CN111821757B - Deionization filter with three-stage filtering function - Google Patents
Deionization filter with three-stage filtering function Download PDFInfo
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- CN111821757B CN111821757B CN202010740327.8A CN202010740327A CN111821757B CN 111821757 B CN111821757 B CN 111821757B CN 202010740327 A CN202010740327 A CN 202010740327A CN 111821757 B CN111821757 B CN 111821757B
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- ion purification
- purification filter
- shell
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- 238000002242 deionisation method Methods 0.000 title claims abstract description 15
- 238000001914 filtration Methods 0.000 title claims abstract description 10
- 238000000746 purification Methods 0.000 claims description 69
- 238000007789 sealing Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 28
- 239000002245 particle Substances 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 20
- 229920005989 resin Polymers 0.000 claims description 20
- 239000000110 cooling liquid Substances 0.000 claims description 12
- 239000003566 sealing material Substances 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 3
- 239000000446 fuel Substances 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 4
- 150000002500 ions Chemical class 0.000 description 58
- 239000002826 coolant Substances 0.000 description 12
- 238000001179 sorption measurement Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- 230000002528 anti-freeze Effects 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012916 structural analysis Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Water By Ion Exchange (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
The invention discloses a deionization filter with a three-stage filtering function, which relates to the technical field of fuel cell cooling systems.
Description
Technical Field
The invention relates to the technical field of fuel cell cooling systems, in particular to a deionization filter with a three-stage filtering function.
Background
At present, a low-conductivity cooling liquid is mostly used as a cooling medium in a fuel cell system, and any fluid contacted with the membrane electrode should not cause potential damage to the membrane electrode, including positive ions, negative ions and particulate pollutants. Since coolant fluid is subject to erosion and wear of the piping and contact parts during circulation of the fuel cell system, and the superposition of the initially existing contaminants of the piping and other parts, additional anions and cations and particulate contaminants are generated in the system, it is very important to install a deionizing filter in the coolant circulation loop to reduce the conductivity and contaminants in the coolant.
The existing deionizers need to remove inlet and outlet pipelines of antifreeze fluid firstly after the service life expires or when the existing deionizers need to be overhauled, then the whole deionizer assembly is replaced or overhauled, so that the maintenance and overhauling time cost and the part cost are overhigh, meanwhile, when the deionizers reach the designed service life, the coolant can cause the dangerous working condition of a fuel cell engine due to the fact that the coolant conductivity is caused by the lack of ion purification effect, at the moment, the fuel cell automobile has to be stopped for overhauling, in view of the fact that the existing fuel cell automobile is still in an demonstration operation stage, maintenance sites are fewer, huge time and money waste can be caused once the automobile is stopped for overhauling or is anchored, and meanwhile, the antifreeze fluid as a slightly toxic solution is unfavorable for environmental protection and the health of operators; from the structural analysis of products, when the deionization filter is generally filled with ion adsorption resin in a cylindrical plastic shell, as the ion adsorption resin is tightly packed, the flow resistance of the product is high, and only a simple stainless steel screen cloth is arranged at a cooling liquid inlet and outlet to intercept particles, the product does not have the technical capability of deep filtration, so that the pollution-receiving capacity is low, and the stainless steel screen cloth is easily blocked by pollutants, so that the flow resistance is increased, and further, the ion purification efficiency is reduced. To this end, we propose a deionization filter with three-stage filtration function.
Disclosure of Invention
The invention mainly aims to provide the deionization filter with the three-stage filtering function, and the problems of high maintenance cost, easy blockage by pollutants, low ion purification efficiency and the like in the background technology can be effectively solved by adding corresponding functional structures to effectively match with the use environment and the use requirement.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the deionization filter with the three-stage filtering function comprises a shell, an upper cover, a first-stage particle purification filter element, a flow guiding device, a central tube, a radial second-stage ion purification filter element, a first sealing ring and a hoop, wherein one surface of the upper cover is connected with one end of the shell through a screw, the shell comprises a liquid inlet, the flow guiding device comprises a first sealing cover, the first-stage particle purification filter element is sleeved on the outer circle of the central tube, one end of the first-stage particle purification filter element is connected with the first sealing cover, and the other end of the first-stage particle purification filter element is connected with the lower part of the radial second-stage ion purification filter element; one end of the radial second-stage ion purification filter element is connected with one surface of the upper cover through a sealing material, one end of the shell is provided with a first limit groove, the first sealing ring is arranged in the first limit groove, and the inner surface of the hoop is connected with the outer surface of the shell.
