CN111843844A - Shot blasting polishing machine - Google Patents

Shot blasting polishing machine Download PDF

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Publication number
CN111843844A
CN111843844A CN202010576179.0A CN202010576179A CN111843844A CN 111843844 A CN111843844 A CN 111843844A CN 202010576179 A CN202010576179 A CN 202010576179A CN 111843844 A CN111843844 A CN 111843844A
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CN
China
Prior art keywords
groove
frame body
pipeline
shot blasting
shot
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Withdrawn
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CN202010576179.0A
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Chinese (zh)
Inventor
刘国庆
李学海
闫文霞
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Chuzhou Sanjiewai Industrial Design Co ltd
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Chuzhou Sanjiewai Industrial Design Co ltd
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Priority to CN202010576179.0A priority Critical patent/CN111843844A/en
Publication of CN111843844A publication Critical patent/CN111843844A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/32Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
    • B24C3/325Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention belongs to the technical field of pipeline cleaning, and particularly relates to a shot blasting polishing machine which comprises a frame body, a box body and an air compressor, wherein the frame body is provided with a frame body; the frame body is designed in a cylindrical shape; the side surface of the frame body is fixedly connected with evenly distributed connecting seats; the number of the connecting seats is four, and the four connecting seats are all in different horizontal plane designs; one side of the connecting seat, which is far away from the frame body, is rotatably connected with a rotating seat through a rotating shaft; the rotating seat is provided with a supporting rod; one side of the support rod, which is far away from the frame body, is rotatably connected with a roller through a rotating shaft; the rollers are symmetrically arranged on two sides of the supporting rod; the spiral design of the surface of the roller is realized; one side of the roller, which is far away from the supporting rod, is fixedly connected with an electric motor; according to the invention, the supporting rods and the rollers which are obliquely corresponding to the pipe wall are arranged, so that the shot blasting machine spirally rises and falls in the pipeline, and further, the shot blasting pipes in different horizontal planes are matched to rotate, so that the pipeline is more uniformly impacted by metal shots, and the shot blasting effect is enhanced.

Description

Shot blasting polishing machine
Technical Field
The invention belongs to the technical field of pipeline cleaning, and particularly relates to a shot blasting polishing machine.
Background
Among the prior art metal pipeline class exhaust apparatus is in long-term working process, its inner wall is very easily stained with there is more dust, impurity, it is easy to cause the corrosive effect to metal pipeline not to carry out the polishing clearance in the long-term use, still easily cause the influence to exhaust effect when the impurity layer is thick simultaneously, because the general diameter of pipeline for the exhaust is not of uniform size, and length is longer, when clearing up, mostly adopt to dismantle it into the multistage, then beat the mode of clearance, this kind of mode of clearance not only need occupy more manpower, and cleaning efficiency is lower, simultaneously because exhaust duct is influenced by hot gas for a long time, its inner wall dirt is comparatively firm, when clearing up, very easy power consumption is too big and then causes the damage to the pipeline.
A pipeline cleaner issued by Chinese patent, patent number 201811066606.X, comprising a cylindrical support frame; fixing the disc; the first round leather cup is sleeved outside the cylindrical supporting frame and arranged on one side, facing one end of the cylindrical supporting frame, of the first fixed disc; the first elastic straight plate is sleeved outside the cylindrical supporting frame and arranged on one side, far away from the first circular leather cup, of the first circular steel wire brush; and the cutter frame is fixed on the second circular leather cup, and a cutter is fixed on the cutter frame. According to the technical scheme, soft scale on the inner wall of the pipeline is cleaned through the elastic straight plate and the steel brush, the later cutter operates in the pipeline to cut large scales with hard scale on the pipe wall and cut the scales into small pieces, and the pipeline is rapidly improved in transportation capacity through the cooperation of multiple cutting and cleaning, so that a good effect is achieved; when the pipeline is cleaned, the cutter is used for cutting and cleaning, the pipeline is extremely easy to damage when the surface of the pipeline is uneven or the wall of the pipeline is in a non-standard circular shape, and meanwhile, the cleaning process needs manual propulsion, so that the pipeline cleaning machine is not suitable for pipelines with smaller size and longer length.
