CN111745832A - Four-roller jacking type stone diamond wire cutting machine - Google Patents

Four-roller jacking type stone diamond wire cutting machine Download PDF

Info

Publication number
CN111745832A
CN111745832A CN202010766386.2A CN202010766386A CN111745832A CN 111745832 A CN111745832 A CN 111745832A CN 202010766386 A CN202010766386 A CN 202010766386A CN 111745832 A CN111745832 A CN 111745832A
Authority
CN
China
Prior art keywords
roller
wire
line roller
line
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010766386.2A
Other languages
Chinese (zh)
Inventor
张启金
林培林
傅水平
周雄军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Pinhe Machinery Manufacturing Co Ltd
Original Assignee
Xiamen Pinhe Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiamen Pinhe Machinery Manufacturing Co Ltd filed Critical Xiamen Pinhe Machinery Manufacturing Co Ltd
Priority to CN202010766386.2A priority Critical patent/CN111745832A/en
Publication of CN111745832A publication Critical patent/CN111745832A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0633Grinders for cutting-off using a cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to a four-roller jacking type stone diamond wire cutting machine which comprises a rack, a diamond wire, wire rollers, a lifting device and a wire winding and unwinding device, wherein the diamond wire is wound on the wire rollers and connected to the wire winding and unwinding device, the wire rollers comprise a first wire roller, a second wire roller, a third wire roller and a fourth wire roller, the first wire roller, the second wire roller, the third wire roller and the fourth wire roller are all arranged in the horizontal direction, the second wire roller, the third wire roller and the fourth wire roller are positioned above the first wire roller, the first wire roller and the second wire roller are rotatably arranged on the rack, the third wire roller and the fourth wire roller are rotatably arranged on the rack, and the lifting device comprises a supporting plate and a lifting. After the technical scheme is adopted, the lifting motor and the lifting screw rod are adopted to drive the supporting plate to move up and down, compared with the existing oil cylinder jacking mechanism, the feeding mechanism is more stable and accurate, and the stone cutting quality can be improved.

