CN111786518A - Automatic press device for pressing deep-well pump coil into shell - Google Patents
Automatic press device for pressing deep-well pump coil into shell Download PDFInfo
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- CN111786518A CN111786518A CN202010570052.8A CN202010570052A CN111786518A CN 111786518 A CN111786518 A CN 111786518A CN 202010570052 A CN202010570052 A CN 202010570052A CN 111786518 A CN111786518 A CN 111786518A
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- 238000003825 pressing Methods 0.000 title claims abstract description 57
- 210000000078 claw Anatomy 0.000 claims abstract description 39
- 238000003754 machining Methods 0.000 claims abstract description 11
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- 230000007704 transition Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
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Abstract
The invention aims to provide an automatic press device for pressing a deep-well pump coil into a shell. The coil machining device comprises a shell bin device, a shell manipulator device, a machining device, a coil bin device, a coil manipulator device and a rack; the shell bin device comprises a first motor, a first ball screw pair and a first moving plate; the shell manipulator device comprises a second motor, a second ball screw pair, a second moving plate, a second clamping hand, a second gas claw and a second upper sliding table and lower sliding table cylinder; the processing device comprises a processing cylinder, a pressing plate, a coil positioning sliding table cylinder and a fixing plate; the coil stock bin device comprises a motor III, a ball screw pair III and a moving plate III; the coil manipulator device comprises a motor IV, a ball screw pair IV, a moving plate IV, a pneumatic claw IV, a clamping hand IV and an upper sliding table and lower sliding table cylinder IV; the invention improves the automation degree of pressing the deep well pump coil into the shell, and is safe and reliable in the pressing process.
Description
Technical Field
The invention relates to a press machine device, in particular to an automatic press machine device for pressing a deep well pump coil into a shell.
Background
When a stator coil is assembled on a deep well pump, a common clamp is usually arranged on a frame of a press machine, a deep well pump shell 1 to be installed is placed on the common clamp, the clamp positions the shell, an inner hole 2 is formed in the shell 1, a coil 3 to be installed is placed at the upper end of the shell 1, a stator end 4 is arranged on the coil 3, then the press machine presses down the coil 3 to be pressed into a certain position in the shell 1, the stator end 4 is tightly matched with the inner hole 2 after the coil is pressed in, the coil 3 is required to be placed in the same direction as the shell 1 before being pressed in, and the shell is easy to incline and fall off during press fitting due to the fact that the shell of the deep well pump is easy to incline and break, is clamped to be deviated and is clamped to be concave, subsequent assembly cannot be carried out due to the fact that the contact area between the shell 1 and the common clamp is small, and some workers directly hold the shell and the stator coil by hand in order to, therefore, the occurrence of industrial accidents is improved, and the processing mode is mostly manually completed, so that the automation degree is low. Therefore, in order to ensure the safety and the production efficiency of press mounting, a special automatic press device needs to be designed.
Disclosure of Invention
The invention aims to provide an automatic device for pressing a deep-well pump coil into a shell, which greatly improves the automation degree and is safe and reliable in the pressing process.
The invention relates to an automatic press device for pressing a deep-well pump coil into a shell, which is realized by the following steps: the automatic press machine device for pressing the deep-well pump coil into the shell comprises a shell bin device, a shell manipulator device, a processing device, a coil bin device, a coil manipulator device and a rack; the shell bin device comprises a first motor, a first ball screw pair and a first moving plate; the first motor is fixedly connected to the rack, and a rotating shaft on the first motor is fixedly connected with the first ball screw in the first ball screw pair; the first ball screw and the rack form a rotating pair, and a first screw nut in the first ball screw pair is fixedly connected with a first moving plate; the first moving plate is arranged on the rack and forms a moving pair with the rack, a first positioning hole is formed in the first moving plate, and a first positioning hole is positioned on the housing (the first positioning hole and the housing are in clearance fit during placement); the shell manipulator device comprises a second motor, a second ball screw pair, a second moving plate, a second clamping hand, a second gas claw and a second upper sliding table and lower sliding table cylinder; the second motor is fixedly connected to the frame, and a rotating shaft on the second motor is fixedly connected with the second ball screw in the second ball screw pair; the second ball screw and the rack form a rotating pair, and a screw nut II in the second ball screw pair is fixedly connected with a second moving plate; the second moving plate is arranged on the rack and forms a moving pair with the rack; the upper sliding table cylinder II and the lower sliding table cylinder II are fixedly connected to the second moving plate; the second air claw is fixedly connected to the movable sliding table of the second upper sliding table cylinder and the second lower sliding table cylinder; the two clamping hands are respectively and fixedly connected to the two moving rods of the second pneumatic claw; the processing device comprises a processing cylinder, a pressing plate, a coil positioning sliding table cylinder and a fixing plate; the processing cylinder is fixedly connected to the frame, and a moving rod of