CN111713592A - Method for making preserved chaenomeles speciosa - Google Patents
Method for making preserved chaenomeles speciosa Download PDFInfo
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- CN111713592A CN111713592A CN202010580164.1A CN202010580164A CN111713592A CN 111713592 A CN111713592 A CN 111713592A CN 202010580164 A CN202010580164 A CN 202010580164A CN 111713592 A CN111713592 A CN 111713592A
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- papaya
- peeling
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- melon
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- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 claims abstract description 68
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 29
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
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- 238000012545 processing Methods 0.000 claims abstract description 14
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- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims abstract description 11
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/48—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/015—Inorganic compounds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/25—Removal of unwanted matter, e.g. deodorisation or detoxification using enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
- A23L5/276—Treatment with inorganic compounds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/24—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for removing seed-containing sections from cut fruit
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/10—Screens in the form of endless moving bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Inorganic Chemistry (AREA)
- Microbiology (AREA)
- Botany (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a method for preparing preserved chaenomeles speciosa fruit, which comprises the following steps: A. preparing raw materials: cleaning nine-part cooked papaya without rot and diseases and insect pests, and adding white sugar, sodium carbonate, sodium lactate, acidic or neutral cellulase and salt; B. slitting: firstly, punching holes on the melon strips by using a puncher, and then cutting the pawpaw into the melon strips; C. removing seeds: removing seeds and pulp from the melon strips, and adding acidic or neutral cellulase; D. peeling: removing melon seeds, melon pulp and exudate, airing, and removing melon peel by using a pawpaw peeler; E. slicing: cutting the melon strips into melon slices with certain thickness; F. and (3) acidity adjustment: adding sodium carbonate to adjust acidity; G. steaming and boiling to remove astringent taste: adding sodium lactate and salt, and steaming to remove astringent taste; H. processing with honey: filtering to remove cooking water, adding white sugar, and processing with honey; I. and (5) drying.
Description
Technical Field
The invention relates to the technical field of fruit processing. In particular to a method for preparing preserved chaenomeles speciosa.
Background
Papaya (Chaenomeles sinensis) is a plant of the genus Chaenomeles of the family Rosaceae (Rosaceae), and is distinguished from the tropical fruit papaya (Carica papaya L.) in that its dried fruit remains smooth and non-shrunken in peel. The chaenomeles speciosa is mainly produced in Henan, Shandong, Shaanxi, Hubei and other places and is a woody plant, while the papaya is originally produced in Central America and is widely cultivated in tropical regions and is a herbaceous plant. At present, papaya is sold or simply processed and eaten as fruit in the market. In recent years, the tropical fruit papaya has high edible value, is widely introduced into thousands of households, and is gradually abbreviated as papaya by people and food processing industry, so that the market and patent literature are confused about names.
The pawpaw is an important medicinal and edible tree species, the fruit of the pawpaw is rich in nutrition, contains rich compounds such as organic acid, amino acid, polysaccharide, flavone, triterpene and glycoside of the triterpene, has the effects of resisting bacteria, diminishing inflammation, resisting tumors and the like, is an important medicinal and edible tree species, integrates edible, medicinal and ornamental functions, has high development value and wide market prospect. At present, pawpaw is a characteristic medicinal material and a characteristic economic tree species of food processing raw materials (wine, vinegar and the like) in many places such as Shandong Neze, Hubei Yun county, Shaanxi Baihe, Henan Paiai and the like.
In addition, the utilization of the glabrous papaya is mainly based on ornamental value due to low benefit caused by low influence of domestic traditional Chinese medicine market. However, the glabrous papaya contains vitamin C, wherein the highest content of the vitamin C in the glabrous papaya in the sand growing region can reach 191mg/100g, the papaya fruit yield is very high and can reach 1500-.
For a long time, the smooth-skinned pawpaw has sour and astringent taste of the fruit, and simultaneously, the hardness of the fruit is very high due to more crude fibers in the fruit, so that a common pawpaw product is difficult to directly process and eat, and the common pawpaw product is only used as wine vinegar and an additive raw material in a beverage, so that the food processing and utilization basis is very weak. At present, common and directly edible papayas are available in the market, and the papayas can be directly edible, so the deep processing technology is simpler, the preserved papayas appearing in the market are preserved papayas, and no product for processing the preserved papayas by using the smooth-skinned papayas appears.
Disclosure of Invention
Therefore, the invention aims to provide a method for preparing preserved chaenomeles speciosa.
