Disclosure of Invention
The invention aims to provide a laminating machine with a positioning function, and aims to solve the problems that a general laminating machine in the prior art does not have the positioning function, is difficult to position and laminate a product, is low in laminating stability and the like.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a rigging machine with locate function, includes fixed plate, sliding plate and table, one side fixedly connected with traveller of fixed plate upper surface, the first servo motor of opposite side fixedly connected with of fixed plate upper surface, first threaded rod is installed to first servo motor's output, the one end fixed mounting of first threaded rod has first limiting plate, sliding plate threaded connection is in the lateral surface of first threaded rod, one side fixedly connected with second servo motor of sliding plate upper surface, the second threaded rod is installed to second servo motor's output, the one end fixed mounting of second threaded rod has the second limiting plate, the sliding tray has been seted up to the inside of sliding plate, the inside sliding connection of sliding tray has the clamp plate, the one end fixedly connected with preforming of clamp plate.
In order to achieve the purpose of limiting the position of the laminator with the positioning function, as a preferred aspect of the present invention, the first limiting plate is fixedly connected to one side of the upper surface of the fixed plate, and the second limiting plate is fixedly connected to one side of the upper surface of the sliding plate.
In order to achieve the purpose of facilitating the movement of the pressure plate in the laminating machine with the positioning function, the pressure plate is preferably connected to the outer side surface of the second threaded rod in a threaded mode.
In order to enable the laminating machine with the positioning function to achieve the purpose of facilitating the movement of the fixing plate, as an optimization of the invention, the front side and the rear side of the upper surface of the fixing plate are both fixedly connected with third servo motors, the output ends of the third servo motors are provided with third threaded rods, and the table plate is in threaded connection with the outer side surfaces of the third threaded rods.
In order to enable the laminating machine with the positioning function to achieve the purpose of facilitating laminating, as a preferable mode of the invention, the lower surface of the fixing plate is fixedly connected with supporting columns, the outer side surfaces of the supporting columns are provided with springs, the springs are fixedly arranged on the upper surface of the table plate, the number of the supporting columns and the number of the springs are four, and the four supporting columns are fixedly connected to the lower surface of the fixing plate in a rectangular array mode.
In order to enable the laminating machine with the positioning function to achieve the purposes of facilitating laminating and stabilizing support, as an optimal choice of the invention, the upper surface of the table plate is fixedly connected with a workbench, the lower surface of the table plate is fixedly connected with four supporting legs, and the four supporting legs are fixedly connected to the lower surface of the table plate in a rectangular array.
Preferably, the method further comprises the following steps:
the three-dimensional sensor is arranged on the upper surface of the tablet and used for monitoring the position value of the tablet on X, Y, Z three-axis space coordinates;
a first speed sensor provided on an upper surface of the slide plate, the first speed sensor being configured to monitor a moving speed of the slide plate along a first threaded bar;
a second speed sensor disposed on the upper surface of the sheeting, the second speed sensor being configured to monitor the speed of movement of the sheeting along the second threaded bar;
the 360-degree rotating camera is arranged on the side face of the pressing plate;
the storage is arranged on the table board and stores an image database of the surface to be laminated;
an image processing system disposed on the table;
the alarm is arranged on the table board;
the controller is arranged on the table board and is electrically connected with the three-dimensional sensor, the first speed sensor, the second speed sensor, the 360-degree rotating camera, the storage, the image processing system and the alarm respectively;
the controller controls the alarm to work based on the three-dimensional sensor, the first speed sensor, the second speed sensor, the 360-degree rotating camera, the storage and the image processing system, and comprises the following steps:
step 1: the 360-degree rotating camera is used for collecting information of a to-be-bonded surface on the surface of the workbench, processing information is transmitted to the controller after the information is processed by the image processing system, and then the controller calculates a compensation coefficient when the pressing sheet moves to the position above the to-be-bonded surface through a formula (1) based on a position value measured by the three-dimensional sensor, the first speed sensor and the second speed sensor:
where eta is a compensation coefficient, v1For the speed of movement of the slide plate along the first threaded bar, v2For the speed of movement of the presser plate along the second threaded bar, v0N is the total number of the surfaces to be adhered on the surface of the workbench and x is the preset standard moving speediIs the target position value, X, of the ith surface to be bonded in the X-axis direction0Is the initial position value, y, of the tablet in the X-axis directioniIs the target position value Y of the ith surface to be bonded in the Y-axis direction0The initial position value of the tabletting in the Y-axis direction is obtained;
step 2: based on the step 1, the controller controls the alarm to give an alarm according to the calculation result of the formula (2), and when S is smaller than 1, the pressing sheet can be normally pressed towards the workbench; when S more than or equal to 1, the controller sends out an instruction to control the alarm to give an alarm, and prompts a worker to check the surface to be adhered of the surface of the workbench:
wherein S is the ratio of the actual risk coefficient to the preset risk coefficient, e is a constant, e is 2.7, and Q is1Is a preset risk factor.