the processing cylinder is fixedly connected with the pressing plate; the pressing plate is arranged on the frame and forms a moving pair with the frame, and a coil pressing end is fixedly connected to the pressing plate; the fixing plate is fixedly connected to the rack, the fixing plate is positioned below the pressing plate, a shell machining positioning hole is formed in the fixing plate, and the shell machining positioning hole is used for positioning and placing a shell (the shell and the pressing plate are in clearance fit when placed) and is positioned right below the coil pressing end; the coil positioning sliding table cylinders are fixedly connected to the rack, and the number of the coil positioning sliding table cylinders is two; the two coil positioning plates are fixedly connected to the moving sliding tables of the two coil positioning sliding table cylinders respectively, the coil positioning plates are provided with coil processing positioning notches, the coil processing positioning notch of one coil positioning plate faces the coil processing positioning notch of the other coil positioning plate, the two coil processing positioning notches are positioned right above the shell processing positioning hole when the two coil positioning sliding table cylinders extend out of the moving sliding tables, and the two coil processing positioning notches are used for positioning and placing coils (the two coil processing positioning notches are in clearance fit during placement), and the positioned coils and the shell positioned by the shell processing positioning hole are concentric; the coil pressing end is positioned right above the coils positioned by the two coil processing positioning notches, the pressing plate moves downwards during press mounting to touch the coils positioned by the two coil processing positioning notches (the coil pressing end presses the stator piece on the coil to press the coil into the shell, the outer diameter of the coil pressing end is smaller than the inner diameter of the inner hole of the shell, the coil pressing end can enter a certain position in the inner hole of the shell to press the coil into a preset position in the shell), and after the coil is pressed into one section in the shell, the coil is positioned; the coil stock bin device comprises a motor III, a ball screw pair III and a moving plate III; the third motor is fixedly connected to the rack, and a rotating shaft on the third motor is fixedly connected with the third ball screw in the third ball screw pair; the third ball screw and the rack form a rotating pair, and a third screw nut in the third ball screw pair is fixedly connected with a third moving plate; the third moving plate is arranged on the rack and forms a moving pair with the rack, a third positioning hole is formed in the third moving plate, the third positioning hole is used for positioning and placing a coil (the third positioning hole and the third positioning hole are in clearance fit when placed, a step is formed in the third positioning hole, and a stator of the coil is placed at the step, so that an electric wire on the coil does not touch the third moving plate when placed); the coil manipulator device comprises a motor IV, a ball screw pair IV, a moving plate IV, a pneumatic claw IV, a clamping hand IV and an upper sliding table and lower sliding table cylinder IV; the motor IV is fixedly connected to the rack, and a rotating shaft on the motor IV is fixedly connected with a ball screw IV in the ball screw pair IV; the fourth ball screw and the frame form a revolute pair, and a screw nut fourth in the fourth ball screw pair is fixedly connected with a fourth moving plate; the fourth moving plate is arranged on the rack and forms a moving pair with the rack; the upper sliding table cylinder IV and the lower sliding table cylinder IV are fixedly connected to the moving plate IV; the fourth air claw is fixedly connected to the movable sliding table of the fourth upper sliding table cylinder and the movable sliding table of the fourth lower sliding table cylinder; the four clamping hands are two and are respectively fixedly connected to the two moving rods of the air claw IV; a second clamping hand in the shell manipulator device is provided with two working positions, namely a shell storage bin position and a shell placing position; when the shell bin is positioned, the second clamping hand faces one of the positioning holes I on the first moving plate, the upper sliding table cylinder and the lower sliding table cylinder extend out of the moving sliding table, and the two moving rods of the second air claw act to position and clamp the shell placed at the positioning hole I or place a finished product at the positioning hole I; when the shell is placed, the two clamping hands II face the shell processing positioning hole in the fixing plate, the upper sliding table cylinder II and the lower sliding table cylinder II extend out of the movable sliding table, and the two movable rods of the air claw II act on the two clamping hands II to position the clamped shell at the shell processing positioning hole; the four clamping hands in the coil manipulator device have two working positions, namely a coil bin position and a pay-off coil position; when the coil bin is positioned, the fourth clamping hand faces one of the third positioning holes on the third moving plate, the fourth moving rod of the fourth air claw moves to move the fourth clamping hand to position and clamp the coil placed in the third positioning hole, and the cylinders of the upper and lower sliding tables extend out of the moving sliding tables; when the coil is placed, the two clamping hands IV face the space between the two coil processing positioning notches, when the two coil positioning sliding table cylinders extend out of the movable sliding table, the upper sliding table cylinder IV and the lower sliding table cylinder IV extend out of the movable sliding table, and the two moving rods of the gas claw IV act to position the clamped coil between the two coil processing positioning notches.
