CN111820438A - Molasses adding system and using method thereof - Google Patents
Molasses adding system and using method thereof Download PDFInfo
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- CN111820438A CN111820438A CN202010795217.1A CN202010795217A CN111820438A CN 111820438 A CN111820438 A CN 111820438A CN 202010795217 A CN202010795217 A CN 202010795217A CN 111820438 A CN111820438 A CN 111820438A
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- 235000013379 molasses Nutrition 0.000 title claims abstract description 164
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 96
- 239000002245 particle Substances 0.000 claims abstract description 68
- 238000005303 weighing Methods 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 42
- 239000008188 pellet Substances 0.000 claims description 16
- 239000008187 granular material Substances 0.000 claims description 14
- 238000004513 sizing Methods 0.000 claims description 9
- 238000012216 screening Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract description 12
- 239000000654 additive Substances 0.000 abstract description 3
- 230000000996 additive effect Effects 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 description 12
- 239000000428 dust Substances 0.000 description 6
- 230000000050 nutritive effect Effects 0.000 description 6
- 238000002156 mixing Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000001771 vacuum deposition Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000003584 silencer Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
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- 235000016709 nutrition Nutrition 0.000 description 1
- 235000019629 palatability Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
- 238000009475 tablet pressing Methods 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/004—Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
- A23K10/33—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from molasses
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/30—Shaping or working-up of animal feeding-stuffs by encapsulating; by coating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Health & Medical Sciences (AREA)
- Biotechnology (AREA)
- Botany (AREA)
- Molecular Biology (AREA)
- Mycology (AREA)
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- Animal Husbandry (AREA)
- Fodder In General (AREA)
Abstract
The invention discloses a molasses adding system and a using method thereof, and belongs to the technical field of feed equipment. The molasses adding system comprises a batching device for batching feed particles and tabletting materials; the heater is used for heating feed particles and tabletting materials; the weighing piece is connected with the heater and used for weighing the weight G of the heated feed particles and the tablet materials; a first drive configured to convey heated molasses matching a weight G; the vacuum spraying machine is respectively connected with the weighing part and the first driving part and is used for adding the heated molasses into the heated feed particles and the tabletting materials to form finished feed; and the first cooler is connected with the vacuum spraying machine and is used for cooling the finished feed to room temperature. The advantages are that: the additive amount of the molasses can be ensured, and the quality of the molasses is not damaged.
Description
Technical Field
The invention relates to the technical field of feed equipment, in particular to a molasses adding system and a using method thereof.
Background
Molasses is a byproduct of sugar industry, is a viscous, dark brown and semi-fluid object, and can provide energy, vitamins and other substances for animal due to the rich saccharide and protein. The molasses has fragrant and sweet taste, and can improve the palatability of the feed, so that the food consumption of the livestock is increased, the weight of the livestock is increased, and the economic benefit is improved; the feed dust can be reduced, and the quality of the pellet feed can be improved, so that the pellet feed can be used as an auxiliary material and an additive for animal feed, and is high in utilization efficiency and environment-friendly.
However, molasses has extremely poor fluidity, and it is difficult to directly add molasses to feed for mixing and stirring. Currently, molasses is added to feed by heating to reduce viscosity; although the heated molasses has good fluidity, the temperature difference between the molasses and the feed is caused by the low temperature of the feed, so that a film is easily formed on the surface of the feed after the molasses is contacted with the feed, and the formed film prevents the molasses from being further absorbed, thereby reducing the addition of the molasses in the feed and causing the nutritional value of the feed to be not up to the requirement.
In view of the above problems, there is a need for a molasses adding system and a method for using the same to solve the above problems.
Disclosure of Invention
One purpose of the invention is to provide a molasses adding system, which can ensure the adding amount of molasses in feed at different temperatures and does not damage the quality of molasses.
In order to achieve the purpose, the invention adopts the following technical scheme:
a molasses addition system comprising:
the batching equipment is used for batching feed particles and tabletting materials;
the heater is used for heating the feed particles and the tabletting materials;
the weighing piece is connected with the heater and used for weighing the weight G of the heated feed particles and the tablet pressing materials;
a first drive configured to convey heated molasses matching a weight G;
the vacuum spraying machine is respectively connected with the weighing part and the first driving part and is used for adding the heated molasses into the heated feed particles and the tabletting materials to form finished feed;
the first cooler is connected with the vacuum spraying machine and used for cooling the finished feed to room temperature.
