CN111815230A - Hot metal bottle transportation management and control system of iron and steel enterprise - Google Patents

Hot metal bottle transportation management and control system of iron and steel enterprise Download PDF

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CN111815230A
CN111815230A CN202010552206.0A CN202010552206A CN111815230A CN 111815230 A CN111815230 A CN 111815230A CN 202010552206 A CN202010552206 A CN 202010552206A CN 111815230 A CN111815230 A CN 111815230A
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molten iron
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hot metal
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CN111815230B (en
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郭文新
钟振华
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Chengdu Laojiesi Information Technology Co ltd
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    • G01F23/284Electromagnetic waves
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Abstract

The invention discloses a molten iron tank transportation management and control system of iron and steel enterprises, which is based on locomotive positioning and tank number identification technologies and comprises molten iron vehicle number identification equipment, a molten iron data automatic acquisition subsystem, railway locomotive positioning and railway station mapping equipment and molten iron transportation management and control software; the technical scheme is as follows: the problems of molten iron tank number identification and key point alignment confirmation are solved by using the RFID equipment; the dynamic track tracking of the running of the hot metal tank is solved by utilizing locomotive positioning; the system solves the problem of real-time collection of molten iron data by using a radar liquid level instrument, a temperature measuring instrument and a wireless communication module, integrates a car number identification device, an RFID device, the radar liquid level instrument and the temperature measuring instrument, and realizes the full-flow and full-dynamic management and control of molten iron transportation of iron and steel enterprises by using dynamic management and control software of a molten iron tank. The method improves the efficiency and the safety of the hot metal ladle transportation operation of the iron and steel enterprise, manages each key link of the hot metal transportation, masters the real-time state of the tank car, and formulates a hot metal dispatching plan, a shunting plan and other plans to control the whole transportation process in a closed loop mode.

Description

Hot metal bottle transportation management and control system of iron and steel enterprise
Technical Field
The invention relates to a molten iron transportation management system for iron and steel enterprises, in particular to a molten iron tank transportation management and control system based on locomotive positioning and tank number identification technologies. In particular to a hot metal ladle transportation management and control system for iron and steel enterprises.
Background
The iron and steel enterprises generally adopt a railway transportation mode to transport the molten iron, an open tank car or a torpedo tank car is used for carrying and transporting the molten iron from an iron making blast furnace to a steel making converter, in the specific operation process, the tapping speed of the blast furnace and the consumed speed of the converter often have difference, so that unbalanced factors always exist at the two ends of supply and demand, and the molten iron tank car additionally plays a role in temporarily storing the molten iron and keeping the balance of supply and demand besides the transportation role. Meanwhile, molten iron can be solidified in the tank body for a certain time, economic loss is generated, and the safety of a heavy-load and high-temperature molten iron tank car is very important, so that the positioning, tracking and management of the circulating operation of the molten iron tank car are very important.
Disclosure of Invention
The invention aims to manage each key link of molten iron transported by a hot metal ladle, master the real-time state of a tank car, make scheduling and shunting plans on the basis and control the whole transportation process.
The technical scheme provided by the technology of the invention comprises the following steps:
a hot metal ladle transportation management and control system for iron and steel enterprises comprises a hot metal ladle car number identification device, a hot metal data automatic acquisition subsystem, a railway locomotive positioning and railway station mapping device and hot metal transportation management and control software; the hot metal ladle number identification and key point alignment confirmation problems are solved by using the RFID equipment, the hot metal ladle operation dynamic trajectory tracking is solved by using satellite positioning, the problem of real-time molten iron data acquisition is solved by using the radar liquid level instrument, the thermodetector and the wireless communication module, the car number identification equipment, the RFID equipment, the radar liquid level instrument and the thermodetector are integrated comprehensively, and the molten iron transportation full flow and full dynamic management and control of iron and steel enterprises are realized by using the hot metal ladle dynamic management and control software.
1) And the 4G communication network or the self-built wireless network is utilized to carry out vehicle-ground communication, so that the transmission of locomotive positioning data and the issuing of a command are realized.
2) A satellite positioning mobile device is installed in a cab of the working locomotive, and a satellite differential positioning base station is installed in a suitable place at a ground end and used for obtaining accurate positioning data of the locomotive.