The invention has the beneficial effects that: the automation degree of pressing the deep well pump coil into the shell is greatly improved, and the pressing process is safe and reliable.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic view of a press-fitting work casing according to the present invention.
Fig. 2 is a schematic view of a work coil for press fitting in the present invention.
Fig. 3 is a schematic view of the overall structure of the present invention.
Fig. 4 and 6 are schematic structural views of the housing bin device in the invention.
FIG. 5 is a schematic view of a first movable plate in the housing magazine assembly of the present invention.
Fig. 7 and 8 are schematic views of the housing robot apparatus according to the present invention.
Figure 9 is a schematic view of the position of the skin robot apparatus relative to the skin magazine apparatus of the present invention.
FIG. 10 is a schematic view of the structure of the processing apparatus of the present invention.
Fig. 11 and 12 are schematic views of a coil positioning plate in the processing apparatus of the present invention.
Fig. 13 and 15 are schematic structural views of a coil stock bin device in the present invention.
Fig. 14 is a schematic view of a moving plate iii of the coil magazine apparatus of the present invention.
Fig. 16 and 17 are schematic structural views of the coil robot apparatus in the present invention.
Fig. 18 is a schematic view of the state where the housing and the coil are set at the processing device ready for press-fitting.
In the figure:
1: the shell 2: an inner hole 3: coil 4: stator terminal 5: shell bin device 6: housing manipulator device 7: the processing device 8: coil stock bin device 9: coil manipulator device 10: the motor I11: the screw rod nut I12: ball screw one 13: moving the first plate 14: positioning hole one 15: a second motor 16: a second feed screw nut 17: the ball screw II 18: moving plate two 19: and a second gripper 20: a second pneumatic gripper 21: and a second upper sliding table cylinder 22: the processing cylinder 23: pressing plate 24: coil end-pressing 25: coil positioning plate 26: coil location slip table cylinder 27: fixing plate 28: positioning hole 29 for housing processing: case lead-in ramp 30: reference notch 31: coil machining positioning notch 32: coil lead-in slope 33: a third motor 34: a third feed screw nut 35: ball screw three 36: moving plate three 37: positioning hole three 38: motor four 39: and a fourth screw nut 40: ball screw four 41: moving plate four 42: air claw four 43: fourth gripper 44: and an upper sliding table cylinder and a lower sliding table cylinder.
Detailed Description
FIG. 3 is a schematic view of the overall construction of an automatic press apparatus for pressing a deep well pump coil into a casing according to the present invention, and FIGS. 4 to 18 are schematic views of respective apparatuses according to the present invention; as shown in the figure, the automatic press machine device for pressing the deep-well pump coil into the shell comprises a shell bin device 5, a shell manipulator device 6, a processing device 7, a coil bin device 8, a coil manipulator device 9 and a rack; as shown in fig. 4 to 6, the housing bin device 5 includes a first motor 10, a first ball screw pair and a first moving plate 13; the motor I10 is fixedly connected to the rack, and a rotating shaft on the motor I10 is fixedly connected with the ball screw I12 in the ball screw pair I; the first ball screw 12 and the rack form a rotating pair, and a screw nut 11 in the first ball screw pair is fixedly connected with a first moving plate 13; the first moving plate 13 is arranged on the rack and forms a moving pair with the rack, a first positioning hole 14 is formed in the first moving plate 13 (the first positioning hole 14 has a plurality of positions, for example, three rows and four rows are shown in fig. 5), and the first positioning hole 14 positions the housing 1 (the two are in clearance fit during placement); as shown in fig. 7 and 8, the housing manipulator device 6 includes a second motor 15, a second ball screw pair, a second moving plate 18, a second gripper 19, a second pneumatic claw 20, and a second upper and lower sliding table cylinder 21; the second motor 15 is fixedly connected to the frame, and a rotating shaft on the second motor 15 is fixedly connected with a second ball screw 17 in the second ball screw pair; the second ball screw 17 and the rack form a revolute pair, and a second screw nut 16 in the second ball screw pair is fixedly connected with a second moving plate 18; the second moving plate 18 is arranged on the rack and forms a moving pair with the rack; the upper sliding table cylinder II and the lower sliding table cylinder II 21 are fixedly connected to the second moving plate 18; the second pneumatic claw 20 is fixedly connected to the movable sliding table of the second upper sliding table cylinder 21 and the second lower sliding table cylinder 21; the two clamping hands 19 are respectively fixedly connected to the two moving rods of the second pneumatic claw 20; as shown in fig. 10 to 12, the processing device 7 includes a processing cylinder 22, a pressing plate 23, a coil positioning plate 25, a coil positioning slide cylinder 