CN111809132B - High-efficiency heat absorption device for hot galvanizing pot - Google Patents
High-efficiency heat absorption device for hot galvanizing pot Download PDFInfo
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- CN111809132B CN111809132B CN202010721126.3A CN202010721126A CN111809132B CN 111809132 B CN111809132 B CN 111809132B CN 202010721126 A CN202010721126 A CN 202010721126A CN 111809132 B CN111809132 B CN 111809132B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D19/00—Regenerative heat-exchange apparatus in which the intermediate heat-transfer medium or body is moved successively into contact with each heat-exchange medium
- F28D19/04—Regenerative heat-exchange apparatus in which the intermediate heat-transfer medium or body is moved successively into contact with each heat-exchange medium using rigid bodies, e.g. mounted on a movable carrier
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
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- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Commercial Cooking Devices (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention provides a high-efficiency heat absorption device for a hot galvanizing pot, which comprises a base, support columns, a reinforced steel rod, a support plate, a reinforced steel plate, a fan, an air purifier, a heat absorption utilization box structure, a connecting pipe, an adjustable air suction heat absorption cover structure, a PLC (programmable logic controller), a drive switch, a pot body, a liftable splash baffle frame structure, a material preheating conveying pipeline structure and a water pump, wherein the support columns are respectively welded at the front part and the rear part of the left side, the middle left side and the middle right side between the base and the support plate; the reinforcing steel rod is welded at the lower part between the support column and the support column; the reinforcing steel plate is welded between the support column and the support plate. The invention has the beneficial effects that: through the setting of the heat absorption utilization box structure, when flue gas with higher temperature and water with lower temperature are respectively injected into the upper side and the lower side in the heat absorption box, the heat in the flue gas can be absorbed by the water, and therefore the heat can be utilized.
Description
Technical Field
The invention belongs to the technical field of hot galvanizing pot processing, and particularly relates to a high-efficiency heat absorption device for a hot galvanizing pot.
Background
Hot galvanizing, also called hot dip galvanizing and hot dip galvanizing, is an effective metal anticorrosion mode, and is mainly used on metal structure facilities in various industries, a hot galvanizing pot is a place for completing hot galvanizing of workpieces, zinc liquid in the hot galvanizing pot is kept at about 450 ℃ to complete galvanizing of the workpieces, certain zinc smoke is accompanied in a hot galvanizing bath at the high temperature, if the zinc smoke is not treated, the zinc smoke is evaporated to the air environment, energy waste is caused, meanwhile, the environment of a production workshop is polluted and health of workers is threatened, and therefore, the invention provides a heat absorption purification device, and therefore, the problems are solved, and better galvanizing work is performed.
However, the existing efficient heat absorption device also has the problems that the heat generated during the work is inconvenient to absorb, the gift is preheated and utilized, the position of the smoke is inconvenient to adjust and the function of preventing splashing and protecting is not provided.
Therefore, it is necessary to invent a high-efficiency heat sink for hot-dip galvanized pots.
Disclosure of Invention
In order to solve the technical problems, the invention provides an efficient heat absorption device for a hot galvanizing pot, which aims to solve the problems that the existing efficient heat absorption device is inconvenient to absorb heat generated during working and preheat and utilize a gift, is inconvenient to adjust the position of smoke absorption and does not have the functions of splash prevention and protection. A high-efficiency heat absorption device for a hot galvanizing pot comprises a base, support columns, a reinforcing steel rod, a support plate, a reinforcing steel plate, a fan, an air purifier, a heat absorption utilization box structure, a connecting pipe, an adjustable air suction heat absorption cover structure, a PLC (programmable logic controller), a driving switch, a pot body, a liftable splash baffle frame structure, a material preheating conveying pipeline structure and a water pump, wherein the support columns are respectively welded at the front part and the rear part of the left side, the middle left side and the middle right side between the base and the support plate; the reinforcing steel rod is welded at the lower part between the support column and the support column; the reinforcing steel plate is welded between the support column and the support plate; the fan bolt is arranged on the left side of the upper end of the supporting plate; the air purifier is mounted on the middle left side of the upper end of the supporting plate through a bolt, and the left end of the air purifier is connected with the fan through a bolt; the heat absorption utilization box structure is arranged on the right side of the upper end of the supporting plate; one end of the connecting pipe is connected with the heat absorption utilization box structure, and the other end of the connecting pipe is connected with the adjustable air suction heat absorption cover structure; the PLC bolt is arranged on the left side of the front part of the upper end of the base, and the front surface of the PLC is electrically connected with a driving switch; the pot body bolt is arranged on the right side in the base; the liftable splash baffle frame structure is arranged on the outer wall of the pot body; the material preheating conveying pipeline structure is arranged on the left side of the front part of the upper end of the base; the water pump is arranged on the material preheating conveying pipeline structure; the heat absorption utilization box structure comprises a heat absorption box, a left connector, a right connector, a partition plate, a heat absorption plate, a buffer plate, a left conveying pipe, a right conveying pipe, a liquid injection pipe and a manual valve, wherein the heat absorption box is welded on the right side of the upper end of the supporting plate; the left connector is welded at the left end of the heat absorption box, and the left end of the left connector is connected with the air purifier through a bolt; the right connector is welded at the right end of the heat absorption box, and the right end of the right connector is sleeved with the connecting pipe; the clapboard is welded in the middle part of the interior of the heat absorption box; the heat absorbing plate is welded inside the partition plate; the buffer plates are respectively welded on the upper part and the lower part of the inner wall of the heat absorption box; the left conveying pipe is welded at the lower part of the left side of the front surface of the heat absorption box, and a water pump is connected to the left conveying pipe in a threaded manner; the right conveying pipe is welded at the lower part of the right side of the front surface of the heat absorption box; the liquid injection pipe is welded at the middle lower part of the right end of the heat absorption box, and meanwhile, the right end of the liquid injection pipe is in threaded connection with a manual valve.
