CN111805381A - Self-dust-absorption type steel rail rust removing device convenient to fix - Google Patents
Self-dust-absorption type steel rail rust removing device convenient to fix Download PDFInfo
- Publication number
- CN111805381A CN111805381A CN202010661160.6A CN202010661160A CN111805381A CN 111805381 A CN111805381 A CN 111805381A CN 202010661160 A CN202010661160 A CN 202010661160A CN 111805381 A CN111805381 A CN 111805381A
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- Prior art keywords
- base
- dust
- self
- rust removing
- electromagnet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention relates to the technical field of installation of urban rail transit uniform return systems, and discloses a self-dust-absorption type conveniently-fixed steel rail rust removing device, which comprises: the device comprises a base, an electromagnet, a pneumatic clamping jaw, an adjusting structure, a driving structure and a polishing device; the steel rail rust removal device is reasonable in design, simple in use method and convenient to operate, the angle and the position of the grinding device can be adjusted through the adjusting structure, further, automatic rust removal of steel rails is achieved, labor intensity of workers is reduced, and working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of installation of urban rail transit uniform return systems, in particular to a self-dust-absorption type conveniently-fixed steel rail rust removing device.
Background
The subway contact rail uniform backflow system is composed of a steel rail, a uniform backflow cable and a uniform backflow box, and is easy to cause huge damage to a human body under the condition of large rail potential difference, so the subway uniform backflow system is an important and delicate process.
Disclosure of Invention
The invention provides a self-dust-absorption conveniently-fixed steel rail rust removing device, which aims to solve the problems that the prior rust removing work wastes time and labor in the rust removing project by polishing and removing rust on a rail manually, the labor intensity of workers is increased, and personnel are easily injured if the operation is improper and the like.
In order to achieve the above-mentioned effect, the present application provides a convenient fixed rail rust cleaning device of self-dust absorption formula, includes: the device comprises a base 1, an electromagnet 2, a pneumatic clamping jaw 3, an adjusting structure 4, a driving structure 5 and a polishing device 6;
Preferably, the adjusting structure 4 comprises: the hydraulic system comprises a screw rod module 401, a first hydraulic rod 402, a second hydraulic rod 403 and a connecting block 404;
the screw rod module 401 is arranged inside the base 1, the screw rod module 401 is fixedly arranged at the bottom end of the base 1, the first hydraulic rod 402 is fixedly arranged on the screw rod module 401, the first hydraulic rod 402 is positioned at the bottom end of the screw rod module 401, the second hydraulic rod 403 is fixedly connected with the telescopic end of the first hydraulic rod 402, and the connecting block 404 is arranged at the joint of the first hydraulic rod 402 and the second hydraulic rod 403.
Preferably, the drive structure 5 comprises: a support frame 501, a servo motor 502, and a drive wheel 503;
the supporting frame 501 is arranged on the pneumatic clamping jaw 3, the servo motor 502 is fixedly arranged at the top end of the supporting frame 501, the driving wheel 503 is arranged inside the supporting frame 501, and the driving wheel 503 is fixedly connected with the driving end of the servo motor 502.
Preferably, an auxiliary support portion is provided on the base 1, and the auxiliary support portion includes: a chute 7, a slide block 8 and a telescopic rod 9;
the spout 7 set up in base 1 bottom, just spout 7 is located lead screw module 401 both sides, 8 one end of slider set up in inside the spout 7, 9 bottoms of telescopic link with 8 other end fixed connection of slider, 9 flexible ends of telescopic link with second hydraulic stem 403 is connected.
Preferably, a supporting frame 10 is arranged at the joint of the auxiliary supporting part and the adjusting structure 4, the supporting frame 10 is sleeved on the second hydraulic rod 403, and the supporting frame 10 is fixedly connected with the telescopic end of the telescopic rod 9.
Preferably, the method further comprises the following steps:
Preferably, the construction method comprises:
s1, placing the base 1 on a track, starting the driving structure 5, adjusting the position of the base 1 by the driving structure 5, switching on the electromagnet 2, fixing the base 1 by the electromagnet 2, and adjusting the angle of the dust collector 11;
s2, starting the adjusting structure 4, and adjusting the position of the grinding device 6 by the adjusting structure 4;
s3, starting the grinding device 6, and grinding and derusting the steel rail by the grinding device 6;
s4, starting the dust suction device 11, and collecting impurities such as scrap iron and the like generated in the grinding process by the dust suction device 11;
and S5, after finishing polishing, disconnecting the electromagnet 2, and repeating the steps S1-S4 until all the areas are polished.