3) And (3) surveying and mapping the railway lines of the total station, drawing a station geographic information map, and adding a main building schematic graph and a place name label for displaying the positions of the locomotive and the molten iron tank on the map in real time.
4) The method comprises the steps that a Radio Frequency Identification Device (RFID) and a wireless communication module are installed at a line entry point of a key link of molten iron transportation, an RFID tag is installed on each running hot metal ladle, and when a hot metal ladle car enters the key link, the RFID device reads electronic tag data of the hot metal ladle and sends the electronic tag data to a server (the key link is such as an iron outlet line, an iron pouring line, a rail weigher, a slag removing room, a slag pouring room, a repair room and a baking room) through the wireless communication module.
5) The RFID reader-writer, the liquid level meter, the temperature measuring device and the wireless communication module are arranged at the position of an iron outlet of the iron-making blast furnace, the temperature and weight data and the tank number of molten iron carried by a molten iron tank car at the beginning of the transportation are collected, and the temperature and weight data and the tank number are transmitted to the server through the wireless communication module.
6) And an RFID reader-writer, a liquid level meter, temperature measuring equipment and a wireless communication module are arranged on a circuit of a converter station for pouring the steel-making converter, the temperature and weight data and the tank number of the molten iron carried by the molten iron tank car at the end of the transportation are collected, and the data are transmitted to a server through the wireless communication module.
7) Designing a hot metal transportation control software interface and a geographic information interface of a hot metal ladle running area, displaying the position, the working link and the time node of the torpedo ladle car in real time, the carried hot metal information and the transportation time of the hot metal ladle car, and realizing the formulation and the issuing of a scheduling command and a shunting command.
8) According to the molten iron output of each blast furnace, the quantity of molten iron tanks, the quantity of locomotives and the molten iron demand of each converter area in iron making, the molten iron dispatching plan is automatically generated by combining with actual operation regulations, so that manual labor is replaced.
9) And the molten iron tank direction is established according to the molten iron dispatching plan, and a railway shunting plan is automatically generated and sent to the vehicle-mounted equipment through the wireless communication module.
The invention has the beneficial effects that:
firstly, the problem of full-process tracking and monitoring of the hot metal ladle is solved, so that a dispatcher can master the current transportation condition more clearly and accurately, and the decision-making error caused by human negligence is avoided.
And secondly, a tank number recognition device is arranged in the middle process area of molten iron transportation, so that the state of the molten iron tank automatically changes along with the tank number recognition device, manual marking is not needed, and the management automation degree is high.
And thirdly, satellite positioning equipment is arranged on a locomotive for transporting molten iron, so that the positioning of the molten iron tank is indirectly realized, and the dispatching personnel is helped to carry out dynamic management.
And fourthly, the automatic acquisition of information such as the number of the hot metal ladle car and the molten iron production device is realized, the workload of information transmission through a telephone and an interphone port is reduced, and the accuracy and timeliness of the information are ensured.
Fifthly, the liquid level instrument is used for realizing the automatic conversion of the empty and heavy states of the hot metal ladle without manual intervention, thereby reducing the labor capacity and avoiding the state errors.
And sixthly, the temperature measuring equipment is utilized to automatically obtain the iron receiving temperature of the hot metal ladle in the iron making blast furnace and the iron adding temperature of the steel making converter, manual intervention is not needed, and the temperature drop in the transportation process is automatically calculated.
And seventhly, a molten iron heavy tank scheduling plan, an empty tank scheduling plan and a railway shunting operation plan are automatically generated, so that closed-loop control of the molten iron scheduling plan and the railway shunting plan is realized. The scheduling plan is optimized in real time, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a network topology diagram of the system of the present invention;
FIG. 3 is a flow chart of the system scheduling command of the present invention;
FIG. 4 is a schematic diagram of an algorithm for automatically generating a dispatching plan of a hot-metal ladle according to the present invention.
Detailed Description
To describe the technical contents, the system structure and the achieved functions of the present invention in detail, the following description is given in conjunction with the examples and the accompanying drawings.