26 and a fixing plate 27; the processing cylinder 22 is fixedly connected to the frame, and a moving rod of the processing cylinder 22 is fixedly connected with the pressing plate 23; the pressing plate 23 is arranged on the frame and forms a moving pair with the frame, and the pressing plate 23 is fixedly connected with a coil pressing end 24; the fixing plate 27 is fixedly connected to the rack, the fixing plate 27 is positioned below the pressing plate 23, a housing processing positioning hole 28 is formed in the fixing plate 27, and the housing processing positioning hole 28 is used for positioning and placing the housing 1 (the housing and the pressing plate are in clearance fit during placement) and is positioned right below the coil pressing end 24; the coil positioning sliding table cylinders 26 are fixedly connected to the rack, and the number of the coil positioning sliding table cylinders 26 is two; the two coil positioning plates 25 are respectively fixedly connected to the moving sliding tables of the two coil positioning sliding table air cylinders 26, the coil positioning plate 25 is provided with coil processing positioning notches 31, the coil processing positioning notch 31 of one coil positioning plate 25 faces the coil processing positioning notch 31 of the other coil positioning plate 25, when the two coil positioning sliding table air cylinders 26 extend out of the moving sliding tables, the two coil processing positioning notches 31 are both positioned right above the shell processing positioning hole 28, and the two coil processing positioning notches 31 are used for positioning and placing the coil 3 (in clearance fit when placing the coil 3), the positioned coil 3 and the shell 1 positioned by the shell processing positioning hole 28 are concentric (the coil positioning plate 25 is also provided with a reference notch 30, when the coil positioning sliding table air cylinders 26 extend out of the moving sliding tables, the reference notch 30 touches the fixing plate 27 at the shell processing positioning hole 28, thereby positioning the coil processing positioning notch 31 relative to the housing processing positioning hole 28); the coil pressing end 24 is positioned right above the coil 3 positioned by the two coil processing positioning notches 31, the pressing plate 23 moves downwards during press mounting to enable the coil pressing end 24 to touch the coil 3 positioned by the two coil processing positioning notches 31 (the coil pressing end 24 presses a stator sheet on the coil 3 to press the coil 3 into the shell 1, the outer diameter of the coil pressing end 24 is smaller than the inner diameter of the inner hole 2 of the shell, the coil pressing end 24 can enter a certain position in the inner hole 2 of the shell to press the coil 3 into a preset position in the shell 1), and after the coil 3 is pressed into the shell 1 for one section, the coil 3 is positioned; as shown in fig. 13 to 15, the coil magazine device 8 includes a third motor 33, a third ball screw pair, and a third moving plate 36; the third motor 33 is fixedly connected to the frame, and a rotating shaft on the third motor 33 is fixedly connected with a third ball screw 35 in the third ball screw pair; the third ball screw 35 and the rack form a rotating pair, and a third screw nut 34 in the third ball screw pair is fixedly connected with a third moving plate 36; the third moving plate 36 is arranged on the rack and forms a moving pair with the rack, a third positioning hole 37 is formed in the third moving plate 36 (the third positioning hole 37 has a plurality of positions, for example, three rows and four rows are shown in fig. 14), the third positioning hole 37 positions the coil 3 (the third positioning hole 37 and the fourth positioning hole are in clearance fit when in placement, a step is formed in the third positioning hole 37, and the stator of the coil 3 is placed at the step, so that the electric wire on the coil 3 does not touch the third moving plate 36 when in placement); as shown in fig. 16 and 17, the coil manipulator device 9 includes a fourth motor 38, a fourth ball screw pair, a fourth moving plate 41, a fourth pneumatic claw 42, a fourth gripper 43, and a fourth upper and lower sliding table cylinder 44; the fourth motor 38 is fixedly connected to the frame, and a rotating shaft on the fourth motor 38 is fixedly connected with a fourth ball screw 40 in the fourth ball screw pair; the fourth ball screw 40 and the rack form a revolute pair, and a fourth screw nut 39 in the fourth ball screw pair is fixedly connected with a fourth moving plate 41; the fourth moving plate 41 is arranged on the rack and forms a moving pair with the rack; the upper sliding table cylinder four 44 and the lower sliding table cylinder four are fixedly connected to the moving plate four 41; the pneumatic claw IV 42 is fixedly connected to the movable sliding table of the upper sliding table cylinder IV 44 and the lower sliding table cylinder IV 44; two clamping hands four 43 are respectively and fixedly connected to the two moving rods of the pneumatic claw four 42; the second clamping hand 19 in the shell manipulator device 6 has two working positions, namely a shell bin position and a shell placing position; when the shell bin is