CN111826853A - Cloth soaking and coloring automation equipment and operation method thereof - Google Patents
Cloth soaking and coloring automation equipment and operation method thereof Download PDFInfo
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- CN111826853A CN111826853A CN202010748833.1A CN202010748833A CN111826853A CN 111826853 A CN111826853 A CN 111826853A CN 202010748833 A CN202010748833 A CN 202010748833A CN 111826853 A CN111826853 A CN 111826853A
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- 239000004744 fabric Substances 0.000 title claims abstract description 140
- 238000002791 soaking Methods 0.000 title claims abstract description 19
- 238000004040 coloring Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000000975 dye Substances 0.000 claims abstract description 62
- 238000004043 dyeing Methods 0.000 claims abstract description 43
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 238000003756 stirring Methods 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 238000001035 drying Methods 0.000 claims abstract description 31
- 239000003086 colorant Substances 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 62
- 239000000463 material Substances 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 12
- 238000005485 electric heating Methods 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 239000002344 surface layer Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 3
- 238000012545 processing Methods 0.000 abstract description 6
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- 238000002360 preparation method Methods 0.000 abstract description 3
- 239000007858 starting material Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002828 fuel tank Substances 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- -1 linen Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000009941 weaving Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses automatic cloth soaking and coloring equipment and an operation method thereof, belonging to the automatic cloth soaking and coloring equipment, and the automatic cloth soaking and coloring equipment and the operation method thereof comprise a base, wherein the upper end of the base is fixedly connected with a dye box, and two sides of the upper end of the fuel box are respectively provided with a feed inlet and a discharge outlet; when carrying out the dyeing to the cloth, each driving motor of starter motor incasement portion, driving motor drives the stirring rake and rotates, the inside liquid of stirring rake stirring dyeing case, make the inside liquid of dyestuff incasement keep evenly constantly, can guarantee that the cloth also colors evenly when dyeing, avoid appearing unqualified secondary processing's the condition emergence, and utilize bellows work to blow the heating cabinet with external air current suction in, the heating cabinet carries the stoving incasement to the air heating that blows in, the hot gas flow can be dried with higher speed the cloth, can accelerate the efficiency of carrying out the preparation to the cloth, make the faster drying of cloth.
Description
Technical Field
The invention relates to the field of cloth processing, in particular to automatic cloth soaking and coloring equipment and an operation method thereof.
Background
The cloth is a commonly used material in decorative materials, and comprises various cloth materials such as chemical fiber carpets, non-woven wall cloth, linen, nylon cloth, colored adhesive tapes, flannel and the like, the cloth materials play a considerable role in decoration and display, often are main forces which can not be ignored in the whole sales space, a large amount of cloth materials are used for wall surface decoration, partition and background treatment, and a good commercial space display style can be formed. The weaving mode can be divided into two categories of woven fabric and knitted fabric, and the processing technology can be divided into: grey cloth, bleached cloth, dyed cloth, printed cloth, colored woven cloth, mixed technical cloth and the like, and can be divided by the following raw materials: cotton cloth, chemical fabric, hemp cloth, wool fabric, silk, blended fabric, and the like.