Preferably, the molasses addition system further comprises:
the first grading sieve is connected with the first cooler and is used for sieving the finished feed cooled by the first cooler.
Preferably, the molasses addition system further comprises:
a granulator for preparing the feed particles from the granulated material.
Preferably, the molasses addition system further comprises:
a storage silo for storing the feed pellets and the tableting material;
a feed inlet for feeding the tableting material;
one end of the first conveying device is connected with the feeding hole, the other end of the first conveying device is connected with the storage bin through a second grading sieve, and the first conveying device is used for conveying the tabletting materials in the feeding hole into the storage bin.
Preferably, the dosing device is disposed between the granulator and the heater.
Preferably, the molasses addition system further comprises:
a molasses storage tank for storing the molasses;
the heat exchanger is connected with the molasses storage tank and is used for heating the molasses;
a molasses day tank for storing the molasses heated by the heat exchanger;
the second driving piece is arranged between the molasses storage tank and the heat exchanger and used for moving the molasses in the molasses storage tank to the molasses day tank after being heated by the heat exchanger.
Preferably, the molasses addition system further comprises:
a fourth sizing screen disposed between the granulator and the storage bin, the fourth sizing screen for sizing the feed particles entering the storage bin.
Preferably, the heater heats the feed particles and the tabletting material, and the heat exchanger heats the molasses at 25-50 ℃.
Preferably, the molasses addition system further comprises:
and the third grading sieve is arranged between the heater and the vacuum coating machine and is used for sieving the feed particles and the tabletting materials entering the vacuum coating machine.
The invention also aims to provide a using method of the molasses adding system, which is simple to operate and can ensure the adding amount of the molasses in the feed at different temperatures without damaging the quality of the molasses.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method of using a molasses addition system as described above, comprising the steps of:
using the batching equipment to batch the feed particles and the tabletting materials;
heating the proportioned feed particles and the tabletting materials by using the heater;
weighing the weight G of the heated feed particles and the tablet materials by using the weighing piece;
enabling the first driving part to convey the heated molasses matched with the weight G to the vacuum spraying machine;
adding the heated molasses to the heated feed particles and the tabletted material in the vacuum sprayer to form the finished feed;
cooling the finished feed to room temperature by the first cooler.
The invention has the beneficial effects that:
the feed particles and the tablet materials are proportioned by arranging the proportioning equipment, and then the proportioned feed particles and tablet materials are heated by the heater; then weighing the weight G of the heated feed particles and the heated tabletting materials by using a weighing part, and conveying the heated molasses matched with the weight G to a vacuum spraying machine by using a first driving part so as to ensure that the feed particles and the tabletting materials are matched with the addition amount of the molasses; finally, adding the heated molasses into the heated feed particles and the tabletting materials in a vacuum spraying machine to form finished feed, and cooling the finished feed to room temperature by using a first cooler so that the finished feed is normally used and the use quality of the finished feed is not influenced; the feed particles and the tabletting materials are also heated, so that the temperature difference between the feed particles and the tabletting materials and molasses is small, the problem that molasses, the feed particles and the tabletting materials form a film on the surface of the feed particles and the tabletting materials after contacting due to the temperature difference, the formed film prevents the further absorption of molasses is solved, the molasses is added under the vacuum condition, the addition amount of molasses in the feed particles and the tabletting materials is further ensured, the nutritive value of the finished feed meets the requirement, the adding operation is simple, and the quality of molasses cannot be damaged.
Drawings
FIG. 1 is a schematic structural diagram of a molasses adding system according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a molasses adding system provided in the second embodiment of the present invention;
FIG. 3 is a schematic flow chart of a method of using the molasses adding system provided in the third embodiment of the invention.
Description of reference numerals:
1-a granulator; 2-a second cooler; 3-a second conveying device; 4-a fourth classifying screen; 5-storage silo; 6-a feed inlet; 7-a first conveying device; 8-a second sizing screen; 9-batching equipment; 10-weighing the ingredients; 11-a first buffer bucket; 12-a heater; 13-a conveyor; 14-a third sizing screen; 15-weighing member; 16-a vacuum pump; 17-vacuum spraying machine; 18-a second buffer bucket; 19-a first cooler; 20-a first sizing screen; 21-packaging equipment; 22-molasses storage tank; 23-a second drive member; 24-a heat exchanger; 25-molasses day tank; 26-a third drive member; 27-weighing tank; 28-a first drive member; 29-cyclone; 30-a fan; 31-silencer.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features. Like reference numerals refer to like elements throughout the specification.
