing table, and the cutting device performs precutting on the plate to be processed; the processing table is also provided with a pressing device which cuts the pre-cut plate. The plate processing method adopts the plate processing device and comprises the following steps: the feeding device conveys the plate to be processed to the initial position of the processing table; the plate moves from the initial position to the other end of the processing table, and the cutting unit performs precutting on the upper surface of the plate to form a cutting mark; after the plate moves to the setting position at the other end of the processing table, the pressing device presses the outer area of the plate cut mark; the plate moves from the set position at the other end of the processing table to the initial position, the cutting unit cuts the lower surface of the plate, and the two ends of the plate are cut off to form a lath; and (4) conveying the laths to a stacking platform for stacking and packaging.
Description
Technical Field
The present application relates to, but is not limited to, the field of plate processing, and in particular, to a plate processing apparatus and a plate processing method.
Background
Can produce unqualified product in the gypsum board production process, need fork truck to transport to the storehouse after the gypsum board finished product stack simultaneously, consequently, for convenient transportation, deposit and protection panel, the gypsum lath can be put into generally in whole frame panel below.
The current mode of acquisition of gypsum laths is to process the waste gypsum board: cutting the plate, manually collecting, winding and coating to finally form the lath. This type of machining is inefficient. And the dust pollution is serious in the production process.
Disclosure of Invention
In order to solve the problems, the application provides a plate processing device and a plate processing method, which can automatically produce the lath, have high production efficiency and are more environment-friendly in the production process.
The embodiment of the application provides a plate processing device which comprises a processing table, wherein a plate to be processed is placed on the processing table, a cutting device is arranged on the processing table, and the cutting device performs precutting on the plate to be processed;
the processing table is also provided with a pressing device, and the pressing device is used for cutting the pre-cut plate.
The embodiment of the application also provides a plate processing method, wherein the plate processing method adopts the plate processing device, and the plate processing method comprises the following steps:
The feeding device conveys the plate to be processed to the initial position of the processing table;
the plate advances from the initial position to the other end of the processing table, and meanwhile, two groups of cutting units positioned on the outermost side in the length direction of the processing table pre-cut the upper surface of the plate to form cutting marks;
after the plate moves to the setting position at the other end of the processing table, the pressing device presses the outer area of the plate cut mark;
the plate advances from a set position at the other end of the processing table to an initial position, meanwhile, two groups of cutting units positioned on the outermost side in the length direction of the processing table cut the lower surface of the plate, and the two ends of the plate are cut to form laths;
and (4) conveying the laths to a stacking platform for stacking and packaging.
Compared with some technologies, the method has the following beneficial effects:
the panel processingequipment that this application embodiment provided can produce the lath that is used for the pad to put the gypsum board voluntarily, and manual intervention is few in the production process, and degree of automation is high, production efficiency is high. Moreover, the dust generated in the production process is less, the processing noise is low, and the environmental protection performance of the plate processing device is greatly improved.
The gypsum powder composite modification method provided by the embodiment of the application can be used for quickly adjusting the specific surface area of gypsum powder, improving the fluidity of slurry and facilitating the flow operation.
Other features and advantages of the present application will be set forth in the description that follows.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
Fig. 1 is a first schematic structural diagram of a plate processing apparatus according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a plate processing apparatus according to an embodiment of the present application;
fig. 3 is a schematic flow chart of a plate processing method according to an embodiment of the present application.
Illustration of the drawings:
1-processing table, 2-cutting device, 21-cutting unit, 211-cutting knife, 3-stacking table, 31-winding and coating device, 4-conveying device, 5-guiding slideway and 6-plate.
Detailed Description
To make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
In some technologies, the board is directly sawed off at one time by adopting the flywheel saw, the saw blade needs to rub against a board core in the gypsum board in such a way, so that larger dust pollution can be caused, and the flywheel saw has the defects of long service life and high processing cost of the lath due to large contact area and long friction contact time with the board.
The embodiment of the application provides a plate processing device, as shown in fig. 1 and 2, the plate processing device comprises a processing table 1, a plate 6 to be processed is placed on the processing table 1, a cutting device 2 is arranged on the processing table 1, and the cutting device 2 performs precutting (preliminary cutting) on the plate 6 to be processed; the processing table 1 is further provided with a pressing device (not shown) which cuts the pre-cut sheet material 6 and cuts the edge portion of the cut sheet material 6.
