CN111805712A - Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment - Google Patents
Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment Download PDFInfo
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- CN111805712A CN111805712A CN202010763808.0A CN202010763808A CN111805712A CN 111805712 A CN111805712 A CN 111805712A CN 202010763808 A CN202010763808 A CN 202010763808A CN 111805712 A CN111805712 A CN 111805712A
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- automatic
- release agent
- spraying
- direction moving
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- 238000005507 spraying Methods 0.000 title claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 238000004140 cleaning Methods 0.000 claims abstract description 85
- 239000007921 spray Substances 0.000 claims description 37
- 239000003795 chemical substances by application Substances 0.000 claims description 30
- 230000009467 reduction Effects 0.000 claims description 27
- 239000000428 dust Substances 0.000 claims description 25
- 239000006082 mold release agent Substances 0.000 claims description 15
- 239000012459 cleaning agent Substances 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000033001 locomotion Effects 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract description 2
- 238000000889 atomisation Methods 0.000 description 11
- 239000004677 Nylon Substances 0.000 description 10
- 229920001778 nylon Polymers 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 230000003749 cleanliness Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Cleaning In General (AREA)
Abstract
The utility model provides a shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment, belongs to shield constructs section of jurisdiction automated production equipment technical field, concretely relates to shield constructs clearance and the device of spraying release agent of section of jurisdiction mould. The cleaning mechanism is installed on the moving mechanism, the spraying mechanism is installed on the cleaning mechanism, and the control system is connected with the cleaning mechanism, the spraying mechanism and the moving mechanism respectively. The invention has the beneficial effects that: the X-direction moving module drives the cleaning or spraying mechanism to move transversely, the Z-direction moving module drives the cleaning or spraying mechanism to move vertically, and the cleaning or spraying mechanism can make curvilinear motion along a motion track by matching with the rotary driver, so that the automatic cleaning and spraying of the arc-shaped inner cavity of the die can be completed. The mold solves the problems that the shield segment mold in China at present is easy to cause defects on the shield segment, reduces the precision and is low in efficiency due to manual cleaning and release agent spraying.
Description
Technical Field
The utility model provides a shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment, belongs to shield constructs section of jurisdiction automated production equipment technical field, concretely relates to shield constructs clearance and the device of spraying release agent of section of jurisdiction mould.
Background
At present, the subway tunnel is mainly constructed by a shield method, and the method is mature in China. The production of shield segments is an essential part in shield construction. The shield segment production mode mainly has three modes: a traditional mode, a wheel track moving production line mode and a flexible production line mode. No matter which production mode needs the same working procedures, the production rhythm is about 4-5min when the production line is in normal production, namely the production line produces one segment every 4-5 min. At present, the cleaning of the shield segment mold and the spraying of the release agent in China are finished manually, residues can be left during cleaning, accumulated liquid can be remained due to uneven spraying during the spraying of the release agent, so that the surface of the shield segment is flawed, the precision is reduced, the labor cost is high, and the efficiency is low.
Disclosure of Invention
The invention aims to solve the problems that the automatic cleaning and the automatic mold release agent spraying device for the shield segment mold is provided to solve the problems that the shield segment mold is easy to generate flaws, the precision is reduced and the efficiency is low due to manual cleaning and mold release agent spraying at present in domestic shield segment molds. The technical scheme is as follows:
the cleaning mechanism is arranged on the moving mechanism, the spraying mechanism is arranged on the cleaning mechanism, and the control system is respectively connected with the cleaning mechanism, the spraying mechanism and the moving mechanism;
the moving mechanism comprises a support, an X-direction moving module and a Z-direction moving module, wherein the X-direction moving module is installed at the upper end of the support, the Z-direction moving module is connected with the X-direction moving module, and a rotary driver is installed on the Z-direction moving module;
the cleaning mechanism is arranged on the rotary driver and is provided with a brush roller;
the spraying mechanism comprises a spray head, an inlet pipe, an air compressor and a release agent raw material barrel, wherein a plurality of interfaces are arranged on the spray head, the air compressor is respectively connected with a plurality of inlet pipes, such as a first inlet pipe, a second inlet pipe and a third inlet pipe, the release agent raw material barrel is connected with the first inlet pipe, the first interface of the spray head is communicated with the release agent raw material barrel through the inlet pipe, the second interface of the spray head is connected with the second inlet pipe, the third interface of the spray head is connected with the third inlet pipe, and the spray head is arranged above the brush roller.