Dyeing is generally carried out in the dyeing jar when dyeing at present to the dyeing cloth, but when dyeing through the dyeing jar, inhomogeneous circumstances may appear in the cloth color that dyes out, leads to the cloth to need carry out secondary operation, still need carry out the sunning after dyeing moreover, and is relatively low through air-drying sunning drying efficiency, influences the efficiency of cloth production.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide automatic cloth soaking and coloring equipment and an operation method thereof.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
An automatic cloth soaking and coloring equipment and an operation method thereof comprise a base, wherein a dye box is fixedly connected at the upper end of the base, a feed inlet and a discharge outlet are respectively arranged at two sides of the upper end of the fuel box, a first guide roller and a second guide roller are respectively fixedly connected at two sides of the inner wall of the dye box, a separation net is fixedly connected inside the dye box, an electric heating pipe is arranged at the bottom of the fuel box, a motor box is fixedly installed at the back side of the dye box, a driving motor is fixedly installed inside the motor box, the end part of an output shaft of the driving motor extends into the dye box and is fixedly connected with a stirring paddle, a squeezing box is fixedly connected at the right side of the dye box, a first squeezing roller is slidably connected inside the squeezing box through a sliding mechanism, fixed plates are respectively and fixedly connected at two sides of the squeezing box, and a telescopic cylinder is fixedly connected, telescopic cylinder's telescopic shaft tip fixedly connected with ejector pad, and ejector pad and slide mechanism sliding connection, the inside of extrusion case is rotated through ball bearing and is connected with the second squeeze roll, the outside fixedly connected with gear motor of extrusion case, gear motor's output shaft tip passes through the gear assembly and is connected with the rotation of second squeeze roll, the lower extreme fixedly connected with of extrusion case arranges the material pipe, and arranges the material pipe and communicate with the dye box mutually, the upper end right side fixedly connected with bellows of base, the upper end of bellows passes through defeated tuber pipe fixedly connected with heating cabinet, the upper end of heating cabinet passes through defeated tuber pipe fixedly connected with stoving case, and stoving case fixed connection is on the right side of extrusion case, the gas outlet has been seted up to the upper end of stoving case, the left side fixedly connected with of dye box is used for controlling electric heating pipe, driving motor, telescopic cylinder, Bellows, the electrical control case of gear motor and heating cabinet, each driving motor of starter motor incasement portion, driving motor drives the stirring rake and rotates, the inside liquid of stirring rake stirring dyeing case, make the inside liquid of dyestuff incasement portion keep evenly constantly, can guarantee that the cloth also colors evenly when dyeing, avoid appearing unqualified secondary processing's the condition emergence, and utilize bellows work to blow in the heating cabinet with external air current suction, the heating cabinet is carried the stoving incasement to the air heating that blows in, the hot gas flow can be dried the cloth with higher speed, can accelerate the efficiency of carrying out the preparation to the cloth, make the faster drying of cloth.
Further, first guide roll fixed connection is at the lower extreme of feed inlet and discharge gate, the second guide roll is established in the below of first guide roll, first guide roll is higher than the inside liquid level of dyestuff case, the second guide roll is less than the inside liquid level of dyestuff case, and the cloth passes through first guide roll and second guide roll in proper order, can make even soaking in the inside of fuel-tank of cloth, great reduction the uneven condition of dyeing take place.
Further, the driving motor equidistance of motor incasement portion is equipped with threely, the position of stirring rake is established under separating the net, and driving motor is equipped with threely, and the stirring rake also is equipped with threely in addition and establishes at the lower extreme that separates the net, keeps apart cloth and stirring rake, can prevent that cloth and stirring rake winding are in the same place.
Further, slide mechanism includes spout and slider, the both sides at the squeeze box are seted up to the spout, slider sliding connection is in the inside of spout, the inside at the slider is rotated through ball bearing at the both ends of first squeeze roll, the second squeeze roll is established under first squeeze roll, utilizes the slider among the slide mechanism to slide in the inside of spout, conveniently makes first squeeze roll and second squeeze roll advance the extrusion to the cloth, is favorable to the regulation of interval between first squeeze roll and the second squeeze roll, conveniently dyes the cloth of different thickness.
Further, the inside of first squeeze roll and second squeeze roll is equipped with the air pocket layer, the inside fixedly connected with expanding spring on air pocket layer, the ectosexine of first squeeze roll is the base member that the rubber material was made, when first squeeze roll and second squeeze roll extrude the cloth, because the air pocket layer has all been seted up to the inside of first squeeze roll and second squeeze roll to and the ectosexine of first squeeze roll and second squeeze roll all is the base member of making by the rubber material, so has certain cushion effect when the extrusion cloth, prevents that the cloth from being crushed, has protected the cloth.
Further, the gas return port has all been seted up to the dorsal first half of stoving case and lower half, be linked together through defeated heat pipe between the gas return port in the stoving case outside, the gas bottom of stoving incasement portion blows off the back and the cloth contact, then enters into the upper end of cloth from the muffler and is drying, conveniently all dries simultaneously the two sides of cloth, has improved drying efficiency.