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings.
Example one
In the embodiment, a molasses adding system is provided, which is used for adding heated molasses into heated feed particles and tabletting materials to ensure the adding amount of the molasses, so that the nutritive value of a finished feed product formed after the molasses is added is good. Wherein, the tabletting material is mixed in the feed particles, so that the finished feed has various components, good taste and high nutritive value. In this example, the tableting material was a mixture of corn, wheat and barley tableting.
Specifically, as shown in fig. 1, the molasses adding system includes a batching device 9 for batching feed pellets and tabletting materials, a heater 12 for heating the feed pellets and the tabletting materials, a weighing member 15, a heat exchanger 24 for heating molasses, a weighing tank 27 for weighing molasses, a daily molasses tank 25 for storing the heated daily molasses, a first driving member 28, a vacuum sprayer 17 and a first cooler 19. The molasses is weighed in this example using a weighing tank 27, but in other examples, the molasses may be weighed using a flow meter or other weighing device. In this embodiment, the batching mode of feed pellet and preforming material adopts the mode of batching in batches, and dispensing equipment 9 is band conveyer. In other embodiments, the dosing device 9 may also be a dosing gate. In other embodiments, the feed particles and the tabletted materials can be continuously mixed, the mixing device 9 can be a belt scale or a weightless scale, and the heater 12 can be directly connected to the rear of the mixing device 9. In this embodiment, the first drive member 28 is a molasses pump.
Further, a weighing part 15 is connected with the heater 12 through a conveyor 13, the conveyor 13 is used for conveying the feed particles and the tabletting materials at the heater 12 to the weighing part 15, and the weighing part 15 is used for weighing the weight G of the heated feed particles and the tabletting materials; a third driving member 26 is arranged between the weighing tank 27 and the molasses daily tank 25, the third driving member 26 is used for moving the molasses heated by the heat exchanger 24 from the molasses daily tank 25 to the weighing tank 27, so that the weighing tank 27 weighs the weight G of the heated molasses matched with the weight G, and the addition amount of the molasses is matched with the amounts of the feed particles and the tabletting materials; the first driving member 28 is arranged between the weighing tank 27 and the vacuum sprayer 17, and the first driving member 28 is configured to convey the heated molasses with the weight G matched with the weight G in the weighing tank 27 into the vacuum sprayer 17, so that the nutritive value of the finished feed formed by mixing is high; the vacuum spraying machine 17 is respectively connected with the weighing part 15 and the weighing tank 27, the vacuum spraying machine 17 can form a vacuum environment under the action of the vacuum pump 16, and the heated molasses is added into the heated feed particles and the tabletting materials in the vacuum environment to form finished feed; the first cooler 19 is connected with the vacuum sprayer 17, and the first cooler 19 is used for cooling the finished feed to room temperature so that the finished feed can be normally used.
Wherein, the temperature of the heater 12 for heating the feed particles and the tabletting materials and the temperature of the heat exchanger 24 for heating the molasses are both 25-50 ℃. In this embodiment, the heater 12 is a batch heating system, the temperature of the heater 12 for heating the feed particles and the tabletting materials is 40 ℃, the temperature of the heat exchanger 24 for heating the molasses is 35 ℃, and the addition amount of the molasses can be better ensured. In other embodiments, the heater 12 may also be a continuous heating system. In this embodiment, the third drive member 26 is a molasses pump.
The heater 12 is arranged to heat the feed particles and the tabletting materials, and the heat exchanger 24 is arranged to heat the molasses so as to eliminate the temperature difference between the feed particles, the tabletting materials and the molasses; then, the weight G of the heated feed particles and the tablet materials is weighed by using the weighing part 15, and the weight G of the heated molasses matched with the weight G is weighed by using the weighing tank 27 according to the weight G, so that the feed particles and the tablet materials are matched with the addition amount of the molasses; finally, the heated molasses is added into the heated feed particles and the tabletting materials in the vacuum spraying machine 17 to form finished feed, and the finished feed is cooled to room temperature by using the first cooler 19, so that the finished feed is normally used without affecting the use quality of the finished feed.