In order to solve the technical problems, the invention provides the following technical scheme:
the preparation method of the preserved chaenomeles speciosa comprises the following steps:
A. preparing raw materials: cleaning nine-part cooked papaya without rot and diseases and insect pests, and adding white sugar, sodium carbonate, sodium lactate, acidic or neutral cellulase and salt;
B. slitting: firstly, punching holes on the melon strips by using a puncher, and then cutting the pawpaw into the melon strips;
C. removing seeds: removing seeds and pulp from the melon strips, and adding acidic or neutral cellulase;
D. peeling: removing melon seeds, melon pulp and exudate, airing, and removing melon peel by using a pawpaw peeler;
E. slicing: cutting the melon strips into melon slices with certain thickness;
F. and (3) acidity adjustment: adding sodium carbonate to adjust acidity;
G. steaming and boiling to remove astringent taste: adding sodium lactate and salt, and steaming to remove astringent taste;
H. processing with honey: filtering to remove cooking water, adding white sugar, and processing with honey;
I. and (5) drying.
The preparation method of the preserved chaenomeles speciosa comprises the following steps: the adding amount of the acidic or neutral cellulase is 0.02 wt% -0.04 wt% of the mass of the pawpaw.
The preparation method of the preserved chaenomeles speciosa comprises the following steps: the adding amount of the sodium carbonate is 1 to 5 weight percent of the mass of the pawpaw.
The preparation method of the preserved chaenomeles speciosa comprises the following steps: the addition amount of the sodium lactate is 0.1 to 0.2 weight percent of the mass of the pawpaw, and the addition amount of the salt is 2 to 5 weight percent of the mass of the pawpaw.
According to the preparation method of the preserved smooth-skinned pawpaw, the adding amount of the white sugar is 10-15 wt% of the mass of the pawpaw.
The preparation method of the preserved chaenomeles speciosa comprises the following steps: removing melon seeds and melon pulp on the melon strips by using a papaya seed removing machine, wherein the papaya seed removing machine comprises: the stirring device comprises a stirring shaft, a stirring blade, a stirring cylinder and a stirring driving motor, wherein the stirring blade is an arc-shaped blade, and the blade surface of the stirring blade is uniformly provided with through-flow holes penetrating through the blade surface of the stirring blade, and the diameter of each through-flow hole is 2-4 cm; the stirring paddle is arranged in the stirring cylinder and is in transmission connection with a stirring driving motor through a stirring shaft, and the stirring driving motor is arranged right above the stirring cylinder; the distance between the end part of the lower end of the stirring blade and the bottom of the stirring cylinder is 20-30 cm;
the pawpaw seed removing machine also comprises a feeding groove, and the discharging end of the feeding groove is arranged right above the stirring cylinder;
the pawpaw seed removing machine further comprises a screening mechanism, the screening mechanism comprises a screening box, a discharge hopper and a screening discharge conveyor belt, a stirring cylinder is arranged in the screening box and is positioned right above the discharge hopper, the discharge hopper is arranged in the screening box and is positioned right above a feeding end of the screening discharge conveyor belt, and a feeding end of the screening discharge conveyor belt is arranged in the screening box; the screening and discharging conveyor belt is a conveyor belt with liquid leakage holes, and the screening and discharging conveyor belt is provided with the water leakage holes; a drain pipe communicated with fluid inside the screening box is arranged on the side wall of the screening box; a stop block for preventing the papaya strips from sliding downwards is arranged on the outer belt surface of the screening and discharging conveyor belt; the bottom of the mixing drum is an automatically opened and closed drum bottom.
The preparation method of the preserved chaenomeles speciosa comprises the following steps: the papaya decorticator includes:
the flattening mechanism is used for pressing the papaya slices with the skin into flat papaya slices with the skin; the newly cut papaya with skin and smooth peel melon strips are obtained after being aired for 2-4 days;
the peeling mechanism is used for separating the pulp and the peel of the tabular smooth-skinned pawpaw melon strips;
the conveying mechanism is used for conveying the flat-plate pawpaw melon strips with the peels to the peeling mechanism through the flattening mechanism;
the driving mechanism is used for driving the flattening mechanism, the peeling mechanism and the conveying mechanism to operate;
the frame is used for installing the flattening mechanism, the peeling mechanism and the conveying mechanism;
the flattening mechanism, the peeling mechanism and the conveying mechanism are respectively arranged on the rack and are respectively in transmission connection with the driving mechanism;
the transmission mechanism comprises a flattening transmission roller, a peeling transmission roller and a transmission belt, the flattening transmission roller is in transmission connection with the peeling transmission roller through the transmission belt, and the peeling transmission roller is in transmission connection with the driving mechanism;
the peeling mechanism comprises a peeling blade and a peeling roller, the peeling roller is arranged right above the peeling conveying roller, the peeling blade is arranged between the peeling roller and the peeling conveying roller, the cutting edge of the peeling blade is arranged on the connecting line of the central shaft of the peeling roller and the central shaft of the peeling conveying roller, and the cutting edge of the peeling blade faces to the direction opposite to the rotating direction of the peeling roller; an oval bulge is arranged on the outer wall of the peeling roller; the peeling blade is arranged on the frame through a height adjusting component;
the flattening mechanism comprises a flattening roller wheel in transmission connection with the driving mechanism, and the flattening roller wheel is arranged right above the flattening conveying roller wheel; extruding the papaya melon strips with the skin through a flattening roller and a flattening conveying roller to form flat papaya melon strips with the skin;
the flattening mechanism also comprises a feeding roller and a feeding belt, and the feeding roller and the flattening roller are in transmission connection through the feeding belt; the feeding roller is arranged close to the peeling roller and is positioned right above the conveyor belt, and the diameter ratio of the feeding roller to the peeling roller is 1: 10-1: 6; the conveying mechanism also comprises a supporting roller wheel, and the supporting roller wheel is arranged between the flattening conveying roller wheel and the peeling conveying roller wheel; the driving mechanism is a variable frequency motor.