Description

Four-roller jacking type stone diamond wire cutting machine
Technical Field
The invention relates to a four-roller jacking type stone diamond wire cutting machine.
Background
The cutting tool that traditional stone quarry stone processed into panel adopted at present has saw bit, saw area, string of beads rope saw, and its cutting principle all is welding alloy diamond tool bit on saw bit, steel band, perhaps makes alloy diamond tool bit string of beads establish ties into the rope saw, and traditional stone machine uses above cutting tool to process the stone quarry stone, for example bridge type combination stone sawing machine, marble frame saw, granite sand saw, stranded rope sawing machine, band saw cut open machine etc.. Because the alloy diamond tool bit is large in volume and needs to be attached to a metal substrate, the traditional cutting tool needs to have certain thickness in order to ensure normal cutting and cannot be thinned without limit, and therefore, a saw gap of 3-10mm can be formed when the stone is cut, and waste and pollution of the stone are caused. The defects of large saw kerf, large noise, large occupied area of equipment, high energy consumption and large pollution of the traditional stone processing equipment) exist. For this reason, in the chinese utility model patent of the bulletin number CN 209738022U, entitled "electroplate diamond wire saw for stone material", disclose an electroplate diamond wire saw for stone material, including diamond wire, line roller, winding power device, receipts winding device, the line roller is two, and the interval sets up in the hoist mechanism top side by side, and diamond wire is around establishing on two line rollers, receives winding device is two, sets up respectively in two line roller outsides, receives winding device including receiving and releasing the reel, receive and release, the line roller all is connected with winding power device.
The diamond wire saw machine as described above has the following problems in use: 1. when the stone cutting machine is used, the stone is placed on the lifting mechanism, the stone is lifted through the oil cylinder, the weight of the stone block is large, the oil cylinder is easy to release pressure, the lifting speed and distance are difficult to control accurately, the accuracy is poor, and the stability in stone cutting and the flatness of a processed stone surface are influenced finally; 2. the device adopts a structure of two wire rollers and two adjusting rollers, the two adjusting rollers do not have power, the adjusting rollers are driven to rotate by the friction force of the diamond wires and the adjusting rollers, the friction between the diamond wires and the adjusting rollers directly abrades the adjusting rollers, and the single-layer thickness of the adjusting roller structure is large in stress, so that the wire breakage probability of the diamond wires is greatly increased, and the cutting efficiency and the cutting stability are also influenced; 3. in the patent, the wire groove is spiral, when the diamond wire is wound on the wire groove and rotates along with the wire roller, the diamond wire can axially move along the spiral wire groove and cannot be clamped in the wire groove, once the wire roller starts to rotate, the diamond wire can immediately fall out of the wire groove and break, and the wire cannot normally work at all; 4. this patent is when the in-service use, is difficult to provide stable tension for the diamond wire, and the diamond wire that does not have stable tension will not compress tightly the stone material just also can't cut the stone material in the course of the work, simultaneously, does not carry out automatically regulated to tension, and the diamond wire will appear the broken string very easily in cutting process, just also can't cut the stone material steadily.
Disclosure of Invention
The invention aims to provide a four-roller jacking type stone diamond wire cutting machine which is stable in operation and capable of improving stone cutting quality.
In order to achieve the purpose, the invention adopts the following technical scheme:
the four-roller jacking type stone diamond wire cutting machine comprises a rack, a diamond wire, wire rollers, a lifting device for lifting the stone and a wire winding and unwinding device, wherein the diamond wire is wound on the wire rollers and is connected to the wire winding and unwinding device, the wire rollers comprise a first wire roller, a second wire roller, a third wire roller and a fourth wire roller, the first wire roller, the second wire roller, the third wire roller and the fourth wire roller are all arranged in the horizontal direction, the second wire roller, the third wire roller and the fourth wire roller are positioned above the first wire roller, the third wire roller and the fourth wire roller are rotatably arranged on the rack, the diamond wire is repeatedly wound on the first wire roller, the second wire roller, the third wire roller and the fourth wire roller, a first net surface for cutting the stone is formed between the first wire roller and the third wire roller, a second net surface is formed between the second wire roller and the fourth wire roller, and an accommodating space for accommodating the stone is formed between the first net surface and the second net surface, the stone material lifting device comprises a support plate for supporting stone materials and a lifting motor, the support plate is arranged on the rack in a vertically sliding mode through a sliding groove sliding rail, an output shaft of the lifting motor is connected with a lifting screw rod, the lifting screw rod is arranged in the vertical direction, a screw nut is arranged on the lifting screw rod, and the support plate is fixedly connected with the screw nut.
