CN111807357B - Graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control - Google Patents
Graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control Download PDFInfo
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- CN111807357B CN111807357B CN202010723061.6A CN202010723061A CN111807357B CN 111807357 B CN111807357 B CN 111807357B CN 202010723061 A CN202010723061 A CN 202010723061A CN 111807357 B CN111807357 B CN 111807357B
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/205—Preparation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20218—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
- H05K7/20254—Cold plates transferring heat from heat source to coolant
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20218—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
- H05K7/20272—Accessories for moving fluid, for expanding fluid, for connecting fluid conduits, for distributing fluid, for removing gas or for preventing leakage, e.g. pumps, tanks or manifolds
Abstract
The invention discloses a graphitizing inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control, which comprises two sliding rails, wherein the two sliding rails are arranged in parallel, a supporting groove is arranged on the top surfaces of the two sliding rails in a sliding manner, two ends in the supporting groove are respectively provided with a movable plate in a sliding manner, one side surface of each movable plate is provided with a conductive copper plate, one side surface of each conductive copper plate is respectively provided with a cold water pipe, one side surface of each movable plate is fixedly connected with an electric push rod, one side in the supporting groove is provided with a cold water tank, water pumps are respectively arranged in the supporting grooves corresponding to the two sides of the cold water tank, a water inlet of each water pump is respectively positioned in the cold water tank, a water inlet of each cold water pipe is respectively connected with a water outlet of a corresponding water pump, one end between the two sliding rails is provided with a bottom plate, and the translation motor is in transmission connection with the supporting groove. The invention is convenient to operate and use, effectively improves the working efficiency and enhances the stability of power supply.
Description
Technical Field
The invention relates to the technical field of graphitized inner-string furnace equipment, in particular to a graphitized inner-string furnace intelligent electric conduction car based on wireless communication PLC control.
Background
The graphitized inner string furnace belongs to the most advantageous one, and has the advantages of quick temperature rise per unit hour, high heat efficiency, low power consumption, short power transmission time, uniform electrode quality and the like compared with the Acheson furnace. Graphitized internal string furnaces have developed over ten years in China, and have developed great production capacities, equipment levels and process technologies thereof are becoming mature. The unit power consumption is kept at 2800-3200 kw.h, the power transmission time is 14-18 h, the graphitized inner series furnace needs to be powered off for replacing the second furnace after running for a period of time, the current replacing furnace is connected with a power supply through manually disassembling an electrode, time and labor are wasted, the labor intensity of workers is increased, the working efficiency is reduced, the electrode of the current graphitized inner series furnace does not have a heat dissipation function, the electrode is damaged due to high temperature, and the stability of power supply is reduced.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a cluster stove intelligent electric-conducting car in graphitization based on wireless communication PLC control, includes two slide rails, two slide rails are the I-shaped, two slide rails are parallel arrangement, are equipped with rectangular supporting groove in two slide rails top, supporting groove both sides bottom surface all with the slide rail sliding connection who corresponds, the movable plate that the both ends all slide and be equipped with rectangular in the supporting groove, every movable plate side both ends middle part all is equipped with the spring, and every movable plate one side all is equipped with rectangular conductive copper, and every spring other end all is connected with the conductive copper that corresponds, and every conductive copper one side all is equipped with the cold water pipe, connect through the wire between two conductive copper 6, top surface middle part rigid coupling has rectangular backup pad in the supporting groove, backup pad both sides face all is equipped with electric putter, and every electric putter expansion end all is equipped with the cold water tank of rectangular with corresponding movable plate side rigid coupling, the water inlet of every water pump all is located the cold water tank, and every water pump's water inlet all is equipped with the water pump and corresponds the water tank, and is equipped with the translation between two side and the bottom plate, translation bottom plate and the translation bottom plate is equipped with two side and translation bottom plates.