According to the method for making the preserved smooth-skinned papaya, the smooth-skinned papaya strips are cut into slices by the smooth-skinned papaya slicing machine in the step E, and the smooth-skinned papaya slicing machine comprises: the slicing mechanism is used for slicing the peeled and polished papaya melon strips; the feeding mechanism is used for conveying the peeled and polished papaya slices into the slicing mechanism for slicing; the feeding mechanism comprises an upper feeding roller group, an upper feeding belt, a lower feeding belt and a lower feeding roller group, wherein bulges are arranged on the belt surface of the upper feeding belt along the length direction of the upper feeding belt, and two adjacent rows of bulges and the upper feeding belt form a melon strip limiting groove in an enclosing manner; the driving mechanism is used for driving the slicing mechanism and the feeding mechanism to work; the rack is used for mounting the slicing mechanism and the feeding mechanism; the slicing mechanism and the feeding mechanism are respectively arranged on the rack, the upper feeding roller set is arranged right above the lower feeding roller set, and the slicing mechanism and the feeding mechanism are respectively in transmission connection with the driving mechanism; the feeding rollers in the upper feeding roller group are in transmission connection through an upper feeding belt; the feeding rollers in the lower feeding roller group are in transmission connection through a lower feeding belt; the bulge is a circular bulge; the number of the feeding rollers in the upper feeding roller group is one less than that of the feeding rollers in the lower feeding roller group; a feeding roller in the lower feeding roller group is arranged right below the feeding roller in the upper feeding roller group; one more feeding roller in the lower feeding roller group than the upper feeding roller group is arranged below the slicing mechanism; a cutting board is arranged right below the slicing mechanism, is arranged at the inner side of the lower feeding belt and is in close contact with the belt surface of the lower feeding belt above the lower feeding roller group; the slicing mechanism comprises a slicing cutter and a cutter vertical reciprocating component, the slicing cutter is mounted on the cutter vertical reciprocating component, and the cutter vertical reciprocating component is in transmission connection with the driving mechanism; the cutting edge part of the cutting tool for slicing is vertical to the upper plate surface of the chopping block and is positioned right above the chopping block; the driving mechanism is a variable frequency motor.
The technical scheme of the invention achieves the following beneficial technical effects:
1. utilize the hole puncher to punch out diameter 2-5 mm's hole on papaya, remove the seed stage and add acidic or neutral cellulase, remove the seed machine and can make acidic or neutral cellulase fully dispersed to papaya inside removing the seed in-process, can degrade the cellulose effectively, solve the thick and not good problem of taste of papaya fibre, smooth skin papaya taste is sour simultaneously, is favorable to full play acidic or neutral cellulase's enzyme activity, and the degradation effect of cellulose is better. The addition of sodium carbonate can neutralize acidic substances in the papaya peel, improve the mouthfeel, and the sodium carbonate can further play a role in neutralization in the cooking stage, and the addition of the sodium carbonate cannot cause sodium carbonate residue or influence the mouthfeel of a final product because cooking water is filtered out after cooking; sodium lactate and salt are added in the cooking process, so that the problem of unsmooth mouthfeel of the smooth pawpaw can be solved, and the consumer acceptance is improved.
2. Utilize stirring effect to make and produce the great relative motion of a relative speed between the water of placing in smooth skin papaya melon strip in the churn and the churn, and then make and form relative motion between the papaya seed on the smooth skin papaya melon strip and the smooth skin papaya melon strip to make the papaya seed can follow and drop on the smooth skin papaya melon strip. The continuous automatic production can be achieved by utilizing the screening mechanism, the feeding chute and the screening and discharging conveyor belt, and the production efficiency is improved.
3. The method has the advantages that the papaya strips with the skin and the bare skin obtained after being aired for 2-4 days are peeled by a flat plate layering method, and the condition that peeling is not clean due to irregular shape of the papaya can be effectively avoided. The feeding roller is used for feeding, so that the flat-plate-shaped smooth-skinned papaya slices can be prevented from being completely or partially restored to an unballasted state in the queuing and peeling process, and the sequential and smooth peeling of the smooth-skinned papaya slices is facilitated. The peeling machine manufactured by imitating the peeling machine of fruits such as apples, pears and the like can cut most of two ends of pawpaw, so that a certain amount of pawpaw loss is caused, and the situation of incomplete peeling is easy to occur.