The tension control device comprises a support plate, a first swing arm, a second swing arm, a connecting shaft and a pushing mechanism, wherein one end of the first swing arm is vertically arranged on the connecting shaft, the other end of the first swing arm is connected with the pushing mechanism, one end of the second swing arm is vertically arranged on the connecting shaft, the other end of the second swing arm is provided with a tension wheel for winding a diamond wire, the connecting shaft is rotatably arranged on the support plate, and the pushing mechanism is arranged on the support plate.
In a preferred embodiment of the present invention, the power source includes a first motor for driving the first wire roller to rotate, a second motor for driving the second wire roller to rotate, a third motor for driving the third wire roller to rotate, and a fourth motor for driving the fourth wire roller to rotate.
As a preferable mode of the present invention, the mounting bracket is a cantilever-type mounting bracket, one end of the mounting bracket is mounted on the rack, and the other end of the mounting bracket is a free end extending away from the rack.
As a preferred mode of the present invention, the rack is provided with a first mounting rack and a second mounting rack, the first wire roller and the second wire roller are arranged on the first mounting rack, the third wire roller and the fourth wire roller are arranged on the second mounting rack, the number of the lifting motors is four, the number of the lifting screws is four, the four lifting screws are arranged corresponding to four corner points of the supporting plate, the rack is provided with four vertical guide rails corresponding to the supporting plate, and the supporting plate is provided with four vertical sliding grooves corresponding to the four vertical sliding grooves.
As a preferable mode of the present invention, the rack includes a first upright, a second upright, and a connecting frame, the first mounting frame is fixed to the first upright, the second mounting frame is fixed to the second upright, one end of the connecting frame is fixed to an upper end of the first mounting frame, and the other end of the connecting frame is fixed to an upper end of the second mounting frame.
In a preferred aspect of the present invention, the wire winding and unwinding device includes a first reel, a first winding and unwinding motor driven by the first reel, a second reel, and a second winding and unwinding motor driven by the second winding, the first winding and unwinding motor and the second winding and unwinding motor are respectively mounted on the first mounting bracket and the second mounting bracket, the diamond wire is one, one end of the diamond wire is connected to the first reel, and the other end of the diamond wire is connected to the second reel.
In a preferred embodiment of the present invention, the first mounting bracket is rotatably mounted on the first upright via a first rotating mechanism, and the second mounting bracket is rotatably mounted on the second upright via a second rotating mechanism.
As a preferable mode of the present invention, the first rotating mechanism includes a first slewing bearing and a first motor for driving the first slewing bearing to rotate, an inner ring of the first slewing bearing is fixed to an upper end of the first column, an outer ring of the first slewing bearing is fixedly connected to the first mounting bracket, the second rotating mechanism includes a second slewing bearing and a second motor for driving the second slewing bearing to rotate, an inner ring of the second slewing bearing is fixed to an upper end of the second column, and an outer ring of the second slewing bearing is fixedly connected to the second mounting bracket.
As a preferable mode of the present invention, a first supporting plate is disposed on the first mounting frame, a second supporting plate is disposed on the second mounting frame, the connecting frame is provided with a hanging beam, the hanging beam extends from the first mounting frame to the second mounting frame, the first supporting plate and the second supporting plate are both slidably disposed on the hanging beam, and a transverse movement mechanism for driving the first supporting plate to slide on the hanging beam and for driving the second supporting plate to slide on the hanging beam is disposed on the connecting frame.
As a preferred mode of the present invention, the traverse mechanism includes a first traverse motor and a second traverse motor, an output shaft of the first traverse motor is connected with a first traverse screw, the first traverse screw is provided with a first traverse screw nut, the first support plate is fixedly connected with the first traverse screw nut, an output shaft of the second traverse motor is connected with a second traverse screw, the second traverse screw is provided with a second traverse screw nut, and the second support plate is fixedly connected with the second traverse screw nut.
As a preferred aspect of the present invention, the diamond cutting machine further comprises a regulating roller rotatably mounted on the frame, wherein the diamond wire is repeatedly wound around the first wire roller, the second wire roller, the third wire roller, the fourth wire roller and the regulating roller, a first mesh surface for cutting the stone material is formed between the first wire roller and the third wire roller by the diamond wire, and the first wire roller, the second wire roller, the third wire roller, the fourth wire roller and the regulating roller enclose an accommodating space for accommodating the stone material.
