CN111728190A - Industrial production process and production device of pearl balls - Google Patents
Industrial production process and production device of pearl balls Download PDFInfo
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- CN111728190A CN111728190A CN202010595186.5A CN202010595186A CN111728190A CN 111728190 A CN111728190 A CN 111728190A CN 202010595186 A CN202010595186 A CN 202010595186A CN 111728190 A CN111728190 A CN 111728190A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000009776 industrial production Methods 0.000 title claims description 17
- 239000000843 powder Substances 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 238000002156 mixing Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 238000005303 weighing Methods 0.000 claims abstract description 22
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims abstract description 12
- 229920002472 Starch Polymers 0.000 claims abstract description 12
- 235000019698 starch Nutrition 0.000 claims abstract description 12
- 239000008107 starch Substances 0.000 claims abstract description 12
- 238000007885 magnetic separation Methods 0.000 claims abstract description 11
- 241000658379 Manihot esculenta subsp. esculenta Species 0.000 claims abstract 2
- 239000011049 pearl Substances 0.000 claims description 44
- 239000006148 magnetic separator Substances 0.000 claims description 18
- 239000002245 particle Substances 0.000 claims description 17
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 7
- 238000012216 screening Methods 0.000 claims description 5
- 238000009817 primary granulation Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims 2
- 239000000428 dust Substances 0.000 abstract description 33
- 239000000463 material Substances 0.000 abstract description 22
- 238000004880 explosion Methods 0.000 abstract description 18
- 239000002184 metal Substances 0.000 abstract description 7
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 6
- 230000006641 stabilisation Effects 0.000 abstract description 5
- 238000011105 stabilization Methods 0.000 abstract description 5
- 238000013139 quantization Methods 0.000 abstract description 4
- 238000009825 accumulation Methods 0.000 abstract description 3
- 150000002739 metals Chemical class 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 14
- 235000013312 flour Nutrition 0.000 description 13
- 240000003183 Manihot esculenta Species 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 230000003139 buffering effect Effects 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 235000013339 cereals Nutrition 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000012797 qualification Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
- A23P10/22—Agglomeration or granulation with pulverisation of solid particles, e.g. in a free-falling curtain
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Nutrition Science (AREA)
- Mechanical Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention provides an industrialized production process and a production device of pearl balls. The pearl powder ball industrialized production process comprises the following steps: s1, feeding the bagged cassava starch raw material; the raw materials after S2 feeding were weighed, and the raw materials were mixed with water after weighing. The pearl powder ball industrialized production process and the production device thereof provided by the invention have the advantages that the magnetic separation equipment is added before the pearl powder balls and finished products are discharged, the possibility of magnetic substances mixing into finished pearl powder balls is greatly reduced, the generation of sparks due to friction among metals is avoided, the indoor dust concentration is reduced, the deviation from the lower limit of the dust explosion concentration is avoided, the dust accumulation in a feeding area is avoided, the risk of secondary explosion caused by dust cloud formed by primary explosion vibration is avoided, intermediate materials with different specifications are firstly screened, then the water adding amount and the rotation time are controlled in a targeted manner, so that the quantization control, the flow stabilization, the close consistency of the quality of the materials to be processed are realized, and the qualified rate of the finished products is further improved.
Description
Technical Field
The invention relates to the technical field of pearl ball production processes, in particular to an industrialized production process and a production device of pearl balls.
Background
The pearl balls are traditional food with Taiwan characteristics, and in recent years, due to the birth of various chain tea shops, the pearl balls are familiar and loved by more and more people, particularly young people.
The method follows the traditional workshop production mode, the quality of the finished flour ball depends on the experience and intuitive judgment of a rounder, the workshop mode has low productivity and low yield, has high dependence on manpower, and can not meet the rapidly-increased market demand.
With the national emphasis on the safe production of food, the production conditions of individual workshops can not meet the requirements of related food industries.
Therefore, it is necessary to provide an industrial production process of pearl pearls and a production device thereof to solve the above technical problems.
Disclosure of Invention
The invention provides an industrial production process and a production device of pearl pearls, and solves the problems of low productivity, low yield and high dependence on labor of the pearl pearls.