Two sheets 6 are shown in fig. 2 to illustrate two positions of the sheets 6 in the processing apparatus, and in practice, only one sheet may be processed on the processing apparatus at a time.
In an exemplary embodiment, as shown in fig. 1 and 2, the cutting device 2 includes a plurality of cutting units 21, each cutting unit 21 including cutting blades 211 respectively disposed at upper and lower sides of the plate 6; the plurality of cutting units 21 are uniformly distributed along the longitudinal direction of the processing table 1. The number of cutting units 21 may be 4, i.e. the number of cutting knives 211 is 8 at this time.
Each cutting unit 21 includes two cutting knives 211, the two cutting knives 211 are respectively disposed above the processing table 1 and on the processing table 1 (or disposed on the upper and lower sides of the plate 6), the two cutting knives 211 are respectively used for cutting the upper surface and the lower surface of the plate 6, that is, the step of processing the plate 6 may be: the upper cutting knife 211 of the cutting unit 21 performs precutting on the upper surface of the plate 6 to form a cut mark (the cutting units 21 on the two sides of the plate 6 perform cutting simultaneously), then the pressing device presses the edge parts outside the cut marks on the two sides of the plate 6 down to break the edge parts outside the cut marks and the central part of the plate, but the edge parts outside the cut marks and the central part of the plate are not completely separated yet, the edge parts outside the cut marks and the central part of the plate are still adhered to each other at the lower surface of the plate, the lower cutting knife 211 of the cutting unit 21 performs cutting on the lower surface of the plate at the moment to completely separate the edge parts outside the cut marks from the central part of the. In addition, the cutting knife 211 in the plate processing device has small abrasion and long service life. The direction indicated by the arrow in fig. 1 is the longitudinal direction of the processing table 1.
In an exemplary embodiment, the sheet processing device further comprises a feeding device (not shown in the figures) arranged at one side of the processing table 1, arranged for transporting the sheet to be processed to a starting position of the processing table 1.
The feeding device conveys the sheet 6 to be processed to the initial position of the processing table 1, for example, at a marked in fig. 2, facilitating the subsequent processing operation of the sheet. Wherein, the feeding device can be a roller way, a belt or a gantry sucker.
In an exemplary embodiment, as shown in fig. 1 and 2, the plate material processing device further comprises a stacking table 3, the stacking table 3 is provided with a winding and wrapping device 31, and the stacking table 3 is configured for stacking and packaging plate materials.
After the plates are cut on the processing table 1, the plates are conveyed to the stacking table 3, and after the laths are stacked to a certain number according to installation specifications, the winding and coating device 31 is started to wind and fix two ends of the laths through adhesive tapes.
In an exemplary embodiment, as shown in fig. 1 and 2, the sheet material processing apparatus further includes a conveying device 4, and the conveying device 4 is disposed between the processing table 1 and the stacker table 3.
After the plate materials are cut on the processing table 1, the plate materials are conveyed to the stacking table 3 through the conveying device 4, and the plate material transferring and processing efficiency is improved.
In an exemplary embodiment, as shown in fig. 1 and 2, a guide chute 5 is provided below the processing table 1, the guide chute 5 is provided toward the conveyor 4, and the height of the guide chute 5 near the conveyor 4 is lower than the height of the guide chute 5 far from the conveyor 4.
The strip, after being cut and separated from the sheet, falls onto the guide chute 5 and slides via the guide chute 5 onto the conveyor 4. In addition, the guide slide way 5 is arranged below the processing table 1, and has a certain supporting effect on the edge part which is not completely separated from the plate after being pressed down by the pressing device, so that the edge part is prevented from freely dropping to form an angle of 90 degrees with the central part of the plate, and the lower surface of the plate is cut by the cutting knife 211 below the cutting unit 21. The width of the guide slide rail can be set to be the same as that of the processing table 1, so that the lath can smoothly fall on the guide slide rail after being cut; or, the width of the guide slide rail may be smaller than the width of the processing table 1, and at this time, the guide slide rail is disposed below B in fig. 2 (i.e., the position where the pressing device presses down the plate), so that the size of the guide slide rail is reduced, and the plate strip can be smoothly dropped on the guide slide rail after being cut.