Preferably, the adjustable air suction heat absorption cover structure comprises a conveying hose, a communicating ring, a collection cover, a side connecting plate, a first speed reducer, an adjusting motor, an adjusting plate, a movable air cylinder and a protective sleeve, wherein the conveying hose is respectively embedded between the upper end of the communicating ring and the lower end of the connecting pipe and between the lower end of the communicating ring and the upper end of the collection cover; the side connecting plate is welded on the inner side of the lower end of the adjusting plate; the first speed reducer bolt is arranged on the outer wall of the side connecting plate; the protective sleeve is embedded in the outer wall of the conveying hose.
Preferably, the lifting splash baffle frame structure comprises a shielding plate, a sliding rail, an installation box, a lifting motor, a second speed reducer, a threaded rod, a lifting block and a supporting plate, wherein the shielding plate is sleeved on the outer side of the pot body; the sliding rails are respectively welded at the left end and the right end of the pot body, and are inserted into the shielding plate; the mounting boxes are respectively mounted on the right side and the middle right side of the upper end of the base through bolts; the lifting motor bolt is arranged at the upper end of the second speed reducer, and an output shaft of the lifting motor is connected with the second speed reducer in a key mode; the second speed reducer bolt is arranged at the upper end of the supporting plate, and the lower end of the second speed reducer is connected with the upper end key of the threaded rod; the lower end of the threaded rod is in key connection with the lower part of the inner wall of the mounting box; the supporting plate is welded on the upper part of the inner wall of the mounting box.
Preferably, the material preheating conveying pipeline structure comprises a working cylinder, a baffle ring, a processing pipe, a buffering spiral ring, a left injection head, a right discharge head and a support rod, wherein the baffle ring is welded at the left end and the right end inside the working cylinder; the processing pipe is welded inside the baffle ring; the buffering spiral ring is welded in the middle of the outer wall of the processing pipe; the left injection head is welded on the left side of the upper end of the working barrel, and the upper end of the left injection head is connected with the left conveying pipe flange; the right discharge head is welded on the right side of the upper end of the working barrel, and the upper end of the right discharge head is connected with the right conveying pipe flange; the supporting rods are respectively welded between the left side and the right side of the lower end of the working barrel and the base, and the working barrel is arranged in the front of the left side of the base.
Preferably, the heat absorption plate and the buffer plate in the heat absorption box are crossed, and the heat absorption plate is a copper plate.
Preferably, the heat absorption box is communicated with an interlayer between the working barrel and the processing pipe through a left conveying pipe and a right conveying pipe on the left side and the right side of the lower part respectively, and a water pump is arranged on the left conveying pipe.
Preferably, the protective sleeve on the outer wall of the conveying hose is an aluminum film sleeve, and the conveying hose is respectively connected with the collecting cover and the connecting pipe.
Preferably, the left end of the first speed reducer is coupled with the right end of the collecting cover; the adjusting motor is installed at the right end of the first speed reducer through a bolt.
Preferably, the number of the baffle plates is four, the baffle plates are in bolt connection with each other, and the baffle plates are sleeved on the outer side of the pot body.
Preferably, the lifting block is a rectangular block, the lifting block is inserted into the mounting box, and the lifting block is in threaded connection with the outer wall of the threaded rod.
Preferably, the slide rail set up to the T type, slide rail and shielding plate adaptation, the inside T type groove that is provided with of shielding plate.
Preferably, the buffering spiral ring is arranged between the working barrel and the processing pipe, and the left end and the right end of the buffering spiral ring are respectively provided with a left injection head and a right discharge head.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the heat absorption plate and the buffer plate in the heat absorption box are mutually crossed, the heat absorption plate adopts a copper plate, and when flue gas with higher temperature and water with lower temperature are respectively injected into the upper side and the lower side in the heat absorption box, the water can absorb heat in the flue gas, so that the heat can be utilized accordingly.
2. In the invention, the heat absorption box is respectively communicated with the interlayer between the working cylinder and the processing pipe through the left conveying pipe and the right conveying pipe on the left side and the right side of the lower part, and the water pump is arranged on the left conveying pipe, so that hot water can enter the interlayer between the working cylinder and the processing pipe and be utilized after the water pump is driven.
