CN111760966A - High-end digital mould production facility of intelligence - Google Patents
High-end digital mould production facility of intelligence Download PDFInfo
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- CN111760966A CN111760966A CN202010770066.4A CN202010770066A CN111760966A CN 111760966 A CN111760966 A CN 111760966A CN 202010770066 A CN202010770066 A CN 202010770066A CN 111760966 A CN111760966 A CN 111760966A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses intelligent high-end digital mold production equipment which comprises a workbench and four bases arranged on the bottom surface of an installation platform, wherein the bottom of each base is connected with the ground, two symmetrical straight plates are fixedly arranged at the top of the workbench, a sliding rod is fixedly arranged between the adjacent side surfaces of the two straight plates, the outer surface of the sliding rod is movably connected with two symmetrical sliding sleeves, a first spring is fixedly arranged between the adjacent ends of the two sliding sleeves, two symmetrical connecting columns are fixedly arranged at the top of the workbench, a movable sleeve is movably connected with the outer surface of the connecting column, and a second spring is fixedly arranged between the bottom of the movable sleeve and the top surface of the workbench. The invention can control and adjust the position of the mounting plate on the XY axis coordinate system, thereby punching a plurality of punching positions of the plate without manually adjusting the plate, the operation is simple and convenient, and the processing efficiency of the equipment is improved.
Description
Technical Field
The invention belongs to the field of mold production, relates to a digital processing technology, and particularly relates to intelligent high-end digital mold production equipment.
Background
The digital production of mould has become new development trend, need punch a hole to the used raw and other materials panel of production mould before the mould production to make things convenient for the production of mould, traditional equipment needs artifical manual removal panel to realize the head that punches a hole and punch a hole to a plurality of positions of panel, wastes time and energy, and is inefficient, and manual operation is comparatively dangerous moreover.
Chinese patent No. CN108655764A discloses a high-end digital mold production apparatus, wherein in an initial state, a driving motor, a sliding motor, a driving motor, a conveyor, a high-speed motor, a rotating motor, a motor in the rear end wall of a top block, and a telescopic cylinder are in a stop state, so that the structure is in an initial position in the initial state, and can be adjusted in subsequent work, thereby effectively improving the work coordination of the apparatus; however, the equipment is not provided with a lifting mechanism, so that the process of discharging and taking the workpieces is inconvenient.
Disclosure of Invention
The invention aims to provide intelligent high-end digital mould production equipment;
the technical problems to be solved by the invention are as follows:
(1) how to provide a mold production device capable of intelligently and digitally controlling the position of a drill bit;
(2) how to provide a mould production facility of blowing and getting of being convenient for.
The purpose of the invention can be realized by the following technical scheme:
an intelligent high-end digital mold production device comprises a workbench and four bases arranged on the bottom surface of the workbench, the bottom of each base is connected with the ground, a first fixing plate and a second fixing plate are fixedly arranged on the bottom surface of the workbench, a driving motor is fixedly arranged on the top surface of the workbench, a bidirectional threaded rod is fixedly arranged at the output end of the driving motor through a motor shaft, one end, far away from the driving motor, of the bidirectional threaded rod penetrates through the second fixing plate and is movably connected with the first fixing plate through a bearing, two symmetrical threaded sleeves are connected to the outer surface of the bidirectional threaded rod in a threaded manner, two symmetrical straight plates are fixedly arranged on the top of the workbench, a sliding rod is fixedly arranged between the side surfaces, close to each other, of the two straight plates, two symmetrical sliding sleeves are movably connected