Preferably, the shell further comprises a shell body and a liquid outlet, one surface of the liquid inlet is fixedly connected with one end of the shell body, one end of the liquid outlet is fixedly connected with one surface of the shell body, a second limit groove is formed in the inner surface of the shell body, and cooling liquid enters the device through the liquid inlet and flows out of the liquid outlet after being filtered.
Preferably, the upper cover includes upper cover body, knob, rotation lid, third level reserve ion purification filter core and second sealed lid, the knob is installed in an upper cover body surface, knob and rotation lid swivelling joint, third level reserve ion purification filter core is connected with a rotation lid surface, a third level reserve ion purification filter core surface is connected with another surface of rotation lid, third level reserve ion purification filter core and the sealed lid swivelling joint of second, the knob can drive vice resin box and rotate to let the coolant liquid pass vice resin box through the end cover windowing by the outside, thereby contact vice inside third level reserve ion purification filter core of resin box.
Preferably, the guiding device further comprises a second sealing ring, a second limiting groove is formed in one surface of the second sealing ring, the second sealing ring is installed in the second limiting groove [ U1], one surface of the guiding metal lining is connected with one surface of the first sealing cover, the guiding metal lining is suitable for the position of the first-stage particle purifying filter element, and liquid is guided into the first-stage particle purifying filter element through the guiding device.
Preferably, the axial second-stage ion purification filter element comprises an axial second-stage ion purification filter element body and a boss, one surface of the boss is fixedly connected with one surface of the axial second-stage ion purification filter element body, the position of the boss is adaptive to a second limiting groove, ion adsorption resins are filled in the axial second-stage ion purification filter element and the radial second-stage ion purification filter element, and sealing rings are fixed at two ends of the axial second-stage ion purification filter element body and the radial second-stage ion purification filter element to ensure tightness of two ends of the axial second-stage ion purification filter element.
Preferably, a fixing lock seat is integrally arranged on one surface of the ferrule, and the filter is installed and fixed through the ferrule.
Preferably, the sealing material is felt. Through the characteristics, the filter element is axially fixed upwards by tightening the screw by the upper cover, so that the circumferential axial downward pressing extrusion felt provides proper force to extrude the filter element to finish the axially upward fixation.
Compared with the prior art, the invention has the following beneficial effects:
1. When changing the deionization filter, need not to demolish whole product from cooling circuit, only need to change inside filter core structure, it is more convenient, compare in changing whole product assembly, the cost of changing inside filter core is also lower, reduces the coolant liquid simultaneously and discharges outside the system or leak probability outward at the change in-process, more environmental protection.
2. The coolant liquid flows through this product and carries out particle filtration interception earlier through first level granule purification filter core, is favorable to reducing the risk that the filter core was blockked up by the pollutant, reduces the flow resistance of antifreeze liquid, provides cooling system's heat exchange efficiency, and coolant liquid gets into second grade ion purification filter core after the granule purifies, and the coolant liquid fully carries out ion exchange with ion adsorption resin contact, and the adsorption ion effect is better.
3. When the second-stage ion purification filter element reaches the design service life and the fuel cell engine is in an abnormally high conductivity state, the knob of the upper cover can be manually screwed, so that the third-stage standby ion purification filter element is in contact with cooling liquid, the short-term conductivity reduction function is achieved, and the time and money loss caused by shutdown can be reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a three stage filter function deionization filter of the present invention;
FIG. 2 is a schematic top view of a three stage filter deionized filter according to the present invention;
FIG. 3 is a schematic view of the assembly structure of the housing and the upper cover of the present invention;
FIG. 4 is a schematic view of the internal assembly structure of the present invention;
FIG. 5 is a schematic cross-sectional view of the structure of FIG. 2 at A-A in accordance with the present invention.