3. In the invention, the right end of the heat absorption box is communicated with the liquid injection pipe, and the right end of the liquid injection pipe is sealed by the manual valve, so that water can be conveniently injected into the lower part of the heat absorption box, and heat absorption work can be carried out along with the water.
4. In the invention, the protective sleeve on the outer wall of the conveying hose is an aluminum film sleeve, and the conveying hose is respectively connected with the collecting cover and the connecting pipe, so that the adjustable air suction and heat absorption cover is convenient to be matched with the structure for adjustment and is communicated with the structure for use.
5. According to the invention, the adjusting plates are respectively welded at the left end and the right end of the communicating ring, and the upper ends of the adjusting plates are connected with the output shaft of the movable air cylinder through bolts; the movable cylinder is embedded in the right side in the supporting plate, and after the movable cylinder is driven, the collecting cover can be driven to lift to a proper position for use.
6. In the invention, the left end of the first speed reducer is coupled with the right end of the collecting cover; the adjusting motor bolt install at the right-hand member of first reduction gear, be convenient for adjust the angle of slope to the cooperation is collected the cover and is different positions and use, and then has avoided collecting the cover and has influenced the effect of part zinc-plating.
7. In the invention, four shielding plates are arranged, the shielding plates are mutually connected with one another through bolts, and the shielding plates are sleeved on the outer side of the pot body, so that the pot body can be splash-proof when in use, and the protection effect is enhanced.
8. According to the invention, the lifting block is a rectangular block, the lifting block is inserted into the mounting box, the lifting block is in threaded connection with the outer wall of the threaded rod, and after the lifting motor is driven, the threaded rod is conveniently driven to rotate and the lifting block is driven to lift, and then the shielding plate is driven to lift, so that the lifting block can be conveniently used or stored.
9. According to the invention, the slide rail is T-shaped, the slide rail is matched with the shielding plate, and the shielding plate is internally provided with the T-shaped groove, so that the shielding plate is convenient to mount in a matching way, and meanwhile, the lifting stability of the shielding plate is also improved.
10. According to the invention, the processing pipe is arranged in an inclined shape, the processing pipe is arranged on the left side of the pot body, and when materials are placed in the processing pipe, the materials can be preheated and then enter the pot body to be heated and melted.
11. In the invention, the buffering spiral ring is arranged between the working barrel and the processing pipe, and the left end and the right end of the buffering spiral ring are respectively provided with the left injection head and the right discharge head, so that hot water can be buffered while being injected, and the heating effect is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the structure of the heat absorption utilization tank of the present invention.
Figure 3 is a schematic structural view of an adjustable aspirating heat sink structure of the present invention.
Fig. 4 is a schematic structural diagram of the structure of the liftable splash guard frame of the invention.
Fig. 5 is a schematic structural view of the material preheating conveying pipe structure of the present invention.
Fig. 6 is a schematic electrical wiring diagram of the present invention.
In the figure:
1. a base; 2. a support pillar; 3. reinforcing the steel rod; 4. a support plate; 5. reinforcing the steel plate; 6. a fan; 7. an air purifier; 8. a heat absorption utilization box structure; 81. a heat absorption box; 82. a left connector; 83. a right connector; 84. a partition plate; 85. a heat absorbing plate; 86. a buffer plate; 87. a left delivery pipe; 88. a right delivery pipe; 89. a liquid injection pipe; 810. a manual valve; 9. a connecting pipe; 10. the adjustable air suction heat absorption cover structure; 101. a delivery hose; 102. a communication ring; 103. a collection hood; 104. a side connection plate; 105. a first decelerator; 106. adjusting the motor; 107. an adjusting plate; 108. a movable cylinder; 109. a protective sleeve; 11. a PLC; 12. a drive switch; 13. a pan body; 14. a liftable splash guard frame structure; 141. a shielding plate; 142. a slide rail; 143. mounting a box; 144. a lifting motor; 145. a second decelerator; 146. a threaded rod; 147. a lifting block; 148. a support plate; 15. a material preheating conveying pipeline structure; 151. a working barrel; 152. a baffle ring; 153. processing a pipe; 154. a buffer spiral ring; 155. a left injection head; 156. a right discharge head; 157. a strut; 16. and (4) a water pump.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in fig. 1 to 2, a high-efficiency heat absorption device for a hot-dip galvanizing pot comprises a base 1, a support column 2, a reinforced steel rod 3, a support plate 4, a reinforced steel plate 5, a fan 6, an air purifier 7, a heat absorption utilization box structure 8, a connecting pipe 9, an adjustable air suction heat absorption cover structure 10, a PLC11, a driving switch 12, a pot body 13, a liftable splash baffle frame structure 14, a material preheating conveying pipeline structure 15 and a water pump 16, wherein the support column 2 is respectively welded at the front part and the rear part of the left side, the middle left side and the middle right side between the base 1 and the support plate 4; the reinforcing steel rod 3 is welded at the lower part between the support column 2 and the support column 2; the reinforcing steel plate 5 is welded between the support column 2 and the support plate 4; the fan 6 is arranged on