to the outer surface of the sliding rod, and a first spring is, a fixed rod is fixedly arranged between the bottom of the sliding sleeve and the top of the threaded sleeve, two symmetrical connecting columns are fixedly arranged at the top of the workbench, a movable sleeve is movably connected to the outer surface of each connecting column, a second spring is fixedly arranged between the bottom of the movable sleeve and the top surface of the workbench, a connecting rod is hinged between the side surface of the movable sleeve and the top surface of the sliding sleeve, a lifting plate is fixedly arranged between the tops of the two movable sleeves, and the lifting plate is movably connected with the outer surface of each connecting column;
the top surface of the workbench is fixedly provided with four supporting columns, a processing box body is fixedly arranged between the tops of the four supporting columns, the inner bottom wall of the processing box body is provided with a rectangular opening, two inner side walls of the processing box body are fixedly provided with guide rails, one side, close to the two guide rails, of the two guide rails is movably connected with a slide block, an installation rod is fixedly arranged between the side faces, close to the two slide blocks, of the two slide blocks, the outer surface of the installation rod is movably connected with two symmetrical installation sleeves, installation blocks are fixedly arranged at the bottoms of the installation sleeves, an installation plate is fixedly arranged between the bottoms of the two installation blocks, an air cylinder is fixedly arranged at the bottom of the installation plate, the output end of the air cylinder is;
a vertical plate is fixedly installed at the bottom of the left sliding block, a first electric push rod is fixedly installed between the vertical plate and the side face, close to the installation plate, of the vertical plate, a first displacement sensor is arranged on the side face of the vertical plate, a second electric push rod is fixedly installed between the back face of the right sliding block and the inner wall of the back face of the machining box body, a second displacement sensor is arranged at the top of the installation plate, and a processor and a PLC (programmable logic controller) are arranged on the front face of the machining box body;
the output ends of the first displacement sensor and the second displacement sensor are electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the PLC, and the output end of the PLC is electrically connected with the input ends of the driving motor, the air cylinder, the first electric push rod and the second electric push rod.
Further, processing box side fixed mounting has bellows, it has the installation pipe to run through the intercommunication between two inside walls that bellows and processing box are close to mutually, fixed mounting has the fan between the installation intraductal wall, the fixed intercommunication of roof has a tuber pipe in the bellows, fixed mounting has the filter screen between the bellows inside wall, the fixed intercommunication of inner bottom wall has the chip removal pipe in the bellows, the chip removal socle portion is provided with the valve.
Furthermore, the first spring is sleeved on the outer surface of the sliding rod, and a gap is reserved between the inner ring of the first spring and the outer surface of the sliding rod.
Furthermore, the second spring is sleeved on the outer surface of the connecting column, and a gap is reserved between the inner ring of the second spring and the outer surface of the connecting column.
Further, the equal fixed mounting of inside wall and the interior roof of processing box has porose wood abatvoix, porose wood abatvoix surface is equipped with a plurality of sound absorbing holes, the inside sound felt that inhales that is equipped with of porose wood abatvoix.
Further, the lifting plate top surface is equipped with a plurality of tight pieces of clamp, the processing standing groove has been seted up to the lifting plate top surface, the punching hole groove has been seted up to the bottom wall in the processing standing groove, the bottom of the punching hole groove runs through to the lifting plate bottom surface.
Furthermore, a clamping groove is formed between the top surface and the bottom surface of the workbench, and the inner wall of the clamping groove is movably connected with the outer surface of the fixed rod.