In view of the above, the invention develops and develops a shot blasting machine, which utilizes the compressed air flow to drive the metal shots to collide with the inner wall of the pipeline, so as to clean and polish the inner wall of the pipeline.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the problems that the pipeline cleaning process is troublesome, the efficiency is low and a large amount of labor cost is required in the prior art, the invention provides the shot blasting machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a shot blasting polishing machine which comprises a frame body, a box body and an air compressor, wherein the frame body is provided with a frame body; the frame body is designed in a cylindrical shape; the side surface of the frame body is fixedly connected with evenly distributed connecting seats; the number of the connecting seats is four, and the four connecting seats are all in different horizontal plane designs; one side of the connecting seat, which is far away from the frame body, is rotatably connected with a rotating seat through a rotating shaft; the rotating seat is provided with a supporting rod; one side of the support rod, which is far away from the frame body, is rotatably connected with a roller through a rotating shaft; the rollers are symmetrically arranged on two sides of the supporting rod; the spiral design of the surface of the roller is realized; one side of the roller, which is far away from the supporting rod, is fixedly connected with an electric motor; in the initial state, the supporting rod inclines relative to the frame body, and the inclination angle determines the distance of the shot blasting machine which rotates for a circle and moves up and down under the driving of the small motor; the box body is fixedly connected with one end of the frame body; a pressurizing cavity is formed in the box body; the pressurization cavity is designed in a cylindrical shape; the side surface of the box body is fixedly connected with evenly distributed shot blasting pipes; the shot blasting pipes are communicated with the pressurizing cavity; the side, away from the box body, of the shot blasting pipe is provided with a horn-shaped opening; the plurality of shot blasting pipes are positioned on different horizontal planes of the side wall of the box body; the bottom of the box body is connected with a interception plate through threads; the intercepting plate is obliquely designed at one side far away from the frame body; the box body is provided with conduction grooves which are uniformly distributed at the position corresponding to the upper surface of the interception plate; the conduction groove is communicated with the pressurization cavity; the interception plate is provided with uniformly distributed filtering holes; the air compressor is fixedly connected to the side face of the frame body through bolts; the air compressor air delivery pipe extends into the pressurization cavity; metal shots are filled in the interception plate and the conduction groove in an initial state;
In the prior art, the inner wall of a metal pipeline type exhaust device is easily adhered with more dust and impurities in the long-term working process, the metal pipeline is easily corroded without polishing and cleaning in the long-term use process, and the exhaust effect is easily influenced when an impurity layer is thick, because the exhaust pipeline is usually different in diameter and longer in length, the exhaust pipeline is mostly disassembled into multiple sections and then knocked and cleaned, the cleaning mode not only needs more manpower, but also has lower cleaning efficiency, and because the exhaust pipeline is influenced by heat for a long time, the dirt on the inner wall is firmer, the pipeline is easily damaged due to overlarge labor force during cleaning, when the exhaust pipeline type exhaust device works, a rotating seat is rotated, a supporting rod arranged on the rotating seat is inclined to different angles, and then a shot blasting machine is arranged in the pipeline, the rollers on the support rods are mutually abutted with the inner wall of the pipeline, at the moment, the electric motors and the air compressor are started, the electric motors drive the rollers to rotate, friction is generated between the rollers and the pipeline, the shot-peening machine rotates in the pipeline under the driving of friction reaction force, the rotating speed of the electric motors is adjusted, the rotating speed of the shot-peening machine in the pipeline can be effectively adjusted, due to the inclined design of the support rods and the rollers relative to the side wall of the pipeline, the self-rotating shot-peening machine has the trend of moving in the vertical direction during rotation, the sliding distance of the self-rotating shot-peening machine in the pipeline for one circle has a certain difference according to the adjustment of the angles of the support rods and the rollers relative to the vertical direction, after the air compressor is started, air is compressed and then conveyed into the pressurizing cavity, and then the compressed air, the metal shots which impact on the inner wall of the pipeline drop on the interception plate together with the broken dirt under the action of gravity, the dirt with smaller particle size drops through the filtering holes on the interception plate, the dirt with larger particle size and the metal shots contact with the compressed air flow again through the conduction groove and impact with the pipeline again under the wrapping of the compressed air flow, so that the dirt with larger particle size is crushed, on one hand, the impact effect on the inner wall of the pipeline is enhanced, on the other hand, the dirt is also crushed into fine particles, the dirt can be effectively cleaned more conveniently, and along with the continuous operation of the shot-blasting machine, the shot-blasting machine is gradually cleaned to the top end of the pipeline, the power cut-off this moment, peening machine is the lapse of lapse under the effect of gravity, because the effect of bracing piece and gyro wheel, the peening machine of lapse still descends according to spiral, avoid peening machine to fall down at the in-process of lapse effectively, cause peening machine's damage, the design of gyro wheel surface thread type line can form strong friction at the gyro wheel pivoted in-process and between the pipeline vertical direction simultaneously, make peening machine be difficult for taking place to slide, simultaneously can also play the cleaning effect to the pipeline inner wall at rotation in-process gyro wheel, further strengthen the cleaning effect to the pipeline inner wall, and evenly distributed's the peening pipe that is in different horizontal planes then makes the pipeline receive the more even of metal shot striking at the in-process that rotates the peening striking, the effect of reinforcing peening clearance.