After the technical scheme is adopted, the lifting motor and the lifting screw rod are adopted to drive the supporting plate to move up and down, and compared with the existing oil cylinder jacking mechanism, the stone feeding device is more stable and accurate in stone feeding, and can improve the stone cutting quality through diamond wires. Furthermore, the first mounting frame is rotatably mounted on the first upright post through the first rotating mechanism, and the second mounting frame is rotatably mounted on the second upright post through the second rotating mechanism, so that the angles of the first wire roller, the second wire roller, the third wire roller and the fourth wire roller can be adjusted, the stone cutting angle can be accurately adjusted, and different stone processing requirements can be met. Furthermore, the first transverse moving mechanism and the second transverse moving mechanism can adjust the distance between the first mounting frame and the second mounting frame, and when the stone with smaller specification is cut, the distance between the first line roller and the third line roller can be adjusted to be smaller, so that the span is reduced, and the cutting efficiency and the cutting quality are improved. In addition, the tension control device is arranged, so that the diamond wire has proper tension in the wire roller, the diamond wire is not easy to break, and stable cutting of the stone is guaranteed.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a second embodiment of the present invention.
Fig. 3 is a schematic structural view of a third embodiment of the present invention (the lifting device is not shown in the drawing).
Fig. 4 is a schematic structural view of the first supporting plate matching with the connecting frame in the invention.
Fig. 5 is a schematic view of the structure of the first wire roll in the present invention.
Fig. 6 is a schematic structural diagram of a fourth embodiment of the present invention.
Fig. 7 is a schematic structural view of a connecting frame matching adjusting mechanism in the invention.
Fig. 8 is a schematic structural diagram of a fifth embodiment of the present invention.
Fig. 9 is a schematic structural view of a sixth embodiment of the present invention (the lifting device is not shown in the drawing).
Fig. 10 is a schematic structural view of the tension control device of the present invention.
In the figure:
rack 100
First upright 11 and second upright 12
First mount 21 and second mount 22
First wire roller 23 and second wire roller 24
Third thread roller 25 and fourth thread roller 26
Connecting frame 27 diamond wire 28
First pallet 210 and second pallet 220
First motor 231 second motor 241
Third motor 251, fourth motor 261
First reel 31 and second reel 32
First take-up and pay-off motor 33 and second take-up and pay-off motor 34
Lifting motor 41 of supporting plate 40
Lifting screw 42 feed screw nut 43
Vertical guide 44
Stone 50
First traverse motor 61 first traverse screw 62
First traverse feed screw nut 63 and second traverse motor 64
Second traverse screw 64 and second traverse screw nut 65
Outer ring 71 of first slewing bearing of first slewing mechanism 70
Inner race 72 of first slewing bearing first motor 73
Outer ring 81 of second slewing bearing of second slewing mechanism 80
Inner race 82 of second slewing bearing second motor 83
Wire slot 90
First swing arm 1001 of fulcrum plate 1000
Second swing arm 1002 pushing mechanism 1003
Connecting shaft 1004 tension pulley 1005
First spacing post 1006 and second spacing post 1007
Encoder 1008
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is made with reference to the embodiments.
Referring to fig. 1 to 10, the four-roller jacking type diamond cutting machine for stone materials comprises a frame 100, a diamond wire 28, a wire roller, a lifting device for lifting stone materials and a take-up and pay-off device, wherein the diamond wire 28 is wound on the wire roller and connected to the take-up and pay-off device. In the present invention, the line rollers include a first line roller 23, a second line roller 24, a third line roller 25 and a fourth line roller 26, all of which are arranged along the horizontal direction, the second line roller 24 and the third line roller 25 are positioned above the first line roller 23, and the fourth line roller 25 is positioned above the third line roller 25.
The frame 100 may include a first mounting bracket 21 and a second mounting bracket 22, the first and second wire rollers 23 and 24 being rotatably mounted on the first mounting bracket 21, and the third and fourth wire rollers 25 and 26 being rotatably mounted on the second mounting bracket 22. The diamond wire 28 is repeatedly wound around the first wire roller 23, the second wire roller 24, the third wire roller 25 and the fourth wire roller 26, the diamond wire 28 forms a first net surface for cutting the stone material 41 between the first wire roller 23 and the third wire roller 25, the diamond wire 28 forms a second net surface between the second wire roller 24 and the fourth wire roller 26, an accommodating space for accommodating the stone material 41 is formed between the first net surface and the second net surface, and the distance between the first net surface and the second net surface is greater than the height of the stone material 41.
The invention also comprises a power source for driving each wire roller to rotate, wherein the power source can be a motor or a plurality of motors or other power mechanisms capable of driving the wire rollers to rotate. In the embodiment, the power sources include a first motor 231, a second motor 241, a third motor 251, and a fourth motor 261. The first wire roller 23 is provided with a first motor 231 for driving the first wire roller 23 to rotate, and the second wire roller 24 is provided with a second motor 241 for driving the second wire roller 24 to rotate. In a preferred embodiment of the present invention, the third wire roller 25 is provided with a third motor 251 for driving the third wire roller 25 to rotate, the fourth wire roller 26 is provided with a fourth motor 261 for driving the fourth wire roller 26 to rotate, the first motor 231 and the second motor 241 are fixed on the first mounting frame 21, and the third motor 251 and the fourth motor 261 are fixed on the second mounting frame 22. According to the invention, the first wire roller 23, the second wire roller 24, the third wire roller 25 and the fourth wire roller 26 are respectively provided with the motor, so that the diamond wire 28 can move and saw more stably and efficiently.
In the invention, the lifting device comprises a supporting plate 40 for supporting the stone 50 and a lifting motor 41, the supporting plate 40 is arranged on the rack 100 in a vertically sliding manner through a sliding groove and a sliding rail, an output shaft of the lifting motor 41 is connected with a lifting screw rod 42, the lifting screw rod 42 is arranged along the vertical direction, a screw rod nut 43 is arranged on the lifting screw rod 42, and the supporting plate 40 is fixedly connected with the screw rod nut 43.