4. The papaya slicer can prevent the posture of the papaya strips from changing in the feeding process, is favorable for slicing the papaya strips into regular slices with regular shapes and sizes by using the slicing mechanism, and is favorable for enterprises to perform slicing classification according to the sizes and shapes of the slices, so that the products are graded, and the added value of the products is improved.
Drawings
FIG. 1 is a schematic view of a smooth papaya seed removing machine according to the present invention;
FIG. 2 is a schematic view of a top view of a papaya peeling machine (without a stirring driving motor) according to the present invention.
The reference numbers in the figures denote: 1-stirring a driving motor; 2-stirring shaft; 3-stirring blades; 4-a mixing drum; 5-discharging hopper; 6-screening box; 7-cylinder bottom; 8-screening the discharge conveyor belt; 9-a discharge baffle; 10-a feed chute; and 11-a sewage draining pipe.
FIG. 3 is a schematic view of the structure of the papaya peeling machine (not shown) of the present invention;
fig. 4 is a schematic view of an assembly structure of a peeling mechanism and a conveying mechanism of the papaya peeling machine of the present invention.
The reference numbers in the figures denote: 1-a frame; 2-flattening rollers; 3-peeling roller; 4-flattening the conveying roller; 5-peeling and conveying roller; 6-peeling blade; 7-a conveyor belt; 8-supporting rollers; 9-a feeding roller; 10-feeding the material belt; 11-an elliptical protrusion; 12-height adjustment means.
FIG. 5 is a schematic view of the construction of the papaya slicer of the present invention;
fig. 6 is a schematic structural view of an upper feeding belt of the papaya slicer.
The reference numbers in the figures denote: 1-a frame; 2-a cutter for slicing; 3-a cutter vertical reciprocating component; 4-feeding a material belt; 5-feeding a roller group; 6-feeding the material belt; 7-lower feeding roller group; 8-cutting board; 9-bulge; 10-melon strip spacing groove.
Detailed Description
The method for preparing the preserved chaenomeles speciosa comprises the following steps:
A. preparing raw materials: cleaning nine-part cooked papaya without rot and diseases and insect pests, and adding white sugar, sodium carbonate, sodium lactate, acidic or neutral cellulase and salt.
B. Slitting: firstly, a hole is punched on the melon strips by using a puncher, and then the pawpaw is cut into the melon strips.
C. Removing seeds: removing seeds and pulp from the melon strips, and adding acidic or neutral cellulase; the adding amount of the acidic or neutral cellulase is 0.04 wt% of the mass of the pawpaw.
D. Peeling: removing seeds, pulp and exudate, drying in the sun, and removing peel with a pawpaw peeler.
E. Slicing: cutting the melon strips into melon slices with certain thickness.
F. And (3) acidity adjustment: adding sodium carbonate to adjust acidity; the addition amount of the sodium carbonate is 5 wt% of the mass of the pawpaw.
G. Steaming and boiling to remove astringent taste: adding sodium lactate and salt, and steaming to remove astringent taste; the addition amount of sodium lactate is 0.2 wt% of the mass of the pawpaw, and the addition amount of the salt is 4 wt% of the mass of the pawpaw.
H. Processing with honey: filtering to remove cooking water, adding white sugar, and processing with honey; the adding amount of the white sugar is 15 wt% of the mass of the pawpaw.
I. And (5) drying.
As shown in fig. 1 and 2, the bare papaya seed remover comprises a stirring shaft 2, a stirring blade 3, a stirring cylinder 4 and a stirring driving motor 1, wherein the stirring blade 3 is an arc-shaped plate-shaped blade, and through-flow holes penetrating through the surface of the stirring blade 3 are uniformly formed in the surface of the stirring blade 3, and the diameter of each through-flow hole is 3 cm; the stirring paddle 3 is arranged in the stirring cylinder 4 and is in transmission connection with the stirring driving motor 1 through the stirring shaft 2, and the stirring driving motor 1 is arranged right above the stirring cylinder 4; the distance between the lower end part of the stirring blade 3 and the bottom 7 of the stirring cylinder 4 is 20 cm. Wherein, the stirring driving motor 1 is a variable frequency motor.
The cut papaya slices with seeds are placed into a stirring cylinder 4, water covering the papaya slices with the seeds is injected into the stirring cylinder 4, then a stirring driving motor 1 is started, the stirring driving motor 1 drives a stirring paddle blade 3 to rotate through a stirring shaft 2, the stirring paddle blade 3 drives the papaya slices with the seeds and the water in the stirring cylinder 4, when the stirring is carried out for 5-10 min, then the stirring driving motor 1 rotates in the reverse direction, so that the stirring paddle blade 3 drives the papaya slices with the seeds to rotate in the reverse direction, at the moment, the water flowing direction is opposite to the moving direction of the papaya slices with the seeds, the papaya seeds are taken by the water, the stirring paddle blade 3 drives the papaya slices with the seeds, at the moment, the connection between the papaya seeds and the papaya slices with the seeds breaks under the action of tension force formed between the water and the stirring paddle blade 3, and the papaya seeds fall off from the papaya slices with the seeds. Repeating the steps for 3 to 4 times, and basically removing the papaya seeds on the papaya strip with the seeds and the smooth peel.