Further, the use method of the device comprises the following steps:
the first step is as follows: starting a driving motor to rotate positively to drive a bidirectional threaded rod to rotate positively, enabling two threaded sleeves to approach to each other on the bidirectional threaded rod, driving two sliding sleeves to approach to each other, controlling the lifting plate to descend through a connecting rod, and closing the driving motor after the position descends to the feeding height;
the second step is that: placing a die plate to be processed in a processing placing groove, clamping the plate by using a plurality of clamping blocks, starting a driving motor to rotate reversely to drive a bidirectional threaded rod to rotate reversely, so that two threaded sleeves are controlled to be separated from each other, jacking a lifting plate through a connecting rod, and closing the driving motor when the position of the lifting plate rises to a processing height;
the third step: setting a guide rail as an X axis and a mounting rod as a Y axis, starting a second electric push rod to extend through a PLC (programmable logic controller), pushing a sliding block to slide on the guide rail along the X axis, detecting an X-axis displacement value of the sliding block in real time by a first sensor, transmitting the X-axis displacement value to a processor, processing the X-axis displacement value by the processor, transmitting a stop signal to the PLC when the X-axis displacement value reaches a set value, closing the second electric push rod after receiving the stop signal by the PLC, starting the first electric push rod to extend through the PLC, pushing the mounting plate to move on the Y axis, detecting a Y-axis displacement value of the mounting plate in real time by the second sensor, transmitting the Y-axis displacement value to the processor, processing the Y-axis displacement value by the processor, transmitting the stop signal to the PLC when the Y-axis displacement value reaches the set value, closing the first electric push rod after receiving the stop signal by the PLC, so that the punch is positioned right above the position of the plate to be punched;
the fourth step: the starting cylinder extends out to push the punch to move downwards rapidly, the punch is utilized to punch holes on the plate, the fan is started to radiate the inside of the processing box body, the scraps generated by punching processing are sucked into the air box, and the scraps are left in the air box under the obstruction of the filter screen;
the fifth step: after the punching processing is completed, the PLC controller is used for controlling the cylinder to shrink, the punch is separated from the plate, the driving motor is started to rotate forwards, the lifting plate is controlled to descend through the bidirectional threaded rod, the threaded sleeve, the sliding sleeve and the connecting rod, the plate is taken out of the processing placing groove, and the whole punching processing process is completed.
The invention has the beneficial effects that: the invention has the following beneficial effects:
1. the position of the mounting plate on an XY axis coordinate system can be controlled and adjusted through the arrangement of the first displacement sensor, the second displacement sensor, the first electric push rod, the second electric push rod, the processor, the PLC and the like, so that the punching processing of a plurality of punching positions of the plate can be realized without manually adjusting the plate, the operation is simple and convenient, and the processing efficiency of equipment is improved;
2. the lifting plate can be controlled to ascend and descend by the aid of the arranged structures such as the driving motor, the bidirectional threaded rod, the threaded sleeve, the sliding sleeve and the connecting rod, so that the lifting plate is directly controlled to descend to a discharging height during charging and discharging, and is controlled to ascend to a machining height during machining, and accordingly, the discharging and taking processes of plates can be facilitated;
3. the lifting plate can be provided with a damping and buffering effect through structures such as the first spring and the second spring, when the lifting plate is processed, the plate on the lifting plate is impacted by the drill bit, so that the second spring is contracted, the position of the movable sleeve is lowered, the first spring is extruded through the connecting rod to be contracted, and the first spring and the second spring are utilized to simultaneously play a damping and buffering effect on the lifting plate;
4. can carry out the forced air cooling to processing box, drift through the fan that sets up, the piece that will punch a hole simultaneously and inhale bellows inside, under the separation of filter screen, the piece is stayed the inside storage of bellows, can open the valve of chip removal pipe after processing is accomplished and concentrate the piece and take out, has avoided the piece to splash everywhere, threatens staff's safety production.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is a front sectional view of the processing box structure of the present invention;
FIG. 4 is a side view of the structure of the guide rail, mounting bar and mounting plate of the present invention;
FIG. 5 is a side view of the lifter plate configuration of the present invention;
FIG. 6 is a front cross-sectional view of the table structure of the present invention.