FIG. 1 is a schematic structural diagram of a system of the present invention, wherein 1 is an iron-making blast furnace, and raw materials such as ores are smelted in the blast furnace to form high-temperature molten iron, and the high-temperature molten iron flows into a molten iron tank stopped below a taphole through a backflow taphole; and 2, a steelmaking blast furnace, wherein molten iron contained in a molten iron tank is poured into a ladle in the foundation pit in a ladle transfer station outside a converter, and is poured into the converter for smelting after treatment. 3, a (torpedo type) hot metal ladle car, 4, RFID tags installed at two ends of the hot metal ladle, and the two tags can be used for judging whether the hot metal ladle completely passes through an RFID reader-writer; 5, an RFID reader-writer arranged at an important place and a key process line reads the passing electronic tag information at any time in a normally open state; 6 is a thermodetector arranged on a blast furnace taphole or a converter foundation pit and used for measuring the temperature of molten iron in the molten iron tank; 7 is a liquid level meter arranged on a blast furnace taphole or a converter foundation pit and used for measuring the liquid level of the molten iron in the molten iron tank and calculating the weight of the molten iron borne by the tank body; the satellite signal 8 is used for positioning the real-time position of the locomotive and is convenient for dynamic management; and 9, locomotive vehicle-mounted end equipment is used for vehicle-ground communication, transmitting positioning data, receiving shunting plans and the like.
The whole molten iron transportation process comprises the following steps: the locomotive pushes the empty tank to a taphole position for carrying out iron receiving operation, the temperature and weight change of molten iron in the tank in the iron receiving process is measured and calculated by 5 and 6 devices, and the temperature and weight change is sent to a central server for displaying the whole iron receiving process from the empty tank to a heavy tank to a user, and the state change from idle running to heavy is automatically completed; the heavy tank which finishes the iron receiving is pulled out by the locomotive, and when the heavy tank passes through the RFID reader-writer beside the passageway, the identification tank number is sent to the central server for displaying that the torpedo tank finishes the iron receiving to the user and entering a transportation link; for process changes in the transportation process, such as overbalance, slag skimming, slag dumping and the like, the RFID reader-writer identifies the tank number to automatically perform state conversion, and accurate transportation state information is displayed; the vehicle-mounted satellite positioning equipment sends positioning data to the server in real time in the whole transportation process, and the server displays the movement process of the locomotive on a line through a client through calculation; when the hot metal ladle reaches the converter, the change of the molten iron in the ladle is read in real time by the devices 5 and 6, the iron adding process of the hot metal ladle is dynamically displayed to a user, and the change of the state of the hot metal ladle from the state of being empty by the weight change is automatically finished; and pulling out the empty tank after iron adding is finished by a locomotive, carrying out empty tank transportation, and finally conveying the empty tank to a taphole or a maintenance workshop to finish the empty-weight circulation of the hot metal tank once.
FIG. 2 is a network topology diagram of the system of the present invention, wherein 1 is a central server cluster, and 2 is a temperature measuring instrument and a liquid level instrument, which are connected to the central server through a network cable or a wireless network to collect molten iron data of a foundation pit under a taphole or a dumping station, the temperature measuring instrument is used for measuring the temperature of molten iron, and the liquid level instrument is used for measuring the liquid level of molten iron in a tank and indirectly measuring and calculating the weight of molten iron; 3 is a data communication server used for connecting a wireless network to receive and transmit data; 4 is a station dispatching terminal used for railway department to make and send dispatching operation; 5, a molten iron dispatching post terminal used for appointing a molten iron dispatching plan and distributing molten iron directions; 6 is computer interlock, used for inserting the computer interlock data of the station; 7 is a self-built or public mobile network base station for building a wireless network; 8 is a differential transponder, which is used for receiving the satellite positioning correction data and transmitting the satellite positioning correction data to each mobile station in real time; 9, a maintenance terminal used for managing the equipment state of the system by operation and maintenance personnel; 10 differential base station equipment, which is used for receiving satellite signals and resolving differential correction data; 11 is a vehicle-mounted positioning device used for positioning a single locomotive; 12 is the satellite signal; 13 are RFID readers arranged at two sides of the track and used for reading electronic tags arranged on the molten iron tank body; and 14, a large screen of the dispatching center is used for intensively displaying the running state of the locomotive hot metal ladle.