positioned, the second clamping hands 19 face one of the positioning holes I14 on the first moving plate 13, the upper sliding table cylinder 21 and the lower sliding table cylinder 21 extend out of the moving sliding tables, and the two moving rods of the second pneumatic claw 20 act on the second clamping hands 19 to position and clamp the shell 1 placed at the positioning holes I14 or place a finished product at the positioning holes I14; when the shell is placed, the two clamping hands II 19 face the shell processing positioning hole 28 on the fixing plate 27, the upper sliding table cylinder II 21 and the lower sliding table cylinder II 21 extend out of the movable sliding table, and the two movable rods of the air claw II 20 act on the two clamping hands II 19 to position the clamped shell 1 at the shell processing positioning hole 28; the fourth clamping hand 43 in the coil manipulator device 9 has two working positions, namely a coil bin position and a wire releasing ring position; when the coil bin is positioned, the four clamping hands 43 face one of the three positioning holes 37 on the third moving plate 36, the four cylinders 44 of the upper sliding table and the lower sliding table extend out of the moving sliding tables, and the two moving rods of the four pneumatic claws 42 act the four clamping hands 43 to position and clamp the coil 3 placed at the three positioning holes 37; when the coil is placed, the four clamping hands 43 face the space between the two coil processing positioning notches 31, when the two coil positioning sliding table cylinders 26 extend out of the movable sliding table, the four upper sliding table cylinders 44 extend out of the movable sliding table, and the four clamping hands 43 are actuated by the two moving rods of the four pneumatic claws 42 to position the clamped coil 3 between the two coil processing positioning notches 31.
When the automatic press machine device is in work, the automatic press machine device for pressing the deep well pump coil into the shell is connected with a pneumatic system and a controller, and is connected with a power supply and an air source, and the automatic press machine device comprises the following steps: 1) at the beginning, the shell 1 is positioned and placed on all the positioning holes one 14 of the moving plate one 13 on the shell bin device 5, and the coils 3 are positioned and placed on all the positioning holes three 37 of the moving plate three 36 on the coil bin device 8. 2) When the shell manipulator device is started, the second clamping hand 19 in the shell manipulator device 6 is located at the position of the shell bin, the second clamping hand 19 faces to one positioning hole I14 on the first moving plate 13 at the moment, the second upper sliding table cylinder 21 and the second lower sliding table cylinder 21 are controlled to extend out of the moving sliding table, then the two moving rods of the second air claw 20 are controlled to act, the second clamping hand 19 is controlled to position and clamp the shell 1 placed at the position of the positioning hole I14, and the second upper sliding table cylinder 21 and the second lower sliding table cylinder 21 are controlled to extend back to move the sliding table to drive. 3) Controlling a second motor 15 in the shell manipulator device 6 to rotate, driving a second moving plate 18 to move through a second ball screw pair, moving a second clamping hand 19, controlling the second upper sliding table cylinder 21 to extend out of the moving sliding table, and controlling two moving rods of the second air claw 20 to act to release the second clamping hand 19 so as to position the clamped shell 1 at the shell processing positioning hole 28, wherein the second clamping hand 19 also moves, and the second clamping hand 19 stops rotating after the second clamping hand 19 moves from the shell storage bin position to the shell placing position. 4) And controlling the upper sliding table cylinder II 21 and the lower sliding table cylinder II to extend back to move the sliding tables, controlling the motor II 15 in the shell manipulator device 6 to rotate reversely, and stopping the rotation of the motor II 15 after the clamping hand II 19 returns to the position of the lower positioning hole I14 where the shell 1 or the finished shell bin is not placed. 5) Two coil positioning sliding table air cylinders 26 in the control processing device 7 extend out of the moving sliding table (the moving sliding table is not extended when the control processing device is started), two coil processing positioning notches 31 are located right above the shell processing positioning hole 28, and the coil 3 is positioned between the two coil processing positioning notches 31. 6) At the beginning, a fourth clamping hand 43 in the coil manipulator device 9 is located at the position of the coil bin, at the moment, the fourth clamping hand 43 faces to one of the positioning holes three 37 on the third moving plate 36 when the coil bin is located, the upper and lower sliding table cylinders four 44 are controlled to extend out of the moving sliding table, then the two moving rods of the gas claw four 42 are controlled to act the two fourth clamping hands 43 to position and clamp the coil 3 placed at the positioning hole three 37, and then the upper and lower sliding table cylinders four 44 are controlled to extend back to move the moving sliding table to drive the coil 3 to leave the positioning hole three 37. 