the left side of the upper end of the supporting plate 4 through a bolt; the air purifier 7 is mounted on the middle left side of the upper end of the supporting plate 4 through bolts, and the left end of the air purifier 7 is connected with the fan 6 through bolts; the heat absorption utilization box structure 8 is arranged on the right side of the upper end of the supporting plate 4; one end of the connecting pipe 9 is connected with the heat absorption utilization box structure 8, and the other end is connected with the adjustable air suction and heat absorption cover structure 10; the PLC11 bolt is arranged on the left side of the front part of the upper end of the base 1, and the front surface of the PLC11 is electrically connected with the driving switch 12; the pot body 13 is arranged on the right side in the base 1 through a bolt; the liftable splash baffle frame structure 14 is arranged on the outer wall of the pot body 13; the material preheating conveying pipeline structure 15 is arranged on the left side of the front part of the upper end of the base 1; the water pump 16 is arranged on the material preheating conveying pipeline structure 15; the heat absorption utilization box structure 8 comprises a heat absorption box 81, a left connecting head 82, a right connecting head 83, a partition plate 84, a heat absorption plate 85, a buffer plate 86, a left conveying pipe 87, a right conveying pipe 88, a liquid injection pipe 89 and a manual valve 810, wherein the heat absorption box 81 is welded on the right side of the upper end of the supporting plate 4; the left connector 82 is welded at the left end of the heat absorption box 81, and the left end of the left connector 82 is in bolted connection with the air purifier 7; the right connector 83 is welded at the right end of the heat absorption box 81, and the right end of the right connector 83 is sleeved with the connecting pipe 9; the clapboard 84 is welded at the middle part in the heat absorption box 81; the heat absorbing plate 85 is welded inside the partition plate 84; the buffer plates 86 are respectively welded on the upper part and the lower part of the inner wall of the heat absorption box 81; the left conveying pipe 87 is welded at the lower part of the left side of the front surface of the heat absorption box 81, and the water pump 16 is connected to the left conveying pipe 87 in a threaded manner; the right conveying pipe 88 is welded at the lower part of the right side of the front surface of the heat absorption box 81; the liquid injection pipe 89 is welded at the middle-lower part of the right end of the heat absorption box 81, and meanwhile, the right end of the liquid injection pipe 89 is connected with a manual valve 810 through threads; the fan 6 is driven to suck air, so that the smoke and heat which rise up the pan body 13 can enter the upper part of the heat absorption box 81 through the collection cover 103, the conveying hose 101 and the connecting pipe 9 and then flow between the heat absorption plate 85 and the buffer plate 86, and then the water pump 16 is driven again to ensure that the water in the heat absorption box 81 absorbs heat through the heat absorption plate 85 and then flows out through the left conveying pipe 87.
As shown in fig. 3, in the above embodiment, specifically, the adjustable air-breathing heat-absorbing cover structure 10 includes a conveying hose 101, a communication ring 102, a collecting cover 103, a side connecting plate 104, a first speed reducer 105, an adjusting motor 106, an adjusting plate 107, a movable cylinder 108 and a protective sleeve 109, wherein the conveying hose 101 is respectively inserted between the upper end of the communication ring 102 and the lower end of the connecting pipe 9 and between the lower end of the communication ring 102 and the upper end of the collecting cover 103; the side connecting plate 104 is welded on the inner side of the lower end of the adjusting plate 107; the first speed reducer 105 is mounted on the outer wall of the side connecting plate 104 through bolts; the protective sleeve 109 is embedded in the outer wall of the conveying hose 101; when the collecting cover 103 needs to be adjusted, the movable air cylinder 108 is driven to drive the adjusting plate 107, the communicating ring 102 and the collecting cover 103 to ascend and descend, then the adjusting motor 106 is driven again to cooperate with the first speed reducer 105 to drive the collecting cover 103 to rotate, and the collecting cover can reach a proper position and be used along with the position.
As shown in fig. 4, in the above embodiment, specifically, the liftable splash guard frame structure 14 includes a shielding plate 141, a sliding rail 142, an installation box 143, a lifting motor 144, a second speed reducer 145, a threaded rod 146, a lifting block 147 and a supporting plate 148, and the shielding plate 141 is sleeved on the outer side of the pot body 13; the sliding rails 142 are respectively welded at the left end and the right end of the pot body 13, and meanwhile, the sliding rails 142 are inserted into the shielding plate 141; the mounting boxes 143 are respectively bolted on the right side and the middle right side of the upper end of the base 1; the lifting motor 144 is mounted at the upper end of the second speed reducer 145 through bolts, and meanwhile, the output shaft of the lifting motor 144 is in key connection with the second speed reducer 145; the second speed reducer 145 is mounted at the upper end of the supporting plate 148 through a bolt, and the lower end of the second speed reducer 145 is connected with the upper end key of the threaded rod 146; the lower end of the threaded rod 146 is in key connection with the lower part of the inner wall of the mounting box 143; the supporting plate 148 is welded on the upper part of the inner wall of the mounting box 143; the lifting motor 144 is driven to drive the threaded rod 146 to rotate, so that the shielding plate 141 around the pot body 13 is lifted, and the materials in the pot body 13 can be subjected to splash prevention.