Further, an automatic cloth soaking and coloring device and an operation method thereof comprise the following steps:
s1, firstly, introducing the cloth from the feed inlet, sequentially passing through the first guide roller and the second guide roller on the left side of the inner wall of the dye box, and then passing through the second guide roller and the first guide roller on the right side of the inner wall of the dye box to pass through the discharge outlet;
s2, adjusting liquid for dyeing the cloth in the dye box, controlling an electric heating pipe to heat the liquid through an electric control box, and stopping heating until the temperature reaches 60 ℃;
s3, starting each driving motor in the motor box, driving the stirring paddle to rotate by the driving motors, and stirring the liquid in the dye box by the stirring paddle to keep the liquid in the dye box uniform all the time;
s4, controlling a telescopic cylinder to transfer a first extrusion roller to slide in a sliding groove in a sliding mechanism, so that the first extrusion roller and a second extrusion roller extrude the cloth, starting a speed reduction motor to drive the second extrusion roller to rotate through a gear assembly, driving the cloth dyed from a dye box to come out through the second extrusion roller, enabling the cloth to pass through the upper end of a partition net in the dye box to be soaked and colored, then penetrating through the side walls of the second guide roller and the first guide roller on the right side of the inner wall of the dye box, then entering the extrusion box from a discharge port, and extruding redundant liquid through the first extrusion roller and the second extrusion roller, wherein the extruded liquid flows into a discharge pipe;
s5, extruding the cloth in the extrusion box and then entering the drying box, sucking and blowing external air flow into the heating box by the air box, heating and conveying the blown air into the drying box by the heating box, and accelerating the drying of the cloth by hot air flow;
and S6, winding the dried cloth through an external winding mechanism to complete the dyeing of the cloth.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme is when dyeing the cloth, each driving motor of starter motor incasement portion, driving motor drives the stirring rake and rotates, the inside liquid of stirring dyeing case, make the inside liquid of dyestuff incasement keep evenly constantly, can guarantee that the cloth also colors evenly when dyeing, avoid appearing unqualified secondary processing's the condition emergence, and utilize bellows work to inhale the heating cabinet of blowing with external air current in, the heating cabinet carries the stoving incasement to the air heating that blows in, the hot gas flow can be dried with higher speed the cloth, can accelerate the efficiency of carrying out the preparation to the cloth, make the faster drying of cloth.
(2) First guide roll fixed connection is at the lower extreme of feed inlet and discharge gate, and the second guide roll is established in the below of first guide roll, and first guide roll is higher than the inside liquid level of dyestuff case, and the second guide roll is less than the inside liquid level of dyestuff case, and the cloth passes through first guide roll and second guide roll in proper order, can make even soaking in the inside of fuel-tank of cloth, great reduction the uneven condition of dyeing take place.
(3) The driving motor equidistance of motor incasement portion is equipped with threely, and the position of stirring rake is established under separating the net, and driving motor is equipped with threely, and the stirring rake also is equipped with threely in addition and establishes at the lower extreme that separates the net, keeps apart cloth and stirring rake, can prevent that cloth and stirring rake winding are in the same place.
(4) Slide mechanism includes spout and slider, the both sides at the squeeze box are seted up to the spout, slider sliding connection is in the inside of spout, ball bearing rotates the inside of connecting at the slider through the both ends of first squeeze roll, the second squeeze roll is established under first squeeze roll, utilize the slider among the slide mechanism to slide in the inside of spout, conveniently make first squeeze roll and second squeeze roll advance the extrusion to the cloth, be favorable to the regulation of interval between first squeeze roll and the second squeeze roll, conveniently dip-dye the cloth of different thickness.
(5) The inside of first squeeze roll and second squeeze roll is equipped with the air pocket layer, the inside fixedly connected with expanding spring on air pocket layer, the extexine of first squeeze roll is the base member that the rubber material was made, when first squeeze roll and second squeeze roll extrude the cloth, because the air pocket layer has all been seted up to the inside of first squeeze roll and second squeeze roll, and the extexine of first squeeze roll and second squeeze roll all is the base member of being made by the rubber material, so certain cushion effect has when extruding the cloth, prevent that the cloth from being crushed, the cloth has been protected.