In order to continuously perform the cutting and seed removing operations of the bare papaya, the bare papaya seed removing machine further comprises a feeding tank 10 and a screening mechanism, the screening mechanism comprises a screening box 6, a discharging hopper 5 and a screening discharging conveyor belt 8, the discharging end of the feeding tank 10 is arranged right above a stirring cylinder 4, the stirring cylinder 4 is arranged in the screening box 6 and is positioned right above the discharging hopper 5, the discharging hopper 5 is arranged in the screening box 6 and is positioned right above the feeding end of the screening discharging conveyor belt 8, and the feeding end of the screening discharging conveyor belt 8 is arranged in the screening box 6; the screening and discharging conveyor belt 8 is a conveyor belt with liquid leakage holes, and the screening and discharging conveyor belt 8 is provided with water leakage holes; and a sewage discharge pipe 11 communicated with fluid inside the screening box 6 is arranged on the side wall of the screening box 6. Wherein, be provided with the dog that is used for preventing smooth skin papaya melon strip gliding on the outer tape face of screening exit conveyor 8, 4 bobbin bottoms 7 of churn are automatic switching bobbin bottoms 7. The discharge baffle 9 in fig. 1 can prevent the smooth papaya melon strips from falling from the sieving discharge conveyor belt.
The smooth-skinned papaya strips cut by the smooth-skinned papaya strip cutting machine enter the stirring cylinder 4 through the feeding groove 10, then cleaning water is injected into the stirring cylinder 4, and then the stirring driving motor 1 is started to remove the papaya seeds on the smooth-skinned papaya strips. After separating the papaya strips with the smooth skin and the papaya seeds, open 4 bobbin bottoms 7 of churn, smooth skin papaya strips and papaya seeds and water in churn 4 fall on screening exit conveyor 8 through a hopper 5, water and partial papaya seeds fall into 6 bottoms of screening case from screening exit conveyor 8, then discharge via blow off pipe 11, and smooth skin papaya strips and remaining papaya seeds are conveyed to cleaning equipment by screening exit conveyor 8 and are further separated.
The pawpaw seeds on the pawpaw slices with the seeds are removed, so that the damage to the pawpaw slices with the seeds dug from the pawpaw slices with the seeds can be reduced by using a cutter or other tools.
As shown in fig. 3 and 4, the papaya peeling machine includes a flattening mechanism, a peeling mechanism, a conveying mechanism, a driving mechanism and a rack 1, wherein the flattening mechanism, the peeling mechanism and the conveying mechanism are respectively installed on the rack 1, and the flattening mechanism, the peeling mechanism and the conveying mechanism are respectively in transmission connection with the driving mechanism. The device comprises a rack 1, a flattening mechanism, a conveying mechanism, a driving mechanism and a rack, wherein the flattening mechanism is used for pressing the papaya with the skin into the flat papaya with the skin, the peeling mechanism is used for separating pulp and peel of the flat papaya with the skin, the conveying mechanism is used for conveying the flat papaya with the skin to the peeling mechanism through the flattening mechanism, the driving mechanism is used for driving the flattening mechanism, the peeling mechanism and the conveying mechanism to operate through a variable frequency motor, the frame 1 is used for installing the flattening mechanism, the peeling mechanism and the conveying mechanism, and the newly-cut papaya with the skin is obtained after being aired for 2-4 days.
The conveying mechanism comprises a flattening conveying roller 4, a peeling conveying roller 5, a conveying belt 7 and a supporting roller 8, the flattening conveying roller 4 and the peeling conveying roller 5 are in transmission connection through the conveying belt 7, and the peeling conveying roller 5 is in transmission connection with the driving mechanism; the backup roller 8 is arranged between the flattening conveying roller 4 and the peeling conveying roller 5.
The peeling mechanism includes peeling blade 6 and peeling roller 3, peeling roller 3 sets up directly over peeling conveying roller 5, peeling blade 6 sets up between peeling roller 3 and peeling conveying roller 5 and 6 sharp points of peeling blade set up at 3 axis of peeling roller and peeling conveying roller 5 on the central axis line, 6 sharp points of peeling blade face towards with peel 3 rotation opposite direction of peeling roller, for the convenience of smooth skin papaya melon strip continue to advance under the condition that peeling blade 6 blockked, so that peeling blade 6 can be with the melon skin and the pulp separation of smooth skin papaya melon strip, be provided with oval arch 11 on peeling roller 3 outer wall. In order to be suitable for peeling different types of pawpaw, the peeling blade 6 is arranged on the machine frame 1 through the height adjusting component 12.