As shown in fig. 5, in the above embodiment, specifically, the material preheating conveying pipeline structure 15 includes a working barrel 151, a baffle ring 152, a processing pipe 153, a buffer screw ring 154, a left injection head 155, a right discharge head 156 and a support rod 157, wherein the baffle ring 152 is welded at the left end and the right end inside the working barrel 151; the processing pipe 153 is welded inside the baffle ring 152; the buffering spiral ring 154 is welded at the middle part of the outer wall of the processing pipe 153; the left injection head 155 is welded on the left side of the upper end of the working barrel 151, and the upper end of the left injection head 155 is connected with the left delivery pipe 87 in a flange manner; the right discharge head 156 is welded on the right side of the upper end of the working barrel 151, and the upper end of the right discharge head 156 is connected with the right delivery pipe 88 in a flange manner; the supporting rods 157 are respectively welded between the left and right sides of the lower end of the operating cylinder 151 and the base 1, and the operating cylinder 151 is arranged at the front part of the left side of the base 1.
In the above embodiment, specifically, the heat absorbing plate 85 inside the heat absorbing box 81 and the buffer plate 86 are crossed, the heat absorbing plate 85 is a copper plate, and when flue gas with a high temperature and water with a low temperature are injected into the upper side and the lower side of the heat absorbing box 81, the water can absorb heat in the flue gas, so that the heat can be utilized accordingly.
In the above embodiment, the heat absorbing box 81 is connected to the interlayer between the cylinder 151 and the processing pipe 153 through the left and right delivery pipes 87 and 88 at the lower part, and the water pump 16 is provided on the left delivery pipe 87, so that the hot water can be used after driving the water pump 16 into the interlayer between the cylinder 151 and the processing pipe 153.
In the above embodiment, specifically, the right end of the heat absorption box 81 is communicated with the liquid injection pipe 89, and the right end of the liquid injection pipe 89 is sealed by the manual valve 810, so that water can be injected into the lower portion of the heat absorption box 81, and heat absorption operation can be performed accordingly.
In the above embodiment, specifically, the protective sleeve 109 on the outer wall of the delivery hose 101 is an aluminum film sleeve, and the delivery hose 101 is respectively connected to the collecting hood 103 and the connecting pipe 9, so as to be conveniently adjusted and communicated with the adjustable air suction heat absorption hood structure 10 for use.
In the above embodiment, specifically, the adjusting plates 107 are respectively welded at the left and right ends of the communicating ring 102, and the upper ends of the adjusting plates 107 are connected with the output shaft of the movable cylinder 108 by bolts; the movable cylinder 108 is embedded in the right side of the inner part of the supporting plate 4, and after the movable cylinder 108 is driven, the collecting cover 103 can be driven to lift to a proper position for use.
In the above embodiment, specifically, the left end of the first speed reducer 105 is coupled to the right end of the collecting cover 103; the adjusting motor 106 is mounted at the right end of the first speed reducer 105 through bolts, so that the inclined angle can be adjusted conveniently, the collecting cover 103 is matched to be used at different positions, and the influence of the collecting cover 103 on the part galvanizing effect is avoided.
In the above embodiment, specifically, four shielding plates 141 are provided, the shielding plates 141 and the shielding plates 141 are connected by bolts, the shielding plates 141 are sleeved on the outer side of the pot body 13, and when the anti-splash function can be performed on the pot body 13, so that the protection effect is increased.
In the above embodiment, specifically, the lifting block 147 is a rectangular block, the lifting block 147 is inserted into the mounting box 143, the lifting block 147 is connected to the outer wall of the threaded rod 146 in a threaded manner, and after the lifting motor 144 is driven, the threaded rod 146 is conveniently driven to rotate and the lifting block 147 is driven to lift, and then the shielding plate 141 is driven to lift, so that the lifting block 147 can be conveniently used or stored.
In the above embodiment, specifically, the slide rail 142 is configured to be T-shaped, the slide rail 142 is adapted to the shielding plate 141, and a T-shaped groove is formed in the shielding plate 141, so that the shielding plate 141 is convenient to mount, and meanwhile, the stability of the shielding plate 141 during lifting is also improved.
In the above embodiment, specifically, the processing pipe 153 is disposed in an inclined shape, the processing pipe 153 is disposed on the left side of the pot body 13, and when a material is placed in the processing pipe 153, the material can be preheated and then enters the pot body 13 to be heated and melted.
In the above embodiment, specifically, the buffering spiral ring 154 is disposed between the working cylinder 151 and the processing pipe 153, and the left and right ends of the buffering spiral ring 154 are respectively provided with the left injection head 155 and the right discharge head 156, so that hot water can be buffered while being injected, thereby increasing the heating effect.
In the above embodiment, specifically, the water pump 16 is a TDA35 type water pump.
In the above embodiment, the fan 6 is a fan with a model number of DKT 2.25-10-63.
In the above embodiment, specifically, the air purifier 7 is a Y-4110 type air purifier.
In the above embodiment, specifically, the PLC11 is a PLC of model FX 2N-48.