In order to solve the technical problems, the invention provides an industrial production process of pearl pearls, which comprises the following steps:
s1, feeding the bagged cassava starch raw material;
s2, weighing the fed raw materials, mixing the raw materials with water after weighing, and crushing after mixing to realize primary granulation to prepare mother balls;
s3, injecting quantitative water into the mother ball prepared in the S2 to increase the density of the mother ball, and compacting the mother ball after absorbing water or obtaining the powder round particles with different specifications;
s4, screening the powder round particles prepared in the S3;
s5, polishing the qualified spherical powder particles processed in the S4 mode, and re-crushing and granulating the unqualified spherical powder particles;
s6, performing magnetic separation on the polished product in S5, and then packaging.
Preferably, the feeding device comprises an artificial feeding hopper, a first small pulse assembly and a second small pulse assembly, wherein the artificial feeding hopper is used for feeding in S1, the input end of the artificial feeding hopper is communicated with the output end of the first small pulse assembly, and the first small pulse assembly and the second small pulse assembly are provided with fans.
Preferably, the automatic material mixing device further comprises a first vacuum feeding machine, a weighing hopper, a mixing machine, a vertical crusher and a first Z-shaped elevator, wherein the input end of the first vacuum feeding machine is communicated with the output end of the artificial feeding hopper, a pneumatic stop valve is arranged between the first vacuum feeding machine and the artificial feeding hopper, the weighing hopper is arranged at the output end of the first vacuum feeding machine, and the output end of the weighing hopper is communicated with the input end of the mixing machine.
The first vacuum feeder was used for preparation of the cue ball in the step S2.
Preferably, be provided with the spraying unit of adding water on the mixer, the spraying add the input of water unit with the input intercommunication that mixes the machine, vertical crusher's input with the output intercommunication that mixes the machine, vertical crusher's output with the input intercommunication of a Z type lifting machine.
Preferably, the automatic water feeding device further comprises a second vacuum feeding machine, a third vacuum feeding machine, a fourth vacuum feeding machine, a first disc granulator, a second disc granulator, a first vibrating square sieve, a second vibrating square sieve and a second Z-shaped hoister, wherein the input end of the second vacuum feeding machine is communicated with the output end of the first Z-shaped hoister, the output end of the second vacuum feeding machine is matched with the input end of the first disc granulator, automatic water feeding instruments are arranged on the first disc granulator and the second disc granulator, the output end of the first disc granulator is communicated with the input end of the first vibrating square sieve, and the output end of the first vibrating square sieve is communicated with the input end of the second Z-shaped hoister.
The water used for injecting the quantitative water in the step S3 and the step S4 and used when necessary for the sieving treatment.
Preferably, the output end of the second disk granulator is matched with the input end of the second vibrating square sieve, the output end of the second vibrating square sieve is matched with the input end of the second Z-shaped hoister, the input end of the second disk granulator is communicated with the output end of the third vacuum feeding machine, and the input end of the third vacuum feeding machine is matched with the output end of the first vibrating square sieve and the output end of the second vibrating square sieve respectively.
Preferably, the input end of the fourth vacuum feeding machine is respectively matched with the output end of the first vibrating square sieve and the output end of the second vibrating square sieve in a matching manner, the output end of the fourth vacuum feeding machine is respectively provided with a secondary crushing assembly, and the output end of the secondary crushing assembly is communicated with the input end of the third vacuum feeding machine.
Preferably, still include first magnetic separator, buffering fill, disc burnishing machine, third vibrations square sieve and third Z type lifting machine, the input of first magnetic separator with the output of second Z type lifting machine communicates each other, the output of first magnetic separator with the input of buffering fill communicates each other, the output that the buffering was fought with the input of disc burnishing machine communicates each other, the output of disc burnishing machine with the input of third vibrations square sieve communicates each other.
Used as needed for the polishing process in the step S5.
Preferably, the output end of the third vibrating square screen is respectively matched with the third vacuum feeding machine and the second vacuum feeding machine, and the output end of the third vibrating square screen is communicated with the input end of the third Z-shaped hoister.
Preferably, including second magnetic separator and packagine machine, the input of second magnetic separator with the output of third Z type lifting machine communicates each other, the output of second magnetic separator with the input of packagine machine communicates each other, the output of the little pulse subassembly of second respectively with the scale fill first Z type lifting machine first vibrations square sieve second Z type lifting machine third vibrations square sieve with looks adaptation between the third Z type lifting machine.
