CN111702934B - Ceramic tile preparation system - Google Patents

Ceramic tile preparation system Download PDF

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Publication number
CN111702934B
CN111702934B CN202010584508.6A CN202010584508A CN111702934B CN 111702934 B CN111702934 B CN 111702934B CN 202010584508 A CN202010584508 A CN 202010584508A CN 111702934 B CN111702934 B CN 111702934B
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China
Prior art keywords
fixedly connected
frame
cutting
sliding
pipes
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CN111702934A (en
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徐胜男
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Jiangxi Jingcheng Ceramics Co ltd
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Jiangxi Jingcheng Ceramics Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to the technical field of ceramic tile processing device equipment, in particular to a ceramic tile preparation system which comprises a conveying mechanism, a support frame, a driving mechanism, a lifting mechanism, a transverse cutting mechanism, a longitudinal cutting mechanism, a wetting mechanism, a feeding mechanism and an adjusting mechanism, wherein the support frame is fixedly connected to the rear side of the upper end of the conveying mechanism, the driving mechanism is fixedly connected to the upper end of the support frame, the lifting mechanism is slidably connected to the lower end of the support frame, a plurality of transverse cutting mechanisms are fixedly connected to the lower end of the lifting mechanism, the longitudinal cutting mechanism is fixedly connected to the upper end of the conveying mechanism, the wetting mechanism is fixedly connected to the upper end of the conveying mechanism, the feeding mechanism is fixedly connected to the upper end of the conveying mechanism, the adjusting mechanism is rotatably connected to the lower side of the rear end of the feeding mechanism, the manufacturing efficiency of a ceramic tile blank can be improved, and the device can rapidly adjust the processing size of the ceramic tile blank, the production stop time is shortened, and the benefit is improved.