Compared with the prior art, the invention has the beneficial effects that:
1. the laminating machine with the positioning function opens the second servo motor to drive the second threaded rod to rotate through the matched use of the second servo motor, the second threaded rod, the second limiting plate and the sliding groove, so that the pressing plate moves along the sliding groove, the second limiting plate can limit the pressing plate, opens the first servo motor to rotate the first threaded rod through the matched use of the first servo motor, the first threaded rod, the sliding column and the first limiting plate, so that the sliding plate can move along the sliding column, the first limiting plate can limit the sliding plate,
2. this rigging machine with locate function uses through the cooperation of third servo motor, third threaded rod and support column, opens third servo motor, drives the rotation of third threaded rod to make the fixed plate move down, thereby make preforming and workstation laminate, played the effect of laminating after the location, through the setting of spring, played the effect that makes the fixed plate remove stably, through the setting of supporting leg, played the effect of outrigger.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a rigging machine with locate function, including fixed plate 1, sliding plate 2 and table 3, one side fixedly connected with traveller 4 of 1 upper surface of fixed plate, the first servo motor 5 of the opposite side fixedly connected with of 1 upper surface of fixed plate, first threaded rod 6 is installed to first servo motor 5's output, the one end fixed mounting of first threaded rod 6 has first limiting plate 7, 2 threaded connection in the lateral surface of first threaded rod 6 of sliding plate, one side fixedly connected with second servo motor 8 of 2 upper surfaces of sliding plate, second threaded rod 9 is installed to second servo motor 8's output, the one end fixed mounting of second threaded rod 9 has second limiting plate 10, sliding tray 11 has been seted up to the inside of sliding plate 2, sliding tray 11's inside sliding connection has clamp plate 12, the one end fixedly connected with preforming 13 of clamp plate 12.
In the embodiment of the invention, the second servo motor 8 is opened to drive the second threaded rod 9 to rotate through the matching of the second servo motor 8, the second threaded rod 9, the second limit plate 10 and the sliding groove 11, so that the press plate 12 moves along the sliding groove 11, the second limit plate 10 can limit the press plate 12, the first servo motor 5, the first threaded rod 6, the sliding column 4 and the first limit plate 7 are used in a matching way, the first servo motor 5 is opened to drive the first threaded rod 6 to rotate, so that the sliding plate 2 can move along the sliding column 4, the first limit plate 7 can limit the sliding plate 2, the third servo motor 14, the third threaded rod 15 and the support column 16 are used in a matching way, the third servo motor 14 is opened to drive the third threaded rod 15 to rotate, so that the fixed plate 1 moves downwards, so that the press plate 13 is attached to the workbench 18, the effect of laminating after having played the location, through the setting of spring 17, played and made fixed plate 1 remove stable effect, through the setting of supporting leg 19, played the effect of outrigger.
Specifically, the first position-limiting plate 7 is fixedly connected to one side of the upper surface of the fixed plate 1, and the second position-limiting plate 10 is fixedly connected to one side of the upper surface of the sliding plate 2.
In this embodiment: in the use process, the laminating machine with the positioning function has a limiting effect.
Specifically, the pressing plate 12 is screwed to the outer side surface of the second threaded rod 9.
In this embodiment: in use, the laminator with positioning function is enabled to play a role in facilitating the movement of the pressing plate 12.
Specifically, both sides are equal fixedly connected with third servo motor 14 around the fixed plate 1 upper surface, and third threaded rod 15 is installed to the output of third servo motor 14, and table 3 threaded connection is in the lateral surface of third threaded rod 15.
In this embodiment: in the using process, the laminating machine with the positioning function plays a role in moving the fixing plate 1.
Specifically, the lower surface of fixed plate 1 is fixedly connected with support column 16, and spring 17 is installed to the lateral surface of support column 16, and spring 17 fixed mounting is in the upper surface of table 3, and the quantity of support column 16 and spring 17 is four, and four support columns 16 are in the form of rectangular array fixed connection in the lower surface of fixed plate 1.
In this embodiment: in the use process, the laminating machine with the positioning function has the function of facilitating laminating.
Specifically, the upper surface of the table 3 is fixedly connected with the workbench 18, the lower surface of the table 3 is fixedly connected with the supporting legs 19, the number of the supporting legs 19 is four, and the four supporting legs 19 are fixedly connected to the lower surface of the table 3 in a rectangular array mode.
In this embodiment: in the use process, the laminating machine with the positioning function plays a role in supporting and stabilizing.
The electrical components appearing in the document are all electrically connected with an external master controller and 220V mains supply, the master controller can be a computer or other conventional known devices for controlling, M1 is a first servo motor 5, M2 is a second servo motor 8, M3 is a third servo motor 14, and two third servo motors 14 are synchronous motors.