And a second speed reducing motor is arranged on the X-direction moving module, a third speed reducing motor is arranged on the Z-direction moving module, a fourth speed reducing motor is arranged on the rotary driver, and the second speed reducing motor, the third speed reducing motor and the fourth speed reducing motor are respectively connected with the moving mechanism control box.
And a first speed reducing motor is arranged on the Z-direction moving module through a rotary driver, and the brush roller is connected with the first speed reducing motor.
And a dust hood is arranged above the brush roller.
The cleaning mechanism further comprises a dust collector, and the dust collector is connected with the dust hood.
And a switch valve is arranged on the third air inlet pipe.
And an atomization valve is arranged on the second air inlet pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. the X-direction moving module drives the cleaning or spraying mechanism to move transversely, the Z-direction moving module drives the cleaning or spraying mechanism to move vertically, and the cleaning or spraying mechanism can make curvilinear motion along a motion track by matching with the rotary driver, so that the automatic cleaning and spraying of the arc-shaped inner cavity of the die can be completed. The mold solves the problems that the shield segment mold in China at present is easy to cause defects on the shield segment, reduces the precision and is low in efficiency due to manual cleaning and release agent spraying.
2. The equipment can be connected with the existing mould positioning device, and accurate positioning control of the mould in place is realized. The man-machine interaction interface has the functions of manually adding and setting parameters such as the model number of the mold, the appearance size and the like, and the automatic control system can automatically select cleaning, spraying paths, the atomizing amount of the release agent and the like according to the set model number of the mold, so that automatic start and stop, automatic cleaning and spraying as required are realized. Greatly improving the production efficiency and reducing the production cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the moving mechanism of the present invention;
FIG. 3 is an enlarged schematic view of the cleaning mechanism of the present invention;
FIG. 4 is a schematic view of a spray mechanism of the present invention;
FIG. 5 is a schematic diagram of the movement trace of the moving mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: reference numerals and letters in the specification denote similar items in the following drawings, and thus, once an item is defined in one drawing, it is not necessary to further define and explain it in the following drawings.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when in use, and are simply used for simplifying the description of the present invention, but do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two original pieces can be directly connected or indirectly connected through an intermediate medium, or the two original pieces can be communicated with each other. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1 to 5, the shield segment mold cleaning device comprises a control system, a cleaning mechanism 1, a spraying mechanism 2 and a moving mechanism 3 for providing multi-dimensional motion, wherein the cleaning mechanism 1 is installed on the moving mechanism 3, the spraying mechanism 2 is installed on the cleaning mechanism 1, the control system is respectively connected with the cleaning mechanism 1, the spraying mechanism 2 and the moving mechanism 3, and the automatic cleaning and the automatic spraying of a shield segment mold are realized by controlling the cleaning mechanism 1, the spraying mechanism 2 and the moving mechanism 3;
the moving mechanism 3 comprises a support 31, an X-direction moving module 32 and a Z-direction moving module 33, the lower end of the support 31 is fixed on the ground, the X-direction moving module 32 is installed at the upper end of the support 31, the Z-direction moving module 33 is connected with the X-direction moving module 32 through an XZ connecting plate 34, and a rotary driver 14 is installed on the Z-direction moving module 33;
the cleaning mechanism 1 is arranged on a rotary driver 14, and the cleaning mechanism 1 is provided with a nylon brush roller 11;
the spraying mechanism 2 comprises a spray head 21, a feed pipe 26, an air compressor 22 and a raw release agent barrel 27, wherein a plurality of interfaces are arranged on the spray head 21, the air compressor 22 is respectively connected with a plurality of air inlet pipes such as a first air inlet pipe 28, a second air inlet pipe 29 and a third air inlet pipe 210, the raw release agent barrel 27 is connected with the first air inlet pipe 28, the first interface of the spray head 21 is communicated with the raw release agent barrel 27 through the feed pipe 26, the first air inlet pipe 28 provides air pressure for the raw release agent barrel 27, so that the release agent can flow to the spray head 21 along the feed pipe 26 more easily, the second interface of the spray head 21 is connected with the second air inlet pipe 29, the third interface of the spray head 21 is connected with the third air inlet pipe 210. The air compressor 22, the switch valve 23 and the atomization valve 24 are connected with the spraying mechanism control box.
A second speed reduction motor 35 is installed on the X-direction moving module 32, a third speed reduction motor 36 is installed on the Z-direction moving module 33, a fourth speed reduction motor 37 is installed on the rotary driver 14, and the second speed reduction motor 35, the third speed reduction motor 36 and the fourth speed reduction motor 37 are respectively connected with a moving mechanism control box.
A first speed reducing motor 12 is installed on the Z-direction moving module 33 through a rotary driver 14, the nylon brush roller 11 is connected with the first speed reducing motor 12 through a synchronous belt, and the first speed reducing motor 12 is connected with a cleaning mechanism control box.
And a dust hood 13 is arranged above the nylon brush roller 11.
The third air inlet pipe 210 is provided with a switch valve 23, and the switch of the spray head 21 is controlled by the switch valve 23.
An atomization valve 24 is arranged on the second air inlet pipe 29, and the atomization degree of the spray head 21 is controlled through the atomization valve 24.
A flow meter 25 is provided on each of the feed pipe 26 and the third gas inlet pipe 210.
The control system consists of hardware and software, and the selected PLC control system is designed based on a centralized I/O architecture by adopting function classification. The control system hardware comprises signal detection equipment such as an upper computer, a central control cabinet (lower computer PLC), a video monitoring system, a production line control box, a shield segment mould cleaning mechanism control box, a shield segment mould spraying release agent mechanism control box, a moving mechanism control box, a safety limit switch and a sensor. The field control box of the control system has two modes of manual mode and automatic mode, wherein the manual mode is mainly used for single-machine single-point function control of equipment maintenance, fault treatment and emergency; the upper computer is connected with a Siemens SIEMENSS 7-300 PLC of a lower computer through a PROFINET communication protocol and an Ethernet industrial switch to carry out data communication, and the upper computer interface is provided with 4 system interfaces which are a system login interface, a monitoring interface, a parameter setting and feedback interface and a report operation interface respectively.
The working process of the invention is as follows:
when the shield segment mold reaches the designated position, the moving mechanism 3 drives the cleaning mechanism 1 to clean, the cleaning mechanism control box controls the first speed reducing motor 12 to rotate during cleaning, the synchronous belt drives the nylon brush roller 11, the nylon brush roller 11 rotates to clean the shield segment mold, and the rotating speed of the first speed reducing motor 12 is changed to clean different types of dirt. Meanwhile, the cleaning mechanism control box controls the industrial dust collector 8 to work to remove dust.
As shown in fig. 5, by controlling the rotation of the second speed reducing motor 35 and the third speed reducing motor 36, the X-direction moving module 32 drives the cleaning mechanism 1 to move transversely, and the Z-direction moving module 33 drives the cleaning mechanism 1 to move vertically, so as to cooperate with the rotary driver 14 to make the cleaning mechanism 1 perform a curve motion along the motion track a, and thus, the automatic cleaning of the arc-shaped inner cavity 9 of the mold can be completed.
After the shield segment mold is automatically cleaned, the fourth speed reducing motor 37 rotates to firstly convert the spraying mechanism 2 to a working position, the second speed reducing motor 35 and the third speed reducing motor 36 are controlled to rotate, the X-direction moving module 32 drives the spraying mechanism 2 to transversely move, the Z-direction moving module 33 drives the spraying mechanism 2 to vertically move, and the spraying head 21 can be driven to make a curved motion along the motion track a shown in fig. 5 by being matched with the rotary driver 14; the spraying mechanism control box controls the air compressor 22, the switch valve 23 and the atomizing valve 24 to finish the operation of automatically spraying the release agent on the arc-shaped inner cavity 9 of the mold.
The parameters of the shield segment mould are manually input by an upper computer, and the storage parameters can be called after the shield segment mould is identified by the RFID module, so that the automatic cleaning and automatic spraying operation of different shield segment moulds can be adapted.
Example 2
Referring to fig. 1 to 5, the present embodiment includes a control system, a cleaning mechanism 1, a spraying mechanism 2 and a moving mechanism 3, wherein the cleaning mechanism 1 is installed on the moving mechanism 3, the spraying mechanism 2 is installed on the cleaning mechanism 1, the control system is respectively connected with the cleaning mechanism 1, the spraying mechanism 2 and the moving mechanism 3, and the cleaning mechanism 1, the spraying mechanism 2 and the moving mechanism 3 are controlled to realize automatic cleaning of the shield segment mold and automatic mold release agent spraying;
the moving mechanism 3 comprises a support 31, an X-direction moving module 32 and a Z-direction moving module 33, the lower end of the support 31 is fixed on the ground, the X-direction moving module 32 is installed at the upper end of the support 31, the Z-direction moving module 33 is connected with the X-direction moving module 32 through an XZ connecting plate 34, and a rotary driver 14 is installed on the Z-direction moving module 33;
the cleaning mechanism 1 is arranged on a rotary driver 14, and the cleaning mechanism 1 is provided with a nylon brush roller 11;
the spraying mechanism 2 comprises a spray head 21, a feed pipe 26, an air compressor 22 and a raw release agent barrel 27, wherein a plurality of interfaces are arranged on the spray head 21, the air compressor 22 is respectively connected with a plurality of air inlet pipes such as a first air inlet pipe 28, a second air inlet pipe 29 and a third air inlet pipe 210, the raw release agent barrel 27 is connected with the first air inlet pipe 28, the first interface of the spray head 21 is communicated with the raw release agent barrel 27 through the feed pipe 26, the first air inlet pipe 28 provides air pressure for the raw release agent barrel 27, so that the release agent can flow to the spray head 21 along the feed pipe 26 more easily, the second interface of the spray head 21 is connected with the second air inlet pipe 29, the third interface of the spray head 21 is connected with the third air inlet pipe 210.
A second speed reduction motor 35 is installed on the X-direction moving module 32, a third speed reduction motor 36 is installed on the Z-direction moving module 33, a fourth speed reduction motor 37 is installed on the rotary driver 14, and the second speed reduction motor 35, the third speed reduction motor 36 and the fourth speed reduction motor 37 are respectively connected with a moving mechanism control box.
A first speed reducing motor 12 is installed on the Z-direction moving module 33 through a rotary driver 14, the nylon brush roller 11 is connected with the first speed reducing motor 12 through a synchronous belt, and the first speed reducing motor 12 is connected with a cleaning mechanism control box.
And a dust hood 13 is arranged above the nylon brush roller 11.
The third air inlet pipe 210 is provided with a switch valve 23, and the switch of the spray head 21 is controlled by the switch valve 23.
An atomization valve 24 is arranged on the second air inlet pipe 29, and the atomization degree of the spray head 21 is controlled through the atomization valve 24.
A flow meter 25 is provided on each of the feed pipe 26 and the third gas inlet pipe 210.
The embodiment further comprises a vision sensor 4 which is arranged beside the support 31 and used for detecting the cleanliness of the shield segment mold and the uniformity of the mold release agent, wherein the vision sensor is connected with the control system and feeds the detected cleanliness of the shield segment mold and the uniformity of the mold release agent back to the control system.
Example 3
Referring to fig. 1 to 5, the shield segment mold cleaning device comprises a control system, a cleaning mechanism 1, a spraying mechanism 2 and a moving mechanism 3 for providing multi-dimensional motion, wherein the cleaning mechanism 1 is installed on the moving mechanism 3, the spraying mechanism 2 is installed on the cleaning mechanism 1, the control system is respectively connected with the cleaning mechanism 1, the spraying mechanism 2 and the moving mechanism 3, and the automatic cleaning and the automatic spraying of a shield segment mold are realized by controlling the cleaning mechanism 1, the spraying mechanism 2 and the moving mechanism 3;
the moving mechanism 3 comprises a support 31, an X-direction moving module 32 and a Z-direction moving module 33, the lower end of the support 31 is fixed on the ground, the X-direction moving module 32 is installed at the upper end of the support 31, the Z-direction moving module 33 is connected with the X-direction moving module 32 through an XZ connecting plate 34, and a rotary driver 14 is installed on the Z-direction moving module 33;
the cleaning mechanism 1 is arranged on a rotary driver 14, and the cleaning mechanism 1 is provided with a brush roller 11;
the spraying mechanism 2 comprises a spray head 21, a feed pipe 26, an air compressor 22 and a raw release agent barrel 27, wherein a plurality of interfaces are arranged on the spray head 21, the air compressor 22 is respectively connected with a plurality of air inlet pipes such as a first air inlet pipe 28, a second air inlet pipe 29 and a third air inlet pipe 210, the raw release agent barrel 27 is connected with the first air inlet pipe 28, the first interface of the spray head 21 is communicated with the raw release agent barrel 27 through the feed pipe 26, the first air inlet pipe 28 provides air pressure for the raw release agent barrel 27, so that the release agent can flow to the spray head 21 along the feed pipe 26 more easily, the second interface of the spray head 21 is connected with the second air inlet pipe 29, the third interface of the spray head 21 is connected with the third air inlet pipe 210, and.
A second speed reduction motor 35 is installed on the X-direction moving module 32, a third speed reduction motor 36 is installed on the Z-direction moving module 33, a fourth speed reduction motor 37 is installed on the rotary driver 14, and the second speed reduction motor 35, the third speed reduction motor 36 and the fourth speed reduction motor 37 are respectively connected with a moving mechanism control box.
A first speed reducing motor 12 is installed on the Z-direction moving module 33 through a rotary driver 14, the nylon brush roller 11 is connected with the first speed reducing motor 12 through a synchronous belt, and the first speed reducing motor 12 is connected with a cleaning mechanism control box.
And a dust hood 13 is arranged above the nylon brush roller 11.
The third air inlet pipe 210 is provided with a switch valve 23, and the switch of the spray head 21 is controlled by the switch valve 23.
An atomization valve 24 is arranged on the second air inlet pipe 29, and the atomization degree of the spray head 21 is controlled through the atomization valve 24.
A flow meter 25 is provided on each of the feed pipe 26 and the third gas inlet pipe 210.
The embodiment further comprises a vision sensor 4 which is arranged beside the support 31 and used for detecting the cleanliness of the shield segment mold and the uniformity of the mold release agent, wherein the vision sensor is connected with the control system and feeds the detected cleanliness of the shield segment mold and the uniformity of the mold release agent back to the control system.
This embodiment still including install respectively in the high accuracy stay wire displacement sensor 5 that is used for detecting the motion state of X direction removal module 32 and Z direction removal module 33 of support 31 one end, be used for detecting the photoelectric position sensor 7 of shield segment mould position and be used for discerning the RFID radio frequency identification module 6 of shield segment mould type, high accuracy displacement sensor, position sensor and RFID radio frequency identification module are connected with control system respectively.
The alarm device is connected with the control system and comprises a warning lamp and a high-power high-decibel alarm horn for prompting the working state of the intelligent device.
The X-direction moving module can adopt I-shaped steel and channel steel to form a guide rail structure, then the roller on the sliding block moves on the guide rail to form an X-direction moving guide rail, and the mode of driving the chain wheel and the chain by the second speed reducing motor is adopted as a driving device of the X-direction moving guide rail.
The Z-direction moving module can adopt a common ball linear guide rail as a Z-direction moving support, and adopts a mode of driving a ball screw by a third speed reducing motor as a driving device of the Z-direction moving module.
And the outer ring of the rotary driver is provided with turbine teeth, and a fourth speed reduction motor is adopted to drive a worm meshed with the turbine teeth so as to drive the rotary driver to rotate.
The above description is an embodiment of the present invention. The foregoing is a preferred embodiment of the present invention, and the preferred embodiments in each preferred embodiment can be combined and used in any combination if not obviously contradictory or prerequisite to a certain preferred embodiment, and the specific parameters in the examples and the embodiments are only for the purpose of clearly explaining the inventor's invention verification process and are not intended to limit the patent protection scope of the present invention, which is defined by the claims and the equivalent structural changes made by the content of the description of the present invention are also included in the protection scope of the present invention.
Claims (10)
1. The automatic cleaning and automatic mold release agent spraying equipment for the shield segment mold is characterized by comprising a control system, a cleaning mechanism (1), a spraying mechanism (2) and a moving mechanism (3), wherein the cleaning mechanism (1) is installed on the moving mechanism (3), the spraying mechanism (2) is installed on the cleaning mechanism (1), and the control system is respectively connected with the cleaning mechanism (1), the spraying mechanism (2) and the moving mechanism (3);
the moving mechanism (3) comprises a support (31), an X-direction moving module (32) and a Z-direction moving module (33), the X-direction moving module (32) is installed at the upper end of the support (31), the Z-direction moving module (33) is connected with the X-direction moving module (32), and a rotary driver (14) is installed on the Z-direction moving module (33);
the cleaning mechanism (1) is arranged on the rotary driver (14), and the cleaning mechanism (1) is provided with a brush roller (11);
the spraying mechanism (2) comprises a spray head (21), a feeding pipe (26), an air compressor (22) and a raw demolding agent barrel (27), wherein a plurality of interfaces are arranged on the spray head (21), the air compressor (22) is respectively connected with a first air inlet pipe (28), a second air inlet pipe (29) and a third air inlet pipe (210), the raw demolding agent barrel (27) is connected with the first air inlet pipe (28), the first interface of the spray head (21) is communicated with the raw demolding agent barrel (27) through the feeding pipe (26), the second interface of the spray head (21) is connected with the second air inlet pipe (29), the third interface of the spray head (21) is connected with the third air inlet pipe (210), and the spray head (21) is arranged above the brush roller (11).
2. The shield segment mold automatic cleaning and mold release agent spraying equipment according to claim 1, wherein a second speed reduction motor (35) is mounted on the X-direction moving module (32), a third speed reduction motor (36) is mounted on the Z-direction moving module (33), a fourth speed reduction motor (37) is mounted on the rotary driver (14), and the second speed reduction motor (35), the third speed reduction motor (36) and the fourth speed reduction motor (37) are respectively connected with the moving mechanism control box.
3. The automatic shield segment mold cleaning and mold release agent spraying device according to claim 1, wherein a first speed reduction motor (12) is installed on the Z-direction moving module (33) through a rotary actuator (14), and the brush roller (11) is connected with the first speed reduction motor (12).
4. The automatic shield segment mold cleaning and mold release agent spraying device according to claim 1, characterized in that a dust hood (13) is installed above the brush roller (11).
5. The automatic cleaning and automatic mold release agent spraying device for the shield segment mold according to claim 4, characterized in that the cleaning mechanism (1) further comprises a dust collector (8), and the dust collector (8) is connected with the dust hood (13).
6. The automatic cleaning and automatic mold release agent spraying device for the shield segment mold according to claim 1, wherein a switch valve (23) is provided on the third air inlet pipe (210).
7. The automatic mold release agent spraying equipment for the shield segment mold according to claim 1, wherein an atomizing valve (24) is arranged on the second air inlet pipe (29).
8. The shield segment mold automatic mold release agent spraying device according to claim 1, characterized in that a flow meter (25) is respectively arranged on the feeding pipe (26) and the third air inlet pipe (210).
9. The shield segment mould automatic cleaning device of claim 1, characterized in that a vision sensor (4) is arranged beside the bracket (31), and the vision sensor is connected with a control system.
10. The automatic cleaning device for the shield segment mould according to claim 1, wherein a displacement sensor (5), a position sensor (7) and a radio frequency identification module (6) are respectively installed at one end of the support (31), and the displacement sensor, the position sensor and the radio frequency identification module are respectively connected with a control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010763808.0A CN111805712B (en) | 2020-08-01 | Automatic cleaning and automatic release agent spraying equipment for shield segment mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010763808.0A CN111805712B (en) | 2020-08-01 | Automatic cleaning and automatic release agent spraying equipment for shield segment mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111805712A true CN111805712A (en) | 2020-10-23 |
| CN111805712B CN111805712B (en) | 2024-07-02 |
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| CN112536899A (en) * | 2020-11-18 | 2021-03-23 | 广东博智林机器人有限公司 | Stair mould treatment facility |
| CN112845227A (en) * | 2021-03-05 | 2021-05-28 | 广东博智林机器人有限公司 | Cleaning and oiling robot |
| CN113070996A (en) * | 2021-04-02 | 2021-07-06 | 湖南三一快而居住宅工业有限公司 | Control device and system for production control method of concrete prefabricated part |
| CN113442272A (en) * | 2021-08-31 | 2021-09-28 | 沈阳建筑大学 | Shield constructs section of jurisdiction mould apron and cleans and spraying equipment |
| CN113696311A (en) * | 2021-09-09 | 2021-11-26 | 广东碧品居建筑工业化有限公司 | Cleaning and spraying device and cleaning equipment |
| CN114571585A (en) * | 2022-02-16 | 2022-06-03 | 中铁上海工程局集团有限公司 | Automatic cleaning and spraying device for assembled pier stud external mold |
| CN115228802A (en) * | 2022-08-08 | 2022-10-25 | 杭州铁牛机械有限公司 | Automatic cleaning device for pipe sheet steel die |
| CN116587405A (en) * | 2023-05-29 | 2023-08-15 | 中铁九局集团第三建设有限公司 | Segment mold release agent spraying system |
| CN114571585B (en) * | 2022-02-16 | 2024-07-12 | 中铁上海工程局集团有限公司 | Automatic cleaning and spraying device for assembled pier column outer mold |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112536899A (en) * | 2020-11-18 | 2021-03-23 | 广东博智林机器人有限公司 | Stair mould treatment facility |
| CN112536899B (en) * | 2020-11-18 | 2022-06-28 | 广东博智林机器人有限公司 | Stair mould treatment facility |
| CN112845227A (en) * | 2021-03-05 | 2021-05-28 | 广东博智林机器人有限公司 | Cleaning and oiling robot |
| CN113070996A (en) * | 2021-04-02 | 2021-07-06 | 湖南三一快而居住宅工业有限公司 | Control device and system for production control method of concrete prefabricated part |
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| CN114571585A (en) * | 2022-02-16 | 2022-06-03 | 中铁上海工程局集团有限公司 | Automatic cleaning and spraying device for assembled pier stud external mold |
| CN114571585B (en) * | 2022-02-16 | 2024-07-12 | 中铁上海工程局集团有限公司 | Automatic cleaning and spraying device for assembled pier column outer mold |
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| CN116587405A (en) * | 2023-05-29 | 2023-08-15 | 中铁九局集团第三建设有限公司 | Segment mold release agent spraying system |
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