FIG. 3 is a dispatching command flow of the system of the present invention, which relates to three posts, namely a molten iron dispatcher, a station attendant and a driver, wherein the molten iron dispatch is responsible for allocating the direction of a molten iron tank, making a molten iron dispatching plan, and sending the molten iron dispatching plan to the station attendant, the attendant is responsible for subdividing the dispatching plan into dispatching plans according to steps, and sending the dispatching plans to a locomotive end by wireless, and displaying the dispatching plans on a display screen of a vehicle-mounted host computer, after the driver receives the dispatching plans, sending a receipt through a confirmation key, representing that the dispatching plans have been received, and the attendant opens a dispatching route according to the receipt, and starts to drive a vehicle; and after the molten iron scheduling plan arrives at the destination, a driver carries out arrival confirmation operation on the shunting plan, a duty worker carries out hook clearing operation on the shunting plan according to the confirmation information, and when the molten iron tank arrives at the destination specified by molten iron scheduling, the molten iron scheduling plan is completed.
Fig. 4 is a schematic diagram of an algorithm for automatically generating a dispatching plan of a hot-metal ladle according to the present invention, and the implementation manner is as follows: 1) the system converts the data collected by a liquid level meter arranged in the iron making into the weight data of the molten iron tank, when the weight of the iron receiving heavy tank of the iron making blast furnace reaches the specified weight (for example, when the iron receiving amount reaches 30% of the rated load), the iron receiving heavy tank is placed into a heavy tank pool to become the heavy tank to be distributed (the reason that the less than full molten iron tank is placed into the heavy tank pool is that a certain foresight is needed by a molten iron dispatching plan, and the time is too late when all the molten iron tanks are filled and then the regeneration plan is carried out). Similarly, the system converts the data collected by the liquid level meter arranged in the steel making process into hot metal charging weight data of the hot metal tank, and when the hot metal charging weight of the iron making blast furnace reaches the specified weight (for example, the hot metal charging amount reaches 50% of the rated load), the hot metal charging weight data is put into the empty tank pool to become an empty tank to be distributed. 2) And (3) sequencing the foundation pits (needing to be refilled) of the converter dumping stations of the steelmaking and the iron-making blast furnaces (needing to be emptied) according to the requirements to form a taphole requirement queue and a foundation pit requirement value queue, wherein the hot metal ladle can be selected in a refilled ladle pool and an emptied ladle pool with the highest requirement value. The iron notch of the iron-making blast furnace and the foundation pit of the steel-making reladling station are main bodies of requirements, the purpose of the molten iron dispatching plan is to allocate the molten iron tank meeting the conditions to a correct main body of requirements, and the required value of the main body of requirements is calculated according to the existing stock of the main body consumables (namely the existing molten iron quantity of the steel-making converter and the existing empty tank capacity of the iron-making blast furnace), the planned ration (which refers to the part of the consumables which are planned to be allocated but not converted into the existing stock) and the artificially-specified requirement weight value of each main body of requirements by an enterprise according to the self operation characteristics (such as the condition that a certain main body of requirements is preferentially satisfied, and a certain main body of requirements. 3) The method for selecting the hot metal ladle in the ladle pool by the demand main body with the highest demand value includes the steps of firstly filtering out the hot metal ladles which do not meet the conditions (such as high-quality molten iron required by a converter for steelmaking, empty ladles of a certain type required by a blast furnace for ironmaking and the like) according to the filtering rules of the demand main bodies, and enabling the filtered hot metal ladles to become the alternative ladles of the demand main bodies. 4) After the alternative tanks are selected, if the requirement of the number of the grouped tanks of the railway (such as one set of 2 tanks of the torpedo tank and one set of 8 tanks of the open tank) is met, a hot metal tank scheduling plan can be generated immediately, if the requirement is not met, a period of time is required to wait until a new alternative tank is selected, or the alternative tank is completely full or emptied, and then the scheduling plan generation is started (the time from half full to full of a heavy tank and half empty to empty of an empty tank is used as the buffer time for generating the scheduling plan, which is one of the characteristics and advantages of the invention). 5) And according to the destination of the hot metal ladle specified by the generated hot metal ladle dispatching plan, automatically generating a shunting plan by combining the current position of the hot metal ladle, and automatically issuing the shunting plan to the vehicle-mounted equipment in the locomotive cab for displaying and printing.