The guide slideway 5 and the feeding device are arranged to convey the battens to the stacking platform 3, so that the automation of transportation, stacking and packaging is realized, and the labor intensity of operators is reduced.
In an exemplary embodiment, as shown in fig. 1 and 2, the number of the guide chute 5, the conveyor 4, and the stacker table 3 is 2, and two sides of the processing table 1 are provided, respectively.
Namely: the plate processing device can process and produce the plate strips from two sides of the processing table 1 at the same time, so that the working efficiency of the plate processing device is greatly improved, and the production speed of the plate strips is improved.
An embodiment of the present application further provides a plate processing method, as shown in fig. 3, where the plate processing method uses the plate processing apparatus described above, and includes the following steps:
the feeding device conveys the sheet to be processed to the starting position (for example, a position a in fig. 2) of the processing table 1; the plate advances from the initial position to the other end of the processing table 1, and meanwhile, two groups of cutting units 21 positioned on the outermost side in the length direction of the processing table 1 pre-cut the upper surface of the plate to form a cutting mark; after the plate material moves to a set position (for example, a position B in figure 2) at the other end of the processing table 1, the pressing device presses down the outer area of the cut mark of the plate material; the plate advances from the set position at the other end of the processing table 1 to the initial position, meanwhile, two groups of cutting units 21 positioned at the outermost side in the length direction of the processing table 1 pre-cut the lower surface of the plate, and the two ends of the plate are cut to form a lath; the slats are transported to a palletizing station 3 for palletizing and packaging. And (4) the laths after being packaged and fixed enter a subsequent platform for storage and other operations.
In the processing method provided by the embodiment of the present application, the cutting unit 21 is fixed on the processing table 1, and the plate moves (from the position a to the position B, and then from the position B to the position a), which is easy to understand, the method can be simply changed, that is: the position of the sheet material on the processing table 1 is fixed, and the cutting unit 21 is moved relative to the sheet material, and at this time, the processing device can process a plurality of sheet materials simultaneously, which still falls into the protection scope of the present application.
By adopting the plate processing method, dust generated by cutting is greatly reduced, and the environmental protection property in the production process is improved. In addition, the processing method does not directly saw off the board at one time, but adopts the modes of pre-cutting, press breaking and cutting separation, thereby avoiding or reducing the contact friction between a cutting device (such as a flywheel saw) and the board core in the gypsum board, greatly reducing the generated dust and the noise pollution in the processing process, improving the environmental protection property of the processing process, greatly prolonging the service life of the cutting device and reducing the processing cost of the batten.
In the description of the present application, it should be noted that the term "plurality" refers to two or more, and the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", and the like are based on the directions or positional relationships shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the structures referred to have a specific direction, are configured and operated in a specific direction, and thus, cannot be construed as limiting the present application.
In the description of the embodiments of the present application, unless expressly stated or limited otherwise, the terms "connected," "mounted," and "installed" are to be construed broadly, e.g., the term "connected" may be a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The embodiments described herein are exemplary rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.
The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements that have been disclosed in this application may also be combined with any conventional features or elements to form unique aspects as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other aspects to form another unique aspect as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not limited except as by the appended claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.
Further, in describing representative embodiments, the specification may have presented the method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. Other orders of steps are possible as will be understood by those of ordinary skill in the art. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. Further, the claims directed to the method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the embodiments of the present application.
Claims (10)
1. The plate processing device is characterized by comprising a processing table, wherein a plate to be processed is placed on the processing table, a cutting device is arranged on the processing table, and the cutting device performs precutting on the plate to be processed;
the processing table is also provided with a pressing device, and the pressing device is used for cutting the pre-cut plate.
2. The board processing device according to claim 1, wherein the cutting device comprises a plurality of cutting units, each cutting unit comprises cutting knives respectively arranged at the upper and lower sides of the board;
the plurality of cutting units are uniformly distributed along the length direction of the processing table.
3. A sheet processing apparatus as set forth in claim 2, wherein the number of said cutting units is 4.
4. A sheet processing apparatus as claimed in claim 3, further comprising a feeding device provided at one side of the processing table and configured to convey a sheet to be processed to a start position of the processing table.
5. A sheet processing apparatus as claimed in claim 4, in which the feeding means is a roller table, belt or gantry chuck.