Preferably, the support groove bottom surface both sides all rigid coupling have the connection spout of C shape, and every slide rail upper end all slides and is located the connection spout that corresponds, and every connection spout both sides bottom surface all distributes and has fixed bearing, and every fixed bearing inner wall all rigid coupling has cylindrical dwang, and every dwang lower extreme all rigid coupling has the gyro wheel, and every gyro wheel all contacts with a side of corresponding slide rail.
Preferably, the inner walls of the two sides of the supporting groove are concavely provided with rectangular limiting sliding grooves, two ends of the supporting groove are provided with rectangular limiting sliding plates, two ends of each limiting sliding plate are located in the corresponding limiting sliding grooves, and the bottom surface of each moving plate is fixedly connected with the top surface of the corresponding limiting sliding plate.
Preferably, both ends of the spring are fixedly connected with round insulating discs, one insulating disc is fixedly connected with one corresponding side surface of the movable plate, and the other insulating disc is fixedly connected with one corresponding side surface of the conductive copper plate.
Preferably, a rectangular storage groove is fixedly connected to one side surface of the conductive copper plate, the cold water pipe is arranged in a shape like a Chinese character 'hui' and is positioned in the storage groove, rectangular radiating fins are arranged above the cold water pipe, a water supply pipe is fixedly connected to the water inlet end of the cold water pipe, the other end of the water supply pipe is fixedly connected with the water outlet of the water pump, a water drain pipe is fixedly connected to the water outlet end of the cold water pipe, and the other end of the water drain pipe is positioned in the cold water tank.
Preferably, the middle part rigid coupling of bottom plate top surface has rectangular baffle, baffle one side is equipped with support bearing, support bearing inner wall rigid coupling has screw nut, screw connection has the lead screw in the screw nut, support groove bottom surface middle part rigid coupling has rectangular push pedal, lead screw corresponds one end and push pedal one side rigid coupling, screw nut other end outer wall rigid coupling has driven gear, the rigid coupling has the driving gear on the motor shaft of translation motor, driving gear and driven gear meshing.
Compared with the prior art, the invention has the beneficial effects that:
1. the electric push rod, the screw rod, the gear, the supporting groove and the sliding rail are matched with the conductive copper plate, so that the electric push rod, the screw rod, the gear, the supporting groove and the sliding rail can be rapidly switched between each furnace, the conductivity of the contact surface is increased, the working efficiency is greatly improved, and the labor intensity of workers is reduced;
2. the cooling water tank, the water cooling pipe and the radiating fins are matched with the conductive copper plate, so that the conductive copper plate can be conveniently radiated, the radiating efficiency is improved, and the power supply stability is improved; in conclusion, the invention is convenient to operate and use, effectively improves the working efficiency and enhances the stability of power supply.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
fig. 1 is a right side view of a graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control;
fig. 2 is a top view of a graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control;
fig. 3 is a front view of a graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control;
fig. 4 is a front view of a storage tank of a graphitized inner-series furnace intelligent electric conduction car based on wireless communication PLC control;
fig. 5 is a flow chart of a graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control. Number in the figure: slide rail 1, connecting chute 2, gyro wheel 3, supporting groove 4, movable plate 5, electrically conductive copper 6, accomodate groove 7, spring 8, cold water pipe 9, water pump 10, water supply pipe 11, cold water tank 12, backup pad 13, electric putter 14, spacing slide 15, bottom plate 16, baffle 17, push pedal 18, fin 19, lead screw 20, driven gear 21, translation motor 22.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1: referring to fig. 1-4, a graphitization inner series furnace intelligent electric conduction car based on wireless communication PLC control, which comprises two slide rails 1, two slide rails 1 are the I-shaped, two slide rails 1 are parallel arrangement, are equipped with rectangular supporting groove 4 in two slide rails 1 top, supporting groove 4 both sides bottom surface all with corresponding slide rail 1 sliding connection, both ends all slide in supporting groove 4 and are equipped with rectangular movable plate 5, and every movable plate 5 side both ends middle part all is equipped with spring 8, and every movable plate 5 one side all is equipped with rectangular conductive copper plate 6, and every spring 8 other end all is connected with corresponding conductive copper plate 6, and every conductive copper plate 6 side all is equipped with cold water pipe 9, the top surface middle part rigid coupling has rectangular backup pad 13 in supporting groove 4, backup pad 13 both sides face all is equipped with electric putter 14, and every electric putter 14 expansion end all is with corresponding movable plate 5 side rigid coupling, one side is equipped with rectangular cold water tank 12 in the supporting groove 4, all be equipped with water pump 10 in the movable plate that the movable plate 12 both sides correspond, every movable plate 10 that the motor is equipped with in the side corresponds, every movable plate 10 is located water pump 10 and is located two water tank 16 and is connected with water inlet 16, and water tank 16 are located two side and are located two water tank 16 and are located the water inlet and are connected with water inlet 16, and water tank 16 is located two side and bottom plate 16 and water inlet channel 16 are located in the side and bottom plate 1 and side respectively.