Claims (6)

1. The utility model provides a hot metal bottle transportation management and control system of iron and steel enterprise which characterized in that: the system comprises a molten iron car number identification device, a molten iron data automatic acquisition subsystem, a railway locomotive positioning and railway station mapping device and molten iron transportation management and control software; the method solves the problems of hot metal ladle number identification and key point alignment confirmation by using the RFID equipment, solves the problem of hot metal ladle running dynamic trajectory tracking by using locomotive positioning, solves the problem of real-time molten iron data acquisition by using a radar liquid level instrument, a temperature measuring instrument and a wireless communication module, integrates the train number identification equipment, the RFID equipment, the radar liquid level instrument and the temperature measuring instrument, and realizes the full-flow and full-dynamic management and control of molten iron transportation of iron and steel enterprises by using hot metal ladle dynamic management and control software.
2. The iron and steel enterprise hot-metal ladle transportation control system according to claim 1, wherein the hot-metal ladle car number identification device, a Radio Frequency Identification Device (RFID) and a wireless communication module are arranged at a line entry point of a hot-metal transportation key link, an RFID tag is installed on each running hot-metal ladle, when a hot-metal ladle car enters a key line, the RFID device reads the electronic tag data of the hot-metal ladle, the electronic tag data is transmitted to a server through the wireless communication module,
the key lines comprise an iron outlet line, an iron pouring line, a rail weighbridge, a slag removing room, a slag pouring room, a repairing room, a baking room and the like.
3. The iron and steel enterprise ladle transportation control system according to claim 1, wherein the system is characterized in that
The system comprises a molten iron data automatic acquisition subsystem, an RFID reader-writer, a liquid level meter, a temperature measuring device and a wireless communication module which are arranged at the position of a taphole of the iron-making blast furnace, and is used for acquiring the temperature and weight data and the tank number of molten iron carried by a molten iron tank car when the transportation starts, and transmitting the temperature and weight data and the tank number to a server through the wireless communication module.
4. The system according to claim 1, wherein the positioning device of the railway locomotive is a satellite positioning mobile device installed in a cab of the railway locomotive for transporting molten iron and a satellite differential positioning base station installed at a suitable location on a ground side, and is used for obtaining accurate positioning data of the locomotive.
5. The iron and steel enterprise ladle transportation control system according to claim 1, wherein the railway station mapping equipment maps and dots the railway lines of the total station, is used for drawing a station geographic information map, and adds a main building schematic graph and a place name label for displaying the positions of the locomotive and the ladle on the map in real time.
6. The system according to claim 1, wherein the molten iron transportation control software displays the position, the working link and the time node of the torpedo car, the carried molten iron information and the transportation time of the molten iron car in real time, so as to realize the formulation and the issuing of the scheduling command and the shunting command, and automatically generate a molten iron scheduling plan according to the molten iron output of each blast furnace, the quantity of the molten iron tanks, the quantity of locomotives and the molten iron demand of each converter area in steelmaking by combining with actual operation regulations, replace manual labor, automatically generate a molten iron dispatching plan according to the destination of the molten iron tank formulated by the molten iron scheduling plan, and send a railway shunting plan to vehicle-mounted equipment through the wireless communication module.