In the above embodiment, the adjusting motor 106 is a 2i (r) K-6i (r) K motor.
In the above embodiment, the movable cylinder 108 is a cylinder with a model number QGB125X400-MP 4-Y.
In the above embodiment, specifically, the lifting motor 144 is a 2i (r) K-6i (r) K-type motor.
In the above embodiment, specifically, the driving switch 12 is electrically connected to an input terminal of the PLC11, the fan 6 is electrically connected to an output terminal of the PLC11, the air purifier 7 is electrically connected to an output terminal of the PLC11, the water pump 16 is electrically connected to an output terminal of the PLC11, the adjusting motor 106 is electrically connected to an output terminal of the PLC11, the movable air cylinder 108 is electrically connected to an output terminal of the PLC11, and the lifting motor 144 is electrically connected to an output terminal of the PLC 11.
Principle of operation
The working principle of the invention is as follows: when the device is used, the fan 6 is driven to suck air, so that smoke and heat rising up from the pot body 13 can pass through the collecting cover 103, the conveying hose 101 and the connecting pipe 9 to enter the upper part of the heat absorption box 81, and then flow between the heat absorption plate 85 and the buffer plate 86, then the water pump 16 is driven again to enable water in the heat absorption box 81 to absorb heat through the heat absorption plate 85, and then enter an interlayer between the working cylinder 151 and the processing pipe 153 through the left conveying pipe 87, so that materials in the processing pipe 153 can be preheated, after the water enters the working cylinder 151, the water passes through the buffer spiral ring 154, the right discharge head 156 and the right conveying pipe 88 to enter the heat absorption box 81 to absorb heat again, the preheated materials can enter the pot body 13 to be melted for working, when in use, the lifting motor 144 is driven to drive the threaded rod 146 to rotate, so that the shielding plate 141 around the pot body 13 is lifted up, can carry out the splashproof protection to the material in the pot body 13 like this, in the use, when needing to adjust and collect cover 103, drive activity cylinder 108 and drive regulating plate 107, intercommunication ring 102 and collect cover 103 and go up and down, later drive regulating motor 106 cooperation first reduction gear 105 once more and drive and collect the cover 103 rotation, can reach suitable position department and use thereupon.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (10)
1. The efficient heat absorption device for the hot-dip galvanized pot is characterized by comprising a base (1), supporting columns (2), a reinforcing steel rod (3), a supporting plate (4), a reinforcing steel plate (5), a fan (6), an air purifier (7), a heat absorption utilization box structure (8), a connecting pipe (9), an adjustable air suction heat absorption cover structure (10), a PLC (11), a driving switch (12), a pot body (13), a liftable splash baffle frame structure (14), a material preheating conveying pipeline structure (15) and a water pump (16), wherein the supporting columns (2) are respectively welded between the base (1) and the supporting plate (4) at the front part and the rear part of the left side, the middle left side and the middle right side; the reinforcing steel rod (3) is welded at the lower part between the support column (2) and the support column (2); the reinforcing steel plate (5) is welded between the support column (2) and the support plate (4); the fan (6) is arranged on the left side of the upper end of the supporting plate (4) through a bolt; the air purifier (7) is mounted on the middle left side of the upper end of the supporting plate (4) through bolts, and the left end of the air purifier (7) is connected with the fan (6) through bolts; the heat absorption utilization box structure (8) is arranged on the right side of the upper end of the supporting plate (4); one end of the connecting pipe (9) is connected with the heat absorption utilization box structure (8), and the other end of the connecting pipe is connected with the adjustable air suction heat absorption cover structure (10); the PLC (11) is installed on the left side of the front part of the upper end of the base (1) through a bolt, and meanwhile, the front surface of the PLC (11) is electrically connected with a driving switch (12); the pot body (13) is arranged on the right side inside the base (1) through a bolt; the liftable splash baffle frame structure (14) is arranged on the outer wall of the pot body (13); the material preheating conveying pipeline structure (15) is arranged on the left side of the front part of the upper end of the base (1); the water pump (16) is arranged on the material preheating conveying pipeline structure (15); the heat absorption utilization box structure (8) comprises a heat absorption box (81), a left connector (82), a right connector (83), a partition plate (84), a heat absorption plate (85), a buffer plate (86), a left conveying pipe (87), a right conveying pipe (88), a liquid injection pipe (89) and a manual valve (810), wherein the heat absorption box (81) is welded on the right side of the upper end of the supporting plate (4); the left connector (82) is welded at the left end of the heat absorption box (81), and the left end of the left connector (82) is connected with the air purifier (7) through a bolt; the right connector (83) is welded at the right end of the heat absorption box (81), and the right end of the right connector (83) is sleeved with the connecting pipe (9); the clapboard (84) is welded at the middle part inside the heat absorption box (81); the heat absorbing plate (85) is welded inside the partition plate (84); the buffer plates (86) are respectively welded on the upper part and the lower part of the inner wall of the heat absorption box (81); the left conveying pipe (87) is welded at the lower part of the left side of the front surface of the heat absorption box (81), and the left conveying pipe (87) is connected with a water pump (16) in a threaded manner; the right conveying pipe (88) is welded at the lower part of the right side of the front surface of the heat absorption box (81); the liquid injection pipe (89) is welded at the middle-lower part of the right end of the heat absorption box (81), and meanwhile, the right end of the liquid injection pipe (89) is connected with a manual valve (810) in a threaded manner; the adjustable air suction heat absorption cover structure (10) comprises a conveying hose (101), a communicating ring (102), a collection cover (103), a side connecting plate (104), a first speed reducer (105), an adjusting motor (106), an adjusting plate (107), a movable air cylinder (108) and a protective sleeve (109), wherein the conveying hose (101) is respectively embedded between the upper end of the communicating ring (102) and the lower end of a connecting pipe (9) and between the lower end of the communicating ring (102) and the upper end of the collection cover (103); the side connecting plate (104) is welded on the inner side of the lower end of the adjusting plate (107); the first speed reducer (105) is mounted on the outer wall of the side connecting plate (104) through bolts; the protective sleeve (109) is embedded in the outer wall of the conveying hose (101).