In the invention, C-shaped connecting sliding grooves 2 are fixedly connected to two sides of the bottom surface of a supporting groove 4, the upper end of each sliding rail 1 is slidably positioned in the corresponding connecting sliding groove 2, fixed bearings are distributed on the bottom surfaces of the two sides of each connecting sliding groove 2, a cylindrical rotating rod is fixedly connected to the inner wall of each fixed bearing, a roller 3 is fixedly connected to the lower end of each rotating rod, each roller 3 is contacted with one side surface of the corresponding sliding rail 1, rectangular limiting sliding grooves are concavely arranged on the inner walls of the two sides of the supporting groove 4, rectangular limiting sliding plates 15 are arranged at the two ends of the supporting groove 4, the two ends of each limiting sliding plate 15 are positioned in the corresponding limiting sliding grooves, and the bottom surface of each moving plate 5 is fixedly connected with the top surface of the corresponding limiting sliding plate 15.
In the invention, two ends of the spring 8 are fixedly connected with round insulating discs, one insulating disc is fixedly connected with one corresponding side surface of the movable plate 5, and the other insulating disc is fixedly connected with one corresponding side surface of the conductive copper plate 6, so that the condition of conduction of the spring is avoided, and the potential safety hazard is effectively reduced.
In the invention, a rectangular containing groove 7 is fixedly connected to one side of the conductive copper plate 6, the cold water pipe 9 is arranged in a shape like a Chinese character 'hui' and is positioned in the containing groove 7, a rectangular radiating fin 19 is arranged above the cold water pipe 9, a water supply pipe 11 is fixedly connected to the water inlet end of the cold water pipe 9, the other end of the water supply pipe 11 is fixedly connected with the water outlet of the water pump 10, a water drain pipe 23 is fixedly connected to the water outlet end of the cold water pipe 9, and the other end of the water drain pipe 23 is positioned in the cold water tank 12, so that the conductive copper plate is convenient to radiate heat, and the situation that the conductive copper plate is damaged due to high temperature is avoided.
In the invention, a rectangular baffle plate 17 is fixedly connected to the middle part of the top surface of the bottom plate 16, a support bearing is arranged on one side surface of the baffle plate 17, a screw nut is fixedly connected to the inner wall of the support bearing, a screw 20 is spirally connected in the screw nut, a rectangular push plate 18 is fixedly connected to the middle part of the bottom surface of the support groove 4, one corresponding end of the screw 20 is fixedly connected with one side surface of the push plate 18, a driven gear 21 is fixedly connected to the outer wall of the other end of the screw nut, a driving gear is fixedly connected to the motor shaft of the translation motor 22, and the driving gear is meshed with the driven gear 21, so that the support groove is convenient to move and convenient to adjust.
In the invention, a wireless number limiting receiver and a controller are arranged on one side surface of the supporting groove 4, the model of the wireless receiver is AS01-ML01DP5, the controller is a singlechip, the signal receiving end of the wireless signal receiver is connected with the signal output end of the PLC, the information output end of the wireless receiver is connected with the controller, the signal output end of the controller is connected with a control switch of the translation motor, the electric push rod and the water pump, the PLC sends out instructions, the wireless receiver receives signals, the signals are decoded after being selected and amplified by the high-frequency part of the wireless receiver, TTL level signals are demodulated and sent to the controller for processing, and the controller executes corresponding remote control functions by comparing and identifying received wireless remote control codes.