In the figure: 100. a housing; 110. a liquid inlet; 120. a liquid outlet; 200. an upper cover; 210. a knob; 220. a rotary cover; 230. a third-stage standby ion purification filter element; 240. a seal ring; 300. a central tube; 400. a flow guiding device; 410. a first sealing cover; 420. a diversion metal bushing; 430. a second seal ring; 500. a radial second stage ion purification cartridge; 510. a boss; 600. a first stage particulate purification cartridge; 700. a first seal ring; 800. a ferrule; 810. and (3) a bracket.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Embodiment one:
Referring to fig. 1 to 5, the present invention is a three-stage filter, comprising a housing 100, an upper cover 200, a first-stage particle purifying filter element 600, a flow guiding device 400, a central tube 300, a radial second-stage ion purifying filter element 500, a first sealing ring 700 and a ferrule 800, wherein one surface of the upper cover 200 is connected with one end of the housing 100 by a screw, the housing 100 comprises a liquid inlet 110, the flow guiding device 400 comprises a first sealing cover 410, the first-stage particle purifying filter element 600 is sleeved on the outer circle of the central tube 300, one end of the first-stage particle purifying filter element 600 is connected with the first sealing cover 410, and the other end of the first-stage particle purifying filter element is connected with the lower part of the radial second-stage ion purifying filter element 500; one end of the radial second-stage ion purification filter element 500 is connected with one surface of the upper cover 200 through a sealing material, one end of the housing 100 is provided with a first limit groove, the first seal ring 700 is installed in the first limit groove, and the inner surface of the ferrule 800 is connected with the outer surface of the housing 100.
Preferably, the casing 100 further includes a casing body and a liquid outlet 120, a surface of the liquid inlet 110 is fixedly connected with one end of the casing body, one end of the liquid outlet 120 is fixedly connected with one surface of the casing body, a second limiting groove is formed in the inner surface of the casing body, and the cooling liquid enters the device through the liquid inlet 110 and flows out of the liquid outlet 120 after being filtered.
Preferably, the upper cover 200 comprises an upper cover body, a knob 210, a rotating cover 220, a third-stage standby ion purification filter 230 and a sealing ring 240, wherein the knob 210 is installed on one surface of the upper cover body, the knob 210 is in rotary fit with the rotating cover 220, the third-stage standby ion purification filter 230 is connected with one surface of the rotating cover 220, the third-stage standby ion purification filter 230 is in rotary fit with the sealing ring 240, and ion purification resin is filled in the third-stage standby ion purification filter 230. The knob 210 may rotate the secondary resin cartridge so that the coolant may pass through the secondary resin cartridge from the outside through the end cap window to contact the third stage standby ion purification cartridge 230 inside the secondary resin cartridge.
Preferably, the flow guiding device 400 further includes a second sealing ring 430, a second limiting groove is disposed on a surface of the first sealing cover 410, the second sealing ring 430 is mounted in the second limiting groove, a surface of the flow guiding metal bushing 420 is connected with a surface of the first sealing cover 410, the position of the first stage particle purifying filter 300 is adapted to the flow guiding metal bushing 420, and the liquid is guided into the first stage particle purifying filter 300 through the flow guiding device 400.
Preferably, the axial second-stage ion purification filter element (500) comprises an axial second-stage ion purification filter element body and a boss 510, one surface of the boss 510 is fixedly connected with one surface of the axial second-stage ion purification filter element body, the position of the boss 510 is adapted to the second limiting groove, ion adsorption resins are filled in the axial second-stage ion purification filter element 500 and the radial second-stage ion purification filter element 600, and sealing rings are fixed at two ends of the axial second-stage ion purification filter element 500 and the radial second-stage ion purification filter element 600 to ensure tightness of two ends of the axial second-stage ion purification filter element and the radial second-stage ion purification filter element.
Preferably, a fixing lock base 810 is integrally provided on one surface of the ferrule 800, and the filter is mounted and fixed by the ferrule 800.
Preferably, the sealing material is felt. Through the characteristics, the filter element is axially fixed upwards by tightening the screw by the upper cover, so that the circumferential axial downward pressing extrusion felt provides proper force to extrude the filter element to finish the axially upward fixation.