And (4) performing magnetic separation and packaging in the S6 step when needed.
Compared with the related technology, the pearl powder round industrialized production process and the production device thereof provided by the invention have the following beneficial effects:
the invention provides an industrial production process of pearl balls and a production device thereof, which greatly reduce the possibility of magnetic substances mixing into finished pearl balls by adding magnetic separation equipment before discharging the pearl balls and finished products, avoid sparks generated by friction between metals, increase pulse equipment with a fan, ensure that a feeding hopper is in a negative pressure state during operation, prevent dust from overflowing, reduce the concentration of indoor dust, deviate from the lower limit of dust explosion concentration, avoid dust accumulation in a feeding area, avoid the risk of secondary explosion caused by dust cloud formed by primary explosion vibration, screen intermediate materials with different specifications, and then control the water adding amount and the rotation time in a targeted manner, thereby realizing quantitative control, flow stabilization, close consistency of the quality of the materials to be treated, and further improving the qualified rate of the finished products.
Drawings
FIG. 1 is a process flow diagram of the pearl powder industrial production process provided by the invention;
FIG. 2 is a schematic diagram of the pearl ball forming principle provided by the present invention;
FIG. 3 is an enlarged view of the invention shown at A in FIG. 1;
FIG. 4 is an enlarged view of the invention shown in FIG. 1 at B;
FIG. 5 is an enlarged view of the invention shown in FIG. 1 at C;
FIG. 6 is a schematic diagram of the production of the small powder pellet shown in FIG. 1;
FIG. 7 is a schematic diagram of the production of the large powered circles shown in FIG. 1.
Reference numbers in the figures: 1. the device comprises a manual feeding hopper, 2, a first small pulse component, 3, a second small pulse component, 4, a first vacuum feeding machine, 5, a weighing hopper, 6, a mixing machine, 61, a spraying and water adding unit, 7, a vertical crusher, 8, a first Z-shaped lifting machine, 9, a second vacuum feeding machine, 91, a third vacuum feeding machine, 92, a fourth vacuum feeding machine, 10, a first disk granulating machine, 101, a second disk granulating machine, 11, a first vibrating square sieve, 111, a second vibrating square sieve, 12, a second Z-shaped lifting machine, 13, a first magnetic separator, 14, a buffer hopper, 15, a disk, 16, a third vibrating square sieve, 17, a third Z-shaped lifting machine, 18, a second magnetic separator, 19 and a packaging machine.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6 and fig. 7 in combination, wherein fig. 1 is a process flow diagram of an industrial production process of pearl pearls according to the present invention; FIG. 2 is a schematic diagram of the pearl ball forming principle provided by the present invention; FIG. 3 is an enlarged view of the invention shown at A in FIG. 1; FIG. 4 is an enlarged view of the invention shown in FIG. 1 at B; FIG. 5 is an enlarged view of the invention shown in FIG. 1 at C; FIG. 6 is a schematic diagram of the production of the small powder pellet shown in FIG. 1; FIG. 7 is a schematic diagram of the production of the large powered circles shown in FIG. 1. An industrialized production process of pearl pearls comprises the following steps:
s1, feeding the bagged cassava starch raw material;
s2, weighing the fed raw materials, mixing the raw materials with water after weighing, and crushing after mixing to realize primary granulation to prepare mother balls;
s3, injecting quantitative water into the mother ball prepared in the S2 to increase the density of the mother ball, and compacting the mother ball after absorbing water or obtaining the powder round particles with different specifications;
s4, screening the powder round particles prepared in the S3;
s5, polishing the qualified spherical powder particles processed in the S4 mode, and re-crushing and granulating the unqualified spherical powder particles;
s6, performing magnetic separation on the polished product in S5, and then packaging.