As a preferred mode of the present invention, four lifting motors 41 are provided, four lifting screws 42 are provided, the four lifting screws 42 are disposed corresponding to four corner points of the supporting plate 40, four vertical guide rails 44 are disposed on the rack 100 corresponding to the supporting plate 40, and four vertical sliding grooves are correspondingly disposed on the supporting plate 40.
The frame of the present invention may be a wall or a column, and the first wire roller 23 and the second wire roller 24 are directly mounted on the wall or the column. In a preferred embodiment of the present invention, the mounting bracket is a cantilever-type mounting bracket, one end of the mounting bracket is mounted on the rack 100, and the other end of the mounting bracket is a free end extending away from the rack 100.
In a preferred embodiment of the present invention, the rack 100 includes a first upright 11, a second upright 12, and a connecting frame 27, the first mounting frame 21 is fixed to the first upright 11, the second mounting frame 22 is fixed to the second upright 12, one end of the connecting frame 27 is fixed to an upper end of the first mounting frame 21, and the other end of the connecting frame 27 is fixed to an upper end of the second mounting frame 21.
In a preferred embodiment of the present invention, the pay-off and take-up device includes a first reel 31, a first pay-off and take-up motor 33 driven by the first reel 31, a second reel 32, and a second pay-off and take-up motor 34 driven by the second winding, the first pay-off and take-up motor 33 and the second pay-off and take-up motor 34 are mounted on the frame 100, specifically, the first pay-off and take-up motor 33 is fixedly connected with the first mounting frame 21, and the second pay-off and take-up motor 34 is fixedly connected with the second mounting frame 22, but in the present invention, the first pay-off and take-up motor 33 may be mounted on the first upright 11, and the second pay-off and take-up motor 34 may be mounted on the second upright. The diamond wire 28 is one, one end of the diamond wire 28 is connected to the first reel 31, the other end of the diamond wire 28 is connected to the second reel 32, and the portion of the diamond wire 28 between the first reel 31 and the second reel 32 is wound around the first wire roller 23, the second wire roller 24, the third wire roller 25, and the fourth wire roller 26.
In a preferred embodiment of the present invention, the first mounting bracket 21 is rotatably mounted on the first upright 11 by a first rotating mechanism 70, and the second mounting bracket 21 is rotatably mounted on the second upright 12 by a second rotating mechanism 80.
In a preferred embodiment of the present invention, the first rotating mechanism 70 includes a first rotary support and a first motor 73 for driving the first rotary support to rotate, an inner ring 72 of the first rotary support is fixed to an upper end of the first column 11, an outer ring 71 of the first rotary support is fixedly connected to the first mounting bracket 21, the second rotating mechanism 80 includes a second rotary support and a second motor 83 for driving the second rotary support to rotate, an inner ring 82 of the second rotary support is fixed to an upper end of the second column 12, and an outer ring 81 of the second rotary support is fixedly connected to the second mounting bracket 21. In the invention, the axis of the first slewing bearing and the axis of the second slewing bearing are both arranged along the vertical direction.
In a preferred embodiment of the present invention, a first supporting plate 210 is disposed on the first mounting frame 21, a second supporting plate 220 is disposed on the second mounting frame 22, the connecting frame 27 is disposed with a hanging beam extending from the first mounting frame 21 to the second mounting frame 22, and both the first supporting plate 210 and the second supporting plate 220 are slidably disposed on the connecting frame 27.
As a preferred mode of the present invention, the traverse mechanism includes a first traverse motor 61 and a second traverse motor 64, a first traverse screw 62 is connected to an output shaft of the first traverse motor 61, a first traverse screw nut 63 is provided on the first traverse screw 62, the first support plate 210 is fixedly connected to the first traverse screw nut 63, a second traverse screw 64 is connected to an output shaft of the second traverse motor 64, a second traverse screw nut 65 is provided on the second traverse screw 64, and the second support plate 220 is fixedly connected to the second traverse screw nut 65.
In the present invention, the first wire roller 23, the second wire roller 24, the third wire roller 25 and the fourth wire roller 26 have the same structure, and taking the first wire roller 23 as an example, a plurality of wire grooves 90 are provided on the surface of the first wire roller 23, the wire grooves 90 are formed along the circumferential direction of the first wire roller 23, and the plurality of wire grooves 90 are arranged along the axial direction of the first wire roller 23.