The feed particles and the tabletting materials are also heated, so that the temperature difference between the feed particles and the tabletting materials and molasses is small, the problem that molasses, the feed particles and the tabletting materials form a film on the surface of the feed particles and the tabletting materials after contacting due to the temperature difference, the formed film prevents the further absorption of molasses is solved, the molasses is added under the vacuum condition, the addition amount of molasses in the feed particles and the tabletting materials is further ensured, the nutritive value of the finished feed meets the requirement, the adding operation is simple, and the quality of molasses cannot be damaged.
By heating the feed particles, the tabletting materials and the molasses, the additive amount of the molasses can be increased from 5 percent to 15 percent, the nutritive value of the finished feed is greatly improved, the added value of the finished feed is increased, and the molasses has better practicability. In this embodiment, the weighing member 15 is a weighing hopper, and the number of the weighing hoppers is two. In other embodiments, the number of weighing hoppers can be set to one or more. In other embodiments, the weighing member 15 may also be an integral part of the vacuum applicator 17.
Further, as shown in fig. 1, the molasses adding system further comprises a packaging device 21, the packaging device 21 is connected with the first cooler 19 through a first grading sieve 20, and the packaging device 21 is used for packaging the cooled and sieved finished feed into a finished product so as to be put into market for use. Wherein, the first grading screen 20 is used for screening and grading the finished feed. In this embodiment, the packaging apparatus 21 is a packaging machine. In other embodiments, the packaging device 21 may also be a finished product bin, which is then transported in bulk.
Specifically, as shown in fig. 1, the molasses addition system further includes a granulator 1 and a second cooler 2. Wherein the second cooler 2 is connected with the granulator 1, the granulator 1 is used for preparing the granular raw materials into feed granules, and the second cooler 2 is used for cooling the feed granules; the feed pellets produced by the pelleter 1 are relatively hot and moist and need to be cooled by the second cooler 2 to produce dry, suitably warm feed pellets.
Further, the molasses adding system also comprises a second conveying device 3 and a storage bin 5. Wherein, one end of the second conveying equipment 3 is connected with the second cooler 2, the other end of the second conveying equipment 3 is connected with the storage bin 5, and the second conveying equipment 3 is used for conveying the feed particles cooled by the second cooler 2 to the storage bin 5 for storage; wherein, be provided with fourth classifying screen 4 between storage silo 5 and the second conveying equipment 3, fourth classifying screen 4 is used for screening the fodder granule that gets into in storage silo 5 and grades to sieve out the powder and the caking in the fodder granule. The storage bin 5 is a plurality of small bins and is used for storing different materials. Between the batching plant 9 and the granulator 1 in this example there are provided processes of cooling by means of the second cooler 2 and storage by means of the storage silo 5. In other examples, the granulator 1 may be directly connected to the dosing device 9.
Further, as shown in fig. 1, the molasses addition system further includes a feed inlet 6 for feeding of the tabletting material and a first conveying device 7. One end of a first conveying device 7 is connected with the storage bin 5 through a second grading sieve 8, the other end of the first conveying device 7 is connected with the feeding hole 6, and the first conveying device 7 is used for conveying the tabletting materials in the feeding hole 6 into the storage bin 5 for storage; the second grading screen 8 is used for screening and grading the tabletting materials so as to screen out powder and agglomerates in the tabletting materials. In this embodiment, the first conveying apparatus 7 is a dense phase conveying system. In other embodiments, the first conveyor 7 may be a Z-type bucket elevator or a manual feeding type.
Specifically, as shown in fig. 1, an ingredient scale 10 and a first buffer hopper 11 for weighing feed particles and tablet materials are further disposed between the storage bin 5 and the heater 12. Wherein, because the weight of fodder granule and preforming material can change before and after the heating, set up batching title 10 and weigh piece 15 respectively in heater 12 front and back promptly, can make the quantity of the fodder granule that gets into in vacuum coating machine 17 and preforming material relatively accurate, can not appear the weight deviation.