In the figure: 1. a work table; 2. a base; 3. a first fixing plate; 4. a second fixing plate; 5. a drive motor; 6. a bidirectional threaded rod; 7. a threaded sleeve; 8. a straight plate; 9. a slide bar; 10. a sliding sleeve; 11. a first spring; 12. fixing the rod; 13. connecting columns; 14. a movable sleeve; 15. a second spring; 16. a connecting rod; 17. a lifting plate; 18. a support pillar; 19. processing the box body; 20. a rectangular opening; 21. a guide rail; 22. a slider; 23. mounting a rod; 24. installing a sleeve; 25. mounting blocks; 26. mounting a plate; 27. a cylinder; 28. a punch; 29. a vertical plate; 30. a first electric push rod; 31. a second electric push rod; 32. an air box; 33. installing a pipe; 34. a fan; 35. an air outlet pipe; 36. filtering with a screen; 37. a chip removal pipe; 38. a perforated wood acoustic panel; 39. a clamping block; 40. processing a placing groove; 41. punching a hole groove; 42. a clamping groove.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-6, an intelligent high-end digital mold production device comprises a workbench 1 and four bases 2 installed on the bottom surface of the workbench, the bottom of each base 2 is connected with the ground, a clamping groove 42 is formed between the top surface and the bottom surface of the workbench 1, the inner wall of the clamping groove 42 is movably connected with the outer surface of a fixed rod 12, the clamping groove 42 is used for limiting the fixed rod 12 and ensuring that the fixed rod 12 can only move in the left and right directions, a first fixed plate 3 and a second fixed plate 4 are fixedly installed on the bottom surface of the workbench 1, a driving motor 5 is fixedly installed on the bottom surface of the workbench 1, the driving motor 5 is used for driving a bidirectional threaded rod 6 to rotate, a bidirectional threaded rod 6 is fixedly installed at the output end of the driving motor 5 through a motor shaft, the bidirectional threaded rod 6 is used for controlling two threaded sleeves 7 to be close to and separated, one end of the bidirectional threaded rod 6 far away from, the outer surface of the bidirectional threaded rod 6 is in threaded connection with two symmetrical threaded sleeves 7, two symmetrical straight plates 8 are fixedly mounted at the top of the workbench 1, a sliding rod 9 is fixedly mounted between the two sides of the straight plates 8 close to each other, two symmetrical sliding sleeves 10 are movably connected to the outer surface of the sliding rod 9, a first spring 11 is fixedly mounted between the two ends of the sliding sleeves 10 close to each other, the first spring 11 is sleeved on the outer surface of the sliding rod 9, a gap is reserved between the inner ring of the first spring 11 and the outer surface of the sliding rod 9, the first spring 11 is prevented from contacting with the outer surface of the sliding rod 9 during expansion and contraction, unnecessary friction is generated, the abrasion of equipment parts is reduced, a fixed rod 12 is fixedly mounted between the bottom of the sliding sleeve 10 and the top of the threaded sleeves 7, the sliding sleeve 10 can move synchronously with the threaded sleeves 7 through the fixed rod 12, two symmetrical connecting columns 13 are fixedly, the outer surface of the connecting column 13 is movably connected with a movable sleeve 14, the connecting column 13 and the movable sleeve 14 are used for limiting the lifting plate 17, a second spring 15 is fixedly arranged between the bottom of the movable sleeve 14 and the top surface of the workbench 1, the second spring 15 is sleeved on the outer surface of the connecting column 13, a gap is reserved between the inner ring of the second spring 15 and the outer surface of the connecting column 13, the second spring 15 is prevented from contacting with the outer surface of the connecting column 13 when stretching out and drawing back, unnecessary friction is generated, abrasion of parts of equipment is reduced, the second spring 15 is used for providing a secondary damping effect for the lifting plate 17, a connecting rod 16 is hinged between the side surface of the movable sleeve 14 and the top surface of the sliding sleeve 10, the lifting plate 17 is fixedly arranged between the tops of the movable sleeve 14, the lifting plate 17 is movably connected with the outer surface of the connecting column 13, a plurality of clamping blocks 39 are arranged on the, the processing placing groove 40 is provided with a punching groove 41 on the inner bottom wall, and the bottom of the punching groove 41 penetrates to the bottom surface of the lifting plate 17;