(6) The gas return port has all been seted up to the dorsal first half of stoving case and lower half, is linked together through defeated heat pipe between the gas return port in the stoving case outside, and the gas bottom of stoving incasement portion blows off the back and the cloth contact, then enters into the upper end of cloth from the muffler and is drying, and the convenience is all dried simultaneously to the two sides of cloth, has improved drying efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side view of the drying box of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a cross-sectional view of the extrusion box of the present invention;
FIG. 5 is a front view of the extrusion box of the present invention;
fig. 6 is a sectional view of a first press roll of the present invention.
The reference numbers in the figures illustrate:
1. a base; 2. a dye box; 3. a feed inlet; 4. a discharge port; 5. a first guide roller; 6. a second guide roller; 7. separating the net; 8. an electric heating tube; 9. a motor case; 10. a drive motor; 11. a stirring paddle; 12. extruding the box; 13. a first squeeze roll; 14. a sliding mechanism; 141. a chute; 142. a slider; 15. a fixing plate; 16. a telescopic cylinder; 17. a push block; 18. a second squeeze roll; 19. a reduction motor; 20. a gear assembly; 21. a discharge pipe; 22. an air box; 23. a heating box; 24. a drying box; 25. an air outlet; 26. an electrical control box; 27. an air bag layer; 28. a tension spring; 29. an air return port; 30. a heat transfer pipe.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-3, an automatic cloth soaking and coloring apparatus and an operating method thereof includes a base 1, a dye box 2 is fixedly connected to the upper end of the base 1, a feed port 3 and a discharge port 4 are respectively formed on both sides of the upper end of the fuel box, a first guide roller 5 and a second guide roller 6 are fixedly connected to both sides of the inner wall of the dye box 2, the first guide roller 5 is fixedly connected to the lower ends of the feed port 3 and the discharge port 4, the second guide roller 6 is arranged below the first guide roller 5, the first guide roller 5 is higher than the liquid level inside the dye box 2, the second guide roller 6 is lower than the liquid level inside the dye box 2, cloth passes through the first guide roller 5 and the second guide roller 6 in sequence, so that the cloth can be uniformly soaked inside the fuel box, thereby greatly reducing the occurrence of dyeing, a spacer 7 is fixedly connected to the inside of the dye box 2, the bottom of fuel tank is equipped with electric heating pipe 8, the dorsal part fixed mounting of dye box 2 has motor case 9, the inside driving motor 10 equidistance of motor case 9 is equipped with threely, the position of stirring rake 11 is established under separating net 7, and driving motor 10 is equipped with threely, and stirring rake 11 also is equipped with threely and establishes at the lower extreme that separates net 7, keeps apart cloth and stirring rake 11, can prevent that cloth and stirring rake 11 from twining together, the inside fixed mounting of motor case 9 has driving motor 10, driving motor 10's output shaft tip stretches into the inside fixedly connected with stirring rake 11 of dye box 2, the right side fixedly connected with extrusion case 12 of dye box 2, the lower extreme fixedly connected with of extrusion case 12 arranges hopper 21, and arranges hopper 21 and dye box 2 and is linked together, the upper end right side fixedly connected with bellows 22 of base 1, the upper end of the air box 22 is fixedly connected with a heating box 23 through an air conveying pipe, the upper end of the heating box 23 is fixedly connected with a drying box 24 through an air conveying pipe, the drying box 24 is fixedly connected on the right side of the extrusion box 12, an air outlet 25 is formed in the upper end of the drying box 24, the left side of the dyeing box 2 is fixedly connected with an electric control box 26 for controlling the electric heating pipe 8, the driving motor 10, the telescopic air cylinder 16, the air box 22, the speed reducing motor 19 and the heating box 23, each driving motor 10 in the motor box 9 is started, the driving motor 10 drives the stirring paddle 11 to rotate, the stirring paddle 11 stirs liquid in the dyeing box 2, so that the liquid in the dyeing box 2 is kept uniform all the time, the cloth can be guaranteed to be uniformly colored during dyeing, the occurrence of unqualified secondary processing is avoided, and external air flow is sucked and blown into the heating box 23 by, the heating box 23 heats and conveys blown air into the drying box 24, hot air flow can accelerate drying of the cloth, efficiency of manufacturing the cloth can be accelerated, the cloth is dried more quickly, air return ports 29 are formed in the upper half part and the lower half part of the back side of the drying box 24, the air return ports 29 on the outer side of the drying box 24 are communicated through heat transfer pipes 30, the bottom of the air inside the drying box 24 is blown out to be in contact with the cloth, then the air enters the upper end of the cloth from an air return pipe to be dried, two sides of the cloth can be dried conveniently, and drying efficiency is improved;