Preferably, one end of the rotating seat, which is far away from the connecting seat, is provided with a first groove; the supporting rod is rotatably connected in the first groove through a rotating shaft; one end of the support rod, which is far away from the frame body, is provided with a sliding groove; an extension rod is fixedly connected in the sliding groove; the upper surface of the extension rod is provided with a limit groove; the inner wall of the limiting groove is in a rack-shaped design; the upper surface of the supporting rod is provided with a first through groove; a limiting block is elastically connected in the first through groove through a spring; the limiting block is designed in a cross shape and extends to the upper surface of the supporting rod; one end of the limiting block, which is positioned on the upper surface of the supporting rod, is rotatably connected with a rotating ring; when in work, because the diameter of the exhaust pipeline is different, when in cleaning, the pipeline is firstly divided into a plurality of sections, then cleaning the pipe, according to the diameter of the pipe, firstly pulling and rotating the rotating ring to make the rotating ring lift the limiting block upwards, thereby separating the limiting block from the limiting groove on the extension rod, adjusting the length of the extension rod at the moment, leading the roller wheel positioned at one side of the extension rod far away from the supporting rod to be in close contact with the inner wall of the pipeline, then the rotating ring is reset, the limiting block enters the limiting groove again under the action of the elastic force of the spring and is clamped with the limiting groove, thereby fixing the extension rod, simultaneously rotating the support rod in the first groove, further presenting different angles between the support rod and the rotating seat, the diameter of the shot blasting machine can be further adjusted, and the frequency of the air compressor is adjusted in a matching mode, so that the shot blasting machine is suitable for pipelines with more sizes.
Preferably, the extension rod is provided with a second sliding chute; a sliding block is connected in the second sliding chute in a sliding manner; the sliding block is rotationally connected with the roller through a rotating shaft; one side of the sliding block, which is close to the supporting rod, is fixedly connected with a buffer spring; when the pipeline inner wall diameter difference exists, the buffer spring adjusts the position of the sliding block in the second sliding groove according to the pressure of the roller, so that the roller is always tightly combined with the pipeline, the shot blasting machine has certain self-adjusting capacity during shot blasting operation, and the applicability of the shot blasting machine is effectively enhanced.
Preferably, the shot blasting pipes are all arranged obliquely upwards; the top of the box body is provided with a second groove; the second groove is conical in design; a buffer plate is fixedly connected in the second groove; the bottom of the second groove is provided with first through grooves which are uniformly distributed; the first through grooves correspond to the shot blasting pipes one by one and are communicated with each other; the first through groove is in a conical design, and an opening in the shot blasting pipe is larger than an opening in the second groove; when the device works, the shot blasting machine moves from bottom to top in the pipeline, in the moving process, the metal shots in the box body are impacted on the inner wall of the pipeline through the shot blasting pipe under the impact of compressed air, and certain pressure is caused to the compressed air because a dirt layer on the inner wall of the pipeline is broken and added into the metal shots for jetting together, so that the shot blasting pipe is designed into an upward inclined mode, on one hand, the metal shots and the inner wall of the pipeline are obliquely impacted, the phenomenon that the metal shots impact the inner wall of the pipeline too much is avoided, and meanwhile, the metal shots which are obliquely moved upwards and the metal shots impacting part of the inner wall of the pipeline are ejected in the pipeline under the reaction, so that the moving stroke of the metal shots can be effectively increased, on the other hand, the number of the metal shots which are simultaneously in the compressed air is reduced, the jetting force of the compressed air to the metal shots is larger, and simultaneously, the moving stroke is increased, so that the impact, and then make the shot go on more thoroughly to the clearance of pipeline inner wall effectively, the shot that the top dropped simultaneously falls into the second recess at box body top to directly get into the peening through first logical groove in, compare in getting into the peening from the bottom by compressed air impact, it is faster, and flow velocity loss to compressed air is littleer, and the pressure that causes the air compressor is littleer.
Preferably, a third groove is formed at the conduction position of the conduction groove and the pressurization cavity; a baffle is hinged in the third groove; one end of the baffle, which is far away from the hinge point, is elastically connected with the third groove through a spring; the baffle is used for closing the conduction groove when the upper end of the pressurizing cavity is blocked; the during operation, the shot that drops down on the interception board goes into the pressure boost intracavity through the conduction pipe, and upwards strike under the effort of the negative pressure that compressed air formed, when pressure boost chamber upper end blocks up, compressed air fills the pressure boost chamber gradually, and then make the baffle block up the conduction groove, along with compressed air's continuous entering, pressure in the pressure boost intracavity increases gradually, and then make the jam department dash away by the effect of pressure, the establishment of baffle can avoid compressed air to shunt from the conduction groove effectively, and then make the jam can't open by oneself, the establishment of baffle simultaneously can also play the cushioning effect to the shot that gets into in the pressure boost intracavity, avoid once only getting into too much, thereby lead to compression air flow rate to slow down, lead to strikeing the effect relatively poor.