Example 2: referring to fig. 5, the present invention, when specifically used, comprises the following steps:
the method comprises the steps that firstly, an external power supply is connected with a power supply control switch through a lead, then a PLC (programmable logic controller) sends an advancing instruction, a translation motor 22 is controlled to rotate positively, the translation motor 22 drives a driving gear to rotate, the driving gear drives a driven gear 21 to rotate, the driven gear 21 drives a screw nut to rotate, the screw nut drives a screw 20 to move, the screw 20 pushes a push plate 18 to move, the push plate 18 pushes a supporting groove 4 to move, the supporting groove 4 drives a movable plate 5 to move, and the movable plate 5 drives a conductive copper plate 6 to move;
when the conductive copper plate 6 moves between the graphitized inner series furnace and the conductive aluminum bus, the translation motor 22 is controlled to stop rotating, the electric push rod 14 is controlled to extend, the electric push rod 14 pushes the movable plate 5 to move outwards, the movable plate 5 drives the spring 8 to move outwards, the spring 8 drives the conductive copper plate 6 to move outwards, one of the conductive copper plates 6 is in contact with the graphitized inner series furnace electrode, the other conductive copper plate 6 is in contact with the conductive aluminum bus, and the current of the aluminum bus is conveniently and effectively conveyed into the graphitized inner series furnace, so that products in the graphitized inner series furnace generate high temperature to perform graphitization treatment;
step three, a switch of the water pump 10 is turned on, the water pump 10 absorbs cold water from the cold water tank 12, the cold water enters the water cooling pipe 9 through the water supply pipe 11, the radiating fins 19 absorb heat on the conductive copper plate 6 and transfer the heat to the cold water in the water cooling pipe 9, and the cold water carries the heat to enter the cold water tank 12 through the water drain pipe 23, so that the conductive copper plate 6 can be conveniently and efficiently radiated;
and step four, after the operation is finished, the electric push rod 14 is controlled to retract, the translation motor 22 is controlled to rotate reversely, and the translation motor is controlled to stop rotating after the conductive copper plate 6 is moved to a proper position.
According to the invention, through the coordination of the electric push rod, the screw rod, the gear, the supporting groove and the sliding rail with the conductive copper plate, the switching between each furnace can be quickly performed, the conductivity of the contact surface is increased, the working efficiency is greatly improved, and the labor intensity of workers is reduced; through the cold water tank, the water cooling pipe, the radiating fin and the conductive copper plate cooperation that set up, be convenient for dispel the heat to conductive copper plate, improved radiating efficiency, improved the stability of power supply. The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (3)
1. Graphitized inner series furnace intelligent electric conduction car based on wireless communication PLC control, comprising two slide rails (1), and characterized in that: the two sliding rails (1) are in I shape, the two sliding rails (1) are arranged in parallel, rectangular supporting grooves (4) are arranged above the two sliding rails (1), two side bottoms of the supporting grooves (4) are in sliding connection with the corresponding sliding rails (1), two ends of each supporting groove (4) are respectively provided with rectangular moving plates (5) in a sliding manner, springs (8) are respectively arranged in the middle of two ends of one side surface of each moving plate (5), rectangular conductive copper plates (6) are respectively arranged on one side of each moving plate (5), the other end of each spring (8) is respectively connected with the corresponding conductive copper plate (6), a cold water pipe (9) is respectively arranged on one side surface of each conductive copper plate (6), a rectangular supporting plate (13) is fixedly connected with the middle of the inner top surface of each supporting groove (4), electric push rods (14) are respectively arranged on two side surfaces of each supporting plate (13), one side surface of each electric push rod (14) is fixedly connected with one side surface of the corresponding moving plate (5), a rectangular cold water tank (12) is respectively arranged on one side of each supporting groove (4), the corresponding cold water tank (10) is respectively connected with a water inlet (10), the water outlet of each cold water pipe (9) is positioned in the cold water tank (12), a bottom plate (16) is arranged at one end between two sliding rails (1), two side surfaces of the bottom plate (16) are fixedly connected with one side surface of the corresponding sliding rail (1), a translation motor (22) is arranged on the bottom plate (16), and the translation motor (22) is in transmission connection with the supporting groove (4);