Embodiment two:
Referring to fig. 1-5, the present invention is a three-stage filter function deionization filter, the working principle is that the uncleaned cooling liquid flows into the housing 100 from the liquid inlet 110, flows into the first stage particle purification filter 300 along the axial direction, the cooling liquid is filtered by the first stage particle purification filter 300 to intercept the particle impurities, and stored in the first stage particle purification filter 300, the cooling liquid after particle purification continues to pass through the radial second stage ion purification filter 600 along the radial direction, and flows axially to the central tube 500 along the inner wall of the housing 100, and is fully ion exchanged with ion adsorption resin in the central tube 500 and the radial second stage ion purification filter 600, thereby reducing the conductivity of the cooling liquid, achieving the purification effect, the purified cooling liquid is collected again and flows out from the liquid outlet 120 at the upper part of the housing 100, when the ion purification filter reaches the upper limit of life and the filter cannot be replaced in time, the auxiliary resin box can be opened by twisting the knob 210 clockwise, so that the cooling liquid can flow through the auxiliary resin box, and pass through the third stage ion purification filter 230, and the application in emergency state can be achieved. When the filter element is replaced, the screw of the upper cover 200 is firstly unscrewed, the upper cover 200 is removed, the used integrated particle filter element and ion purification filter element are taken out, a new integrated filter element is reloaded, the third-stage standby ion purification filter element 230 containing the auxiliary resin box is replaced, and the screw of the upper cover 200 is screwed.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a three-stage filtration function's deionized filter, includes casing (100), upper cover (200), first level granule purification filter core (600), guiding device (400), center tube (300), radial second level ion purification filter core (500), first sealing washer (700) and cuff (800), its characterized in that: one surface of the upper cover (200) is connected with one end of the shell (100) through a screw, the shell (100) comprises a liquid inlet (110), the flow guiding device (400) comprises a first sealing cover (410), the first-stage particle purifying filter element 600 is sleeved on the outer circle of the central tube 300, one end of the first-stage particle purifying filter element is connected with the first sealing cover 410, and the other end of the first-stage particle purifying filter element is connected with the lower part of the radial second-stage ion purifying filter element (500); one end of the radial second-stage ion purification filter element (500) is connected with one surface of the upper cover (200) through a sealing material, a first limit groove is formed in one end of the shell (100), the first sealing ring (700) is installed in the first limit groove, and the inner surface of the hoop (800) is connected with the outer surface of the shell (100);
The upper cover (200) comprises an upper cover body, a knob (210), a rotating cover (220), a third-stage standby ion purification filter element (230) and a sealing ring (240), wherein the knob (210) is installed on one surface of the upper cover body, the knob (210) is in rotary fit with the rotating cover (220), the third-stage standby ion purification filter element (230) is connected with one surface of the rotating cover (220), the third-stage standby ion purification filter element (230) is in rotary fit with the sealing ring (240), ion purification resin is filled in the third-stage standby ion purification filter element (230), the knob (210) can drive the auxiliary resin box to rotate, so that cooling liquid can pass through the auxiliary resin box from outside through an end cover windowing, and thus the third-stage standby ion purification filter element (230) in the auxiliary resin box is contacted;
The shell (100) further comprises a shell body and a liquid outlet (120), one surface of the liquid inlet (110) is fixedly connected with one end of the shell body, and one end of the liquid outlet (120) is fixedly connected with one surface of the shell body.
2. A three stage filter function deionization filter as claimed in claim 1 wherein: the flow guiding device (400) further comprises a second sealing ring (430), a second limiting groove is formed in one surface of the first sealing cover (410), and the second sealing ring (430) is installed in the second limiting groove.
3. A three stage filter function deionization filter as claimed in claim 1 wherein: the radial second-stage ion purification filter element (500) comprises a radial second-stage ion purification filter element body and a boss (510), wherein one surface of the boss (510) is fixedly connected with one surface of the radial second-stage ion purification filter element body, and the position of the boss (510) is matched with the second limit groove.
4. A three stage filter function deionization filter as claimed in claim 1 wherein: a surface of the ferrule (800) is integrally provided with a fixed lock base (810).
5. A three stage filter function deionization filter as claimed in claim 1 wherein: the sealing material is felt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010740327.8A CN111821757B (en) | 2020-07-28 | 2020-07-28 | Deionization filter with three-stage filtering function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010740327.8A CN111821757B (en) | 2020-07-28 | 2020-07-28 | Deionization filter with three-stage filtering function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111821757A CN111821757A (en) | 2020-10-27 |
| CN111821757B true CN111821757B (en) | 2024-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010740327.8A Active CN111821757B (en) | 2020-07-28 | 2020-07-28 | Deionization filter with three-stage filtering function |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114300710B (en) * | 2021-12-28 | 2023-12-22 | 马勒汽车技术（中国）有限公司 | Integrated deionizer |
| CN115722482B (en) * | 2022-12-22 | 2023-10-17 | 浙江乔老爷铝业有限公司 | Full-automatic processing production line of aluminium alloy |
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