1 top surface fixed mounting of workstation has four support columns 18, four fixed mounting has processing box 19 between the top of support column 18, rectangle opening 20 has been seted up to the bottom wall in the processing box 19, the equal fixed mounting of two inside walls of processing box 19 has guide rail 21, two the equal swing joint in one side that guide rail 21 is close to mutually has slider 22, two fixed mounting has installation pole 23 between the side that slider 22 is close to mutually, installation pole 23 surface swing joint has two symmetrical installation covers 24, 24 bottom fixed mounting of installation cover has installation piece 25, two fixed mounting has mounting panel 26 between the bottom of installation piece 25, 26 bottom fixed mounting of mounting panel has cylinder 27, and cylinder 27 promotes drift 28 and stretches out fast, punches a hole to the panel and processes, cylinder 27 output fixed mounting has drift 28, drift 28 bottom passes rectangle opening 20 and extends to the outside of processing box 19, processing box 19 side fixed mounting has bellows 32, and bellows 32 is used for collecting the piece that the punching a hole produced, it has installation pipe 33 to run through the intercommunication between two inside walls that bellows 32 and processing box 19 are close to mutually, fixed mounting has fan 34 between the installation pipe 33 inner wall, and fan 34 is used for carrying out the forced air cooling heat dissipation to drift 28, the fixed intercommunication of roof has a tuber pipe 35 in bellows 32, fixed mounting has filter screen 36 between the bellows 32 inside wall, and filter screen 36 is used for the separation piece, stays the piece and deposits in bellows 32, the fixed intercommunication of roof has chip removal pipe 37 in bellows 32, chip removal pipe 37 bottom is provided with the valve, can open the valve after the processing is accomplished, discharges the piece in the bellows 32 through chip removal pipe 37, the equal fixed mounting porose wood abatvoix 38 of inside wall and the interior roof of processing box 19, porose abatvoix 38 surface is equipped with a plurality of sound-absorbing holes, the perforated wood acoustic board 38 is internally provided with an acoustic felt, and the perforated wood acoustic board 38 is used for absorbing noise generated during punching processing so as to achieve the purposes of sound insulation and noise reduction;
a vertical plate 29 is fixedly installed at the bottom of the left sliding block 22, a first electric push rod 30 is fixedly installed between the vertical plate 29 and the side face, close to the installation plate 26, of the installation sleeve 24, the relative position of the adjustable installation sleeve 24 on the installation rod 23 extends out through the first electric push rod 30, a first displacement sensor is arranged on the side face of the vertical plate 29, a second electric push rod 31 is fixedly installed between the back face of the right sliding block 22 and the inner wall of the back face of the machining box 19, the relative position of the adjustable sliding block 22 on a sliding rail extends out through the second electric push rod 31, a second displacement sensor is arranged at the top of the installation plate 26, and a processor and a PLC (programmable logic controller);
the output ends of the first displacement sensor and the second displacement sensor are electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the PLC, and the output end of the PLC is electrically connected with the input ends of the driving motor 5, the air cylinder 27, the first electric push rod 30 and the second electric push rod 31.