7) The fourth motor 38 in the coil manipulator device 9 in the control diagram rotates, the fourth moving plate 41 is driven by the four ball screw pairs to move, the fourth gripper 43 also moves, the fourth gripper 43 stops rotating after moving from the coil bin position to the wire releasing position, the fourth gripper 43 faces the space between the two coil processing positioning notches 31, the fourth upper sliding table cylinder 44 and the fourth lower sliding table cylinder 44 are controlled to extend out of the moving sliding tables, and then the two moving rods of the fourth pneumatic claw 42 are controlled to act to release the fourth gripper 43 so that the clamped coil 3 can be positioned and placed between the two coil processing positioning notches 31. 8) And controlling the upper and lower sliding table cylinder four 44 to extend back to move the sliding table, controlling the motor four 38 in the coil manipulator device 9 to rotate in the reverse direction, and simultaneously controlling the motor three 33 in the coil bin device 8 to rotate to drive the moving plate three 36 to move, so that the motor three 33 and the motor four 38 stop rotating after the clamping hand four 43 returns to the position of the coil bin with the coil 3 at the lower positioning hole three 37. 9) The movable rod is stretched out to processing cylinder 22 among the processingequipment 7 in the control chart, drive clamp plate 23 and down push, clamp plate 23 moves down coil pressure end 24 and touches coil 3 that two coil processing location breach 31 were fixed a position, coil pressure end 24 presses stator piece department on coil 3, impress coil 3 inside shell 1, and the external diameter of coil pressure end 24 is less than the internal diameter of shell hole 2, coil pressure end 24 can get into and impress coil 3 behind the inside certain position of shell hole 2 and stop behind the inside predetermined position of shell 1. 10) The processing cylinder 22 in the processing device 7 in the control chart extends back to move the rod, drives the pressing plate 23 and the coil pressing end 24 to return to the original position, and controls the two coil positioning sliding table cylinders 26 to extend back to move the sliding tables. 11) And controlling a second motor 15 in the shell manipulator device 6 to rotate to drive a second clamping hand 19 to move from the shell bin position to the shell placing position, then stopping the rotation of the second motor 15, controlling the second clamping hand 19 to face the shell machining positioning hole 28 on the fixed plate 27, controlling the second upper sliding table cylinder 21 and the second lower sliding table cylinder 21 to extend out of the movable sliding tables, and then controlling two moving rods of the second gas claw 20 to act to position the second clamping hand 19 to clamp and position the finished product placed at the shell machining positioning hole 28. 12) And controlling the upper sliding table cylinder II 21 and the lower sliding table cylinder II to extend back to move the sliding tables, controlling the motor II 15 in the shell manipulator device 6 to rotate reversely, and stopping the rotation of the motor II 15 after the clamping hand II 19 returns to the position of the lower positioning hole I14 where the shell 1 or the finished shell bin is not placed. 13) And controlling the second upper sliding table cylinder 21 and the second lower sliding table cylinder 21 to extend out of the movable sliding tables, and then controlling the two movable rods of the second pneumatic claw 20 to act and release the second clamping hands 19 so as to position the clamped finished product at the first positioning hole 14 without the shell 1. 14) And controlling the upper sliding table cylinder II 21 and the lower sliding table cylinder II to extend back to move the sliding tables, then controlling the motor II 15 in the shell manipulator device 6 to rotate, and simultaneously controlling the motor I10 in the shell bin device 5 to rotate to drive the moving plate I13 to move, so that the motor I10 and the motor II 15 stop rotating after the clamp II 19 returns to the position of the shell bin with the shell 1 at the lower positioning hole I14. 15) Returning to the step 2) and restarting. 16) The shell in the shell bin device 5 and the coil in the coil bin device 8 are processed, and the finished product is taken out and put into a finished product bin. 17) And controlling a first motor 10 in the shell bin device 5 and a second motor 15 in the shell manipulator device 6 to rotate, stopping the rotation of the first motor 10 and the second motor 15 after the shell bin device 5 and the shell manipulator device 6 return to the starting positions, simultaneously controlling a third motor 33 in the coil bin device 8 and a fourth motor 38 in the coil manipulator device 9 to rotate, stopping the rotation of the third motor 33 and the fourth motor 38 after the coil bin device 8 and the coil manipulator device 9 return to the starting positions simultaneously, and returning to the step 1) to restart.
The processing cylinder 22 in the above technical solution may be a hydraulic cylinder.
The shell machining positioning hole 28 in the technical scheme is provided with a shell lead-in inclined plane 29 which is used for transition and correction when the shell 1 is placed in a positioning mode, so that the shell 1 is placed more accurately.
Coil processing location breach 31 among the above-mentioned technical scheme has coil leading-in inclined plane 32 for transition and correction effect when putting coil 3 into in the location make when putting coil 3 more accurate.
The depth of shell processing locating hole 28 among the above-mentioned technical scheme has held whole shell 1 completely, can prevent effectively like this because shell 1 high in the course of working that arouses the slope of shell 1, make the pressure equipment process go on smoothly, the mode of the inner wall of shell 1 is passed through to the centre gripping shell 1 of second 19 of tong this moment, second 19 of tong penetrates the hole of shell 1 during centre gripping promptly, the inner wall that shell 1 was held in the location of second 19 of pneumatic gripper 20 action second 19 of tong is gone on, also through the inner wall of centre gripping shell 1 when centre gripping finished product, nevertheless guarantee that second 19 of tong does not touch the coil 3 that the pressure equipment was good in the shell 1 can.
In addition to the above embodiments, the present invention has other embodiments. All technical equivalents and equivalents which may be substituted for one another are intended to fall within the scope of the claims.
Claims (4)
1. The utility model provides an automatic press device of shell is impressed to deep-well pump coil which characterized in that: the coil machining device comprises a shell bin device, a shell manipulator device, a machining device, a coil bin device, a coil manipulator device and a rack; the shell bin device comprises a first motor, a first ball screw pair and a first moving plate; the first motor is fixedly connected to the rack, and a rotating shaft on the first motor is fixedly connected with the first ball screw in the first ball screw pair; the first ball screw and the rack form a rotating pair, and a first screw nut in the first ball screw pair is fixedly connected with a first moving plate; the first moving plate is arranged on the rack and forms a moving pair with the rack, and a first positioning hole is formed in the first moving plate and positions the housing; the shell manipulator device comprises a second motor, a second ball screw pair, a second moving plate, a second clamping hand, a second gas claw and a second upper sliding table and lower sliding table cylinder; the second motor is fixedly connected to the frame, and a rotating shaft on the second motor is fixedly connected with the second ball screw in the second ball screw pair; the second ball screw and the rack form a rotating pair, and a screw nut II in the second ball screw pair is fixedly connected with a second moving plate; the second moving plate is arranged on the rack and forms a moving pair with the rack; the upper sliding table cylinder II and the lower sliding table cylinder II are fixedly connected to the second moving plate; the second air claw is fixedly connected to the movable sliding table of the second upper sliding table cylinder and the second lower sliding table cylinder; the two clamping hands are respectively and fixedly connected to the two moving rods of the second pneumatic claw; the processing device comprises a processing cylinder, a pressing plate, a coil positioning sliding table cylinder and a fixing plate; the processing cylinder is fixedly connected to the frame, and a moving rod of the processing cylinder is fixedly connected with the pressing plate; the pressing plate is arranged on the frame and forms a moving pair with the frame, and a coil pressing end is fixedly connected to the pressing plate; the fixing plate is fixedly connected to the rack and located below the pressing plate, a shell machining positioning hole is formed in the fixing plate and used for positioning and placing the shell and located right below the coil pressing end; the coil positioning sliding table cylinders are fixedly connected to the rack, and the number of the coil positioning sliding table cylinders is two; the two coil positioning plates are fixedly connected to the moving sliding tables of the two coil positioning sliding table cylinders respectively, the coil positioning plates are provided with coil processing positioning notches, the coil processing positioning notch of one coil positioning plate faces the coil processing positioning notch of the other coil positioning plate, the two coil processing positioning notches are positioned right above the shell processing positioning hole when the two coil positioning sliding table cylinders extend out of the moving sliding tables, a coil is positioned between the two coil processing positioning notches, and the positioned coil is concentric with the shell positioned by the shell processing positioning hole; the coil pressing end is positioned right above the coils positioned by the two coil processing positioning notches, and the coil pressing end is moved downwards by the pressing plate to touch the coils positioned by the two coil processing positioning notches during press mounting; the coil stock bin device comprises a motor III, a ball screw pair III and a moving plate III; the third motor is fixedly connected to the rack, and a rotating shaft on the third