6. A sheet processing apparatus as claimed in claim 4, further comprising a stacker table on which the wrapping means is provided, the stacker table being arranged for stacking and packaging sheets.
7. The sheet processing apparatus according to claim 6, further comprising a conveying device provided between the processing table and the stacker table.
8. A sheet processing apparatus according to claim 7, wherein a guide chute is provided below the processing table, the guide chute being provided toward the transport device,
the height of one end, close to the conveying device, of the guide slide is lower than that of one end, far away from the conveying device, of the guide slide.
9. The plate processing device according to claim 8, wherein the number of the guide chute, the conveying device, and the stacker is 2, and the guide chute, the conveying device, and the stacker are provided on both sides of the processing table, respectively.
10. A sheet processing method, characterized by using the sheet processing apparatus according to any one of claims 6 to 9, comprising the steps of:
the feeding device conveys the plate to be processed to the initial position of the processing table;
the plate advances from the initial position to the other end of the processing table, and meanwhile, two groups of cutting units positioned on the outermost side in the length direction of the processing table pre-cut the upper surface of the plate to form cutting marks;
after the plate moves to the setting position at the other end of the processing table, the pressing device presses the outer area of the plate cut mark;
The plate advances from a set position at the other end of the processing table to an initial position, meanwhile, two groups of cutting units positioned on the outermost side in the length direction of the processing table cut the lower surface of the plate, and the two ends of the plate are cut to form laths;
and (4) conveying the laths to a stacking platform for stacking and packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010599742.6A CN111844477B (en) | 2020-06-28 | 2020-06-28 | Plate processing device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010599742.6A CN111844477B (en) | 2020-06-28 | 2020-06-28 | Plate processing device and method |
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| Publication Number | Publication Date |
|---|---|
| CN111844477A true CN111844477A (en) | 2020-10-30 |
| CN111844477B CN111844477B (en) | 2022-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010599742.6A Active CN111844477B (en) | 2020-06-28 | 2020-06-28 | Plate processing device and method |
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| CN205889281U (en) * | 2016-08-23 | 2017-01-18 | 新乡北新建材有限公司 | Device is divided to gypsum board |
| CN106626082A (en) * | 2016-08-31 | 2017-05-10 | 丁建盛 | Dynamic tile breaking method and line assembly equipment thereof |
| CN206273564U (en) * | 2016-12-14 | 2017-06-23 | 浙江海洋大学 | A kind of disjunction structure of building tile cutting device |
| CN107351263A (en) * | 2016-05-09 | 2017-11-17 | 镇江北新建材有限公司 | A kind of multi-functional lath scratching device |
| WO2018211201A1 (en) * | 2017-05-19 | 2018-11-22 | Saint-Gobain Glass France | Method for breaking a glass sheet |
| CN109333831A (en) * | 2018-12-13 | 2019-02-15 | 佛山市爱陶机电设备有限公司 | A kind of ceramic tile cutting technique and ceramic tile cutting equipment |
| CN110171069A (en) * | 2019-04-24 | 2019-08-27 | 广东科达洁能股份有限公司 | A kind of manufacturing method removing tile corner material |
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2020
- 2020-06-28 CN CN202010599742.6A patent/CN111844477B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107351263A (en) * | 2016-05-09 | 2017-11-17 | 镇江北新建材有限公司 | A kind of multi-functional lath scratching device |
| CN205889281U (en) * | 2016-08-23 | 2017-01-18 | 新乡北新建材有限公司 | Device is divided to gypsum board |
| CN106626082A (en) * | 2016-08-31 | 2017-05-10 | 丁建盛 | Dynamic tile breaking method and line assembly equipment thereof |
| CN206273564U (en) * | 2016-12-14 | 2017-06-23 | 浙江海洋大学 | A kind of disjunction structure of building tile cutting device |
| WO2018211201A1 (en) * | 2017-05-19 | 2018-11-22 | Saint-Gobain Glass France | Method for breaking a glass sheet |
| CN109333831A (en) * | 2018-12-13 | 2019-02-15 | 佛山市爱陶机电设备有限公司 | A kind of ceramic tile cutting technique and ceramic tile cutting equipment |
| CN110171069A (en) * | 2019-04-24 | 2019-08-27 | 广东科达洁能股份有限公司 | A kind of manufacturing method removing tile corner material |
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| CN111844477B (en) | 2022-01-28 |
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