an automatic cloth soaking and coloring equipment and an operation method thereof comprise the following steps:
s1, firstly, introducing cloth from a feed inlet 3, sequentially passing through a first guide roller 5 and a second guide roller 6 on the left side of the inner wall of the dye box 2, and then passing through a second guide roller 6 and a first guide roller 5 on the right side of the inner wall of the dye box 2 to pass out of a discharge outlet 4;
s2, preparing liquid for dyeing cloth in the dye box 2, controlling the electric heating pipe 8 to heat the liquid through the electric control box 26, and stopping heating until the temperature reaches 60 ℃;
s3, starting the driving motors 10 in the motor box 9, driving the stirring paddles 11 to rotate by the driving motors 10, and stirring the liquid in the dye box 2 by the stirring paddles 11 to keep the liquid in the dye box 2 uniform all the time;
s4, controlling a telescopic cylinder 16 to move a first extrusion roller 13 to slide in a sliding groove 141 in a sliding mechanism 14, so that the first extrusion roller 13 and a second extrusion roller 18 extrude the cloth, starting a speed reduction motor 19 to drive the second extrusion roller 18 to rotate through a gear assembly 20, driving the cloth dyed by a dye box 2 to come out through the second extrusion roller 18, enabling the cloth to pass through the upper end of a separation net 7 in the dye box 2 to be soaked and dyed, then enabling the cloth to pass through the side walls of a second guide roller 6 and a first guide roller 5 on the right side of the inner wall of the dye box 2, enabling the cloth to enter the extrusion box 12 from a discharge port 4, extruding redundant liquid through the first extrusion roller 13 and the second extrusion roller 18, and enabling the extruded liquid to flow into a discharge pipe 21;
s5, extruding the cloth in the extrusion box 12 and then entering the drying box 24, sucking and blowing external air flow into the heating box 23 by the air box 22, heating and conveying the blown air into the drying box 24 by the heating box 23, and accelerating the drying of the cloth by hot air flow;
and S6, winding the dried cloth through an external winding mechanism to complete the dyeing of the cloth.
Referring to fig. 4-5, a first squeeze roller 13 is slidably connected inside the squeeze box 12 through a sliding mechanism 14, fixing plates 15 are fixedly connected to both sides of the squeeze box 12, a telescopic cylinder 16 is fixedly connected to the lower end of the fixing plate 15, a push block 17 is fixedly connected to the end of a telescopic shaft of the telescopic cylinder 16, the push block 17 is slidably connected to the sliding mechanism 14, a second squeeze roller 18 is rotatably connected inside the squeeze box 12 through a ball bearing, a reduction motor 19 is fixedly connected to the outer side of the squeeze box 12, the end of an output shaft of the reduction motor 19 is rotatably connected to the second squeeze roller 18 through a gear assembly 20, the sliding mechanism 14 includes a sliding groove 141 and a sliding block 142, the sliding groove 141 is opened at both sides of the squeeze box 12, the sliding block 142 is slidably connected inside the sliding groove 141, both ends of the first squeeze roller 13 are rotatably connected inside the sliding block 142 through a ball bearing, the second squeeze roll 18 is arranged right below the first squeeze roll 13, and the slide block 142 in the sliding mechanism 14 slides in the chute 141, so that the first squeeze roll 13 and the second squeeze roll 18 can squeeze the cloth conveniently, the adjustment of the distance between the first squeeze roll 13 and the second squeeze roll 18 is facilitated, and the cloth with different thicknesses can be dip-dyed conveniently.
Referring to fig. 6, an air bag layer 27 is arranged inside the first squeeze roller 13 and the second squeeze roller 18, an expansion spring 28 is fixedly connected inside the air bag layer 27, the outer surface layer of the first squeeze roller 13 is a base body made of rubber, and when the first squeeze roller 13 and the second squeeze roller 18 squeeze the fabric, the air bag layer 27 is arranged inside the first squeeze roller 13 and the second squeeze roller 18, and the outer surface layers of the first squeeze roller 13 and the second squeeze roller 18 are both base bodies made of rubber, so that a certain buffer force is provided when the fabric is squeezed, the fabric is prevented from being crushed, and the fabric is protected.