The first step is as follows: starting a driving motor 5 to rotate positively to drive a bidirectional threaded rod 6 to rotate positively, enabling two threaded sleeves 7 to approach each other on the bidirectional threaded rod 6, driving two sliding sleeves 10 to approach each other, controlling a lifting plate 17 to descend through a connecting rod 16, and closing the driving motor 5 after the position descends to the feeding height;
the second step is that: placing a die plate to be processed in a processing placing groove 40, clamping the die plate by using a plurality of clamping blocks 39, starting a driving motor 5 to reversely rotate to drive a bidirectional threaded rod 6 to reversely rotate, so as to control two threaded sleeves 7 to be separated from each other, jacking a lifting plate 17 through a connecting rod 16, and closing the driving motor 5 when the position of the lifting plate 17 rises to a processing height;
the third step: setting the guide rail 21 as an X axis and the mounting rod 23 as a Y axis, starting the second electric push rod 31 to extend through the PLC, pushing the slide block 22 to slide on the guide rail 21 along the X axis, detecting the X axis displacement value of the slide block 22 in real time by the first sensor, transmitting the X axis displacement value to the processor, processing the X axis displacement value by the processor, transmitting a stop signal to the PLC when the X axis displacement value reaches a set value, closing the second electric push rod 31 after receiving the stop signal by the PLC, starting the first electric push rod 30 to extend through the PLC, pushing the mounting plate 26 to move on the Y axis, detecting the Y axis displacement value of the mounting plate 26 in real time by the second sensor, transmitting the Y axis displacement value to the processor, processing the Y axis displacement value by the processor, transmitting the stop signal to the PLC when the Y axis displacement value reaches the set value, closing the first electric push rod 30 after receiving the stop signal by the PLC, so that the punch 28 is located directly above the location where the sheet is to be punched;
the fourth step: the starting cylinder 27 extends out to push the punch 28 to move downwards rapidly, the punch 28 is utilized to punch holes on the plate, the fan 34 is started to radiate the heat inside the processing box 19, the scraps generated by punching processing are sucked into the air box 32, and the scraps are retained inside the air box 32 under the obstruction of the filter screen 36;
the fifth step: after the punching process is finished, the PLC controller controls the cylinder 27 to contract, the punch 28 is separated from the plate, the driving motor 5 is started to rotate forwards, the lifting plate 17 is controlled to descend through the bidirectional threaded rod 6, the threaded sleeve 7, the sliding sleeve 10 and the connecting rod 16, the plate is taken out of the processing placing groove 40, and the whole punching process is finished.
1. The position of the mounting plate on an XY axis coordinate system can be controlled and adjusted through the arrangement of the first displacement sensor, the second displacement sensor, the first electric push rod, the second electric push rod, the processor, the PLC and the like, so that the punching processing of a plurality of punching positions of the plate can be realized without manually adjusting the plate, the operation is simple and convenient, and the processing efficiency of equipment is improved;
2. the lifting plate can be controlled to ascend and descend by the aid of the arranged structures such as the driving motor, the bidirectional threaded rod, the threaded sleeve, the sliding sleeve and the connecting rod, so that the lifting plate is directly controlled to descend to a discharging height during charging and discharging, and is controlled to ascend to a machining height during machining, and accordingly, the discharging and taking processes of plates can be facilitated;
3. the lifting plate can be provided with a damping and buffering effect through structures such as the first spring and the second spring, when the lifting plate is processed, the plate on the lifting plate is impacted by the drill bit, so that the second spring is contracted, the position of the movable sleeve is lowered, the first spring is extruded through the connecting rod to be contracted, and the first spring and the second spring are utilized to simultaneously play a damping and buffering effect on the lifting plate;