The working principle and the using process of the invention are as follows: when the laminating machine with the positioning function is used, the second servo motor 8, the second threaded rod 9, the second limiting plate 10 and the sliding groove 11 are matched for use, the second servo motor 8 is opened to drive the second threaded rod 9 to rotate, so that the pressing plate 12 moves along the sliding groove 11, the second limiting plate 10 can limit the pressing plate 12, the first servo motor 5, the first threaded rod 6, the sliding column 4 and the first limiting plate 7 are matched for use, the first servo motor 5 is opened to drive the first threaded rod 6 to rotate, so that the sliding plate 2 can move along the sliding column 4, the first limiting plate 7 can limit the sliding plate 2, the third servo motor 14 is opened through the matching of the third servo motor 14, the third threaded rod 15 and the supporting column 16, the third threaded rod 15 is driven to rotate, so that the fixing plate 1 moves downwards, so that the pressing plate 13 is laminated with the workbench 18, the effect of laminating after having played the location, through the setting of spring 17, played and made fixed plate 1 remove stable effect, through the setting of supporting leg 19, played the effect of outrigger.
In one embodiment, further comprising:
the three-dimensional sensor is arranged on the upper surface of the tabletting 13 and is used for monitoring the position value of the tabletting 13 on three-axis space coordinates X, Y, Z;
a first speed sensor provided on the upper surface of the slide plate 2 for monitoring the moving speed of the slide plate 2 along the first threaded bar 6;
a second speed sensor provided on the upper surface of the pressure plate 13 for monitoring the moving speed of the pressure plate 13 along the second threaded rod 9;
the 360-degree rotary camera is arranged on the side surface of the pressing plate 12;
the storage is arranged on the table plate 3 and stores an image database of the surface to be bonded;
an image processing system provided on the table 3;
the alarm is arranged on the table plate 3;
the controller is arranged on the table plate 3 and is respectively electrically connected with the three-dimensional sensor, the first speed sensor, the second speed sensor, the 360-degree rotary camera, the storage, the image processing system and the alarm;
the controller controls the alarm to work based on the three-dimensional sensor, the first speed sensor, the second speed sensor, the 360-degree rotating camera, the storage and the image processing system, and comprises the following steps:
step 1: the 360-degree rotating camera is used for collecting information of a surface to be adhered of the workbench 18, the processed information is transmitted to the controller after being processed by the image processing system, and then the controller calculates a compensation coefficient when the pressing sheet 13 moves to the position above the surface to be adhered according to a formula (1) based on a position value measured by the three-dimensional sensor, the first speed sensor and the second speed sensor:
where eta is a compensation coefficient, v1For the speed of movement, v, of the slide plate 2 along the first threaded bar 62For the speed of movement, v, of the presser blade 13 along the second threaded bar 90N is the total number of surfaces to be adhered on the surface of the worktable 18, xiIs the target position value, X, of the ith surface to be bonded in the X-axis direction0Is the initial position value, y, of the tablet 13 in the X-axis directioniIs the target position value Y of the ith surface to be bonded in the Y-axis direction0The initial position value of the tabletting 13 in the Y-axis direction is obtained;
step 2: based on the step 1, the controller controls the alarm to give an alarm according to the calculation result of the formula (2), and when S is smaller than 1, the pressing sheet 13 can be normally pressed towards the workbench 18; when S more than or equal to 1, the controller sends out an instruction to control the alarm to give an alarm, and prompts a worker to check the surface to be adhered of the surface of the workbench 18:
wherein S is the ratio of the actual risk coefficient to the preset risk coefficient, e is a constant, e is 2.7, and Q is1Is a preset risk factor.
The working principle and the beneficial effects of the technical scheme are as follows: the three-dimensional sensor is arranged on the upper surface of the pressing sheet 13 and is used for monitoring the position value corresponding to X, Y, Z in a space coordinate system above the worktable 18 of the pressing sheet 13, the three-dimensional sensor comprises an initial position value and a target position value, the first speed sensor is arranged on the sliding plate 2 and is used for monitoring the moving speed of the sliding plate 2 along the first threaded rod 6, namely the speed of the X coordinate of the pressing sheet 13 moving from the initial position value to the target position value, the second speed sensor is arranged on the pressing sheet 13 and is used for monitoring the moving speed of the pressing sheet 13 along the second threaded rod 9, namely the speed of the Y coordinate of the pressing sheet 13 moving from the initial position to the target position value, the 360-degree rotating camera can acquire the information of the surface to be adhered on the worktable 18 and transmit the acquired information to the image processing system, the acquired information is transmitted to the controller after being processed by the image processing system, and the controller compares the acquired information with the image, when the collected information is consistent with the image of the surface to be bonded in the memory, the pressing sheet 13 is positioned above the surface to be bonded, the pressing sheet 13 stops moving, the controller controls the pressing sheet 13 to move according to the compensation coefficient calculated by the formula (1), finely adjusting the position of the pressing sheet 13 to make the pressing sheet 13 align with the surface to be bonded, then judging whether the pressing sheet 13 is pressed down or not according to the calculation result of the formula (2), when the ratio of the actual risk coefficient to the preset risk coefficient is less than 1, the tabletting 13 can be pressed normally, when the ratio of the actual risk coefficient to the preset risk coefficient is greater than or equal to 1, it indicates that the area of the pressing sheet 13 is greater than the area of the surface to be bonded, and the information of the surface to be bonded is incomplete after the pressing sheet 13 is pressed down, so that the bonding failure is caused, therefore, an alarm is sent out in advance to prompt the staff to check the surface to be bonded of the workbench 18 and then bond the surface again.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.