Further, as shown in fig. 1, the molasses adding system further includes a molasses storing tank 22 for storing molasses and a second driving member 23. The second driving member 23 is disposed between the molasses storage tank 22 and the heat exchanger 24, and the second driving member 23 is used for moving the molasses in the molasses storage tank 22 to the heat exchanger 24, so that the heat exchanger 24 heats the molasses, and the heated molasses is moved to the molasses day tank 25. The second buffer hopper 18 is arranged between the vacuum coating machine 17 and the first cooler 19, the first cooler 19 is further connected with a cyclone dust collector 29, the cyclone dust collector 29 is connected with a fan 30 and a silencer 31, and the cyclone dust collector 29 is used for separating cooling air cooled by the first cooler 19 to separate dust in tail gas, and then the dust is discharged to the atmosphere after passing through the fan 30 and the silencer 31. In this embodiment, the second driving member 23 is a molasses pump.
Example two
In this embodiment, a molasses adding system is proposed, as shown in fig. 2, the difference between the molasses adding system in this embodiment and the first embodiment is that: in this embodiment, the heater 12 is a continuous heating system, and the batching scales 10 and the first buffer hoppers 11 for weighing the feed particles and the tablet materials are not arranged between the batching device 9 and the heater 12. Wherein, because dispensing equipment 9 not only can be used for batching fodder granule and preforming material, can also play the effect of premixing fodder granule and preforming material to make the fodder granule and the preforming material that directly get into heater 12 by dispensing equipment 9 comparatively even, with can directly carry out continuous heating.
EXAMPLE III
In this embodiment, a method for using the molasses adding system in the first embodiment is provided, as shown in fig. 3, including the following steps: material storage: storing the feed particles and the tabletting materials in a storage bin 5; material proportioning: the feed particles and the tabletting materials are batched in batches through a batching device 9, and the batched feed particles and tabletting materials are conveyed to a heater 12 through a batching scale 10 and a first buffer hopper 11; heating materials: using a heater 12 to heat the proportioned feed particles and tabletting materials in batches; weighing materials: weighing the weight G of the heated feed particles and the tablet materials by using a weighing part 15; heating molasses: heating the molasses by means of a heat exchanger 24; weighing molasses: the third driving member 26 moves the heated molasses to the weighing tank 27 through the molasses daily use tank 25, and the weighing tank 27 weighs the weight G of the heated molasses matched with the weight G; adding molasses: the first driving member 28 moves the molasses in the weighing tank 27 to the vacuum sprayer 17, so that the heated molasses is added to the heated feed particles and the tabletting materials in the vacuum sprayer 17 to form finished feed; cooling finished feed: cooling the finished feed to room temperature by the first cooler 19 for normal use; packaging finished feed: the cooled finished feed is packaged using a packaging device 21 to form a finished product.
The application method of the molasses adding system in the embodiment comprises the following specific steps: firstly, preparing the granular raw materials into feed granules by using a granulator 1, cooling the prepared feed granules by using a second cooler 2, and conveying the cooled feed granules into a storage bin 5 by using a second conveying device 3 through a fourth grading sieve 4; meanwhile, conveying the tabletting materials in the feed inlet 6 to the storage bin 5 through a second grading sieve 8 by using first conveying equipment 7; storage feed bin 5 is a plurality of feed bins, and different raw materialss have different feed bins, and feed pellet and preforming material are placed respectively in the different feed bins in storage feed bin 5 promptly.
Then, feed particles and tabletting materials are batched in batches according to a proper proportion through a batching device 9, the batched feed particles and tabletting materials are weighed through a batching scale 10, the weighed feed particles and tabletting materials enter a heater 12 through a first buffer hopper 11, and the heater 12 is used for heating the feed particles and the tabletting materials in batches; the heated feed particles and the tablet materials are moved to a weighing part 15 through a third grading sieve 14 by a conveyor 13 for re-weighing; to obtain the weight G of the feed particles and the tabletting material entering the vacuum spraying machine 17; the second driving piece 23 is used for moving the molasses in the molasses storage tank 22 to the heat exchanger 24 so as to heat the molasses and move the molasses to the molasses day tank 25; the molasses in the molasses day tank 25 is moved into a weighing tank 27 by using a third driving member 26, so that the weighing tank 27 can weigh the weight G of the molasses matched with the weight G; the molasses weighed at the weighing tank 27 is moved into the vacuum sprayer 17 by the first driving member 28 so that the molasses is added to the feed pellets and the tabletted material to form the finished feed. In which a vacuum is drawn from a vacuum sprayer 17 using a vacuum pump 16 to add molasses under vacuum.