motor is fixedly connected with the third ball screw in the third ball screw pair; the third ball screw and the rack form a rotating pair, and a third screw nut in the third ball screw pair is fixedly connected with a third moving plate; the third moving plate is arranged on the rack and forms a moving pair with the rack, and a third positioning hole is formed in the third moving plate and used for positioning and placing a coil; the coil manipulator device comprises a motor IV, a ball screw pair IV, a moving plate IV, a pneumatic claw IV, a clamping hand IV and an upper sliding table and lower sliding table cylinder IV; the motor IV is fixedly connected to the rack, and a rotating shaft on the motor IV is fixedly connected with a ball screw IV in the ball screw pair IV; the fourth ball screw and the frame form a revolute pair, and a screw nut fourth in the fourth ball screw pair is fixedly connected with a fourth moving plate; the fourth moving plate is arranged on the rack and forms a moving pair with the rack; the upper sliding table cylinder IV and the lower sliding table cylinder IV are fixedly connected to the moving plate IV; the fourth air claw is fixedly connected to the movable sliding table of the fourth upper sliding table cylinder and the movable sliding table of the fourth lower sliding table cylinder; the four clamping hands are two and are respectively fixedly connected to the two moving rods of the air claw IV; a second clamping hand in the shell manipulator device is provided with two working positions, namely a shell storage bin position and a shell placing position; when the shell bin is positioned, the second clamping hand faces one of the positioning holes I on the first moving plate, the upper sliding table cylinder and the lower sliding table cylinder extend out of the moving sliding table, and the two moving rods of the second air claw act to position and clamp the shell placed at the positioning hole I or place a finished product at the positioning hole I; when the shell is placed, the two clamping hands II face the shell processing positioning hole in the fixing plate, the upper sliding table cylinder II and the lower sliding table cylinder II extend out of the movable sliding table, and the two movable rods of the air claw II act on the two clamping hands II to position the clamped shell at the shell processing positioning hole; the four clamping hands in the coil manipulator device have two working positions, namely a coil bin position and a pay-off coil position; when the coil bin is positioned, the fourth clamping hand faces one of the third positioning holes on the third moving plate, the fourth moving rod of the fourth air claw moves to move the fourth clamping hand to position and clamp the coil placed in the third positioning hole, and the cylinders of the upper and lower sliding tables extend out of the moving sliding tables; when the coil is placed, the two clamping hands IV face the space between the two coil processing positioning notches, when the two coil positioning sliding table cylinders extend out of the movable sliding table, the upper sliding table cylinder IV and the lower sliding table cylinder IV extend out of the movable sliding table, and the two moving rods of the gas claw IV act to position the clamped coil between the two coil processing positioning notches.
2. An automatic press device for deep well pump coils into a casing according to claim 1, characterised in that: the shell processing positioning hole is provided with a shell lead-in inclined plane which is used for positioning the transition and correction when the shell is placed.
3. An automatic press device for deep well pump coils into a casing according to claim 1, characterised in that: the coil processing positioning notch is provided with a coil lead-in inclined plane for positioning and transition and correction when the coil is placed in.
4. An automatic press device for deep well pump coils into a casing according to claim 1, characterised in that: the depth of the positioning holes for processing the shell completely accommodates the whole shell, so that the shell can be effectively prevented from inclining in the processing process caused by the height of the shell.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010570052.8A CN111786518B (en) | 2020-06-21 | 2020-06-21 | Automatic press device for pressing deep-well pump coil into shell |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010570052.8A CN111786518B (en) | 2020-06-21 | 2020-06-21 | Automatic press device for pressing deep-well pump coil into shell |
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| CN111786518B CN111786518B (en) | 2021-06-22 |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111786518B (en) | 2021-06-22 |
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Effective date of registration: 20210528 Address after: Wendan Huakai Industrial Park, Longgen village, Qinggang Town, Yuhuan City, Taizhou City, Zhejiang Province Applicant after: Taizhou like Technology Co.,Ltd. Address before: 317525 No. 390, tangling village, Dashi Town, Wenling City, Taizhou, Zhejiang Applicant before: Zhao Huayong |
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Application publication date: 20201016 Assignee: Yuhuan degu New Material Technology Co.,Ltd. Assignor: Taizhou like Technology Co.,Ltd. Contract record no.: X2024330000060 Denomination of invention: An automatic press device for pressing the coil into the casing of a deep well pump Granted publication date: 20210622 License type: Common License Record date: 20240523 |