In a preferred embodiment of the present invention, the first mounting frame 21 and the second mounting frame 22 are connected by a connecting frame 27, and further include an adjusting roller 80 located above the first web surface, the adjusting roller 80 is mounted on the connecting frame 27 by a movable frame 74 so as to be movable up and down, the adjusting roller 80 is rotatably mounted on the movable frame 74, the adjusting roller 80 is horizontally disposed and disposed in the accommodating space, and the connecting frame 27 is provided with an adjusting mechanism for driving the movable frame 74 to move up and down. The adjusting mechanism comprises a first adjusting motor 71 and a second adjusting motor 75, a first adjusting screw 72 is arranged on an output shaft of the first adjusting motor 71, a first adjusting screw nut 73 is arranged on the first adjusting screw 72, the first adjusting screw nut 73 is fixedly connected with one end of the movable frame 74, a second adjusting screw 76 is arranged on an output shaft of the second adjusting motor 75, a second adjusting screw 76 nut is arranged on the second adjusting screw 76, and the second adjusting screw nut is fixedly connected with the other end of the movable frame 74. In the invention, the first adjusting screw 72 and the second adjusting screw 76 are respectively arranged at two sides of the connecting frame 27 along the vertical direction, and the movable frame 74 is driven by the first adjusting motor 71 and the second adjusting motor 75 to move up and down stably, so that the diamond wire 28 is tensioned, and the tension adjustment of the diamond wire 28 is realized. Further, the present invention may further include a fifth motor for driving the adjustment roller 80 to rotate, and the fifth motor is mounted on the movable frame 74.
In another embodiment of the present invention, a dancer 80 is used to adjust the orientation of the diamond wire. At this time, the first wire roller 23 and the second wire roller 24 are rotatably installed on the machine frame 100, the third wire roller 25 and the fourth wire roller 26 are rotatably installed on the machine frame 100, the adjusting roller 80 is rotatably installed on the machine frame 100, the diamond wire 28 is repeatedly wound around the first wire roller 23, the second wire roller 24, the third wire roller 25, the fourth wire roller 26 and the adjusting roller 80, the diamond wire 28 forms a first net surface 281 between the first wire roller 23 and the third wire roller 25 for cutting the stone material 41, the diamond wire 28 forms a second net surface 282 between the second wire roller 24 and the fourth wire roller 26 aligned with the first net surface 281, the diamond wire 28 in the first net surface 281 is vertically aligned with the corresponding diamond wire 28 in the second net surface 282, the diamond wires 28 of the two can pass through the same slit of the stone material, and the first wire roller 23, the second wire roller 24, the third wire roller 25, the fourth wire roller 26 and the adjusting roller 80 enclose an accommodating space for accommodating the stone material 41, in the embodiment, the dancer 80 is disposed on the right side of the third wire roller 25, or the dancer 80 is disposed on the left side of the first wire roller 23. A fifth motor for driving the adjusting roller 80 to rotate may be further connected to the adjusting roller 80.
As a preferable mode of the present invention, the tension control device further comprises a brace 1000, a first swing arm 1001, a second swing arm 1002, a connecting shaft 1004 and a pushing mechanism 1003, wherein one end of the first swing arm 1001 is vertically installed on the connecting shaft 1004, the other end is connected with the pushing mechanism 1003, one end of the second swing arm 1002 is vertically installed on the connecting shaft 1004, the other end is installed with a tension pulley 1005 for winding the diamond wire, the connecting shaft 1004 is rotatably installed on the brace 1000, and the pushing mechanism 1003 is installed on the brace 1000. Specifically, first swing arm 1001, second swing arm 1002 and extension board 1000 all set up along vertical direction, pushing mechanism 1003 adopts the cylinder, electric putter or other drive mechanism, for example can adopt electric putter, electric putter articulates on extension board 1000, electric putter's flexible end is articulated with the lower extreme of first swing arm 1001, the upper end of first swing arm 1001 is fixed on even axle 1004, even axle 1004 extends along the horizontal direction, the upper end of second swing arm 1002 is fixed on even axle 1004, tension pulley 1005 is installed to the lower extreme of second swing arm 1002, tension pulley 1005 rotationally installs the lower extreme at second swing arm 1002. In order to limit the stroke of the second swing arm 1002, a first limit column 1006 and a second limit column 1007 are respectively arranged on two sides of the second swing arm 1002, and the first limit column 1006 and the second limit column 1007 are fixed on the support plate 1000. The tension control device is preferably used between the wire winding and unwinding device and the wire rollers, the tension of the diamond wires is adjusted, the diamond wires coming out of the wire winding and unwinding device are subjected to tension adjustment through the tension wheel 1005 and then enter the wire rollers, the diamond wires have proper tension in the wire rollers, the diamond wires are not prone to breakage, and stable cutting of the stone is guaranteed. During installation, according to the actual situation of the machine table, a plurality of reversing guide wheels for changing the trend of the diamond wire or supporting guide wheels for guiding the diamond wire to walk can be arranged. In order to sense the rotation angle of the connecting shaft 1004, an encoder 1008 can be further installed on the support plate 1000, the encoder 1008 is arranged corresponding to the connecting shaft 1004, a tension sensor is arranged on the reversing guide wheel or the supporting guide wheel, the encoder 1008, the tension sensor and the pushing mechanism 1003 are all connected to a controller, diamond wire constant tension adjustment is achieved through the controller, and stable stone cutting is guaranteed. In the tension adjustment, the pushing mechanism 1003 extends and retracts to drive the first swing arm 1001 to swing, and the first swing arm 1001 drives the second swing arm 1002 to swing through the connecting shaft 1004, so that the tension pulley 1005 swings.
The product form of the present invention is not limited to the embodiments, and any suitable changes or modifications of the similar ideas by anyone should be considered as not departing from the patent scope of the present invention.