4. can carry out the forced air cooling to processing box, drift through the fan that sets up, the piece that will punch a hole simultaneously and inhale bellows inside, under the separation of filter screen, the piece is stayed the inside storage of bellows, can open the valve of chip removal pipe after processing is accomplished and concentrate the piece and take out, has avoided the piece to splash everywhere, threatens staff's safety production.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a high-end digital mould production facility of intelligence, includes workstation (1) and installs four bases (2) in the mount table bottom surface, base (2) bottom and ground connection, its characterized in that, workstation (1) bottom surface fixed mounting has first fixed plate (3) and second fixed plate (4), workstation (1) bottom surface fixed mounting has driving motor (5), driving motor (5) output has two-way threaded rod (6) through motor shaft fixed mounting, the one end that driving motor (5) were kept away from to two-way threaded rod (6) passes second fixed plate (4) and through bearing and first fixed plate (3) swing joint, two-way threaded rod (6) surface threaded connection has two symmetrical thread bush (7), workstation (1) top fixed mounting has two symmetrical straight board (8), a sliding rod (9) is fixedly installed between the two sides of the straight plate (8) close to each other, two symmetrical sliding sleeves (10) are movably connected to the outer surface of the sliding rod (9), a first spring (11) is fixedly installed between the two ends of the sliding sleeves (10) close to each other, a fixed rod (12) is fixedly installed between the bottom of each sliding sleeve (10) and the top of each thread sleeve (7), two symmetrical connecting columns (13) are fixedly installed at the top of the workbench (1), a movable sleeve (14) is movably connected to the outer surface of each connecting column (13), a second spring (15) is fixedly installed between the bottom of each movable sleeve (14) and the top surface of the workbench (1), a connecting rod (16) is hinged between the side of each movable sleeve (14) and the top surface of each sliding sleeve (10), and a lifting plate (17) is fixedly installed between the tops of the, the lifting plate (17) is movably connected with the outer surface of the connecting column (13);
the automatic cutting machine is characterized in that four supporting columns (18) are fixedly mounted on the top surface of the workbench (1), a processing box body (19) is fixedly mounted between the tops of the four supporting columns (18), a rectangular opening (20) is formed in the bottom wall of the processing box body (19), guide rails (21) are fixedly mounted on two inner side walls of the processing box body (19), two guide rails (21) are fixedly connected with a sliding block (22) on one side close to each other, two mounting rods (23) are fixedly mounted between the side faces close to each other of the sliding blocks (22), two symmetrical mounting sleeves (24) are movably connected to the outer surfaces of the mounting rods (23), mounting blocks (25) are fixedly mounted at the bottoms of the mounting sleeves (24), mounting plates (26) are fixedly mounted at the bottoms of the mounting plates (26), air cylinders (27) are fixedly mounted at the output ends of the air cylinders (27), and punches (28), the bottom of the punch (28) penetrates through the rectangular opening (20) and extends to the outside of the processing box body (19);
a vertical plate (29) is fixedly mounted at the bottom of the left sliding block (22), a first electric push rod (30) is fixedly mounted between the side faces, close to the mounting plate (26), of the vertical plate (29), a first displacement sensor is arranged on the side face of the vertical plate (29), a second electric push rod (31) is fixedly mounted between the back face of the right sliding block (22) and the inner wall of the back face of the processing box body (19), a second displacement sensor is arranged at the top of the mounting plate (26), and a processor and a PLC (programmable logic controller) are arranged on the front face of the processing box body (19);
the output ends of the first displacement sensor and the second displacement sensor are electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the PLC, and the output end of the PLC is electrically connected with the input ends of the driving motor (5), the air cylinder (27), the first electric push rod (30) and the second electric push rod (31).
2. High-end digital mould production facility of intelligence of claim 1, characterized in that, processing box (19) side fixed mounting has bellows (32), it has installation pipe (33) to run through the intercommunication between two inside walls that bellows (32) and processing box (19) are close to mutually, fixed mounting has fan (34) between installation pipe (33) inner wall, the fixed intercommunication of roof has air-out pipe (35) in bellows (32), fixed mounting has filter screen (36) between bellows (32) inside wall, the fixed intercommunication of roof has chip removal pipe (37) in bellows (32), chip removal pipe (37) bottom is provided with the valve.
3. The intelligent high-end digital mold production equipment according to claim 1, wherein the first spring (11) is sleeved on the outer surface of the slide rod (9), and a gap is left between the inner ring of the first spring (11) and the outer surface of the slide rod (9).
4. The intelligent high-end digital mold production equipment according to claim 1, wherein the second spring (15) is sleeved on the outer surface of the connecting column (13), and a gap is left between the inner ring of the second spring (15) and the outer surface of the connecting column (13).
5. The intelligent high-end digital mold production equipment according to claim 1, wherein a perforated wood sound-absorbing board (38) is fixedly installed on the inner side wall and the inner top wall of the processing box body (19), a plurality of sound-absorbing holes are formed in the surface of the perforated wood sound-absorbing board (38), and a sound-absorbing felt is arranged inside the perforated wood sound-absorbing board (38).
6. The intelligent high-end digital mold production equipment according to claim 1, wherein the top surface of the lifting plate (17) is provided with a plurality of clamping blocks (39), the top surface of the lifting plate (17) is provided with a processing placing groove (40), the bottom wall of the processing placing groove (40) is provided with a punching groove (41), and the bottom of the punching groove (41) penetrates through the bottom surface of the lifting plate (17).
7. The intelligent high-end digital mold production equipment according to claim 1, wherein a clamping groove (42) is formed between the top surface and the bottom surface of the workbench (1), and the inner wall of the clamping groove (42) is movably connected with the outer surface of the fixing rod (12).
8. The intelligent high-end digital mold production equipment according to claim 1, wherein the using method of the device comprises the following steps:
the first step is as follows: starting a driving motor (5) to rotate positively to drive a bidirectional threaded rod (6) to rotate positively, enabling two threaded sleeves (7) to approach each other on the bidirectional threaded rod (6) so as to drive two sliding sleeves (10) to approach each other, controlling the position of a lifting plate (17) to descend through a connecting rod (16), and closing the driving motor (5) after the position descends to the feeding height;
the second step is that: placing a die plate to be processed in a processing placing groove (40), clamping the die plate by using a plurality of clamping blocks (39), starting a driving motor (5) to reversely rotate to drive a bidirectional threaded rod (6) to reversely rotate, so as to control two threaded sleeves (7) to be separated from each other, jacking a lifting plate (17) through a connecting rod (16), and closing the driving motor (5) when the position of the lifting plate (17) rises to a processing height;
the third step: setting a guide rail (21) as an X axis and a mounting rod (23) as a Y axis, starting a second electric push rod (31) to extend through a PLC (programmable logic controller), pushing a sliding block (22) to slide along the X axis on the guide rail (21), detecting the X axis displacement value of the sliding block (22) in real time by a first sensor, transmitting the X axis displacement value to a processor, processing the X axis displacement value by the processor, transmitting a stop signal to the PLC when the X axis displacement value reaches a set value, closing the second electric push rod (31) after receiving the stop signal by the PLC, starting the first electric push rod (30) to extend through the PLC, pushing a mounting plate (26) to move on the Y axis, detecting the Y axis displacement value of the mounting plate (26) in real time by a second sensor, transmitting the Y axis displacement value to the processor, processing the Y axis displacement value by the processor, and transmitting the stop signal to the PLC when the Y axis displacement value reaches the set value, the PLC controller closes the first electric push rod (30) after receiving the suspension signal, so that the punch (28) is positioned right above the position of the plate to be punched;
the fourth step: the starting cylinder (27) extends out to push the punch (28) to move downwards rapidly, the punch (28) is utilized to punch holes on the plate, the fan (34) is started to radiate the inside of the processing box body (19), scraps generated by punching processing are sucked into the air box (32), and the scraps are retained in the air box (32) under the obstruction of the filter screen (36);
the fifth step: after the punching process is finished, the PLC controller controls the cylinder (27) to shrink, the punch (28) is separated from the plate, the driving motor (5) is started to rotate forwards, the lifting plate (17) is controlled to descend through the bidirectional threaded rod (6), the threaded sleeve (7), the sliding sleeve (10) and the connecting rod (16), the plate is taken out of the processing placing groove (40), and the whole punching process is finished.
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| CN202010770066.4A CN111760966A (en) | 2020-08-04 | 2020-08-04 | High-end digital mould production facility of intelligence |
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| CN202010770066.4A CN111760966A (en) | 2020-08-04 | 2020-08-04 | High-end digital mould production facility of intelligence |
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