The flattening mechanism comprises a feeding roller 9, a feeding belt 10 and a flattening roller 2 in transmission connection with the driving mechanism, the feeding roller 9 and the flattening roller 2 are in transmission connection through the feeding belt 10, the flattening roller 2 is arranged right above a flattening conveying roller 4, the feeding roller 9 is arranged close to the peeling roller 3 and is positioned right above the conveying belt 7, and the diameter ratio of the feeding roller 9 to the peeling roller 3 is 1: 8; the papaya melon strips with the skin are extruded by the flattening roller 2 and the flattening conveying roller 4 to form the flat papaya melon strips with the skin.
Fresh papaya with skin and smooth skin is cut into strips, seeds are removed, the fresh papaya with skin and smooth skin becomes papaya with skin and smooth skin melon strips with certain toughness after being aired for 2-4 days, and the condition that the papaya strips are broken cannot occur in the flattening and peeling process of the papaya with skin and smooth skin melon strips.
The papaya with the skin and the smooth peel is placed at the feeding end of the flattening mechanism, the flattening roller wheel 2 drives the feeding belt 10 to move when rotating, the papaya with the skin and the smooth peel placed on the conveying belt 7 can be conveyed to the flattening roller wheel 2 and between the flattening conveying roller wheel 4, the papaya with the skin and the smooth peel becomes the flat papaya with the smooth peel under the extrusion action of the flattening roller wheel 2 and the flattening conveying roller wheel 4, the peel of the flat papaya with the smooth peel is positioned on a flat plate with a thickness smaller than that of the original state, and the pulp is positioned on a flat plate with a thickness larger than that of the original state. Then the flat-plate-shaped smooth-skinned papaya peel strips are conveyed to a position between the skinning roller 3 and the skinning conveying roller 5 by the conveying belt 7 to be skinned. Wherein, it is compacter to make the pulp melon skin pressure with shelling running roller 3 and shelling conveying running roller 5, is favorable to shelling blade 6 to cut apart the connection between melon skin and the pulp, and the height that the blade part of shelling blade 6 apart from conveyer belt 7 can be adjusted according to actual conditions to it is too thick or too thin to remove the skin thickness from.
Compared with the existing peeling machine, the peeling section of the bare papaya melon strip peeled by the peeling machine is regular, and the papaya melon peel residue is very little.
As shown in fig. 5 and 6, the papaya slicer includes a slicing mechanism, a feeding mechanism, a driving mechanism, and a frame 1. The slicing mechanism is used for slicing the peeled and bare papaya melon strips; the feeding mechanism is used for conveying the peeled and polished papaya slices into the slicing mechanism for slicing; the feeding mechanism comprises an upper feeding roller group 5, an upper feeding belt 4, a lower feeding belt 6 and a lower feeding roller group 7, wherein circular bulges 9 are arranged on the outer belt surface of the upper feeding belt 4 along the length direction of the upper feeding belt 4, and two adjacent rows of circle center bulges 9 and the upper feeding belt 4 enclose a melon strip limiting groove 10; the driving mechanism is a variable frequency motor for driving the slicing mechanism and the feeding mechanism to work; the frame 1 is used for installing a slicing mechanism and a feeding mechanism. The slicing mechanism and the feeding mechanism are respectively arranged on the frame 1, the upper feeding roller set 5 is arranged right above the lower feeding roller set 7, and the slicing mechanism and the feeding mechanism are respectively in transmission connection with the driving mechanism; the feeding rollers in the upper feeding roller group 5 are in transmission connection through an upper feeding belt 4; the feeding rollers in the lower feeding roller group 7 are in transmission connection through a lower feeding belt 6.
The number of the feeding rollers in the upper feeding roller group 5 is one less than that of the feeding rollers in the lower feeding roller group 7, and one more feeding roller in the lower feeding roller group 7 than that in the upper feeding roller group 5 is arranged below the slicing mechanism; a feeding roller in a lower feeding roller group 7 is arranged right below the feeding roller in the upper feeding roller group 5. A chopping board 8 is arranged under the slicing mechanism, and the chopping board 8 is arranged at the inner side of the lower feeding belt 6 and is in close contact with the inner belt surface of the lower feeding belt 6 above the lower feeding roller group 7. The slicing mechanism comprises a slicing cutter 2 and a cutter vertical reciprocating component 3, the slicing cutter 2 is mounted on the cutter vertical reciprocating component 3, and the cutter vertical reciprocating component 3 is in transmission connection with the driving mechanism; the cutting edge of the slicing knife 2 is vertical to the upper plate surface of the chopping block 8 and is positioned right above the chopping block 8.
When the peeled smooth-skinned papaya melon strips are placed between the upper feeding belt 4 and the lower feeding belt 6, the melon strip limiting grooves 10 enable the posture of the peeled smooth-skinned papaya melon strips moving in the feeding mechanism to be consistent with the linear motion direction of the upper feeding belt 4. When the peeled smooth-skinned papaya melon strips are conveyed to the position right below the slicing cutter 2, the slicing cutter 2 slices the peeled smooth-skinned papaya melon strips, and the slicing thickness is related to the up-and-down reciprocating time of the slicing cutter 2 and the feeding speed of the feeding mechanism.
When the reciprocating time of the slicing cutter 2 and the feeding speed of the feeding mechanism are unchanged, the thickness of the papaya slices cut by the cutting device is also kept unchanged or changed little, so that the papaya slices can be classified according to the length and the width, the production added value of papaya products can be improved, the refined production of the papaya products can be facilitated, for example, slices with similar sizes can be placed in a package to be made into fine products or high-grade products, and slices with larger size difference and irregular shapes can support common products or low-grade products.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications are possible which remain within the scope of the appended claims.
Claims (8)
1. The method for preparing the preserved chaenomeles speciosa is characterized by comprising the following steps:
A. preparing raw materials: cleaning nine-part cooked papaya without rot and diseases and insect pests, and adding white sugar, sodium carbonate, sodium lactate, acidic or neutral cellulase and salt;
B. slitting: firstly, punching holes on the melon strips by using a puncher, and then cutting the pawpaw into the melon strips;
C. removing seeds: removing seeds and pulp from the melon strips, and adding acidic or neutral cellulase;
D. peeling: removing melon seeds, melon pulp and exudate, airing, and removing melon peel by using a pawpaw peeler;
E. slicing: cutting the melon strips into melon slices with certain thickness;
F. and (3) acidity adjustment: adding sodium carbonate to adjust acidity;
G. steaming and boiling to remove astringent taste: adding sodium lactate and salt, and steaming to remove astringent taste;
H. processing with honey: filtering to remove cooking water, adding white sugar, and processing with honey;
I. and (5) drying.
2. The method for making the shine skin papaya preserved fruit according to claim 1, wherein in step B: the adding amount of the acidic or neutral cellulase is 0.02 wt% -0.04 wt% of the mass of the pawpaw.
3. The method for making the shine skin papaya preserved fruit according to claim 1, wherein in step F: the adding amount of the sodium carbonate is 1 to 5 weight percent of the mass of the pawpaw.
4. The method for making the shine skin papaya preserved fruit according to claim 1, wherein in step G: the addition amount of the sodium lactate is 0.1 to 0.2 weight percent of the mass of the pawpaw, and the addition amount of the salt is 2 to 5 weight percent of the mass of the pawpaw.
5. The method for making the candied papaya in claim 1, wherein the amount of white sugar added is 10 wt% -15 wt% of the mass of the papaya.
6. The method for making the shine skin papaya preserved fruit according to claim 1, wherein in step C: removing melon seeds and melon pulp on the melon strips by using a papaya seed removing machine, wherein the papaya seed removing machine comprises: the stirring device comprises a stirring shaft (2), a stirring blade (3), a stirring cylinder (4) and a stirring driving motor (1), wherein the stirring blade (3) is an arc-shaped plate-shaped blade, and through-flow holes penetrating through the blade surface of the stirring blade (3) are uniformly formed in the blade surface of the stirring blade (3), and the diameter of each through-flow hole is 2-4 cm; the stirring paddle (3) is arranged in the stirring cylinder (4) and is in transmission connection with the stirring driving motor (1) through the stirring shaft (2), and the stirring driving motor (1) is arranged right above the stirring cylinder (4); the distance between the end part of the lower end of the stirring blade (3) and the bottom (7) of the stirring cylinder (4) is 20-30 cm;
the pawpaw seed removing machine also comprises a feeding groove (10), and the discharge end of the feeding groove (10) is arranged right above the stirring cylinder (4);
the pawpaw seed removing machine further comprises a screening mechanism, the screening mechanism comprises a screening box (6), a discharging hopper (5) and a screening discharging conveyor belt (8), a stirring cylinder (4) is arranged in the screening box (6) and is positioned right above the discharging hopper (5), the discharging hopper (5) is arranged in the screening box (6) and is positioned right above a feeding end of the screening discharging conveyor belt (8), and a feeding end of the screening discharging conveyor belt (8) is arranged in the screening box (6); the screening and discharging conveyor belt (8) is a conveyor belt with liquid leakage holes, and water leakage holes are formed in the screening and discharging conveyor belt (8); a sewage discharge pipe (11) communicated with fluid inside the screening box (6) is arranged on the side wall of the screening box (6); a stop block for preventing the papaya strips from sliding downwards is arranged on the outer belt surface of the screening and discharging conveyor belt (8); the bottom (7) of the mixing drum (4) is an automatic opening and closing drum bottom (7).
7. The method for making the shine skin papaya preserved fruit according to claim 1, wherein in step D: the papaya decorticator includes:
the flattening mechanism is used for pressing the papaya slices with the skin into flat papaya slices with the skin; the newly cut papaya with skin and smooth peel melon strips are obtained after being aired for 2-4 days;
the peeling mechanism is used for separating the pulp and the peel of the tabular smooth-skinned pawpaw melon strips;
the conveying mechanism is used for conveying the flat-plate pawpaw melon strips with the peels to the peeling mechanism through the flattening mechanism;
the driving mechanism is used for driving the flattening mechanism, the peeling mechanism and the conveying mechanism to operate;
the machine frame (1) is used for installing the flattening mechanism, the peeling mechanism and the conveying mechanism;
the flattening mechanism, the peeling mechanism and the conveying mechanism are respectively arranged on the rack (1) and are respectively in transmission connection with the driving mechanism;
the conveying mechanism comprises a flattening conveying roller (4), a peeling conveying roller (5) and a conveying belt (7), the flattening conveying roller (4) is in transmission connection with the peeling conveying roller (5) through the conveying belt (7), and the peeling conveying roller (5) is in transmission connection with the driving mechanism;
the peeling mechanism comprises a peeling blade (6) and a peeling roller (3), the peeling roller (3) is arranged right above the peeling conveying roller (5), the peeling blade (6) is arranged between the peeling roller (3) and the peeling conveying roller (5), the blade tip of the peeling blade (6) is arranged on the connecting line of the central shaft of the peeling roller (3) and the central shaft of the peeling conveying roller (5), and the blade tip of the peeling blade (6) faces to the direction opposite to the rotating direction of the peeling roller (3); an oval bulge (11) is arranged on the outer wall of the peeling roller (3); the peeling blade (6) is arranged on the frame (1) through a height adjusting component (12);
the flattening mechanism comprises a flattening roller (2) in transmission connection with the driving mechanism, and the flattening roller (2) is arranged right above the flattening conveying roller (4); the papaya melon strips with the skin are extruded by a flattening roller (2) and a flattening conveying roller (4) to form flat papaya melon strips with the skin;
the flattening mechanism also comprises a feeding roller (9) and a feeding belt (10), wherein the feeding roller (9) is in transmission connection with the flattening roller (2) through the feeding belt (10); the feeding roller (9) is arranged close to the peeling roller (3) and is positioned right above the conveyor belt (7), and the ratio of the feeding roller (9) to the peeling roller (3) is 1: 10-1: 6; the conveying mechanism also comprises a supporting roller (8), and the supporting roller (8) is arranged between the flattening conveying roller (4) and the peeling conveying roller (5); the driving mechanism is a variable frequency motor.
8. The method of making glazed papaya preserved fruit as claimed in claim 1, wherein the glazed papaya strips are cut into slices in step E by a glazed papaya slicer, which comprises: the slicing mechanism is used for slicing the peeled and polished papaya melon strips; the feeding mechanism is used for conveying the peeled and polished papaya slices into the slicing mechanism for slicing; the feeding mechanism comprises an upper feeding roller group (5), an upper feeding belt (4), a lower feeding belt (6) and a lower feeding roller group (7), wherein protrusions (9) are arranged on the outer belt surface of the upper feeding belt (4) along the length direction of the upper feeding belt (4), and two adjacent rows of protrusions (9) and the upper feeding belt (4) enclose a melon strip limiting groove (10); the driving mechanism is used for driving the slicing mechanism and the feeding mechanism to work; the machine frame (1) is used for mounting the slicing mechanism and the feeding mechanism; the slicing mechanism and the feeding mechanism are respectively arranged on the rack (1), the upper feeding roller set (5) is arranged right above the lower feeding roller set (7), and the slicing mechanism and the feeding mechanism are respectively in transmission connection with the driving mechanism; the feeding rollers in the upper feeding roller group (5) are in transmission connection through an upper feeding belt (4); the feeding rollers in the lower feeding roller group (7) are in transmission connection through a lower feeding belt (6); the bulge (9) is a circular bulge (9); the number of the feeding rollers in the upper feeding roller group (5) is one less than that of the feeding rollers in the lower feeding roller group (7); a feeding roller in the lower feeding roller group (7) is arranged under the feeding roller in the upper feeding roller group (5); one more feeding roller in the lower feeding roller group (7) than the upper feeding roller group (5) is arranged below the slicing mechanism; a cutting board (8) is arranged right below the slicing mechanism, the cutting board (8) is arranged at the inner side of the lower feeding belt (6) and is tightly contacted with the inner belt surface of the lower feeding belt (6) above the lower feeding roller group (7); the slicing mechanism comprises a slicing cutter (2) and a cutter vertical reciprocating motion component (3), the slicing cutter (2) is installed on the cutter vertical reciprocating motion component (3), and the cutter vertical reciprocating motion component (3) is in transmission connection with the driving mechanism; the cutting edge of the slicing cutter (2) is vertical to the upper plate surface of the chopping block (8) and is positioned right above the chopping block (8); the driving mechanism is a variable frequency motor.
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| CN114246240A (en) * | 2021-12-27 | 2022-03-29 | 西安文理学院 | Shine skin papaya fruit slice and preparation method thereof |
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| CN108308355A (en) * | 2017-12-31 | 2018-07-24 | 安徽徽风生态农业开发有限公司 | A kind of preparation method of low sugar pawpaw preserved fruit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114246240A (en) * | 2021-12-27 | 2022-03-29 | 西安文理学院 | Shine skin papaya fruit slice and preparation method thereof |
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| CN111713592B (en) | 2023-06-09 |
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