Claims (10)

1. Four roller jacking formula stone material buddha's warrior attendant wire cut electrical discharge machining, including frame, buddha's warrior attendant line, line roller, be used for lifting the hoisting device and receive and release the pay-off of stone material, buddha's warrior attendant line is around establishing on the line roller and being connected to receive and release the device, its characterized in that: the line roller comprises a first line roller, a second line roller, a third line roller and a fourth line roller, wherein the first line roller, the second line roller and the third line roller are arranged in the horizontal direction, the second line roller and the third line roller are arranged above the first line roller, the fourth line roller is arranged above the third line roller, the first line roller and the second line roller are rotatably arranged on the rack, the third line roller and the fourth line roller are rotatably arranged on the rack, the diamond wire is repeatedly wound on the first line roller, the second line roller, the third line roller and the fourth line roller, a first net surface for cutting the stone is formed between the first line roller and the third line roller, a second net surface is formed between the second line roller and the fourth line roller by the diamond wire, an accommodating space for accommodating the stone is formed between the first net surface and the second net surface, the power source for driving each line roller to rotate is further included, the lifting device comprises a supporting plate for supporting the stone and a lifting motor, the supporting plate is arranged on the rack in a way that the stone can slide, the output shaft of the lifting motor is connected with a lifting screw rod, the lifting screw rod is arranged along the vertical direction, a screw nut is arranged on the lifting screw rod, and the supporting plate is fixedly connected with the screw nut.
2. The four-roller jack-up type marble wire cutting machine according to claim 1, wherein: still include tension control device, tension control device includes extension board, first swing arm, second swing arm, links axle and pushing mechanism, and the one end of first swing arm is installed even epaxially perpendicularly, and the other end is connected with pushing mechanism, and the one end of second swing arm is installed even epaxially perpendicularly, and the other end is installed and is supplied buddha's warrior attendant line to wind the tension pulley of establishing, links the axle and rotationally installs on the extension board, and pushing mechanism installs on the extension board.
3. The four-roller jack-up type marble wire cutting machine according to claim 1, wherein: the power supply is including the drive first motor of first line roller pivoted, be used for the drive second line roller pivoted second motor, be used for the drive third line roller pivoted third motor and be used for the drive fourth line roller pivoted fourth motor.
4. The four-roller jack-up type marble wire cutting machine according to claim 1, wherein: the mounting bracket is a cantilever type mounting bracket, one end of the mounting bracket is arranged on the rack, and the other end of the mounting bracket is a free end extending away from the rack.
5. The four-roller jack-up type marble wire cutting machine according to claim 1, wherein: be equipped with first mounting bracket and second mounting bracket in the frame, first line roller with second line roller sets up on first mounting bracket, third line roller with fourth line roller sets up on the second mounting bracket, it is four to promote the motor, it is four to promote the lead screw, and four promotion lead screws correspond four corner points of layer board set up correspond in the frame the layer board is provided with four vertical guide rails, and the correspondence is equipped with four vertical spouts on the layer board.
6. The four-roller jack-up type marble wire cutting machine according to claim 5, wherein: the frame includes first stand, second stand and link, first mounting bracket is fixed on first stand, the second mounting bracket is fixed on the second stand, and the upper end at first mounting bracket is fixed to the one end of link, and the upper end at the second mounting bracket is fixed to the other end of link.
7. The four-roller jack-up type marble wire cutting machine according to claim 5, wherein: receive and release device include first reel, with first reel driven first receive and release line motor, second reel and with second wire winding driven second receive and release line motor, first receive and release line motor and second receive and release line motor and install respectively first mounting bracket with on the second mounting bracket, the buddha's warrior attendant line is one, the one end of buddha's warrior attendant line is connected on first reel, the other end of buddha's warrior attendant line is connected on the second reel.
8. The four-roller jack-up type marble wire cutting machine according to claim 7, wherein: the first mounting frame is rotatably mounted on the first upright post through a first rotating mechanism, the second mounting frame is rotatably mounted on the diamond-wire stone cutting machine on the second upright post through a second rotating mechanism, the first rotating mechanism comprises a first slewing bearing and a first motor for driving the first slewing bearing to rotate, an inner ring of the first slewing bearing is fixed at the upper end of the first upright post, an outer ring of the first slewing bearing is fixedly connected with the first mounting frame, the second rotating mechanism comprises a second slewing bearing and a second motor for driving the second slewing bearing to rotate, an inner ring of the second slewing bearing is fixed at the upper end of the second upright post, an outer ring of the second slewing bearing is fixedly connected with the second mounting frame, the diamond-wire stone cutting machine of the diamond-wire stone cutting machine is arranged on the first mounting frame, and a first supporting plate is arranged on the first mounting frame, the second mounting frame is provided with a second supporting plate, the connecting frame is provided with a hanging beam, the hanging beam extends from the first mounting frame to the second mounting frame, the first supporting plate and the second supporting plate are both arranged on the hanging beam in a sliding way, a transverse moving mechanism for driving the first supporting plate to slide on the hanging beam and for driving the second supporting plate to slide on the hanging beam, a stone, the transverse mechanism comprises a first transverse motor and a second transverse motor, an output shaft of the first transverse motor is connected with a first transverse screw rod, a first transverse screw rod nut is arranged on the first transverse screw rod, the first supporting plate is fixedly connected with the first transverse moving screw rod nut, an output shaft of the second transverse moving motor is connected with a second transverse moving screw rod, a second transverse moving screw rod nut is arranged on the second transverse moving screw rod, and the second supporting plate is fixedly connected with the second transverse moving screw rod nut.
9. The four-roller jack-up type marble wire cutting machine according to claim 1, wherein: the first wire roller, the second wire roller, the third wire roller and the fourth wire roller are identical in structure, a plurality of wire grooves are formed in the surface of the first wire roller and are arranged along the circumferential direction of the first wire roller, and the plurality of wire grooves are arranged along the axial direction of the first wire roller.
10. The four-roller jack-up type marble wire cutting machine according to claim 1, wherein: still include the dancer rools, the dancer rools is rotatable to be installed in the frame, the buddha's warrior attendant line is around establishing on first line roller, second line roller, third line roller, fourth line roller and dancer rools repeatedly, and the buddha's warrior attendant line forms the first wire side that is used for cutting the stone material between first line roller and third line roller, and first line roller, second line roller, third line roller, fourth line roller and dancer rools enclose into the accommodation space that is used for accepting the stone material.
CN202010766386.2A 2020-08-03 2020-08-03 Four-roller jacking type stone diamond wire cutting machine Pending CN111745832A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010766386.2A CN111745832A (en) 2020-08-03 2020-08-03 Four-roller jacking type stone diamond wire cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010766386.2A CN111745832A (en) 2020-08-03 2020-08-03 Four-roller jacking type stone diamond wire cutting machine