rectangular limiting sliding grooves are concavely formed in the inner walls of the two sides of the supporting groove (4), rectangular limiting sliding plates (15) are arranged at the two ends of the supporting groove (4), the two ends of each limiting sliding plate (15) are located in the corresponding limiting sliding grooves, and the bottom surface of each moving plate (5) is fixedly connected with the top surface of the corresponding limiting sliding plate (15);
a rectangular containing groove (7) is fixedly connected to one side surface of the conductive copper plate (6), the cold water pipe (9) is arranged in a shape like a Chinese character 'hui' and is arranged in the containing groove (7), rectangular radiating fins (19) are arranged above the cold water pipe (9), a water supply pipe (11) is fixedly connected to the water inlet end of the cold water pipe (9), the other end of the water supply pipe (11) is fixedly connected with the water outlet of the water pump (10), a water drain pipe (23) is fixedly connected to the water outlet end of the cold water pipe (9), and the other end of the water drain pipe (23) is positioned in the cold water tank (12);
the utility model discloses a translation motor, including bottom plate (16), baffle (17), support bearing, screw nut, support groove (4) bottom surface middle part rigid coupling has baffle (17) of rectangle, baffle (17) one side is equipped with support bearing, support bearing inner wall rigid coupling has screw nut, screw nut internal screw connection has lead screw (20), support groove (4) bottom surface middle part rigid coupling has rectangle push pedal (18), lead screw (20) correspond one end and push pedal (18) one side rigid coupling, screw nut other end outer wall rigid coupling has driven gear (21), the rigid coupling has the driving gear on the motor shaft of translation motor (22), the driving gear meshes with driven gear (21).
2. The graphitized inner-series furnace intelligent electric conduction car based on wireless communication PLC control according to claim 1, wherein the graphitized inner-series furnace intelligent electric conduction car is characterized in that: the support groove (4) bottom surface both sides all rigid coupling have connecting chute (2) of C shape, and every slide rail (1) upper end all slides and is located corresponding connecting chute (2), and every connecting chute (2) both sides bottom surface all distributes and has fixed bearing, and every fixed bearing inner wall all rigid coupling has cylindrical dwang, and every dwang lower extreme all rigid coupling has gyro wheel (3), and every gyro wheel (3) all contacts with a side of corresponding slide rail (1).
3. The graphitized inner-series furnace intelligent electric conduction car based on wireless communication PLC control according to claim 1, wherein the graphitized inner-series furnace intelligent electric conduction car is characterized in that: two ends of the spring (8) are fixedly connected with round insulating discs, one insulating disc is fixedly connected with one corresponding side of the movable plate (5), and the other insulating disc is fixedly connected with one corresponding side of the conductive copper plate (6).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010723061.6A CN111807357B (en) | 2020-07-24 | 2020-07-24 | Graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control |
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| CN202010723061.6A CN111807357B (en) | 2020-07-24 | 2020-07-24 | Graphitized inner-series furnace intelligent electric conduction vehicle based on wireless communication PLC control |
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| CN111807357A CN111807357A (en) | 2020-10-23 |
| CN111807357B true CN111807357B (en) | 2023-06-16 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113735106B (en) * | 2021-09-28 | 2022-03-15 | 青岛宜博铜业集团有限公司 | Graphitized internal series and Acheson furnace dual-purpose mobile conductive equipment |
| CN113955752B (en) * | 2021-11-19 | 2022-05-10 | 青岛宜博铜业集团有限公司 | Back-pushing device of graphitizing furnace conductive equipment |
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| CN111807357A (en) | 2020-10-23 |
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