2. The efficient heat absorption device for the hot-dip galvanized pot as claimed in claim 1, wherein the liftable splash guard frame structure (14) comprises a shielding plate (141), a slide rail (142), a mounting box (143), a lifting motor (144), a second speed reducer (145), a threaded rod (146), a lifting block (147) and a supporting plate (148), wherein the shielding plate (141) is sleeved on the outer side of the pot body (13); the sliding rails (142) are respectively welded at the left end and the right end of the pot body (13), and the sliding rails (142) are inserted into the shielding plate (141); the mounting boxes (143) are respectively mounted on the right side and the middle right side of the upper end of the base (1) through bolts; the lifting motor (144) is arranged at the upper end of the second speed reducer (145) through a bolt, and meanwhile, the output shaft of the lifting motor (144) is connected with the second speed reducer (145) through a key; the second speed reducer (145) is arranged at the upper end of the supporting plate (148) through bolts, and the lower end of the second speed reducer (145) is connected with the upper end key of the threaded rod (146); the lower end of the threaded rod (146) is in key connection with the lower part of the inner wall of the mounting box (143); the supporting plate (148) is welded on the upper part of the inner wall of the mounting box (143); the material preheating and conveying pipeline structure (15) comprises a working barrel (151), a baffle ring (152), a processing pipe (153), a buffering spiral ring (154), a left injection head (155), a right discharge head (156) and a support rod (157), wherein the baffle ring (152) is welded at the left end and the right end inside the working barrel (151); the processing pipe (153) is welded inside the baffle ring (152); the buffering spiral ring (154) is welded in the middle of the outer wall of the processing pipe (153); the left injection head (155) is welded on the left side of the upper end of the working barrel (151), and the upper end of the left injection head (155) is connected with the left conveying pipe (87) in a flange mode; the right discharge head (156) is welded on the right side of the upper end of the working barrel (151), and the upper end of the right discharge head (156) is connected with the right delivery pipe (88) in a flange manner; the supporting rods (157) are respectively welded between the left side and the right side of the lower end of the working cylinder (151) and the base (1), and the working cylinder (151) is arranged at the front part of the left side of the base (1).
3. The high efficiency heat sink for hot-dip galvanizing pot as claimed in claim 1, wherein the heat sink plate (85) inside the heat sink case (81) and the buffer plate (86) are crossed with each other, and the heat sink plate (85) is a copper plate.
4. The high efficiency heat sink for hot-dip galvanized pots according to claim 1, wherein the heat sink box (81) is communicated with the interlayer between the working cylinder (151) and the processing pipe (153) through a left delivery pipe (87) and a right delivery pipe (88) at the left and right sides of the lower part, respectively, and the left delivery pipe (87) is provided with a water pump (16).
5. The efficient heat absorbing device for hot-dip galvanized pots according to claim 1, characterized in that the right end of the heat absorbing box (81) is communicated with the liquid injection pipe (89), and the right end of the liquid injection pipe (89) is sealed by a manual valve (810).
6. The efficient heat sink for hot-dip galvanized pots according to claim 1, characterized in that the protective sleeve (109) on the outer wall of the conveying hose (101) is made of aluminum film, and the conveying hose (101) is connected with the collecting hood (103) and the connecting pipe (9) respectively.
7. The efficient heat sink for hot-dip galvanized pots according to claim 1, characterized in that the adjusting plates (107) are welded to the left and right ends of the communicating ring (102), respectively, and the upper ends of the adjusting plates (107) are bolted to the output shaft of the movable cylinder (108); the movable air cylinder (108) is embedded in the right side of the inner part of the supporting plate (4).
8. The efficient heat sink for hot-dip galvanized pots according to claim 1, characterized in that the left end of the first decelerator (105) is coupled to the right end of the collecting hood (103); the adjusting motor (106) is mounted at the right end of the first speed reducer (105) through a bolt.
9. The efficient heat absorption device for the hot-dip galvanized pot as claimed in claim 2, characterized in that four shielding plates (141) are provided, the shielding plates (141) and the shielding plates (141) are mutually connected by bolts, and the shielding plates (141) are sleeved on the outer side of the pot body (13).
10. The efficient heat sink for hot-dip galvanized pots according to claim 2, characterized in that the processing pipe (153) is disposed in an inclined shape, and the processing pipe (153) is disposed on the left side of the pot body (13).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010721126.3A CN111809132B (en) | 2020-07-24 | 2020-07-24 | High-efficiency heat absorption device for hot galvanizing pot |
| PCT/CN2020/107036 WO2022016614A1 (en) | 2020-07-24 | 2020-08-05 | High-efficiency heat absorption device for hot galvanizing pot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010721126.3A CN111809132B (en) | 2020-07-24 | 2020-07-24 | High-efficiency heat absorption device for hot galvanizing pot |
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| Publication Number | Publication Date |
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| CN111809132A CN111809132A (en) | 2020-10-23 |
| CN111809132B true CN111809132B (en) | 2021-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010721126.3A Active CN111809132B (en) | 2020-07-24 | 2020-07-24 | High-efficiency heat absorption device for hot galvanizing pot |
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| Country | Link |
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| CN (1) | CN111809132B (en) |
| WO (1) | WO2022016614A1 (en) |
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| CN113000533A (en) * | 2021-03-30 | 2021-06-22 | 河南凯威钢构有限公司 | Protective device for hot-dip galvanizing process |
| CN116646794B (en) * | 2023-07-27 | 2023-09-26 | 山东震威电气设备有限公司 | Preheating ironing connection box for low-voltage power distribution cabinet wire nose tin ironing |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5386772B2 (en) * | 2006-04-27 | 2014-01-15 | 新日鐵住金株式会社 | Method for producing alloyed hot-dip galvanized steel strip |
| CN101994074A (en) * | 2009-08-17 | 2011-03-30 | 河北卓亿线路器材有限公司 | Clean fully-closed hot galvanizing production line |
| CN101691961B (en) * | 2009-09-30 | 2011-05-25 | 重庆大学 | Processing molding method for stainless steel plate type heat exchanger |
| CN205443423U (en) * | 2016-03-18 | 2016-08-10 | 无锡市顺天铁塔器材制造有限公司 | Iron tower tower material hot -galvanize residual heat recycling utilizes device |
| CN205856580U (en) * | 2016-08-04 | 2017-01-04 | 惠博新型材料有限公司 | A kind of hot-dip galvanized steel strip produces residual heat using device |
| CN208320288U (en) * | 2018-04-03 | 2019-01-04 | 广西电力线路器材厂有限责任公司 | A kind of zinc fume collecting device |
| CN108396274A (en) * | 2018-04-18 | 2018-08-14 | 响水亿鑫伟业科技有限公司 | A kind of galvanizing production hot-galvanized cauldron |
| DE202018102525U1 (en) * | 2018-05-07 | 2019-08-13 | Ram Engineering + Anlagenbau Gmbh | Heat exchanger arrangement for immersion bath in hot dip galvanizing |
| CN208791720U (en) * | 2018-08-01 | 2019-04-26 | 浙江慧钢技术发展有限公司 | A kind of zinc pot structure of fluxing agent heating |
| CN210001914U (en) * | 2019-05-24 | 2020-01-31 | 四川简达金属构件有限公司 | hot galvanizing bath waste heat recovery device |
| CN110592511A (en) * | 2019-07-24 | 2019-12-20 | 扬州市佳佳镀锌有限公司 | Hot galvanizing equipment with high safety and reliability and shielding function |
| CN210765467U (en) * | 2019-09-30 | 2020-06-16 | 惠博新型材料有限公司 | Galvanized sheet production line waste heat utilization equipment |
| CN111214947A (en) * | 2020-04-01 | 2020-06-02 | 瑞科盟(青岛)生物工程有限公司 | Waste gas treatment device of biological fermentation tank |
-
2020
- 2020-07-24 CN CN202010721126.3A patent/CN111809132B/en active Active
- 2020-08-05 WO PCT/CN2020/107036 patent/WO2022016614A1/en active Application Filing
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| CN111809132A (en) | 2020-10-23 |
| WO2022016614A1 (en) | 2022-01-27 |
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Denomination of invention: High efficiency heat absorbing device for hot galvanizing pot Effective date of registration: 20211015 Granted publication date: 20210629 Pledgee: Shandong Huimin Rural Commercial Bank Co.,Ltd. Pledgor: HUIBO NEW MATERIALS Co.,Ltd. Registration number: Y2021980010808 |
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Address after: Diaomayang village, Sunwu Town, Huimin County, Binzhou City, Shandong Province Patentee after: Huibo New Materials Co.,Ltd. Address before: Diaomayang village, Sunwu Town, Huimin County, Binzhou City, Shandong Province Patentee before: HUIBO NEW MATERIALS CO.,LTD. |
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Date of cancellation: 20230130 Granted publication date: 20210629 Pledgee: Shandong Huimin Rural Commercial Bank Co.,Ltd. Pledgor: HUIBO NEW MATERIALS CO.,LTD. Registration number: Y2021980010808 |