CN111842767A - Automatic quick accurate riveting equipment of steel frame - Google Patents
Automatic quick accurate riveting equipment of steel frame Download PDFInfo
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- CN111842767A CN111842767A CN202010711065.2A CN202010711065A CN111842767A CN 111842767 A CN111842767 A CN 111842767A CN 202010711065 A CN202010711065 A CN 202010711065A CN 111842767 A CN111842767 A CN 111842767A
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- horizontal
- rivet
- clamping
- steel
- horizontal displacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
- B21J15/42—Special clamping devices for workpieces to be riveted together, e.g. operating through the rivet holes
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- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention relates to the technical field of steel riveting, in particular to automatic, rapid and accurate riveting equipment for a steel frame, which comprises a processing platform, a positioning assembly, a clamping assembly, a rivet placing assembly, an extrusion forming assembly, a steel feeding assembly and a rivet feeding assembly, wherein the steel feeding assembly comprises a first horizontal displacement mechanism, a first vertical lifting mechanism, a rotating mechanism, a second horizontal displacement mechanism and a steel clamping mechanism, the steel clamping mechanism comprises a first clamping claw capable of clamping a steel plate, the rivet feeding assembly comprises a third horizontal displacement mechanism, a second vertical lifting mechanism and a rivet clamping mechanism, the rivet clamping mechanism comprises a second clamping claw capable of clamping a rivet, and the rivet placing assembly comprises a rivet placing seat and a jacking mechanism, the working efficiency is improved, the labor intensity of workers is reduced, and the product quality is improved.
Description
Technical Field
The invention relates to the technical field of steel riveting, in particular to automatic, rapid and accurate riveting equipment for a steel frame.
Background
Riveting, i.e. rivet connection, is a mechanical vocabulary, and is a method for connecting a plurality of parts by upsetting a rivet rod in a rivet hole of the part and forming a rivet head by utilizing axial force.
When making its fixed connection to steel frame processing, need rivet the reinforcement to four connection points, traditional riveting processing method is for the manual work with the steel sheet location back, wear out the rivet from riveting hole below, the manual work is being processed into the pin fin through handheld instrument with the top of rivet, this kind of method artifical intensity of labour is big, positioning accuracy is low, add the processing effect relatively poor, work efficiency is low, and because need heat the rivet with the in-process of processing the rivet into the pin fin, has certain potential safety hazard.
Therefore, it is necessary to design an automatic, fast and accurate riveting device for a steel frame to solve the above problems.
Disclosure of Invention
For solving above-mentioned technical problem, provide an automatic accurate riveting equipment fast of steel frame, this technical scheme has solved artifical intensity of labour big when carrying out the riveting of steel frame, and positioning accuracy is low, adds that to add the man-hour riveting effect relatively poor, and work efficiency is low, and because the in-process that becomes the pin fin with the rivet processing needs to the rivet heating, has certain potential safety hazard scheduling problem.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
provides automatic, rapid and accurate riveting equipment for a steel frame, which comprises a processing platform, a positioning component, a clamping component, a rivet placing component, an extrusion forming component, a steel material feeding component and a rivet feeding component, wherein the positioning component is fixedly arranged at the top end of the processing platform, the clamping component is horizontally and fixedly arranged at the top end of the positioning component, the rivet placing component is vertically arranged on the processing platform and is respectively positioned on four processing stations of the processing platform, the steel material feeding component, the extrusion forming component and the rivet feeding component are all arranged on the working platform, the steel material feeding component is positioned at one side of the positioning component, the extrusion forming component and the rivet feeding component are positioned at one side of the positioning component far away from the steel material feeding component, the steel material feeding component comprises a first horizontal displacement mechanism, a first vertical lifting mechanism, a rotating mechanism, a second horizontal displacement mechanism and a steel material clamping mechanism, the first horizontal displacement mechanism is horizontally arranged at the side of the positioning assembly, the first vertical lifting mechanism is fixedly arranged at the output end of the first horizontal displacement mechanism, the second horizontal displacement mechanism is fixedly arranged at the output end of the first vertical lifting mechanism, the output direction of the first horizontal displacement mechanism is vertical to that of the second horizontal displacement mechanism, the rotating mechanism is vertically and fixedly arranged at the output end of the second horizontal displacement mechanism, the steel clamping mechanism is vertically and fixedly arranged at the output end of the rotating mechanism, the steel clamping mechanism comprises a first clamping claw capable of clamping a steel plate, the rivet feeding assembly comprises a third horizontal displacement mechanism, a second vertical lifting mechanism and a rivet clamping mechanism, the third horizontal displacement mechanism is horizontally arranged at the side of the positioning assembly, and the output direction of the third horizontal displacement mechanism is consistent with that of the first horizontal displacement mechanism, the second vertical lifting mechanism is fixedly arranged at the output end of the third horizontal displacement mechanism, the rivet clamping mechanism is fixedly arranged at the output end of the second vertical lifting mechanism, the rivet clamping mechanism comprises a second clamping claw capable of clamping a rivet, the rivet placing assembly comprises a rivet placing seat and a jacking mechanism, the jacking mechanism is vertically and fixedly arranged at the bottom end of the processing platform, the rivet placing seat is vertically arranged right above the processing platform, the output end of the jacking mechanism is fixedly connected with the bottom end of the rivet placing seat, the extrusion forming assembly comprises a third vertical lifting mechanism and an extrusion forming seat, the third vertical lifting mechanism is arranged at the output end of the third horizontal displacement mechanism, the third vertical lifting mechanism is positioned beside the second vertical lifting mechanism, and the extrusion forming seat is vertically and fixedly arranged at the output end of the third vertical lifting mechanism.
As an optimal scheme of automatic quick accurate riveting equipment of steel frame, locating component is including four location mount pads, and four location mount pads are located to be ninety degrees mutually perpendicular along the machining platform center and set up, are equipped with limiting plate and spacing on the location mount pad, and the length direction of limiting plate and spacing is unanimous with the length direction of location mount pad, and spacing is located the one side that the location mount pad is close to the machining platform center department, and the interval between limiting plate and the spacing is unanimous with the width of steel sheet.