CN202010552206.0A 2020-06-17 2020-06-17 Transportation management and control system for hot-metal bottle of iron and steel enterprise Active CN111815230B (en)

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CN112464445A (en) * 2020-11-10 2021-03-09 中冶赛迪工程技术股份有限公司 Automatic simulation and optimization system for railway transportation of molten iron
CN112695145A (en) * 2021-01-12 2021-04-23 鞍山冶金集团车辆制造有限公司 In-place and fixed-length traction method for blast furnace molten iron tank car
CN113084148A (en) * 2021-03-10 2021-07-09 武汉钢铁有限公司 Method and system for controlling molten iron transportation
CN113512615A (en) * 2021-07-12 2021-10-19 广东韶钢松山股份有限公司 Blast furnace tapping control device, system and method
CN113723768A (en) * 2021-08-10 2021-11-30 恒创数字科技(江苏)有限公司 Steel production management and control system and method
CN114082931A (en) * 2021-11-23 2022-02-25 中车大连机车车辆有限公司 Intelligent torpedo hot metal mixer car
CN114227892A (en) * 2022-03-01 2022-03-25 深圳艾灵网络有限公司 Concrete pouring system, control method, device and control equipment
CN114410860A (en) * 2022-01-18 2022-04-29 山东钢铁集团永锋临港有限公司 Molten iron charge control method based on measurement of liquid level meter under blast furnace
CN114441005A (en) * 2022-01-27 2022-05-06 合肥视展光电科技有限公司 Intelligent monitoring system and method for liquid level of molten iron tank
CN114682772A (en) * 2022-03-19 2022-07-01 杭州谱诚泰迪实业有限公司 Automatic iron folding control method for torpedo ladle
CN115537481A (en) * 2021-06-29 2022-12-30 上海梅山钢铁股份有限公司 Be used for torpedo ladle to cover blast furnace intelligence tapping system
CN115860303A (en) * 2023-02-16 2023-03-28 江苏金恒信息科技股份有限公司 Molten iron scheduling method and system for reducing temperature drop of molten iron
CN116027745A (en) * 2022-12-15 2023-04-28 广东镭目华远智能科技有限公司 Platform control method based on hot metal ladle running time flow control
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CN112464445A (en) * 2020-11-10 2021-03-09 中冶赛迪工程技术股份有限公司 Automatic simulation and optimization system for railway transportation of molten iron
CN112464445B (en) * 2020-11-10 2022-08-12 中冶赛迪工程技术股份有限公司 Automatic simulation and optimization system for railway transportation of molten iron
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CN113084148B (en) * 2021-03-10 2022-05-31 武汉钢铁有限公司 Method and system for controlling molten iron transportation
CN113084148A (en) * 2021-03-10 2021-07-09 武汉钢铁有限公司 Method and system for controlling molten iron transportation
CN115537481B (en) * 2021-06-29 2023-09-05 上海梅山钢铁股份有限公司 Intelligent blast furnace tapping system for torpedo tank capping of torpedo hot metal mixer car
CN115537481A (en) * 2021-06-29 2022-12-30 上海梅山钢铁股份有限公司 Be used for torpedo ladle to cover blast furnace intelligence tapping system
CN113512615A (en) * 2021-07-12 2021-10-19 广东韶钢松山股份有限公司 Blast furnace tapping control device, system and method
CN113723768A (en) * 2021-08-10 2021-11-30 恒创数字科技(江苏)有限公司 Steel production management and control system and method
CN114082931A (en) * 2021-11-23 2022-02-25 中车大连机车车辆有限公司 Intelligent torpedo hot metal mixer car
CN114410860A (en) * 2022-01-18 2022-04-29 山东钢铁集团永锋临港有限公司 Molten iron charge control method based on measurement of liquid level meter under blast furnace
CN114441005A (en) * 2022-01-27 2022-05-06 合肥视展光电科技有限公司 Intelligent monitoring system and method for liquid level of molten iron tank
CN114227892A (en) * 2022-03-01 2022-03-25 深圳艾灵网络有限公司 Concrete pouring system, control method, device and control equipment
CN114682772A (en) * 2022-03-19 2022-07-01 杭州谱诚泰迪实业有限公司 Automatic iron folding control method for torpedo ladle
CN114682772B (en) * 2022-03-19 2024-02-23 杭州谱诚泰迪实业有限公司 Automatic iron folding control method for torpedo tank
CN116027745A (en) * 2022-12-15 2023-04-28 广东镭目华远智能科技有限公司 Platform control method based on hot metal ladle running time flow control
CN116027745B (en) * 2022-12-15 2024-04-12 广东镭目华远智能科技有限公司 Platform control method based on hot metal ladle running time flow control
CN115860303A (en) * 2023-02-16 2023-03-28 江苏金恒信息科技股份有限公司 Molten iron scheduling method and system for reducing temperature drop of molten iron
CN118048493A (en) * 2024-01-29 2024-05-17 武汉志远智能控制技术有限公司 Intelligent iron receiving management and control system and method for blast furnace

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