When the dyeing machine is used, firstly, cloth is introduced from the feed inlet 3, then sequentially passes through the first guide roller 5 and the second guide roller 6 along the left side of the inner wall of the dyeing box 2, and then passes through the second guide roller 6 and the first guide roller 5 on the right side of the inner wall of the dyeing box 2 and passes out of the discharge outlet 4; liquid for dyeing cloth is prepared in the dye box 2, the electric heating pipe 8 is controlled by the electric control box 26 to heat the liquid, and the heating is stopped when the temperature is 60 ℃; then starting each driving motor 10 in the motor box 9, driving the driving motors 10 to drive the stirring paddles 11 to rotate, and stirring the liquid in the dye box 2 by the stirring paddles 11 to keep the liquid in the dye box 2 uniform all the time; controlling a telescopic cylinder 16 to move a first extrusion roller 13 to slide in a chute 141 in a sliding mechanism 14, so that the first extrusion roller 13 and a second extrusion roller 18 extrude the cloth, starting a speed reduction motor 19 to drive the second extrusion roller 18 to rotate through a gear assembly 20, driving the cloth dyed in a dye box 2 to come out through the second extrusion roller 18, enabling the cloth to pass through the upper end of a partition net 7 in the dye box 2 to be soaked and colored, then enabling the cloth to pass through the side walls of a second guide roller 6 and a first guide roller 5 on the right side of the inner wall of the dye box 2, enabling the cloth to enter the extrusion box 12 from a discharge port 4, extruding redundant liquid through the first extrusion roller 13 and the second extrusion roller 18, and enabling the extruded liquid to flow into a discharge pipe 21; the cloth is extruded in the extrusion box 12 and then enters the drying box 24, the air box 22 works to suck and blow outside air flow into the heating box 23, the heating box 23 heats and conveys the blown air into the drying box 24, and hot air flow can accelerate the drying of the cloth; and (4) winding the dried cloth through an external winding mechanism to complete the dyeing of the cloth.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (7)
1. The utility model provides an automation equipment that colors is soaked to cloth, includes base (1), its characterized in that: the dyeing box is characterized in that the upper end of the base (1) is fixedly connected with a dyeing box (2), a feeding port (3) and a discharging port (4) are respectively formed in two sides of the upper end of the dyeing box, a first guide roller (5) and a second guide roller (6) are fixedly connected to two sides of the inner wall of the dyeing box (2), a separation net (7) is fixedly connected to the inside of the dyeing box (2), an electric heating pipe (8) is arranged at the bottom of the dyeing box, a motor box (9) is fixedly installed on the back side of the dyeing box (2), a driving motor (10) is fixedly installed inside the motor box (9), a stirring paddle (11) is fixedly connected to the end portion of an output shaft of the driving motor (10) and extends into the dyeing box (2), a squeezing box (12) is fixedly connected to the right side of the dyeing box (2), and a first squeezing roller (13) is slidably connected to the inside of the squeezing box (, the device is characterized in that fixed plates (15) are fixedly connected to two sides of the extrusion box (12), a telescopic cylinder (16) is fixedly connected to the lower end of each fixed plate (15), a push block (17) is fixedly connected to the end portion of a telescopic shaft of the telescopic cylinder (16), the push block (17) is in sliding connection with a sliding mechanism (14), a second extrusion roller (18) is rotatably connected to the inside of the extrusion box (12) through a ball bearing, a speed reducing motor (19) is fixedly connected to the outer side of the extrusion box (12), the end portion of an output shaft of the speed reducing motor (19) is rotatably connected with the second extrusion roller (18) through a gear assembly (20), a material discharging pipe (21) is fixedly connected to the lower end of the extrusion box (12), the material discharging pipe (21) is communicated with the dye box (2), an air box (22) is fixedly connected to the right side of the upper end of the base (1), and a heating box (23) is fixedly, the upper end of heating cabinet (23) is through defeated tuber pipe fixedly connected with stoving case (24), and stoving case (24) fixed connection is on the right side of extrusion case (12), gas outlet (25) have been seted up to the upper end of stoving case (24), the left side fixedly connected with of dyeing box (2) is used for controlling electric heating pipe (8), driving motor (10), telescopic cylinder (16), bellows (22), gear motor (19) and electric control box (26) of heating cabinet (23).