Preferably, a vibration plate is hinged to the buffer plate; the vibrating plate is fixedly connected with the buffer plate through a spring; the bottom surface of the vibrating plate is matched with the second groove; the during operation, the shot together drops in the second recess with the dirt piece, and make the dirt piece breakage at the striking at the second recess in-process, the shot constantly strikes on the vibration board with the dirt piece simultaneously, make the vibration board constantly high-frequency rocking of little distance in the second recess, at the in-process that the vibration board rocked, first logical groove is opened to the intermittent type formula, and then make the shot intermittent type formula in the second recess get into the peening pipe, and then avoid getting into the peening pipe in shot-blast metal pellet quantity more, can't form impact force effectively, the vibration board that constantly high frequency rocked simultaneously can also effectually form thrust to shot and dirt piece, and then avoid first logical groove entry to be blockked up.
The invention has the following beneficial effects:
1. the shot-blasting polishing machine of the invention is provided with the support rods and the rollers which are corresponding to the pipe wall in an inclined way, so that the shot-blasting polishing machine spirally ascends and descends in the pipeline, thereby effectively avoiding the damage of the shot-blasting machine caused by the over-fast falling speed of the shot-blasting machine in the process of falling downwards and the more uniform shot-blasting effect on the inner wall of the pipeline when rising, meanwhile, the design of the thread-shaped lines on the surface of the roller can form strong friction with the vertical direction between the roller and the pipeline in the rotating process of the roller, so that the shot blasting polishing machine is not easy to slide, meanwhile, the roller can also clean the inner wall of the pipeline in the rotating process, the cleaning effect on the inner wall of the pipeline is further enhanced, the uniformly distributed shot blasting pipes in different horizontal planes enable the pipelines to be more uniformly impacted by metal shots in the rotating shot blasting impact process, so that the shot blasting cleaning effect is enhanced.
2. According to the shot blasting polishing machine, the shot blasting pipe is obliquely and upwards arranged relative to the pipe wall, the distance of metal shots falling into the second groove and entering the shot blasting pipe is shortened on one hand through the arrangement of the second groove, the design of the first through groove and the vibrating plate, the circulating frequency of the metal shots is increased, meanwhile, the pressure formed on compressed air in a single time is small, the shot blasting speed is more uniform, the shot blasting polishing effect is better, meanwhile, due to the design of the vibrating plate, the metal shots in the second groove are made into pipes, the shot blasting pipes of the metal shots are made into regular pipes, the shot blasting pipes are prevented from being excessively blocked, the faults of the shot blasting polishing machine are avoided, and the maintenance cost is increased.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view of the support rod;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
in the figure: the device comprises a frame body 1, a box body 2, an air compressor 11, a connecting seat 12, a rotating seat 13, a supporting rod 14, a roller 15, an electric motor 16, a shot blasting pipe 21, an intercepting plate 22, an extension rod 3, a limiting block 31, a rotating ring 32, a sliding block 4, a buffer spring 41, a buffer plate 5, a vibrating plate 51 and a baffle plate 6.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, the shot blasting machine of the present invention comprises a frame body 1, a box body 2 and an air compressor 11; the frame body 1 is designed in a cylindrical shape; the side surface of the frame body 1 is fixedly connected with evenly distributed connecting seats 12; the number of the connecting seats 12 is four, and the four connecting seats 12 are all in different horizontal plane designs; one side of the connecting seat 12, which is far away from the frame body 1, is rotatably connected with a rotating seat 13 through a rotating shaft; a support rod 14 is arranged on the rotating seat 13; one side of the support rod 14, which is far away from the frame body 1, is rotatably connected with a roller 15 through a rotating shaft; the rollers 15 are symmetrically designed on two sides of the supporting rod 14; the surface of the roller 15 is designed into a spiral pattern; one side of the roller 15, which is far away from the supporting rod 14, is fixedly connected with an electric motor 16; in the initial state, the supporting rod 14 inclines relative to the frame body 1, and the inclination angle determines the distance of the shot-blasting machine which rotates for a circle and moves up and down under the driving of the electric motor 16; the box body 2 is fixedly connected with one end of the frame body 1; a pressurizing cavity is formed in the box body 2; the pressurization cavity is designed in a cylindrical shape; the side surface of the box body 2 is fixedly connected with evenly distributed shot blasting pipes 21; the shot blasting pipes 21 are communicated with the pressurizing cavity; the side of the shot blasting pipe 21, which is far away from the box body 2, is provided with a horn-shaped opening; the plurality of the shot pipes 21 are positioned on different horizontal surfaces of the side wall of the box body 2; the bottom of the box body 2 is connected with a interception plate 22 through threads; the intercepting plate 22 is designed to be inclined away from one side of the frame body 1; conduction grooves which are uniformly distributed are formed in the box body 2 corresponding to the upper surface of the interception plate 22; the conduction groove is communicated with the pressurization cavity; the interception plate 22 is provided with uniformly distributed filtering holes; the air compressor 11 is fixedly connected to the side face of the frame body 1 through bolts; the air delivery pipe of the air compressor 11 extends into the pressurization cavity; in the initial state, the interception plate 22 and the conduction groove are filled with metal shots;
In the prior art, the inner wall of the metal pipeline type exhaust device is easily adhered with more dust and impurities in the long-term working process, the metal pipeline is easily corroded without polishing and cleaning in the long-term use process, meanwhile, the exhaust effect is easily influenced when the impurity layer is thick, because the exhaust pipeline is usually different in diameter and longer in length, the exhaust pipeline is mostly disassembled into multiple sections and then knocked and cleaned, the cleaning mode not only needs more manpower, but also has lower cleaning efficiency, and simultaneously, because the exhaust pipeline is influenced by heat for a long time, the dirt on the inner wall of the exhaust pipeline is firmer, the pipeline is easily damaged due to overlarge labor force during cleaning, when the exhaust pipeline type exhaust device works, the rotating seat 13 is rotated, so that the supporting rod 14 arranged on the rotating seat 13 is inclined into different angles, and then the shot blasting polishing machine is arranged in the pipeline, the rollers 15 on the supporting rod 14 are mutually abutted with the inner wall of the pipeline, at the moment, the electric motors 16 and the air compressor 11 are started, the electric motors 16 drive the rollers 15 to rotate, friction is further generated between the rollers 15 and the pipeline, the shot blasting machine is driven by friction reaction force to rotate in the pipeline, the rotating speed of the electric motors 16 is adjusted, the rotating speed of the shot blasting machine in the pipeline can be effectively adjusted, due to the inclined design of the supporting rod 14 and the rollers 15 relative to the side wall of the pipeline, the self-rotating shot blasting machine has the trend of moving in the vertical direction when rotating, according to the adjustment of the angles of the supporting rod 14 and the rollers 15 relative to the vertical direction, the distance of the shot blasting machine sliding up and down in the pipeline in a circle has a certain difference, after the air compressor 11 is started, air is compressed and then conveyed into the pressurizing cavity, and then the compressed air flow is used for driving, the dirt enters different shot blasting pipes 21 gradually in the moving process, and impacts on the inner wall of the pipeline through the outlet of the shot blasting pipe 21 to form regular impact on the dirt layer on the inner wall of the pipeline, so that the dirt layer is broken and falls off, the metal shots impacting on the inner wall of the pipeline fall on the interception plate 22 together with broken dirt under the action of gravity, the dirt with smaller particle size falls through the filtering holes on the interception plate 22, the dirt with larger particle size and the metal shots contact with compressed air flow again through the conduction grooves and impact with the pipeline again under the wrapping of the compressed air flow, and the dirt with larger particle size is broken, so that the impact effect on the inner wall of the pipeline is enhanced, meanwhile, the dirt is broken into fine particles, the dirt can be cleaned more conveniently effectively, and the shot blasting machine is cleaned to the top end of the pipeline gradually along with the continuous operation of the shot blasting machine, at this moment, the power is cut off, the peening machine slides downwards under the action of gravity, because the effect of bracing piece 14 and gyro wheel 15, the peening machine that slides downwards still descends according to spiral, avoid peening machine to fall at the in-process that descends downwards fast excessively effectively, cause peening machine's damage, the design of gyro wheel 15 surface screw thread type line can form strong friction at gyro wheel 15 pivoted in-process and vertical direction between the pipeline simultaneously, make peening machine be difficult for taking place to slide, simultaneously at the rotation in-process gyro wheel 15 can also play the cleaning effect to the pipeline inner wall, further strengthen the cleaning effect to the pipeline inner wall, and evenly distributed's peening pipe 21 that is in different horizontal planes makes the pipeline receive the more even of metal shot striking at the in-process that rotates the peening striking, strengthen the effect of peening clearance.
As an embodiment of the present invention, a first groove is formed at one end of the rotating seat 13 away from the connecting seat 12; the support rod 14 is rotatably connected in the first groove through a rotating shaft; one end of the support rod 14, which is far away from the frame body 1, is provided with a sliding groove; an extension rod 3 is fixedly connected in the sliding groove; the upper surface of the extension rod 3 is provided with a limit groove; the inner wall of the limiting groove is in a rack-shaped design; a first through groove is formed in the upper surface of the supporting rod 14; a limiting block 31 is elastically connected in the first through groove through a spring; the limiting block 31 is designed in a cross shape, and the limiting block 31 extends to the upper surface of the support rod 14; one end of the limiting block 31, which is positioned on the upper surface of the supporting rod 14, is rotatably connected with a rotating ring 32; when the pipeline for exhausting is in work, because the diameter of the pipeline for exhausting is different, when the pipeline for exhausting is cleaned, the pipeline is firstly divided into a plurality of sections, then the plurality of sections are distributed for cleaning, according to the diameter of the pipeline, the rotating ring 32 is firstly pulled and rotated, the rotating ring 32 is enabled to lift the limiting block 31 upwards, the limiting block 31 is enabled to be separated from the limiting groove on the extension rod 3, at the moment, the length of the extension rod 3 is adjusted, the roller 15 which is positioned on one side of the extension rod 3 far away from the supporting rod 14 is enabled to be in close contact with the inner wall of the pipeline, then the rotating ring 32 is reset, the limiting block 31 enters the limiting groove again under the action of the elastic force of the spring to be clamped with the limiting groove, then the extension rod 3 is fixed, meanwhile, the supporting rod 14 rotates in the first groove, so that different angles are formed between the supporting rod 14 and, and the frequency of the air compressor 11 is adjusted in a matching manner, so that the shot blasting machine is suitable for pipelines with more sizes.
As an embodiment of the present invention, a second sliding groove is formed on the extension rod 3; a sliding block 4 is connected in the second sliding chute in a sliding manner; the sliding block 4 is rotatably connected with the roller 15 through a rotating shaft; one side of the sliding block 4 close to the support rod 14 is fixedly connected with a buffer spring 41; when the pipeline blasting machine works, due to the fact that the diameters of the pipelines are different, when the blasting machine moves upwards during the blasting cleaning operation, the roller 15 is in contact with the inner wall of the pipeline, when the diameters of the inner wall of the pipeline are different, the buffer spring 41 adjusts the position of the sliding block 4 in the second sliding groove according to the pressure of the roller 15, the roller 15 is enabled to be tightly combined with the pipeline all the time, the blasting machine is enabled to have certain self-adjusting capacity during the blasting operation effectively, and the applicability of the blasting machine is enhanced effectively.
As an embodiment of the present invention, the blast pipes 21 are each disposed obliquely upward; the top of the box body 2 is provided with a second groove; the second groove is conical in design; a buffer plate 5 is fixedly connected in the second groove; the bottom of the second groove is provided with first through grooves which are uniformly distributed; the first through grooves correspond to the shot blasting pipes 21 one by one and are communicated with each other; the first through groove is in a conical design, and an opening in the shot blasting pipe 21 is larger than an opening in the second groove; when the device works, the shot blasting machine has a tendency of moving from bottom to top in a pipeline, in the moving process, metal shots in the box body 2 are impacted on the inner wall of the pipeline through the shot blasting pipe 21 under the impact of compressed air, and certain pressure is caused to the compressed air because a dirt layer on the inner wall of the pipeline is broken and added into the metal shots for jetting together, so that the shot blasting pipe 21 is designed into an upward inclined mode, on one hand, the metal shots and the inner wall of the pipeline are obliquely impacted, the phenomenon that the metal shots impact the inner wall of the pipeline too much is avoided, on the other hand, the metal shots which move obliquely and upwards and the metal shots impact part of the inner wall of the pipeline are ejected in the pipeline under the reaction, the moving stroke of the metal shots can be effectively increased, on the other hand, the number of the metal shots which are simultaneously in the compressed air is reduced, so that the jetting force of the compressed air to the metal shots is larger, and the moving stroke is increased so that the, and then make the shot go on more thoroughly to the clearance of pipeline inner wall effectively, the shot that the top dropped simultaneously falls into the second recess at box body 2 top to directly get into peening pipe 21 through first logical groove in, compare in getting into peening pipe 21 from the bottom by compressed air impact, it is faster, and the velocity of flow loss to compressed air is littleer, and the pressure that causes air compressor 11 is littleer.
As an embodiment of the present invention, a third groove is formed at a connection position of the conduction groove and the pressurizing cavity; a baffle 6 is hinged in the third groove; one end, far away from the hinge point, of the baffle 6 is elastically connected with the third groove through a spring; the baffle 6 is used for closing the conduction groove when the upper end of the pressurizing cavity is blocked; during operation, the metal ball that drops downwards on interception board 22 goes into the pressure boost intracavity through the conduction pipe, and upwards strike under the effort of the negative pressure that compressed air formed, when pressure boost chamber upper end blocks up, compressed air fills the pressure boost chamber gradually, and then make baffle 6 block up the conduction groove, along with compressed air's continuous entering, pressure increase gradually in the pressure boost chamber, and then make and block up the department and dash away by the effect of pressure, the establishment of baffle 6 can avoid compressed air to shunt from the conduction groove effectively, and then make and block up unable opening by oneself, the establishment of baffle 6 can also play the cushioning effect to the metal ball that gets into in the pressure boost intracavity simultaneously, avoid once only getting into too much, thereby lead to compression air flow rate to slow down, lead to strikeing the effect relatively poor.
In one embodiment of the present invention, a vibration plate 51 is hinged to the buffer plate 5; the vibration plate 51 is fixedly connected with the buffer plate 5 through a spring; the bottom surface of the vibrating plate 51 is matched with the second groove; the during operation, the shot together drops in the second recess with the dirt piece, and make the dirt piece breakage at the striking at the second recess in-process, the shot constantly strikes on vibration board 51 with the dirt piece simultaneously, make vibration board 51 constantly the high-frequency rocking of little distance in the second recess, at the in-process that vibration board 51 rocked, first logical groove is opened to the intermittent type formula, and then make the shot intermittent type formula in the second recess get into peening pipe 21, and then avoid getting into peening pipe 21 in shot pipe more in the shot pipe quantity, can't form impact force effectively, the vibration board 51 that constantly high frequency rocked simultaneously can also effectually form thrust to shot and dirt piece, and then avoid first logical groove entry to be blockked up.
The specific working process is as follows:
when the automatic rotation type shot-blasting machine works, the rotating seat 13 is rotated, the supporting rod 14 arranged on the rotating seat 13 is inclined to different angles, then the shot-blasting machine is arranged in a pipeline, the roller 15 on the supporting rod 14 is abutted to the inner wall of the pipeline, the electric motor 16 and the air compressor 11 are started at the moment, the electric motors 16 drive the roller 15 to rotate, friction is generated between the roller 15 and the pipeline, the shot-blasting machine rotates in the pipeline under the driving of friction reaction force, the rotating speed of the electric motor 16 is adjusted, the rotating speed of the shot-blasting machine in the pipeline can be effectively adjusted, due to the inclined design between the supporting rod 14 and the roller 15 relative to the side wall of the pipeline, the self-rotating shot-blasting machine has the trend of moving in the vertical direction when rotating, and the sliding distance of the shot-blasting machine in the pipeline in a circle has certain difference according to the adjustment of the angles of the supporting rod, after the air compressor 11 is started, air is compressed and then conveyed to the inside of the pressurization cavity, then compressed air flow is utilized to drive metal shots to move upwards along the pressurization cavity, the metal shots gradually enter different shot blasting pipes 21 in the moving process and impact on the inner wall of the pipeline through the outlet of the shot blasting pipe 21 to form regular impact on a dirt layer on the inner wall of the pipeline, so that the dirt layer is broken and falls off, the metal shots impacting on the inner wall of the pipeline fall on the interception plate 22 together with broken dirt under the action of gravity, the dirt with smaller particle size falls off through the filtering holes on the interception plate 22, the dirt with larger particle size and the metal shots contact with the compressed air flow again through the conduction grooves and impact with the pipeline again under the wrapping of the compressed air flow, and further the dirt with larger particle size is broken, so that on one hand, the impact effect on the inner wall of the pipeline is enhanced, and the dirt is broken into fine particles at the same time, can make the clearance of dirt more convenient effectively, along with peening machine's continuous operation, peening machine clears up to the pipeline top gradually, cuts off the power this moment, and peening machine is landing downwards under the effect of gravity.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. A shot-peening machine is characterized in that: comprises a frame body (1), a box body (2) and an air compressor (11); the frame body (1) is designed in a cylindrical shape; the side surface of the frame body (1) is fixedly connected with evenly distributed connecting seats (12); the number of the connecting seats (12) is four, and the four connecting seats (12) are all in different horizontal plane designs; one side of the connecting seat (12) far away from the frame body (1) is rotatably connected with a rotating seat (13) through a rotating shaft; a support rod (14) is arranged on the rotating seat (13); one side of the support rod (14) far away from the frame body (1) is rotatably connected with a roller (15) through a rotating shaft; the rollers (15) are symmetrically arranged on two sides of the supporting rod (14); the surface of the roller (15) is designed into a spiral pattern; one side of the roller (15) far away from the supporting rod (14) is fixedly connected with an electric motor (16); the support rod (14) is inclined relative to the frame body (1) in an initial state, and the inclination angle determines the distance of the shot blasting machine which rotates for a circle and moves up and down under the driving of the electric motor (16); the box body (2) is fixedly connected with one end of the frame body (1); a pressurizing cavity is formed in the box body (2); the pressurization cavity is designed in a cylindrical shape; the side surface of the box body (2) is fixedly connected with evenly distributed shot blasting pipes (21); the shot blasting pipes (21) are communicated with the pressurizing cavity; the shot blasting pipe (21) is provided with a horn-shaped opening at one side far away from the box body (2); the horizontal planes of the side walls of the box body (2) on which the plurality of shot blasting pipes (21) are positioned are different; the bottom of the box body (2) is connected with a interception plate (22) through threads; the side, far away from the frame body (1), of the interception plate (22) is designed to be inclined; conduction grooves which are uniformly distributed are formed in the box body (2) corresponding to the upper surface of the interception plate (22); the conduction groove is communicated with the pressurization cavity; the interception plate (22) is provided with uniformly distributed filtering holes; the air compressor (11) is fixedly connected to the side face of the frame body (1) through bolts; the air delivery pipe of the air compressor (11) extends into the pressurization cavity; in the initial state, the interception plate (22) and the conduction groove are filled with metal shots.
2. A shot-peening machine according to claim 1, wherein: a first groove is formed in one end, far away from the connecting seat (12), of the rotating seat (13); the supporting rod (14) is rotatably connected in the first groove through a rotating shaft; one end of the support rod (14) far away from the frame body (1) is provided with a sliding groove; an extension rod (3) is fixedly connected in the sliding groove; the upper surface of the extension rod (3) is provided with a limit groove; the inner wall of the limiting groove is in a rack-shaped design; the upper surface of the supporting rod (14) is provided with a first through groove; a limiting block (31) is elastically connected in the first through groove through a spring; the limiting block (31) is designed in a cross shape, and the limiting block (31) extends to the upper surface of the supporting rod (14); and one end of the limiting block (31) positioned on the upper surface of the supporting rod (14) is rotatably connected with a rotating ring (32).
3. A shot-peening machine according to claim 2, wherein: a second sliding groove is formed in the extension rod (3); a sliding block (4) is connected in the second sliding chute in a sliding manner; the sliding block (4) is rotationally connected with the roller (15) through a rotating shaft; one side of the sliding block (4) close to the supporting rod (14) is fixedly connected with a buffer spring (41).
4. A shot-peening machine according to claim 1, wherein: the shot blasting pipes (21) are all arranged obliquely upwards; the top of the box body (2) is provided with a second groove; the second groove is conical in design; a buffer plate (5) is fixedly connected in the second groove; the bottom of the second groove is provided with first through grooves which are uniformly distributed; the first through grooves correspond to the shot blasting pipes (21) one by one and are communicated with each other; the first through groove is designed in a conical mode, and the opening of the first through groove in the shot blasting pipe (21) is larger than the opening of the first through groove in the second groove.
5. A shot-peening machine according to claim 1, wherein: a third groove is formed at the conduction position of the conduction groove and the pressurization cavity; a baffle (6) is hinged in the third groove; one end, far away from the hinge point, of the baffle plate (6) is elastically connected with the third groove through a spring; the baffle (6) is used for closing the conducting groove when the upper end of the pressurizing cavity is blocked.
6. A shot-peening machine according to claim 4, wherein: the buffer plate (5) is hinged with a vibration plate (51); the vibration plate (51) is fixedly connected with the buffer plate (5) through a spring; the bottom surface of the vibrating plate (51) is matched with the second groove.
CN202010576179.0A 2020-06-22 2020-06-22 Shot blasting polishing machine Withdrawn CN111843844A (en)

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Application Number Priority Date Filing Date Title
CN202010576179.0A CN111843844A (en) 2020-06-22 2020-06-22 Shot blasting polishing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010576179.0A CN111843844A (en) 2020-06-22 2020-06-22 Shot blasting polishing machine

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CN202010576179.0A Withdrawn CN111843844A (en) 2020-06-22 2020-06-22 Shot blasting polishing machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112535027A (en) * 2020-12-02 2021-03-23 王波 Agricultural straw treatment and reuse device
CN113322468A (en) * 2021-05-25 2021-08-31 合肥学院 Surface strengthening method for improving wear resistance of titanium-zirconium-based alloy
CN115256249A (en) * 2022-09-29 2022-11-01 达州市全锦建材有限责任公司 Shot blasting machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112535027A (en) * 2020-12-02 2021-03-23 王波 Agricultural straw treatment and reuse device
CN112535027B (en) * 2020-12-02 2021-11-02 湖南绿盟农业科技股份有限公司 Agricultural straw treatment and reuse device
CN113322468A (en) * 2021-05-25 2021-08-31 合肥学院 Surface strengthening method for improving wear resistance of titanium-zirconium-based alloy
CN115256249A (en) * 2022-09-29 2022-11-01 达州市全锦建材有限责任公司 Shot blasting machine
CN115256249B (en) * 2022-09-29 2022-12-09 达州市全锦建材有限责任公司 Shot blasting machine

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Application publication date: 20201030