Finally, the finished feed added with the molasses is moved into a first cooler 19 through a second buffer hopper 18 so as to be cooled to room temperature, and then the finished feed is moved to a packaging device 21 through a first grading sieve 20 so as to be packaged by the packaging device 21, so that the whole process of molasses addition and feed preparation is completed.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.
Claims (10)
1. A molasses addition system, comprising:
the batching equipment (9) is used for batching feed particles and tabletting materials;
a heater (12) for heating the feed pellets and the tabletted material;
a weighing member (15) connected to the heater (12), the weighing member (15) weighing the weight G of the heated feed pellets and the tablet material;
a first drive (28), the first drive (28) configured to convey heated molasses matching a weight G;
a vacuum sprayer (17) connected to the weighing member (15) and the first driving member (28), respectively, the vacuum sprayer (17) being configured to add the heated molasses to the heated feed pellets and the sheeted material to form a finished feed;
a first cooler (19) connected to the vacuum sprayer (17), the first cooler (19) for cooling the finished feed to room temperature.
2. A molasses addition system according to claim 1, further comprising:
a first grading sieve (20) connected with the first cooler (19), the first grading sieve (20) being used for sieving the finished feed cooled by the first cooler (19).
3. A molasses addition system according to claim 1, further comprising:
a granulator (1) for preparing the feed particles from the granulate raw materials.
4. A molasses addition system according to claim 3, further comprising:
a storage silo (5) for storing the feed pellets and the tableting material;
a feed inlet (6) for feeding the tabletting material;
the device comprises a first conveying device (7), one end of the first conveying device (7) is connected with the feeding hole (6), the other end of the first conveying device (7) is connected with the storage bin (5) through a second classifying screen (8), and the first conveying device (7) is used for conveying the tabletting materials in the feeding hole (6) into the storage bin (5).
5. A molasses addition system according to claim 3, characterized in that the batching device (9) is arranged between the granulator (1) and the heater (12).
6. A molasses addition system according to claim 1, further comprising:
a molasses storage tank (22) for storing the molasses;
a heat exchanger (24) connected to the molasses storage tank (22), the heat exchanger (24) being for heating the molasses;
a molasses day tank (25) for storing the molasses heated by the heat exchanger (24);
a second driving member (23) arranged between the molasses storage tank (22) and the heat exchanger (24), wherein the second driving member (23) is used for moving the molasses in the molasses storage tank (22) to the molasses daily tank (25) after being heated by the heat exchanger (24).
7. A molasses addition system according to claim 4, further comprising:
a fourth classifying screen (4) arranged between the granulator (1) and the storage silo (5), the fourth classifying screen (4) being used for screening the feed particles entering the storage silo (5).
8. A molasses addition system according to claim 6, wherein the heater (12) heats the feed pellets and the tabletting material, and the heat exchanger (24) heats the molasses at 25-50 ℃.
9. A molasses addition system according to claim 1, further comprising:
a third sizing screen (14) disposed between the heater (12) and the vacuum sprayer (17), the third sizing screen (14) for sizing the feed particles and the tableting material entering the vacuum sprayer (17).
10. A method of using the molasses addition system according to any one of claims 1-9, characterized by the steps of:
-dosing the feed particles and the tabletting material using the dosing device (9);
heating the proportioned feed particles and the tabletting materials by using the heater (12);
weighing the weight G of the heated feed particles and the tablet material by using the weighing member (15);
-causing the first drive member (28) to convey the heated molasses, in a weight G adapted to the weight of the molasses, into the vacuum sprayer (17);
adding the heated molasses to the heated feed pellets and the sheeted material in the vacuum sprayer (17) to form the finished feed;
cooling the finished feed to room temperature by the first cooler (19).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010795217.1A CN111820438A (en) | 2020-08-10 | 2020-08-10 | Molasses adding system and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010795217.1A CN111820438A (en) | 2020-08-10 | 2020-08-10 | Molasses adding system and using method thereof |
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| CN111820438A true CN111820438A (en) | 2020-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010795217.1A Pending CN111820438A (en) | 2020-08-10 | 2020-08-10 | Molasses adding system and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113040275A (en) * | 2021-04-23 | 2021-06-29 | 山东凯斯达机械制造有限公司 | Device for preparing molasses tofu skin by spraying molasses on tofu skin and processing technology of device |
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Application publication date: 20201027 |