2. The automatic cloth soaking and coloring equipment according to claim 1, wherein: first guide roll (5) fixed connection is at the lower extreme of feed inlet (3) and discharge gate (4), second guide roll (6) are established in the below of first guide roll (5), first guide roll (5) are higher than the inside liquid level of dyestuff case (2), second guide roll (6) are less than the inside liquid level of dyestuff case (2).
3. The automatic cloth soaking and coloring equipment according to claim 1, wherein: the motor box is characterized in that three driving motors (10) in the motor box (9) are arranged at equal intervals, and the positions of the stirring paddles (11) are arranged under the separation net (7).
4. The automatic cloth soaking and coloring equipment according to claim 1, wherein: the sliding mechanism (14) comprises sliding grooves (141) and sliding blocks (142), the sliding grooves (141) are formed in two sides of the extrusion box (12), the sliding blocks (142) are connected inside the sliding grooves (141) in a sliding mode, two ends of the first extrusion roller (13) are connected inside the sliding blocks (142) in a rotating mode through ball bearings, and the second extrusion roller (18) is arranged under the first extrusion roller (13).
5. The automatic cloth soaking and coloring equipment according to claim 1, wherein: an air bag layer (27) is arranged inside the first extrusion roller (13) and the second extrusion roller (18), an expansion spring (28) is fixedly connected inside the air bag layer (27), and the outer surface layer of the first extrusion roller (13) is a base body made of rubber.
6. The automatic cloth soaking and coloring equipment according to claim 1, wherein: the air return port (29) has all been seted up to the first half and the lower half of stoving case (24) dorsal side, be linked together through heat transfer pipe (30) between air return port (29) in stoving case (24) outside.
7. The automatic cloth soaking and coloring equipment and the operation method thereof according to claim 1, comprising the following steps:
s1, firstly, introducing cloth from a feed inlet (3), then sequentially passing through a first guide roller (5) and a second guide roller (6) on the left side of the inner wall of the dye box (2), and then passing through a second guide roller (6) and a first guide roller (5) on the right side of the inner wall of the dye box (2) to pass through a discharge outlet (4);
s2, adjusting liquid for dyeing cloth in the dye box (2), controlling the electric heating pipe (8) to heat the liquid through the electric control box (26), and stopping heating until the temperature reaches 60 ℃;
s3, restarting each driving motor (10) in the motor box (9), driving the stirring paddle (11) to rotate by the driving motors (10), and stirring the liquid in the dye box (2) by the stirring paddle (11) to keep the liquid in the dye box (2) uniform all the time;
s4, controlling a telescopic cylinder (16) to move a first extrusion roller (13) to slide in a sliding groove (141) in a sliding mechanism (14), so that the first extrusion roller (13) and a second extrusion roller (18) extrude the cloth, starting a speed reduction motor (19) to drive the second extrusion roller (18) to rotate through a gear assembly (20), driving the cloth dyed from a dye box (2) to come out through the second extrusion roller (18), enabling the cloth to pass through the upper end of a partition net (7) in the dye box (2) to be soaked and colored, then enabling the cloth to pass through a second guide roller (6) and the side wall of a first guide roller (5) on the right side of the inner wall of the dye box (2), enabling the cloth to enter the extrusion box (12) from a discharge port (4), extruding redundant liquid through the first extrusion roller (13) and the second extrusion roller (18), and enabling the extruded liquid to flow into a discharge pipe (21);
s5, extruding the cloth through the inside of the extrusion box (12) and then entering the inside of the drying box (24), sucking and blowing external air flow into the heating box (23) by the operation of the air box (22), heating and conveying the blown air into the drying box (24) by the heating box (23), and accelerating drying of the cloth by hot air flow;
and S6, winding the dried cloth through an external winding mechanism to complete the dyeing of the cloth.
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