Through increase magnetic separation equipment before powder circle and finished product ejection of compact, greatly reduced magnetic substance sneaks into the off-the-shelf possibility of powder circle, and avoid the friction between the metal to produce the spark, increase the pulse equipment of taking the fan certainly, make the feeding hopper be in negative pressure state when the operation, the dust is not excessive, reduce indoor dust concentration, the concentration lower limit of skew dust explosion, avoid throwing the dust in material feeding region and pile up, avoid once explosion vibration to form the risk that the dust cloud caused the secondary explosion, with the intermediate material of different specifications, sieve earlier, later pertinence control adds the water yield, the revolution time, thereby realize quantization control, the flow stabilization, the material quality of treating is close the uniformity, further promote the finished product qualification rate.
The pearl powder ball industrialized production device comprises an artificial feeding hopper 1, a first small pulse component 2 and a second small pulse component 3, wherein the artificial feeding hopper 1, the first small pulse component 2 and the second small pulse component 3 are used for feeding in S1, the input end of the artificial feeding hopper 1 is communicated with the output end of the first small pulse component 2, and the first small pulse component 2 and the second small pulse component 3 are provided with fans.
The small pulse equipment with the fan is added, the small pulse equipment comprises a first small pulse component 2 and a second small pulse component 3, so that the feeding hopper is in a negative pressure state during operation, dust is not overflowed, the concentration of indoor dust is reduced, the concentration lower limit of dust explosion deviates, dust accumulation in a feeding area is avoided, the risk of secondary explosion caused by dust cloud formed by primary explosion vibration is avoided, automation can be realized, and the qualified rate of finished products is improved.
In throwing cassava starch in bags into artifical feeding hopper 1 in succession, pipeline intercommunication artifical feeding hopper 1 and first vacuum material loading machine 4, cassava starch is carried in first vacuum material loading machine 4 under the effect of suction, the convenient transmission to the material.
The automatic feeding device is characterized by further comprising a first vacuum feeding machine 4, a weighing hopper 5, a mixing machine 6, a vertical crusher 7 and a first Z-shaped hoister 8, wherein the input end of the first vacuum feeding machine 4 is communicated with the output end of the artificial feeding hopper 1, a pneumatic stop valve is arranged between the first vacuum feeding machine 4 and the artificial feeding hopper 1, the weighing hopper 5 is arranged at the output end of the first vacuum feeding machine 4, and the output end of the weighing hopper 5 is communicated with the input end of the mixing machine 6.
The material carries out real-time weighing when getting into scale bucket 5, after reaching the setting value, transmits data to the system, and the system control hopper below butterfly valve blowing, the hopper is located scale bucket 5, and when mixing the quick-witted mixing material, the butterfly valve is closed, and the top hopper can continue storage weighing, save time.
Be provided with the spraying on the mixer 6 and add water unit 61, the spraying add water unit 61 the input with the input that mixes the machine 6 communicates with each other, the input of vertical crusher 7 with the output that mixes the machine 6 communicates with each other, the output of vertical crusher 7 with the input of a Z type lifting machine 8 communicates with each other.
Cassava starch enters a batch scale after coming out of an outlet of a first vacuum feeding machine 4, the batch scale is a weighing hopper 5, when the weight of the cassava starch in the weighing hopper 5 reaches a certain specific value, a butterfly valve at the outlet of the weighing hopper 5 is opened, the cassava starch enters a mixing machine 6, meanwhile, through an automatic water feeding device, the automatic water feeding device is a spraying water feeding unit 61, water with a certain proportion is added into the mixing machine 6, the cassava starch and the water are fully mixed under the stirring action of the mixing machine 6 to form a mixture with a certain viscosity, the mixture after coming out of the mixing machine 6 enters a vertical crusher 7, and the raw materials which are bonded into blocks are crushed into smaller mother balls.
The automatic water feeding device comprises a first vacuum feeding machine 9, a first vibrating square screen 11, a first vibrating square screen 111, a first Z-shaped lifter 12, a second vacuum feeding machine 9, a third vacuum feeding machine 91, a fourth vacuum feeding machine 92, a first disc granulator 10, a second disc granulator 101, a first vibrating square screen 11, a second vibrating square screen 111 and a second Z-shaped lifter 12, wherein the input end of the second vacuum feeding machine 9 is communicated with the output end of the first Z-shaped lifter 8, the output end of the second vacuum feeding machine 9 is matched with the input end of the first disc granulator 10, the first disc granulator 10 and the second disc granulator 101 are both provided with automatic water feeding instruments, the output end of the first disc granulator 10 is communicated with the input end of the first vibrating square screen 11, and the output end of the first vibrating square screen 11 is communicated with the input end of the second Z-shaped lifter 12.
The output end of the second disk granulator 101 is matched with the input end of the second vibrating square sieve 111, the output end of the second vibrating square sieve 111 is matched with the input end of the second Z-shaped hoister 12, the input end of the second disk granulator 101 is communicated with the output end of the third vacuum feeding machine 91, and the input end of the third vacuum feeding machine 91 is matched with the output end of the first vibrating square sieve 11 and the output end of the second vibrating square sieve 111 respectively.
The input end of the fourth vacuum feeder 92 is respectively matched with the output end of the first vibrating square sieve 11 and the output end of the second vibrating square sieve 111, the output end of the fourth vacuum feeder 92 is respectively provided with a secondary crushing assembly, and the output end of the secondary crushing assembly is communicated with the input end of the third vacuum feeder 91;
the third vacuum feeder 91 is provided with a feeding hole A1, a2, A3 and a feeding hole C respectively;
the fourth vacuum feeder 92 is provided with feed inlets B1, B2 and B3 respectively;
the formed raw materials are screened for the first time through a first vibrating square screen 11, the screened materials are respectively qualified flour balls, oversized flour balls and undersized flour balls, the qualified flour balls normally enter a magnetic separation process of the next step, the oversized flour balls enter a feeding machine through a B1 feeding hole on a fourth vacuum feeding machine 92, the crushed raw materials are crushed again through the feeding machine, the crushed raw materials enter a C feeding hole on a third vacuum feeding machine 91 and then enter a second disc granulator 101 for re-granulation, and the crushed raw materials enter a second vibrating square screen 111 for re-screening after being granulated through the second disc granulator 101;
sieving again by a second vibrating square sieve 111 to obtain qualified flour balls, oversize flour balls and undersize flour balls, and normally entering the next magnetic separation process;
the oversize flour balls enter a fourth vacuum feeding machine 92 through a feed inlet B2, and are crushed again;
the oversize small flour balls enter the third vacuum feeding machine 91 through the A2 feeding hole, and are reprocessed through the process of the third vacuum feeding machine 91, so that the qualification rate of the produced flour balls is fully improved, and the full utilization of raw materials is improved.
The first Z type lifting machine 8 of conveying equipment carries the cue ball to first disc granulator 10 in, and the cue ball is along with the rotatory in-process of disc, and automatic hydroscopic instrument carries out ration, adds certain proportion moisture regularly to first disc granulator 10's inside, and under gravity, centrifugal force effect, the process that the material was absorbed water, the compaction is repeated to the cue ball, constantly grow until forming the material ball that has certain intensity and size.
Still include first magnetic separator 13, buffering fill 14, disc burnishing machine 15, third vibrations square sieve 16 and third Z type lifting machine 17, the input of first magnetic separator 13 with the output of second Z type lifting machine 12 communicates each other, the output of first magnetic separator 13 with the input of buffering fill 14 communicates each other, the buffering fill 14 the output with the input of disc burnishing machine 15 communicates each other, the output of disc burnishing machine 15 with the input of third vibrations square sieve 16 communicates each other.
The output end of the third vibrating square screen 16 is respectively matched with the third vacuum feeding machine 91 and the second vacuum feeding machine 92, and the output end of the third vibrating square screen 16 is communicated with the input end of the third Z-shaped hoister 17.
In the dust explosion-proof safety regulation of grain processing, storage and transportation systems, grain dust is grain solid tiny particles which can be precipitated in the atmosphere by the weight of the grain dust but can be suspended in the air for a period of time, and the grain dust is non-conductive combustible dust, and cassava starch which is a main component in ingredients of flour balls is combustible dust and a dust explosion factor: the air, the spark and the dust concentration must meet certain conditions at the same time to form explosion, and the process makes specific measures to reduce the dust explosion risk.
Qualified powder circle gets into disc polishing machine 15 through second Z type lifting machine 12 and polishes, carry out first magnet separator 13 to qualified powder circle and carry out magnetism and inhale the processing before the polishing, because the long-term wearing and tearing of vibration square screen net, it appears to probably have cracked iron wire, cracked iron wire mixes and gets into next equipment in the material, can have the possibility with other metal equipment friction, adsorb the metal iron wire through first magnet separator 13, avoid the iron wire in the raw materials to wearing and tearing and damage to qualified powder circle, will greatly reduced magnetic substance sneak into the off-the-shelf possibility of powder circle, and avoid the friction between the metal to produce the spark, qualified powder circle after the polishing gets into next process, unqualified small powder circle and too big powder circle get back to disc granulator process or rubbing crusher process through A3 and B3 respectively.
Still include second magnet separator 18 and packagine machine 19, the input of second magnet separator 8 with the output of third Z type lifting machine communicates each other, the output of second magnet separator 18 with packagine machine 19's input communicates each other, the output of the little pulse subassembly 3 of second respectively with weigh fill 5 first Z type lifting machine 8 first vibrations square sieve 11 second vibrations square sieve 111 second Z type lifting machine 12 third vibrations square sieve 16 with looks adaptation between the third Z type lifting machine 17.
The polished qualified powder balls enter a second magnetic separator 18 to remove magnetic substances mixed in the granular materials, and then enter a packing machine 19 to be packed, vacuumized, sealed and packed.
The process screens the intermediate materials with different specifications firstly, and then controls the water adding amount and the rotation time in a targeted manner, thereby realizing the quantization control, the flow stabilization and the close consistency of the quality of the materials to be treated, and further improving the qualification rate of finished products.
The invention provides an industrial production process of pearl pearls and a production device thereof, and the working principle is as follows:
s1, feeding the bagged cassava starch raw material;
s2, weighing the fed raw materials, mixing the raw materials with water after weighing, and crushing after mixing to realize primary granulation to prepare mother balls;
s3, injecting quantitative water into the mother ball prepared in the S2 to increase the density of the mother ball, and compacting the mother ball after absorbing water or obtaining the powder round particles with different specifications;
s4, screening the powder round particles prepared in the S3;
s5, polishing the qualified spherical powder particles processed in the S4 mode, and re-crushing and granulating the unqualified spherical powder particles;
s6, performing magnetic separation on the polished product in S5, and then packaging.
Compared with the related technology, the pearl powder round industrialized production process and the production device thereof provided by the invention have the following beneficial effects:
through increase magnetic separation equipment before powder circle and finished product ejection of compact, greatly reduced magnetic substance sneaks into the off-the-shelf possibility of powder circle, and avoid the friction between the metal to produce the spark, increase the pulse equipment of taking the fan certainly, make the feeding hopper be in negative pressure state when the operation, the dust is not excessive, reduce indoor dust concentration, the concentration lower limit of skew dust explosion, avoid throwing the dust in material feeding region and pile up, avoid once explosion vibration to form the risk that the dust cloud caused the secondary explosion, with the intermediate material of different specifications, sieve earlier, later pertinence control adds the water yield, the revolution time, thereby realize quantization control, the flow stabilization, the material quality of treating is close the uniformity, further promote the finished product qualification rate.
The above description is only an embodiment of the invention, and not intended to limit the scope of the invention, and all modifications that can be made by using the equivalent structures or equivalent processes of the contents of the specification and drawings, or applied directly or indirectly to other related technical fields, are intended to be included within the scope of the invention.
Claims (10)
1. An industrial production process of pearl pearls is characterized by comprising the following steps:
s1, feeding the bagged cassava starch raw material;
s2, weighing the fed raw materials, mixing the raw materials with water after weighing, and crushing after mixing to realize primary granulation to prepare mother balls;
s3, injecting quantitative water into the mother ball prepared in the S2 to increase the density of the mother ball, and compacting the mother ball after absorbing water or obtaining the powder round particles with different specifications;
s4, screening the powder round particles prepared in the S3;
s5, polishing the qualified spherical powder particles processed in the S4 mode, and re-crushing and granulating the unqualified spherical powder particles;
s6, performing magnetic separation on the polished product in S5, and then packaging.
2. A production device based on the pearl powder industrial production process of claim 1, which is characterized by comprising an artificial feeding hopper, a first small pulse component and a second small pulse component, wherein the artificial feeding hopper, the first small pulse component and the second small pulse component are used for feeding in S1, the input end of the artificial feeding hopper is communicated with the output end of the first small pulse component, and the first small pulse component and the second small pulse component are provided with fans.
3. The apparatus for industrially producing pearl round as recited in claim 2, further comprising a first vacuum feeder, a scale hopper, a mixer, a vertical crusher, and a first Z-type lifter, wherein an input end of the first vacuum feeder is connected to an output end of the artificial feeding hopper, and a pneumatic stop valve is disposed between the first vacuum feeder and the artificial feeding hopper, the scale hopper is disposed at an output end of the first vacuum feeder, and an output end of the scale hopper is connected to an input end of the mixer.
4. The industrial production device of pearl pearls as claimed in claim 3, wherein the mixer is provided with a spray watering unit, the input end of the spray watering unit is communicated with the input end of the mixer, the input end of the vertical pulverizer is communicated with the output end of the mixer, and the output end of the vertical pulverizer is communicated with the input end of the first Z-shaped elevator.
5. The industrial production device of pearl pearls according to claim 4, characterized by further comprising a second vacuum feeder, a third vacuum feeder, a fourth vacuum feeder, a first disk pelletizer, a second disk pelletizer, a first vibrating square sieve, a second vibrating square sieve and a second Z-shaped elevator, wherein the input end of the second vacuum feeder is communicated with the output end of the first Z-shaped elevator, the output end of the second vacuum feeder is matched with the input end of the first disk pelletizer, automatic dampening devices are arranged on the first disk pelletizer and the second disk pelletizer, the output end of the first disk pelletizer is communicated with the input end of the first vibrating square sieve, and the output end of the first vibrating square sieve is communicated with the input end of the second Z-shaped elevator.
6. The industrial production device of pearl balls as claimed in claim 5, wherein the output end of the second disk pelletizer is matched with the input end of the second vibrating square sieve, the output end of the second vibrating square sieve is matched with the input end of the second Z-shaped elevator, the input end of the second disk pelletizer is communicated with the output end of the third vacuum feeding machine, and the input end of the third vacuum feeding machine is respectively matched with the output end of the first vibrating square sieve and the output end of the second vibrating square sieve.
7. The industrial production device of pearl pearls as claimed in claim 6, wherein the input end of the fourth vacuum feeding machine is respectively matched with the output end of the first vibrating square sieve and the output end of the second vibrating square sieve, the output end of the fourth vacuum feeding machine is respectively provided with a secondary crushing assembly, and the output end of the secondary crushing assembly is mutually communicated with the input end of the third vacuum feeding machine.
8. The industrial production device of pearl pearls according to claim 7, characterized in that, further comprises a first magnetic separator, a buffer hopper, a disk polisher, a third vibrating square sieve and a third Z-shaped elevator, wherein the input end of the first magnetic separator is communicated with the output end of the second Z-shaped elevator, the output end of the first magnetic separator is communicated with the input end of the buffer hopper, the output end of the buffer hopper is communicated with the input end of the disk polisher, and the output end of the disk polisher is communicated with the input end of the third vibrating square sieve.
9. The industrial production device of pearl pearls according to claim 8, characterized in that the output end of the third vibrating square screen is respectively matched with the third vacuum feeder and the second vacuum feeder, and the output end of the third vibrating square screen is communicated with the input end of the third Z-shaped hoister.
10. The pearl powder ball industrialized production device according to claim 9, characterized by further comprising a second magnetic separator and a packaging machine, wherein the input end of the second magnetic separator is communicated with the output end of a third Z-shaped lifting machine, the output end of the second magnetic separator is communicated with the input end of the packaging machine, and the output end of a second small pulse component is respectively matched with the weighing hopper, the first Z-shaped lifting machine, the first vibrating square sieve, the second Z-shaped lifting machine, the third vibrating square sieve and the third Z-shaped lifting machine.
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| CN2478369Y (en) * | 2001-06-01 | 2002-02-27 | 庄宏华 | Pearl powder dumpling |
| CN102697001A (en) * | 2012-06-26 | 2012-10-03 | 杭州博多工贸有限公司 | Half-cooked tapioca pearls and preparation method thereof |
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