The invention provides a self-dust-absorption type conveniently-fixed steel rail rust removing device, which comprises: the device comprises a base, an electromagnet, a pneumatic clamping jaw, an adjusting structure, a driving structure and a polishing device; the electromagnet is arranged in the base, the electromagnet is fixedly arranged at the bottom end of the base, the pneumatic clamping jaw is arranged on the base, the pneumatic clamping jaw is fixedly arranged at the bottom end of the base, the driving structure is fixedly connected with two ends of the pneumatic clamping jaw, the adjusting structure is arranged on the base and is fixedly connected with the bottom end of the base, the polishing device is fixedly connected with the adjusting structure, the rail rust removing device is reasonable in design, the using method is simple and convenient to operate, the angle and the position of the polishing device can be adjusted through the adjusting structure, further automatic rust removal of a rail is realized, the labor intensity of workers is reduced, the working efficiency is improved, and most of rails are polished and derusted through manually holding the polishing device when the rails are derusted at present, the rust removing process is time-consuming and labor-consuming, the labor intensity of workers is increased, and if the operation is improper, the problem that personnel are injured is easily caused.
Drawings
FIG. 1 is a front view of a self-dust-absorption type conveniently-fixed rail rust removing device according to an embodiment of the invention;
FIG. 2 is a front sectional view of a self-dust-absorption type conveniently-fixed rail rust removing device according to an embodiment of the invention;
FIG. 3 is a side view of a self-dust-absorption type conveniently-fixed rail rust removing device according to an embodiment of the invention;
FIG. 4 is a side view of an auxiliary support in an embodiment of the invention;
fig. 5 is a partially enlarged view of fig. 3 according to the present invention.
In the figure, 1, a base; 2. an electromagnet; 3. a pneumatic clamping jaw; 4. an adjustment structure; 401. a screw rod module; 402. a first hydraulic lever; 403. a second hydraulic rod; 404. connecting blocks; 5. a drive structure; 501. a support frame; 502. a servo motor; 503. a drive wheel; 6. a polishing device; 7. a chute; 8. a slider; 9. a telescopic rod; 10. a support frame; 11. a dust collection device; 12. A connecting rod; 13. and rotating the head.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Example (b): the invention provides a technical scheme that: according to the attached figures 1-5 in the specification, the scheme is that the self-dust-absorption type conveniently-fixed steel rail rust removing device mainly comprises: base 1, electro-magnet 2, pneumatic clamping jaw 3, regulation structure 4, drive structure 5 and grinding device 6, the relation of connection is as follows:
According to the situation, when the device is used, the base 1 is placed on a steel rail, the pneumatic clamping jaw 3 is started, the position of the driving structure 5 is adjusted through the pneumatic clamping jaw 3, when the driving structure 5 is attached to the outer wall surface of the steel rail, the driving structure 5 is started, the position of the base 1 is adjusted through the driving structure 5, the position of the polishing device 6 is adjusted, after the position of the base 1 is adjusted, the electromagnet 2 is switched on, the base 1 is fixed on the steel rail through the electromagnet 2, the phenomenon that the device loosens or drops when the steel rail is derusted is prevented, after the base 1 is fixed, the position of the polishing device 6 is adjusted, after the position adjustment is finished, the polishing structure is started, the surface of the steel rail is derusted through the polishing structure, the adjusting structure 4 is started at the same time, the position of the polishing device 6 is controlled through the adjusting structure 4, thereby realizing the automatic derusting effect of the steel rail.
Preferably, the adjusting structure 4 further includes: the hydraulic system comprises a screw rod module 401, a first hydraulic rod 402, a second hydraulic rod 403 and a connecting block 404;
the screw rod module 401 is arranged inside the base 1, the screw rod module 401 is fixedly arranged at the bottom end of the base 1, the first hydraulic rod 402 is fixedly arranged on the screw rod module 401, the first hydraulic rod 402 is positioned at the bottom end of the screw rod module 401, the second hydraulic rod 403 is fixedly connected with the telescopic end of the first hydraulic rod 402, and the connecting block 404 is arranged at the joint of the first hydraulic rod 402 and the second hydraulic rod 403.
Known from the above situation, when using, start lead screw module 401, adjust the horizontal direction of first hydraulic stem 402 through lead screw module 401, start first hydraulic stem 402, adjust second hydraulic stem 403 and grinding device 6's vertical height through first hydraulic stem 402, start second hydraulic stem 403, adjust grinding device 6's horizontal position through second hydraulic stem 403, increase the connectivity between first hydraulic stem 402 and the second hydraulic stem 403 through connecting block 404, and then realize the diversified regulation to grinding device 6.
Preferably, the driving structure 5 further includes: a support frame 501, a servo motor 502, and a drive wheel 503;
the supporting frame 501 is arranged on the pneumatic clamping jaw 3, the servo motor 502 is fixedly arranged at the top end of the supporting frame 501, the driving wheel 503 is arranged inside the supporting frame 501, and the driving wheel 503 is fixedly connected with the driving end of the servo motor 502.
According to the situation, when the pneumatic clamping jaw type base seat is used, the driving structure 5 is supported through the supporting frame 501, meanwhile, the stability between the pneumatic clamping jaw 3 and the driving structure 5 is improved, the servo motor 502 is started, the driving wheel 503 is driven to rotate through the rotation of the servo motor 502, and then the position of the base seat 1 is adjusted.
Preferably, the base 1 is provided with an auxiliary support portion, and the auxiliary support portion includes: a chute 7, a slide block 8 and a telescopic rod 9;
the spout 7 set up in base 1 bottom, just spout 7 is located lead screw module 401 both sides, 8 one end of slider set up in inside the spout 7, 9 bottoms of telescopic link with 8 other end fixed connection of slider, 9 flexible ends of telescopic link with second hydraulic stem 403 is connected.
According to the situation, when the polishing device is used, the sliding block 8 is limited through the sliding groove 7, the telescopic rod 9 is added through the sliding block 8, the connectivity between the sliding grooves 7 is improved through the telescopic rod 9, the stability between the adjusting structure 4 and the polishing device 6 is improved, and the auxiliary support for the polishing device 6 is further realized.
Preferably, a supporting frame 10 is disposed at a joint of the auxiliary supporting portion and the adjusting structure 4, the supporting frame 10 is sleeved on the second hydraulic rod 403, the supporting frame 10 is fixedly connected with the telescopic end of the telescopic rod 9, and the supporting frame 10 is used for increasing the connectivity between the second hydraulic rod 403 and the auxiliary supporting portion.
Preferably, the method further comprises the following steps: dust extraction 11, dust extraction 11 set up in 1 both ends of base, dust extraction 11 and the 1 junction of base is provided with connecting rod 12, connecting rod 12 bottom is provided with rotating head 13, rotating head 13 with 11 fixed connection of dust extraction, when using, on being fixed in base 1 with dust extraction 11 through connecting rod 12, adjust dust extraction 11's angle through rotating head 13, start dust extraction 11, collect the produced piece of rust cleaning in-process of polishing through dust extraction 11.
The construction method comprises the following steps: s1, placing the base 1 on a track, starting the driving structure 5, adjusting the position of the base 1 by the driving structure 5, switching on the electromagnet 2, fixing the base 1 by the electromagnet 2, and adjusting the angle of the dust collector 11; s2, starting the adjusting structure 4, and adjusting the position of the grinding device 6 by the adjusting structure 4; s3, starting the grinding device 6, and grinding and derusting the steel rail by the grinding device 6; s4, starting the dust suction device 11, and collecting impurities such as scrap iron and the like generated in the grinding process by the dust suction device 11; and S5, after finishing polishing, disconnecting the electromagnet 2, and repeating the steps S1-S4 until all the areas are polished.
To sum up, the embodiment of the present invention provides a self-dust-absorption type rail rust removing device convenient to fix, which includes: the device comprises a base, an electromagnet, a pneumatic clamping jaw, an adjusting structure, a driving structure and a polishing device; the electromagnet is arranged in the base, the electromagnet is fixedly arranged at the bottom end of the base, the pneumatic clamping jaw is arranged on the base, the pneumatic clamping jaw is fixedly arranged at the bottom end of the base, the driving structure is fixedly connected with two ends of the pneumatic clamping jaw, the adjusting structure is arranged on the base and is fixedly connected with the bottom end of the base, the polishing device is fixedly connected with the adjusting structure, the rail rust removing device is reasonable in design, the using method is simple and convenient to operate, the angle and the position of the polishing device can be adjusted through the adjusting structure, further automatic rust removal of a rail is realized, the labor intensity of workers is reduced, the working efficiency is improved, and most of rails are polished and derusted through manually holding the polishing device when the rails are derusted at present, the rust removing process is time-consuming and labor-consuming, the labor intensity of workers is increased, and if the operation is improper, the problem that personnel are injured is easily caused.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (7)
1. A self-dust-absorption type steel rail rust removing device convenient to fix is characterized by comprising: the device comprises a base (1), an electromagnet (2), a pneumatic clamping jaw (3), an adjusting structure (4), a driving structure (5) and a polishing device (6);
electromagnet (2) set up in inside base (1), just electromagnet (2) fixed mounting in base (1) bottom, pneumatic clamping jaw (3) set up in on base (1), just pneumatic clamping jaw (3) fixed mounting in base (1) bottom, drive structure (5) with pneumatic clamping jaw (3) both ends fixed connection, adjust structure (4) set up in on base (1), just adjust structure (4) with base (1) bottom fixed connection, grinding device (6) with adjust structure (4) fixed connection.
2. A self-dust-suction type conveniently fixed rail rust removing device according to claim 1, characterized in that said adjusting structure (4) comprises: the hydraulic system comprises a screw rod module (401), a first hydraulic rod (402), a second hydraulic rod (403) and a connecting block (404);
the screw rod module (401) is arranged inside the base (1), the screw rod module (401) is fixedly arranged at the bottom end of the base (1), the first hydraulic rod (402) is fixedly arranged on the screw rod module (401), the first hydraulic rod (402) is located at the bottom end of the screw rod module (401), the second hydraulic rod (403) is fixedly connected with the telescopic end of the first hydraulic rod (402), and the connecting block (404) is arranged at the joint of the first hydraulic rod (402) and the second hydraulic rod (403).
3. A self-dust-suction type conveniently fixed rail rust removing apparatus according to claim 1, wherein said driving structure (5) comprises: a support frame (501), a servo motor (502) and a driving wheel (503);
support frame (501) set up in on pneumatic clamping jaw (3), servo motor (502) fixed mounting in support frame (501) top, drive wheel (503) set up in inside support frame (501), just drive wheel (503) with servo motor (502) drive end fixed connection.
4. A self-dust-absorption type conveniently-fixed rail rust removing device as claimed in claim 2, wherein an auxiliary support part is provided on the base (1), the auxiliary support part comprising: a sliding chute (7), a sliding block (8) and a telescopic rod (9);
spout (7) set up in base (1) bottom, just spout (7) are located lead screw module (401) both sides, slider (8) one end set up in inside spout (7), telescopic link (9) bottom with slider (8) other end fixed connection, telescopic link (9) flexible end with second hydraulic stem (403) are connected.
5. The self-dust-absorption type conveniently-fixed steel rail rust removing device according to claim 4, wherein a supporting frame (10) is arranged at the joint of the auxiliary supporting part and the adjusting structure (4), the supporting frame (10) is sleeved on the second hydraulic rod (403), and the supporting frame (10) is fixedly connected with the telescopic end of the telescopic rod (9).
6. The self-dust-absorption type conveniently-fixed steel rail rust removing device according to claim 1, characterized by further comprising:
dust extraction (11), dust extraction (11) set up in base (1) both ends, dust extraction (11) and base (1) junction is provided with connecting rod (12), connecting rod (12) bottom is provided with rotating head (13), rotating head (13) with dust extraction (11) fixed connection.
7. The self-dust-absorption type conveniently-fixed steel rail rust removing device as claimed in claims 1-6, wherein the construction method comprises the following steps:
s1, placing the base on a track, starting a driving structure, adjusting the position of the base by the driving structure, switching on an electromagnet, fixing the base by the electromagnet, and adjusting the angle of the dust collector;
s2, starting an adjusting structure, and adjusting the position of the polishing device by the adjusting structure;
s3, starting a grinding device, and grinding and derusting the steel rail by the grinding device;
s4, starting a dust suction device, and collecting impurities such as scrap iron and the like generated in the polishing process by the dust suction device;
and S5, after finishing polishing, disconnecting the electromagnet, and repeating the steps S1-S4 until all the regions are polished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010661160.6A CN111805381A (en) | 2020-07-10 | 2020-07-10 | Self-dust-absorption type steel rail rust removing device convenient to fix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010661160.6A CN111805381A (en) | 2020-07-10 | 2020-07-10 | Self-dust-absorption type steel rail rust removing device convenient to fix |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111805381A true CN111805381A (en) | 2020-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010661160.6A Pending CN111805381A (en) | 2020-07-10 | 2020-07-10 | Self-dust-absorption type steel rail rust removing device convenient to fix |
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| CN (1) | CN111805381A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113070816A (en) * | 2021-03-31 | 2021-07-06 | 廊坊市北方天宇机电技术有限公司 | Control method for redundant objects in inner cavity and oil path of engine case |
| CN114561842A (en) * | 2022-02-28 | 2022-05-31 | 无锡职业技术学院 | Rail welding grinding device |
| CN115323843A (en) * | 2022-03-14 | 2022-11-11 | 中铁一局集团有限公司 | Construction method of urban rail transit uniform backflow system |
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| CN113070816A (en) * | 2021-03-31 | 2021-07-06 | 廊坊市北方天宇机电技术有限公司 | Control method for redundant objects in inner cavity and oil path of engine case |
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| CN114561842A (en) * | 2022-02-28 | 2022-05-31 | 无锡职业技术学院 | Rail welding grinding device |
| CN115323843A (en) * | 2022-03-14 | 2022-11-11 | 中铁一局集团有限公司 | Construction method of urban rail transit uniform backflow system |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20201023 |
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| WD01 | Invention patent application deemed withdrawn after publication |