Publications (1)

Publication Number Publication Date
CN111745832A true CN111745832A (en) 2020-10-09

Family

ID=72712753

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010766386.2A Pending CN111745832A (en) 2020-08-03 2020-08-03 Four-roller jacking type stone diamond wire cutting machine

Country Status (1)

Country Link
CN (1) CN111745832A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114654591A (en) * 2022-04-18 2022-06-24 厦门品河精密科技有限公司 Four-upright-post four-guide-wheel jacking type multi-wire cutting machine for large stone plates
CN116238047A (en) * 2023-02-28 2023-06-09 湖南省桃江县金桥石业有限公司 Granite special-shaped edge forming processing platform and residual material recycling assembly thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114654591A (en) * 2022-04-18 2022-06-24 厦门品河精密科技有限公司 Four-upright-post four-guide-wheel jacking type multi-wire cutting machine for large stone plates
WO2023201977A1 (en) * 2022-04-18 2023-10-26 厦门品河精密科技有限公司 Jacking-type stone slab multi-wire cutting machine having four columns and four guide wheels
WO2023202218A1 (en) * 2022-04-18 2023-10-26 厦门品河精密科技有限公司 Cutting device of stone slab multi-wire cutting machine, and multi-wire cutting machine
CN116238047A (en) * 2023-02-28 2023-06-09 湖南省桃江县金桥石业有限公司 Granite special-shaped edge forming processing platform and residual material recycling assembly thereof
CN116238047B (en) * 2023-02-28 2023-11-10 湖南省桃江县金桥石业有限公司 Granite special-shaped edge forming processing platform and residual material recycling assembly thereof

Similar Documents

Publication Publication Date Title
CN111745832A (en) Four-roller jacking type stone diamond wire cutting machine
CN212554482U (en) Vertical ring-opening reciprocating diamond wire special-shaped cutting machine
CN213471730U (en) Three-roller jacking type stone diamond wire cutting machine
CN107803665A (en) A kind of strip cutting production line
CN111745833A (en) Four-roller down-pressing type stone diamond wire cutting machine
CN203622675U (en) Edge trimmer for many pieces of crystalline silicon
CN112045865A (en) Horizontal open-loop reciprocating diamond wire special-shaped cutting machine
CN211709737U (en) Wire arranging device for diamond wire saw production
CN212498347U (en) Four-roller jacking type stone diamond wire cutting machine
CN213471731U (en) Two-roller jacking type stone diamond wire cutting machine
CN211221492U (en) Multi-head diamond ring line cutting machine
CN211250917U (en) Diamond ring line cutter
CN213593296U (en) Two-roller transverse cutting type stone diamond wire cutting machine with wire passing wheels
CN111745842A (en) Three-roller down-pressing type stone diamond wire cutting machine
CN213055421U (en) Four-roller down-pressing type stone diamond wire cutting machine
CN212498346U (en) Stone bearing device and diamond wire stone cutting machine
CN212826118U (en) Two-roller down-pressing type stone diamond wire cutting machine
CN111745831A (en) Two-roller down-pressing type stone diamond wire cutting machine
CN111993602A (en) Stone bearing device and diamond wire stone cutting machine
CN214003494U (en) Automatic equipment of rolling up of cloth
CN110732732B (en) Closed loop wire cutting machine tool
CN112078020A (en) Vertical ring-opening reciprocating diamond wire special-shaped cutting machine
CN212331460U (en) Three-roller down-pressing type stone diamond wire cutting machine
CN211052741U (en) Closed loop line cuts off lathe
CN212578323U (en) Two-roller line wheel stone diamond wire cutting machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination