CN111708331A - Production line flow management and control system for real-time textile alarm - Google Patents
Production line flow management and control system for real-time textile alarm Download PDFInfo
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- CN111708331A CN111708331A CN202010433229.XA CN202010433229A CN111708331A CN 111708331 A CN111708331 A CN 111708331A CN 202010433229 A CN202010433229 A CN 202010433229A CN 111708331 A CN111708331 A CN 111708331A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 239000004753 textile Substances 0.000 title claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000009987 spinning Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a production line flow management and control system for real-time textile alarm, which comprises a data processing server, the input end of the data processing server is connected with an acquisition module which is connected with the production state control unit and the sensor in parallel, wherein the acquisition module, the production state control unit and the sensor are arranged on the equipment of each station on the production line, the information processed by the data processing server is transmitted to the alarm lamp control switch on one hand, used for controlling the on-off of the alarm lamp, and on the other hand, transmitted to the production state control unit for controlling the on-off of the production equipment, monitoring is carried out through the monitoring module and the sensor, monitoring signals are transmitted to the data processing module through the acquisition module, the data processing module feeds control signals back to the production state control unit, control and alarming of production line equipment are achieved, and real-time, efficient and accurate monitoring of a textile production line is achieved.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to a production line flow management and control system for real-time textile alarming.
Background
The spinning process flow comprises two parts of a spinning process and a weaving process, wherein the spinning process flow mainly comprises the following steps: the process comprises the following steps of cotton cleaning, cotton carding, combing, drawing, roving and spinning, and the weaving process mainly comprises the following steps: spooling, warping, slashing, drawing in, weaving and finishing. Textile production generally is streamlined production, has a lot of equipment on the assembly line, and whole assembly line can be influenced to an equipment, so, play very crucial effect to textile production assembly line's real-time management and control, can actively discover the problem and solve, avoid causing production loss.
Disclosure of Invention
The invention aims to provide a production line flow management and control system for real-time textile alarm, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a production line flow management and control system of real-time warning of weaving, includes the data processing server, the data processing server input is connected with collection module, collection module and production state control unit and sensor are parallelly connected, and wherein collection module, production state control unit and sensor are installed on the equipment of every station on the production line, and information after the data processing server is handled transmits for alarm lamp control switch on the one hand for alarm lamp on-off control, and on the other hand transmits for production state control unit for the on-off control of production facility.
As a further scheme of the invention: the production state control unit comprises a manual button control switch and an automatic control switch, wherein the alarm lamp control switch is also arranged on each station of the production line.
As a further scheme of the invention: the sensors include a position detection sensor, a speed detection sensor, a current sensor, a voltage sensor, a temperature sensor, and a humidity sensor.
As a further scheme of the invention: the acquisition module comprises a first module for directly acquiring and inputting the analog quantity and the switching value into the data processing server and a second module for converting the analog quantity and the switching value into Ethernet signals and transmitting the Ethernet signals to the data processing server through a network.
As a further scheme of the invention: the alarm lamp connected and controlled by the alarm lamp control switch comprises a power amplifier, an audible and visual voice alarm, a system picture alarm and a buzzer.
As a further scheme of the invention: the manual button control switch and the automatic control switch are connected and controlled to control the control computer, the PLC and the DCS, wherein the control computer comprises an operation room, a control room and a machine room, and the production state control unit controls corresponding equipment to start and stop according to a control signal sent by the data processing server.
As a further scheme of the invention: and a digital-to-analog conversion unit is also arranged between the acquisition module and the data processing server.
As a further scheme of the invention: and the acquisition module transmits the real-time monitoring data of the monitoring module to the data processing server for real-time monitoring.
Compared with the prior art, the invention has the beneficial effects that: the production line flow management and control adopted by the invention is used for monitoring equipment on the textile production line in real time, monitoring is carried out through the monitoring module and the sensor, monitoring signals are transmitted to the data processing module through the acquisition module, and the data processing module feeds back control signals to the production state control unit, so that the control and alarm of the production line equipment are realized, and the real-time, efficient and accurate monitoring of the textile production line is realized.
Drawings
Fig. 1 is a block diagram structure diagram of a production line flow management and control system for real-time textile alarm.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: the utility model provides a production line flow management and control system of real-time warning of weaving, includes the data processing server, the data processing server input is connected with collection module, collection module and production state control unit and sensor are parallelly connected, and wherein collection module, production state control unit and sensor are installed on the equipment of every station on the production line, and information after the data processing server is handled transmits for alarm lamp control switch on the one hand for alarm lamp on-off control, and on the other hand transmits for production state control unit for the on-off control of production facility.
The production state control unit comprises a manual button control switch and an automatic control switch, wherein the alarm lamp control switch is also arranged on each station of the production line.
The sensors include a position detection sensor, a speed detection sensor, a current sensor, a voltage sensor, a temperature sensor, and a humidity sensor.
The acquisition module comprises a first module for directly acquiring and inputting the analog quantity and the switching value into the data processing server and a second module for converting the analog quantity and the switching value into Ethernet signals and transmitting the Ethernet signals to the data processing server through a network.
The alarm lamp connected and controlled by the alarm lamp control switch comprises a power amplifier, an audible and visual voice alarm, a system picture alarm and a buzzer.
The manual button control switch and the automatic control switch are connected and controlled to control the control computer, the PLC and the DCS, wherein the control computer comprises an operation room, a control room and a machine room, and the production state control unit controls corresponding equipment to start and stop according to a control signal sent by the data processing server.
And a digital-to-analog conversion unit is also arranged between the acquisition module and the data processing server.
And the acquisition module transmits the real-time monitoring data of the monitoring module to the data processing server for real-time monitoring.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a production line flow management and control system that weaving was reported to police in real time, includes data processing server, its characterized in that: the data processing server input is connected with collection module, collection module and production state control unit and sensor are parallelly connected, and wherein collection module, production state control unit and sensor are installed on the equipment of every station on the production line, and the information after data processing server handles transmits for alarm lamp control switch on the one hand for alarm lamp on-off control, and on the other hand transmits for production state control unit for the on-off control of production facility.
2. The production line process management and control system for real-time textile alarming of claim 1, characterized in that: the production state control unit comprises a manual button control switch and an automatic control switch, wherein the alarm lamp control switch is also arranged on each station of the production line.
3. The production line process management and control system for real-time textile alarming of claim 2, characterized in that: the sensors include a position detection sensor, a speed detection sensor, a current sensor, a voltage sensor, a temperature sensor, and a humidity sensor.
4. The production line process management and control system for real-time textile alarming of claim 3, characterized in that: the acquisition module comprises a first module for directly acquiring and inputting the analog quantity and the switching value into the data processing server and a second module for converting the analog quantity and the switching value into Ethernet signals and transmitting the Ethernet signals to the data processing server through a network.
5. The production line process management and control system for real-time textile alarming of claim 4, characterized in that: the alarm lamp connected and controlled by the alarm lamp control switch comprises a power amplifier, an audible and visual voice alarm, a system picture alarm and a buzzer.
6. The production line process management and control system for real-time textile alarming of claim 5, characterized in that: the manual button control switch and the automatic control switch are connected and controlled to control the control computer, the PLC and the DCS, wherein the control computer comprises an operation room, a control room and a machine room, and the production state control unit controls corresponding equipment to start and stop according to a control signal sent by the data processing server.
7. The production line process management and control system for real-time textile alarming of claim 6, characterized in that: and a digital-to-analog conversion unit is also arranged between the acquisition module and the data processing server.
8. The production line process management and control system for real-time textile alarming of claim 7, characterized in that: and the acquisition module transmits the real-time monitoring data of the monitoring module to the data processing server for real-time monitoring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010433229.XA CN111708331A (en) | 2020-05-21 | 2020-05-21 | Production line flow management and control system for real-time textile alarm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010433229.XA CN111708331A (en) | 2020-05-21 | 2020-05-21 | Production line flow management and control system for real-time textile alarm |
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| Publication Number | Publication Date |
|---|---|
| CN111708331A true CN111708331A (en) | 2020-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010433229.XA Pending CN111708331A (en) | 2020-05-21 | 2020-05-21 | Production line flow management and control system for real-time textile alarm |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113009891A (en) * | 2021-02-03 | 2021-06-22 | 浙江富安莱科技有限公司 | Production line data acquisition system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234260A (en) * | 2013-05-02 | 2013-08-07 | 无锡长江精密纺织有限公司 | Textile air-conditioner control system based on intelligent sensor network technology |
| CN107036661A (en) * | 2017-06-15 | 2017-08-11 | 江苏丹毛纺织股份有限公司 | Weaving data acquisition device and Weaving device |
| CN107479511A (en) * | 2017-06-26 | 2017-12-15 | 江苏丹毛纺织股份有限公司 | Textile manufacturing managing device and system |
| CN206960951U (en) * | 2017-07-12 | 2018-02-02 | 南京钢铁股份有限公司 | A kind of steel rolling production-line production status managing and control system |
| CN109610056A (en) * | 2018-12-10 | 2019-04-12 | 江南大学 | A kind of ring throstle Internet of Things production control and management system |
| CN209297153U (en) * | 2018-10-18 | 2019-08-23 | 陕西元丰纺织技术研究有限公司 | Weaving automatic monitoring system based on RFID technique |
| TWM595133U (en) * | 2019-11-15 | 2020-05-11 | 東豐纖維企業股份有限公司 | Information management monitoring and early warning integration system for cloud real-time textile intelligent production |
-
2020
- 2020-05-21 CN CN202010433229.XA patent/CN111708331A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103234260A (en) * | 2013-05-02 | 2013-08-07 | 无锡长江精密纺织有限公司 | Textile air-conditioner control system based on intelligent sensor network technology |
| CN107036661A (en) * | 2017-06-15 | 2017-08-11 | 江苏丹毛纺织股份有限公司 | Weaving data acquisition device and Weaving device |
| CN107479511A (en) * | 2017-06-26 | 2017-12-15 | 江苏丹毛纺织股份有限公司 | Textile manufacturing managing device and system |
| CN206960951U (en) * | 2017-07-12 | 2018-02-02 | 南京钢铁股份有限公司 | A kind of steel rolling production-line production status managing and control system |
| CN209297153U (en) * | 2018-10-18 | 2019-08-23 | 陕西元丰纺织技术研究有限公司 | Weaving automatic monitoring system based on RFID technique |
| CN109610056A (en) * | 2018-12-10 | 2019-04-12 | 江南大学 | A kind of ring throstle Internet of Things production control and management system |
| TWM595133U (en) * | 2019-11-15 | 2020-05-11 | 東豐纖維企業股份有限公司 | Information management monitoring and early warning integration system for cloud real-time textile intelligent production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113009891A (en) * | 2021-02-03 | 2021-06-22 | 浙江富安莱科技有限公司 | Production line data acquisition system |
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Application publication date: 20200925 |