As an automatic quick accurate riveting equipment's of steel frame preferred scheme, clamping components is including propelling movement cylinder and grip block, and the horizontal fixed mounting of propelling movement cylinder is on the lateral wall that the location mount pad is close to one side of processing platform center department, and the vertical setting of grip block is between propelling movement cylinder and limiting plate, the output of propelling movement cylinder and the lateral wall fixed connection of grip block, the bottom of grip block and the top laminating of spacing.
As a preferred scheme of automatic, rapid and accurate riveting equipment for a steel frame, a first horizontal displacement mechanism comprises two first horizontal lead screw sliding tables and a first horizontal mounting frame, the two first horizontal lead screw sliding tables are horizontally and fixedly mounted at the top end of a processing platform, the two first horizontal lead screw sliding tables are respectively positioned at two sides of a positioning component, the first horizontal mounting frame is horizontally arranged right above the processing platform, two ends of the first horizontal mounting frame are respectively and fixedly connected with output ends of the two first horizontal lead screw sliding tables, a first vertical lifting mechanism comprises a first long shaft cylinder and a first lifting plate, the first long shaft cylinder is vertically and fixedly mounted at the top end of the first horizontal mounting frame, the first lifting plate is horizontally arranged right above the processing platform, the first lifting plate is positioned right below the first horizontal mounting frame and between the two first horizontal displacement mechanisms, the output shaft of first major axis cylinder and the top fixed connection of first lifter plate, second horizontal displacement mechanism fixed mounting are at the lateral wall of first lifter plate.
As a preferred scheme of automatic, fast and accurate riveting equipment for steel frames, the second horizontal displacement mechanism comprises a threaded rod, a driving chamber, a servo motor, a driven gear, a sleeve and a driving gear, the threaded rod is horizontally and rotatably arranged at the top end of the first lifting plate, the axis direction of the threaded rod is perpendicular to the output direction of the first horizontal displacement mechanism, the driving chamber is arranged on the first lifting plate and can be displaced along the axis direction of the threaded rod, the sleeve is rotatably arranged in the driving chamber and is sleeved on the threaded rod, the inner ring of the sleeve is provided with an internal thread matched with the threaded rod, the driven gear is vertically and fixedly sleeved outside the sleeve, the servo motor is horizontally arranged in the driving chamber, the driving gear is vertically and rotatably arranged in the driving chamber, the output shaft of the servo motor is in transmission connection with the driving gear, the driving gear is meshed with the driven, the rotating mechanism comprises a rotating motor and a rotating frame, the rotating motor is vertically and fixedly installed in the driving chamber, the rotating frame is horizontally and fixedly installed at the output end of the rotating motor, and the steel clamping mechanism is fixedly installed on the rotating frame.
As an automatic quick accurate riveting equipment's of steel frame preferred scheme, first gripper jaw is first double-shaft cylinder, and two vertical settings of first double-shaft cylinder are in the both sides on swivel mount top, and the vertical downward setting of output of first double-shaft cylinder has two rectangle chucks on the output of first double-shaft cylinder.
As a preferred scheme of automatic, fast and accurate riveting equipment for a steel frame, a third horizontal displacement mechanism comprises two second horizontal lead screw sliding tables and a second horizontal mounting frame, the two second horizontal lead screw sliding tables are horizontally and fixedly arranged at the top end of a processing platform, the two second horizontal lead screw sliding tables are respectively positioned at the sides of the two first horizontal lead screw sliding tables, the second horizontal mounting frame is horizontally arranged right above the processing platform, the two ends of the second horizontal mounting frame are respectively and fixedly connected with the output ends of the two second horizontal lead screw sliding tables, a second vertical lifting mechanism comprises a second long-axis cylinder and a second lifting plate, the second long-axis cylinder is vertically and fixedly arranged at the top end of the second horizontal mounting frame, the second lifting plate is horizontally arranged right above the processing platform, the second lifting plate is positioned right below the second horizontal mounting frame and is positioned between the two second horizontal displacement mechanisms, the output shaft of the second long shaft cylinder is fixedly connected with the top end of the second lifting plate, and the rivet clamping mechanism is fixedly installed on the second lifting plate.
As an optimal scheme of automatic quick accurate riveting equipment of steel frame, the second gripper jaw is the second double-shaft cylinder, and two vertical settings of second double-shaft cylinder are in the both sides on second lifter plate top, and the output of second double-shaft cylinder is vertical to be set up downwards, and fixed mounting has two arc chucks on the output of second double-shaft cylinder.
As an automatic accurate preferred scheme of riveting equipment fast of steel frame, climbing mechanism is including jacking cylinder and horizontal push pedal, the vertical fixed mounting of jacking cylinder is in the below of processing platform, the horizontal push pedal level sets up the top at processing platform, the horizontal push pedal is located the jacking cylinder directly over, the output of jacking cylinder and the bottom fixed connection of horizontal push pedal, the vertical fixed mounting of seat is laid to the rivet directly over at horizontal push pedal, seat fixed mounting is laid on the top of horizontal push pedal to the rivet, the top that the seat was laid to the rivet is equipped with and contradicts the groove with rivet bottom assorted arc.
As an automatic accurate preferred scheme of riveting equipment fast of steel frame, the vertical elevating system of third and extrusion shaping seat, the vertical elevating system of third is including third major axis cylinder and third lifter plate, the vertical fixed mounting of third major axis cylinder is on the top of third horizontal installation frame, the third lifter plate level sets up directly over processing platform, the third lifter plate is located under the third horizontal installation frame and is located between two third horizontal displacement mechanisms, the output shaft of third major axis cylinder and the top fixed connection of third lifter plate, extrusion shaping seat fixed mounting is at the both ends of third lifter plate below, the bottom of extrusion shaping seat be equipped with rivet top assorted arc extrusion groove.
Compared with the prior art, the invention has the beneficial effects that:
according to the automatic, rapid and accurate riveting equipment for the steel frame, the full-automatic riveting operation of the steel frame is adopted, so that the working efficiency is greatly improved, the labor intensity of workers is reduced, the potential safety hazard is reduced, the steel plate and the rivet can be accurately positioned, the processing precision is improved, and the product quality is improved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a side view of the present invention;
FIG. 5 is a perspective view of the locating assembly, clamping assembly and rivet placement assembly of the present invention;
FIG. 6 is a perspective view of the positioning assembly and clamping assembly of the present invention;
FIG. 7 is a perspective view of the rivet setting assembly of the present invention;
FIG. 8 is a schematic perspective view of a steel feeding assembly according to the present invention;
FIG. 9 is a schematic perspective view of a portion of the steel feeding assembly of the present invention;
FIG. 10 is a schematic perspective view of the rotating mechanism and the steel clamping mechanism of the present invention;
FIG. 11 is a schematic perspective view of the rivet loading assembly of the present invention;
FIG. 12 is a schematic perspective view of the rivet retaining mechanism of the present invention;
fig. 13 is a perspective view of an extrusion assembly of the present invention.
The reference numbers in the figures are:
1-processing a platform; 2-a positioning assembly; 3-a clamping assembly; 4-a rivet placement assembly; 5-extruding and forming the assembly; 6-a steel material feeding assembly; 7-rivet feeding assembly; 8-a first gripper jaw; 9-a second gripper jaw; 10-rivet setting seat; 11-extrusion forming of the base; 12-positioning the mounting seat; 13-a limit bar; 14-a limiting plate; 15-a push cylinder; 16-a clamping plate; 17-a first horizontal screw rod sliding table; 18-a first horizontal mounting frame; 19-a first long axis cylinder; 20-a first lifter plate; 21-a threaded rod; 22-a drive chamber; 23-a servo motor; 24-a driven gear; 25-a cannula; 26-a drive gear; 27-a rotating electrical machine; 28-a rotating frame; 29-rectangular chuck; 30-a second horizontal screw rod sliding table; 31-a second horizontal mounting frame; 32-a second long axis cylinder; 33-a second lifter plate; 34-an arc-shaped chuck; 35-a jacking cylinder; 36-a horizontal push plate; 37-arc-shaped interference grooves; 38-a third long axis cylinder; 39-a third lifter plate; 40-arc extrusion groove.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1-4, an automatic, fast and accurate riveting device for a steel frame comprises a processing platform 1, a positioning assembly 2, a clamping assembly 3, a rivet placing assembly 4, an extrusion forming assembly 5, a steel feeding assembly 6 and a rivet feeding assembly 7, wherein the positioning assembly 2 is fixedly arranged at the top end of the processing platform 1, the clamping assembly 3 is horizontally and fixedly arranged at the top end of the positioning assembly 2, the rivet placing assembly 4 is vertically arranged on the processing platform 1, the rivet placing assembly 4 is respectively positioned on four processing stations of the processing platform 1, the steel feeding assembly 6, the extrusion forming assembly 5 and the rivet feeding assembly 7 are all arranged on a working platform, the steel feeding assembly 6 is positioned at one side of the positioning assembly 2, the extrusion forming assembly 5 and the rivet feeding assembly 7 are positioned at one side of the positioning assembly 2 far away from the steel feeding assembly 6, and the steel feeding assembly 6 comprises a first horizontal displacement mechanism, The riveting device comprises a first vertical lifting mechanism, a rotating mechanism, a second horizontal displacement mechanism and a steel clamping mechanism, wherein the first horizontal displacement mechanism is horizontally arranged at the side of the positioning assembly 2, the first vertical lifting mechanism is fixedly arranged at the output end of the first horizontal displacement mechanism, the second horizontal displacement mechanism is fixedly arranged at the output end of the first vertical lifting mechanism, the output direction of the first horizontal displacement mechanism is vertical to the output direction of the second horizontal displacement mechanism, the rotating mechanism is vertically and fixedly arranged at the output end of the second horizontal displacement mechanism, the steel clamping mechanism is vertically and fixedly arranged at the output end of the rotating mechanism, the steel clamping mechanism comprises a first clamping claw 8 capable of clamping a steel plate, the rivet feeding assembly 7 comprises a third horizontal displacement mechanism, the second vertical lifting mechanism and a rivet clamping mechanism, the third horizontal displacement mechanism is horizontally arranged at the side of the positioning assembly 2, the output direction of the third horizontal displacement mechanism is consistent with the output direction of the first horizontal displacement mechanism, the second vertical lifting mechanism is fixedly arranged at the output end of the third horizontal displacement mechanism, the rivet clamping mechanism is fixedly arranged at the output end of the second vertical lifting mechanism, the rivet clamping mechanism comprises a second clamping claw 9 capable of clamping a rivet, the rivet placing assembly 4 comprises a rivet placing seat 10 and a jacking mechanism, the jacking mechanism is vertically and fixedly arranged at the bottom end of the processing platform 1, the rivet placing seat 10 is vertically arranged right above the processing platform 1, the output end of the jacking mechanism is fixedly connected with the bottom end of the rivet placing seat 10, the extrusion forming assembly 5 comprises a third vertical lifting mechanism and an extrusion forming seat 11, the third vertical lifting mechanism is arranged at the output end of the third horizontal displacement mechanism, and is positioned beside the second vertical lifting mechanism, the extrusion forming seat 11 is vertically and fixedly arranged on the output end of the third vertical lifting mechanism.
Referring to fig. 5-6, the positioning assembly 2 includes four positioning mounting seats 12, the four positioning mounting seats 12 are disposed along the center of the processing platform 1 in a ninety-degree perpendicular manner, the positioning mounting seats 12 are provided with limiting plates 14 and limiting strips 13, the length directions of the limiting plates 14 and the limiting strips 13 are the same as the length direction of the positioning mounting seats 12, the limiting strips 13 are located on one side of the positioning mounting seats 12 close to the center of the processing platform 1, and the distance between the limiting plates 14 and the limiting strips 13 is the same as the width of the steel plate. When steel material loading subassembly 6 was loaded onto steel material to locating component 2, lay steel material on location mount pad 12, location mount pad 12 realizes the bearing function to the steel sheet, and limiting plate 14 and spacing 13 realize the locate function to the steel sheet, and four location mount pads 12 can bear four steel materials respectively to be used for fixing a position into the frame with the steel that bears, so that follow-up processing.
Referring to fig. 5-6, the clamping assembly 3 includes a pushing cylinder 15 and a clamping plate 16, the pushing cylinder 15 is horizontally and fixedly mounted on a side wall of the positioning mounting seat 12 near one side of the center of the processing platform 1, the clamping plate 16 is vertically disposed between the pushing cylinder 15 and the limiting plate 14, an output end of the pushing cylinder 15 is fixedly connected with the side wall of the clamping plate 16, and a bottom end of the clamping plate 16 is attached to a top end of the limiting strip 13. After steel is placed on the positioning assembly 2, the steel plate is clamped tightly by the clamping assembly 3 in work, subsequent riveting operation is facilitated, the pushing cylinder 15 outputs to drive the clamping plate 16 to push forwards, and the clamping plate 16 and the limiting plate 14 are matched to fix the steel plate between the clamping plate and the limiting plate, so that a clamping function is realized.
Referring to fig. 8-9, the first horizontal displacement mechanism includes two first horizontal screw rod sliding tables 17 and a first horizontal mounting rack 18, the two first horizontal screw rod sliding tables 17 are horizontally and fixedly mounted on the top end of the processing platform 1, the two first horizontal screw rod sliding tables 17 are respectively located on two sides of the positioning assembly 2, the first horizontal mounting rack 18 is horizontally disposed right above the processing platform 1, two ends of the first horizontal mounting rack 18 are respectively and fixedly connected with output ends of the two first horizontal screw rod sliding tables 17, the first vertical lifting mechanism includes a first long axis cylinder 19 and a first lifting plate 20, the first long axis cylinder 19 is vertically and fixedly mounted on the top end of the first horizontal mounting rack 18, the first lifting plate 20 is horizontally disposed right above the processing platform 1, the first lifting plate 20 is located right below the first horizontal mounting rack 18 and between the two first horizontal displacement mechanisms, an output shaft of the first long shaft cylinder 19 is fixedly connected with the top end of the first lifting plate 20, and the second horizontal displacement mechanism is fixedly installed on the side wall of the first lifting plate 20. When needing to press from both sides steel and getting, first horizontal displacement mechanism and first vertical elevating system drive steel clamp and get mechanism completion horizontal displacement and vertical lift operation, thereby be convenient for realize getting the material process, two first horizontal lead screw slip tables 17 synchronous output drive first horizontal installation frame 18 stationary motion, first horizontal installation frame 18 drives the first vertical elevating system motion of installing on it to getting the material station, first vertical elevating system work drives steel clamp and gets the mechanism and descend, first major axis cylinder 19 output drives first lifter plate 20 and descends, thereby it gets the mechanism and descends synchronously to drive the steel clamp of installation on the first lifter plate 20, and then realize getting the function to the clamp of steel sheet.
Referring to fig. 8-9, the second horizontal displacement mechanism includes a threaded rod 21, a driving chamber 22, a servo motor 23, a driven gear 24, a sleeve 25 and a driving gear 26, the threaded rod 21 is horizontally and rotatably disposed on the top end of the first lifting plate 20, the axis direction of the threaded rod 21 is perpendicular to the output direction of the first horizontal displacement mechanism, the driving chamber 22 is disposed on the first lifting plate 20 and is capable of displacing along the axis direction of the threaded rod 21, the sleeve 25 is rotatably disposed in the driving chamber 22, the sleeve 25 is sleeved on the threaded rod 21, an inner ring of the sleeve 25 is provided with an internal thread matching with the threaded rod 21, the driven gear 24 is vertically and fixedly sleeved outside the sleeve 25, the servo motor 23 is horizontally disposed in the driving chamber 22, the driving gear 26 is vertically and rotatably disposed in the driving chamber 22, an output shaft of the servo motor 23 is in transmission connection with the driving gear 26, the driving gear 26 is meshed with the driven gear 24, the rotating mechanism comprises a rotating motor 27 and a rotating frame 28, the rotating motor 27 is vertically and fixedly installed inside the driving chamber 22, the rotating frame 28 is horizontally and fixedly installed on the output end of the rotating motor 27, and the steel clamping mechanism is fixedly installed on the rotating frame 28. When the steel is placed and positioned, the four steel plates need to be placed vertically, the steel plates vertical to the motion direction of the first horizontal displacement mechanism can be directly placed, the steel plate synchronous with the motion direction of the first horizontal displacement mechanism needs to rotate ninety degrees and then is placed after the horizontal position is adjusted, the rotating mechanism works, the rotating motor 27 outputs to drive the rotating frame 28 to rotate ninety degrees, thereby driving the steel plate clamped below to rotate ninety degrees, the second horizontal displacement mechanism drives the steel plate to horizontally displace, thereby moving the steel plate to the position to be placed, the output of the servo motor 23 drives the driving gear 26 to rotate, the driving gear 26 drives the driven gear 24 engaged with the driving gear to rotate, the driven gear 24 drives the pipe sleeve to synchronously rotate, thereby drive the horizontal displacement of drive case along the axis direction of threaded rod 21, and then drive the steel sheet synchronous displacement who is located the drive case below, realize the function of laying in place.
Referring to fig. 10, the first gripper jaw 8 is a first double-shaft cylinder, two first double-shaft cylinders are vertically arranged on two sides of the top end of the rotating frame 28, the output end of the first double-shaft cylinder is vertically arranged downwards, and two rectangular chucks 29 are fixedly arranged on the output end of the first double-shaft cylinder. When the steel clamping mechanism works, the first double-shaft cylinder outputs to drive the two rectangular chucks 29 to be close to each other, so that the steel plate positioned in the first double-shaft cylinder is clamped, the contact area of the rectangular chucks 29 is increased, and the clamping effect on the steel plate is improved.
Referring to fig. 11-12, the third horizontal displacement mechanism includes two second horizontal screw rod sliding tables 30 and a second horizontal mounting frame 31, the two second horizontal screw rod sliding tables 30 are horizontally and fixedly mounted on the top end of the processing platform 1, the two second horizontal screw rod sliding tables 30 are respectively located beside the two first horizontal screw rod sliding tables 17, the second horizontal mounting frame 31 is horizontally disposed right above the processing platform 1, two ends of the second horizontal mounting frame 31 are respectively and fixedly connected with the output ends of the two second horizontal screw rod sliding tables 30, the second vertical lifting mechanism includes a second long-axis cylinder 32 and a second lifting plate 33, the second long-axis cylinder 32 is vertically and fixedly mounted on the top end of the second horizontal mounting frame 31, the second lifting plate 33 is horizontally disposed right above the processing platform 1, the second lifting plate 33 is located right below the second horizontal mounting frame 31 and between the two second horizontal displacement mechanisms, an output shaft of the second long shaft cylinder 32 is fixedly connected with the top end of the second lifting plate 33, and the rivet clamping mechanism is fixedly arranged on the second lifting plate 33. When rivets need to be installed, the third displacement mechanism and the second vertical lifting mechanism drive the rivet clamping mechanism to move to a rivet material taking position, the rivets are clamped through the rivet clamping mechanism, two second horizontal lead screw sliding tables 30 synchronously output to drive the second horizontal mounting frame 31 to do steady motion, the second horizontal mounting frame 31 drives the second vertical lifting mechanism installed on the second horizontal mounting frame to move to a material taking station, the second vertical lifting mechanism works to drive the steel material clamping mechanism to descend, the second long shaft air cylinder 32 outputs to drive the second lifting plate 33 to descend, the rivet clamping mechanism installed on the second lifting plate 33 is driven to synchronously descend, the function of clamping the rivets is achieved, after the materials are taken, the third displacement mechanism and the second vertical lifting mechanism drive the rivet clamping mechanism to move to the rivet material placing position, and the rivets are placed on the rivet placing assembly 4.
The second clamping jaw 9 shown in fig. 11-12 is a second double-shaft cylinder, two second double-shaft cylinders are vertically arranged on two sides of the top end of the second lifting plate 33, the output end of the second double-shaft cylinder is vertically arranged downwards, and two arc-shaped clamping heads 34 are fixedly mounted on the output end of the second double-shaft cylinder. When the rivet clamping mechanism works, the output of the second double-shaft cylinder drives the two arc-shaped clamping heads 34 to approach each other, so that the cylindrical end of the rivet positioned in the second double-shaft cylinder is clamped, and the rectangular clamping heads 29 improve the clamping effect on the rivet.
Referring to the jacking mechanism shown in fig. 7 including jacking cylinder 35 and horizontal push pedal 36, the vertical fixed mounting of jacking cylinder 35 is in the below of processing platform 1, horizontal push pedal 36 level sets up in the top of processing platform 1, horizontal push pedal 36 is located jacking cylinder 35 directly over, the output of jacking cylinder 35 and the bottom fixed connection of horizontal push pedal 36, the vertical fixed mounting of seat 10 is placed to the rivet directly over horizontal push pedal 36, seat 10 fixed mounting is placed on the top of horizontal push pedal 36 to the rivet, the top that seat 10 was placed to the rivet is equipped with and contradicts the groove 37 with rivet bottom assorted arc. Before the extrusion of rivet, need pass the hole that the steel sheet was locked to with the top of rivet to bear the weight of rivet bottom when the rivet adds man-hour, jacking cylinder 35 output drives horizontal push pedal 36 and rises, and horizontal push pedal 36 drives the rivet of fixed mounting above that and lays seat 10 and rise, thereby moves the rivet to waiting to process the position, and the arc conflict groove 37 on the seat 10 is laid to the rivet is convenient for the stability of rivet and is laid.
Referring to the third vertical lifting mechanism and the extrusion molding base 11 shown in fig. 13, the third vertical lifting mechanism comprises a third long axis cylinder 38 and a third lifting plate 39, the third long axis cylinder 38 is vertically and fixedly installed on the top end of a third horizontal installation frame, the third lifting plate 39 is horizontally arranged right above the processing platform 1, the third lifting plate 39 is located right below the third horizontal installation frame and between two third horizontal displacement mechanisms, the output shaft of the third long axis cylinder 38 is fixedly connected with the top end of the third lifting plate 39, the extrusion molding base 11 is fixedly installed at two ends below the third lifting plate 39, and the bottom end of the extrusion molding base 11 is provided with an arc-shaped extrusion groove 40 matched with the top end of a rivet. When the third vertical lifting mechanism works, the third long-axis cylinder 38 outputs to drive the third lifting plate 39 to descend, the third lifting plate 39 drives the extrusion forming seat 11 to descend, the extrusion forming seat 11 is matched with the rivet mounting seat to extrude the top end of the rivet, so that the riveting operation of the two steel plates is realized, and the arc-shaped extrusion groove 40 is used for extruding the top end of the rivet into a hemispherical shape.
The equipment realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
Firstly, when rivets need to be installed, a third displacement mechanism and a second vertical lifting mechanism drive a rivet clamping mechanism to move to a rivet taking position and clamp the rivets through the rivet clamping mechanism, two second horizontal lead screw sliding tables 30 synchronously output and drive a second horizontal mounting frame 31 to stably move, the second horizontal mounting frame 31 drives a second vertical lifting mechanism installed on the second horizontal mounting frame to move to a taking station, the second vertical lifting mechanism works to drive a steel clamping mechanism to descend, a second long-axis cylinder 32 outputs and drives a second lifting plate 33 to descend, so that the rivet clamping mechanism installed on the second lifting plate 33 is driven to synchronously descend, the clamping function of the rivets is realized, after the rivets are taken, the third displacement mechanism and the second vertical lifting mechanism drive the rivet clamping mechanism to move to a rivet placing position, and the rivets are placed on a rivet placing component 4, when the rivet clamping mechanism works, the output of the second double-shaft cylinder drives the two arc-shaped clamping heads 34 to approach each other, so that the cylindrical end of the rivet positioned in the second double-shaft cylinder is clamped, and the rectangular clamping head 29 improves the clamping effect on the rivet;
step two, when needing to press from both sides steel and getting, first horizontal displacement mechanism and first vertical elevating system drive steel clamp and get mechanism and accomplish horizontal displacement and vertical lift operation, thereby be convenient for realize getting the material process, two first horizontal lead screw slip tables 17 synchronous output drive first horizontal installation frame 18 steady motion, first horizontal installation frame 18 drives the first vertical elevating system motion of installing on it to getting the material station, first vertical elevating system work drives steel clamp and gets the mechanism and descend, first major axis cylinder 19 output drives first lifter plate 20 and descends, thereby it gets the mechanism and descends synchronously to drive the steel clamp of installation on the first lifter plate 20, and then realize pressing from both sides the function of getting the steel sheet. When the steel clamping mechanism works, the first double-shaft cylinder outputs to drive the two rectangular chucks 29 to approach each other, so that the steel plate positioned in the first double-shaft cylinder is clamped, the rectangular chucks 29 increase the contact area, and the clamping effect on the steel plate is improved;
Step three, when placing and positioning steel materials, four steel plates need to be placed vertically, the steel plates vertical to the motion direction of the first horizontal displacement mechanism can be directly placed, the steel plates synchronous to the motion direction of the first horizontal displacement mechanism need to rotate ninety degrees and then be placed after the horizontal position is adjusted, the rotating mechanism works, the rotating motor 27 outputs to drive the rotating frame 28 to rotate ninety degrees, so as to drive the steel plates clamped below to rotate ninety degrees, the second horizontal displacement mechanism drives the steel plates to horizontally displace, so as to move the steel plates to the position to be placed, the servo motor 23 outputs to drive the driving gear 26 to rotate, the driving gear 26 drives the driven gear 24 meshed with the driving gear to rotate, the driven gear 24 drives the pipe sleeve to synchronously rotate, so as to drive the driving box to horizontally displace along the axial direction of the threaded rod 21, and further drive the steel plates positioned below the driving box to synchronously displace, the in-place placement function is realized;
step four, when the steel material feeding assembly 6 feeds the steel materials to the positioning assembly 2, the steel materials are placed on the positioning installation seat 12, the positioning installation seat 12 achieves a bearing function on the steel plates, the limiting plate 14 and the limiting strip 13 achieve a positioning function on the steel plates, the four positioning installation seats 12 can respectively bear the four steel materials, and therefore the four positioning installation seats are used for positioning the borne steel materials into frames so as to facilitate subsequent processing;
After the steel is placed on the positioning assembly 2, the clamping assembly 3 works to clamp the steel plate, so that subsequent riveting operation is facilitated, the pushing cylinder 15 outputs to drive the clamping plate 16 to push forwards, and the clamping plate 16 is matched with the limiting plate 14 to fix the steel plate between the clamping plate and the limiting plate, so that a clamping function is realized;
before the rivet is extruded and formed, the top end of the rivet needs to penetrate through a hole corresponding to the locking of the steel plate, the bottom end of the rivet is loaded during rivet processing, the output of the jacking cylinder 35 drives the horizontal push plate 36 to ascend, the horizontal push plate 36 drives the rivet placing seat 10 fixedly installed on the horizontal push plate to ascend, so that the rivet is moved to a position to be processed, and the arc-shaped interference groove 37 on the rivet placing seat 10 facilitates stable placing of the rivet;
and seventhly, when the third vertical lifting mechanism works, the third long-axis cylinder 38 outputs to drive the third lifting plate 39 to descend, the third lifting plate 39 drives the extrusion forming seat 11 to descend, the extrusion forming seat 11 is matched with the rivet mounting seat, the top end of the rivet is extruded and formed, riveting operation of the two steel plates is achieved, and the arc-shaped extrusion groove 40 is used for extruding the top end of the rivet into a hemispherical shape.
The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an automatic accurate riveting equipment of quick of steel frame, a serial communication port, including processing platform (1), locating component (2), clamping component (3), subassembly (4) is laid to the rivet, extrusion subassembly (5), steel material loading subassembly (6) and rivet material loading subassembly (7), locating component (2) fixed mounting is on the top of processing platform (1), clamping component (3) horizontal fixed mounting is on the top of locating component (2), the rivet is laid the vertical setting of subassembly (4) on processing platform (1), rivet is laid subassembly (4) and is located processing platform (1) four processing stations respectively, steel material loading subassembly (6), extrusion subassembly (5) and rivet material loading subassembly (7) are all installed on work platform, steel material loading subassembly (6) are located one side of locating component (2), extrusion subassembly (5) and rivet material loading subassembly (7) are located locating component (2) and keep away from steel material loading subassembly (2) 6) The rivet feeding assembly (7) comprises a third horizontal displacement mechanism, a first vertical lifting mechanism, a rotating mechanism, a second horizontal displacement mechanism and a steel clamping mechanism, wherein the first horizontal displacement mechanism is horizontally arranged at the side of the positioning assembly (2), the first vertical lifting mechanism is fixedly arranged at the output end of the first horizontal displacement mechanism, the second horizontal displacement mechanism is fixedly arranged at the output end of the first vertical lifting mechanism, the output direction of the first horizontal displacement mechanism is vertical to that of the second horizontal displacement mechanism, the rotating mechanism is vertically and fixedly arranged at the output end of the second horizontal displacement mechanism, the steel clamping mechanism is vertically and fixedly arranged at the output end of the rotating mechanism, the steel clamping mechanism comprises a first clamping claw (8) capable of clamping a steel plate, and the rivet feeding assembly (7) comprises a third horizontal displacement mechanism, A second vertical lifting mechanism and a rivet clamping mechanism, wherein the third horizontal displacement mechanism is horizontally arranged at the side of the positioning component (2), the output direction of the third horizontal displacement mechanism is consistent with the output direction of the first horizontal displacement mechanism, the second vertical lifting mechanism is fixedly arranged at the output end of the third horizontal displacement mechanism, the rivet clamping mechanism is fixedly arranged at the output end of the second vertical lifting mechanism, the rivet clamping mechanism comprises a second clamping claw (9) capable of clamping a rivet, the rivet placing component (4) comprises a rivet placing seat (10) and a jacking mechanism, the jacking mechanism is vertically and fixedly arranged at the bottom end of the processing platform (1), the rivet placing seat (10) is vertically arranged right above the processing platform (1), the output end of the jacking mechanism is fixedly connected with the bottom end of the rivet placing seat (10), the extrusion molding component (5) comprises a third vertical lifting mechanism and an extrusion molding seat (11), the third vertical lifting mechanism is arranged at the output end of the third horizontal displacement mechanism, the third vertical lifting mechanism is positioned beside the second vertical lifting mechanism, and the extrusion molding seat (11) is vertically and fixedly arranged at the output end of the third vertical lifting mechanism.
2. The automatic rapid and accurate riveting equipment for the steel frame according to claim 1 is characterized in that the positioning assembly (2) comprises four positioning installation seats (12), the four positioning installation seats (12) are vertically arranged along the center of the machining platform (1) by ninety degrees, the positioning installation seats (12) are provided with a limiting plate (14) and a limiting strip (13), the length directions of the limiting plate (14) and the limiting strip (13) are consistent with the length direction of the positioning installation seats (12), the limiting strip (13) is positioned on one side of the positioning installation seats (12) close to the center of the machining platform (1), and the distance between the limiting plate (14) and the limiting strip (13) is consistent with the width of a steel plate.
3. The automatic, rapid and accurate riveting equipment for the steel frame according to claim 2 is characterized in that the clamping assembly (3) comprises a pushing cylinder (15) and a clamping plate (16), the pushing cylinder (15) is horizontally and fixedly installed on the side wall of one side, close to the center of the machining platform (1), of the positioning installation seat (12), the clamping plate (16) is vertically arranged between the pushing cylinder (15) and the limiting plate (14), the output end of the pushing cylinder (15) is fixedly connected with the side wall of the clamping plate (16), and the bottom end of the clamping plate (16) is attached to the top end of the limiting strip (13).
4. The automatic, rapid and accurate riveting equipment for the steel frame according to claim 1, characterized in that the first horizontal displacement mechanism comprises two first horizontal lead screw sliding tables (17) and a first horizontal mounting rack (18), the two first horizontal lead screw sliding tables (17) are horizontally and fixedly mounted at the top end of the processing platform (1), the two first horizontal lead screw sliding tables (17) are respectively positioned at two sides of the positioning assembly (2), the first horizontal mounting rack (18) is horizontally arranged right above the processing platform (1), two ends of the first horizontal mounting rack (18) are respectively and fixedly connected with output ends of the two first horizontal lead screw sliding tables (17), the first vertical lifting mechanism comprises a first long shaft cylinder (19) and a first lifting plate (20), the first long shaft cylinder (19) is vertically and fixedly mounted at the top end of the first horizontal mounting rack (18), the first lifting plate (20) is horizontally arranged right above the processing platform (1), the first lifting plate (20) is located right below the first horizontal mounting frame (18) and located between the two first horizontal displacement mechanisms, an output shaft of the first long-axis cylinder (19) is fixedly connected with the top end of the first lifting plate (20), and the second horizontal displacement mechanism is fixedly mounted on the side wall of the first lifting plate (20).
5. The automatic, rapid and accurate riveting device for the steel frame as claimed in claim 4, wherein the second horizontal displacement mechanism comprises a threaded rod (21), a driving chamber (22), a servo motor (23), a driven gear (24), a sleeve (25) and a driving gear (26), the threaded rod (21) is horizontally and rotatably arranged at the top end of the first lifting plate (20), the axial direction of the threaded rod (21) is perpendicular to the output direction of the first horizontal displacement mechanism, the driving chamber (22) is arranged on the first lifting plate (20) and can be displaced along the axial direction of the threaded rod (21), the sleeve (25) is rotatably arranged in the driving chamber (22), the sleeve (25) is sleeved on the threaded rod (21), the inner ring of the sleeve (25) is provided with an internal thread matched with the threaded rod (21), the driven gear (24) is vertically and fixedly sleeved outside the sleeve (25), servo motor (23) level sets up in drive chamber (22), drive gear (26) vertical can pivoted setting in drive chamber (22), the output shaft and the drive gear (26) transmission of servo motor (23) are connected, drive gear (26) and driven gear (24) meshing, rotary mechanism is including rotating electrical machines (27) and swivel mount (28), the vertical fixed mounting of rotating electrical machines (27) is in the inside of drive chamber (22), swivel mount (28) horizontal fixed mounting is on the output of rotating electrical machines (27), steel fixture fixed mounting is on swivel mount (28).
6. The automatic, rapid and accurate riveting device for the steel frame as claimed in claim 5, wherein the first clamping jaw (8) is a first double-shaft cylinder, the two first double-shaft cylinders are vertically arranged on two sides of the top end of the rotating frame (28), the output end of the first double-shaft cylinder is vertically arranged downwards, and two rectangular clamping heads (29) are fixedly arranged on the output end of the first double-shaft cylinder.
7. The automatic, rapid and accurate riveting device for the steel frame according to claim 1, wherein the third horizontal displacement mechanism comprises two second horizontal lead screw sliding tables (30) and a second horizontal mounting frame (31), the two second horizontal lead screw sliding tables (30) are horizontally and fixedly mounted at the top end of the processing platform (1), the two second horizontal lead screw sliding tables (30) are respectively located at the sides of the two first horizontal lead screw sliding tables (17), the second horizontal mounting frame (31) is horizontally arranged right above the processing platform (1), two ends of the second horizontal mounting frame (31) are respectively and fixedly connected with output ends of the two second horizontal lead screw sliding tables (30), the second vertical lifting mechanism comprises a second long axis cylinder (32) and a second lifting plate (33), the second long axis cylinder (32) is vertically and fixedly mounted at the top end of the second horizontal mounting frame (31), the second lifting plate (33) is horizontally arranged right above the processing platform (1), the second lifting plate (33) is located right below the second horizontal mounting frame (31) and located between the two second horizontal displacement mechanisms, an output shaft of the second long-shaft cylinder (32) is fixedly connected with the top end of the second lifting plate (33), and the rivet clamping mechanism is fixedly mounted on the second lifting plate (33).
8. The automatic, rapid and accurate riveting device for the steel frame as claimed in claim 7, wherein the second clamping jaws (9) are second double-shaft cylinders, the two second double-shaft cylinders are vertically arranged on two sides of the top end of the second lifting plate (33), the output ends of the second double-shaft cylinders are vertically arranged downwards, and the output ends of the second double-shaft cylinders are fixedly provided with two arc-shaped chucks (34).
9. The automatic quick accurate riveting equipment of steel frame according to claim 1, characterized in that, climbing mechanism is including jacking cylinder (35) and horizontal push pedal (36), jacking cylinder (35) vertical fixed mounting is in the below of processing platform (1), horizontal push pedal (36) level sets up the top at processing platform (1), horizontal push pedal (36) are located jacking cylinder (35) directly over, the bottom fixed connection of the output of jacking cylinder (35) and horizontal push pedal (36), the vertical fixed mounting of seat (10) is placed directly over horizontal push pedal (36) to the rivet, seat (10) fixed mounting is placed at the top of horizontal push pedal (36) to the rivet, the top of seat (10) is placed to the rivet is equipped with arc conflict groove (37) with rivet bottom assorted.
10. The automatic rapid and accurate riveting equipment for the steel frame according to claim 9, characterized in that a third vertical lifting mechanism and an extrusion forming seat (11) are provided, the third vertical lifting mechanism comprises a third long-axis cylinder (38) and a third lifting plate (39), the third long-axis cylinder (38) is vertically and fixedly installed at the top end of a third horizontal installation frame, the third lifting plate (39) is horizontally arranged right above the processing platform (1), the third lifting plate (39) is located right below the third horizontal installation frame and between two third horizontal displacement mechanisms, an output shaft of the third long-axis cylinder (38) is fixedly connected with the top end of the third lifting plate (39), the extrusion forming seat (11) is fixedly installed at two ends below the third lifting plate (39), and an arc-shaped extrusion groove (40) matched with the top end of a rivet is formed at the bottom end of the extrusion forming seat (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010711065.2A CN111842767A (en) | 2020-07-22 | 2020-07-22 | Automatic quick accurate riveting equipment of steel frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010711065.2A CN111842767A (en) | 2020-07-22 | 2020-07-22 | Automatic quick accurate riveting equipment of steel frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111842767A true CN111842767A (en) | 2020-10-30 |
Family
ID=73002289
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010711065.2A Withdrawn CN111842767A (en) | 2020-07-22 | 2020-07-22 | Automatic quick accurate riveting equipment of steel frame |
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| Country | Link |
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| CN (1) | CN111842767A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112620520A (en) * | 2020-12-03 | 2021-04-09 | 江阴市钰满金属制品有限公司 | Solar frame riveting point die with high automation degree |
| CN114505443A (en) * | 2022-01-24 | 2022-05-17 | 杭州泰尚智能装备有限公司 | Full-automatic riveting equipment for U-shaped ribs |
| CN117915571A (en) * | 2024-03-20 | 2024-04-19 | 南京克锐斯自动化科技有限公司 | Automatic riveter suitable for PCB board |
| CN117943505A (en) * | 2024-01-30 | 2024-04-30 | 苏州朗威电子机械股份有限公司 | Double-interaction-platform riveting machine |
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| GB170681A (en) * | 1920-07-28 | 1921-10-28 | Renold Hans Ltd | Improvements in pneumatic rivetting machines particularly adapted for rivetting the studs of driving chains |
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| GB170681A (en) * | 1920-07-28 | 1921-10-28 | Renold Hans Ltd | Improvements in pneumatic rivetting machines particularly adapted for rivetting the studs of driving chains |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112620520A (en) * | 2020-12-03 | 2021-04-09 | 江阴市钰满金属制品有限公司 | Solar frame riveting point die with high automation degree |
| CN114505443A (en) * | 2022-01-24 | 2022-05-17 | 杭州泰尚智能装备有限公司 | Full-automatic riveting equipment for U-shaped ribs |
| CN117943505A (en) * | 2024-01-30 | 2024-04-30 | 苏州朗威电子机械股份有限公司 | Double-interaction-platform riveting machine |
| CN117915571A (en) * | 2024-03-20 | 2024-04-19 | 南京克锐斯自动化科技有限公司 | Automatic riveter suitable for PCB board |
| CN117915571B (en) * | 2024-03-20 | 2024-05-14 | 南京克锐斯自动化科技有限公司 | Automatic riveter suitable for PCB board |
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