Description

Ceramic tile preparation system
Technical Field
The invention relates to the technical field of ceramic tile processing devices, in particular to a ceramic tile preparation system.
Background
The ceramic tile is made up by using refractory metal oxide and semimetal oxide through the processes of grinding, mixing, pressing, glazing and sintering, and is a kind of acid-and alkali-resistant porcelain or stone material for building or decorative material, so-called ceramic tile. Along with the continuous improvement of people's quality of life, people are more and more high to the requirement of house decoration, in order to meet the demand in fitment market, the change of the size of ceramic tile is diversified, but present ceramic tile blank's preparation efficiency is lower, at the in-process of ceramic tile blank processing, the blank takes place the season check extremely easily, influences the quality of ceramic tile, in case change preparation size simultaneously, then must adjust corresponding equipment, make equipment must shut down, cause the loss for the enterprise.
Disclosure of Invention
The invention aims to provide a tile preparation system, which can improve the manufacturing efficiency of tile blanks and the quality of tiles, and can quickly adjust the machining size of the tile blanks, shorten the production stop time and improve the benefit.
The purpose of the invention is realized by the following technical scheme:
a ceramic tile preparation system comprises a conveying mechanism, a supporting frame, a driving mechanism, a plurality of lifting mechanisms, a transverse cutting mechanism, a longitudinal cutting mechanism, a wetting mechanism, a feeding mechanism and an adjusting mechanism, wherein the supporting frame is fixedly connected to the rear side of the upper end of the conveying mechanism, the driving mechanism is fixedly connected to the upper end of the supporting frame, the lifting mechanism is slidably connected to the lower end of the supporting frame, the plurality of transverse cutting mechanisms are fixedly connected to the lower end of the lifting mechanism, the longitudinal cutting mechanism is fixedly connected to the upper end of the conveying mechanism, the longitudinal cutting mechanism is arranged at the front end of the supporting frame, the wetting mechanism is fixedly connected to the upper end of the conveying mechanism, the wetting mechanism is arranged at the front end of the longitudinal cutting mechanism, the feeding mechanism is fixedly connected to the upper end of the conveying mechanism, and the feeding mechanism is arranged at the front end of the wetting mechanism, the adjusting mechanism is rotatably connected to the lower side of the rear end of the feeding mechanism.
As a further optimization of the technical scheme, the tile preparation system comprises a conveying mechanism, wherein the conveying mechanism comprises two belt wheels, a motor I and a conveying belt, the two belt wheels are respectively and rotatably connected to two ends of the belt wheel frame, the motor I is fixedly connected to the left side of the front end of the belt wheel frame, an output shaft of the motor I is fixedly connected with the belt wheel on the front side, the two belt wheels are in transmission connection through the conveying belt, and the supporting frame, the longitudinal cutting mechanism, the wetting mechanism and the feeding mechanism are sequentially and fixedly connected to the upper end of the belt wheel frame from back to front.
As a further optimization of the technical scheme, according to the tile preparation system, the two sliding pipes are fixedly connected to the lower side of the upper end of the support frame in a bilateral symmetry manner, and the lifting mechanism is connected to the lower ends of the two sliding pipes in a sliding manner.
As a further optimization of the technical scheme, the tile preparation system comprises a driving mechanism, wherein the driving mechanism comprises a motor II, a rotating disc and a driving rod, the rotating disc is fixedly connected with an output shaft of the motor II, the upper end of the driving rod is rotatably connected to the rotating disc, the lower end of the driving rod is rotatably connected to a lifting mechanism, and the motor II is fixedly connected to the upper end of a supporting frame.
As a further optimization of the technical scheme, the tile preparation system provided by the invention comprises a lifting mechanism, wherein the lifting mechanism comprises two moving frames, two moving pipes, two sliding rails and two rubber rings, the two moving pipes are symmetrically and fixedly connected to the upper ends of the moving frames, the two sliding rails are respectively arranged at the left end and the right end of the moving frames, the two rubber rings are respectively arranged at the upper ends of the two sliding rails, the two moving pipes are respectively and slidably connected to the lower ends of the two sliding pipes, and the upper ends of the plurality of transverse cutting mechanisms are respectively and fixedly connected to the two sliding rails.
As a further optimization of the technical scheme, the ceramic tile preparation system comprises a transverse cutting mechanism, a cutting frame, a bolt, a locknut, a ratchet wheel, a rotating pipe, a cutting rope, a fixing clamp and a crank, the number of the bolts is two, the two bolts are symmetrically and fixedly connected with the upper end of the cutting frame, the number of the locknuts is two, the two locknuts are respectively fixed on the two bolts through thread matching, the said thorn ratchet wheel is set at the right end of the cutting frame, the said rotating tube is fixed at the front end of the thorn ratchet wheel, the said two fixed clamps are set, the two fixed clamps are connected at the left end of the cutting frame, and the two fixing clamps are fixed by a tightening belt, two ends of the cutting rope are respectively and fixedly connected on the ratchet wheel and between the two fixing clamps, the crank is connected with the rotating pipe in a matched mode, and the cutting frames are fixedly connected into the two sliding rails through the two symmetrical bolts and the two check nuts.
As a further optimization of the technical scheme, the ceramic tile preparation system comprises a longitudinal cutting mechanism, wherein the longitudinal cutting mechanism comprises an adjusting frame, a threaded rod, a limiting rail, a plurality of sliding blocks, a plurality of threaded pipes and a plurality of cutting pieces, the threaded rod is fixedly connected to the adjusting frame, the limiting rail is arranged at the upper end of the adjusting frame, the plurality of sliding blocks are all slidably connected to the limiting rail, the plurality of threaded pipes are respectively and rotatably connected to the plurality of sliding blocks, the plurality of threaded pipes are all in transmission connection with the threaded rod through threaded matching, the plurality of cutting pieces are respectively and fixedly connected to the lower ends of the plurality of sliding blocks, and the adjusting frame is fixedly connected to a band wheel carrier.
As a further optimization of the technical scheme, the ceramic tile preparation system comprises a water through frame, a water through pipe, a plurality of valves and a plurality of spray heads, wherein the water through pipe is fixedly connected to the water through frame, the valves are fixedly connected to a water inlet of the water through pipe, the plurality of spray heads are fixedly connected to the lower end of the water through pipe, and the water through frame is fixedly connected to a belt wheel frame.
As a further optimization of the technical scheme, the ceramic tile preparation system comprises a feeding mechanism, four hydraulic rods I, a sealing plate, two hydraulic rods II and a pressing plate, wherein the four hydraulic rods I are symmetrically and fixedly connected to the left end and the right end of the feeding mechanism in pairs, two ends of the sealing plate are fixedly connected to the upper ends of the four hydraulic rods I respectively, two hydraulic rods II are arranged, the two hydraulic rods II are fixedly connected to the sealing plate, the pressing plate is fixedly connected to the lower ends of the two hydraulic rods II, the feeding mechanism is fixedly connected to a belt wheel carrier, and the adjusting mechanism is rotatably connected to the lower side of the rear end of the feeding mechanism.
As a further optimization of the technical scheme, the ceramic tile preparation system comprises the adjusting mechanism, wherein the adjusting mechanism comprises a rotating plate, a gear I, a gear II and a motor III, the gear I is fixedly connected to an output shaft of the motor III, the gear II is fixedly connected to the left end of the rotating plate, the gear I and the gear II are in matched transmission connection through the gear, the motor III is fixedly connected to the left end of the discharging bin, and the rotating plate is rotatably connected to the lower side of the rear end of the discharging bin.
The ceramic tile preparation system has the beneficial effects that: can the length of quick adjustment preparation ceramic tile blank, width and height through a plurality of horizontal cutting mechanism, vertical cutting mechanism and adjustment mechanism, improve the preparation efficiency of ceramic tile blank, shorten the required time of adjustment process simultaneously, shorten the down time, improve the benefit, can mend for the ceramic tile mud through the mechanism of wetting, prevent that ceramic tile blank from taking place the dry crack in the course of working, improve the quality of ceramic tile.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall construction of a tile making system according to the present invention;
FIG. 2 is a schematic structural view of the transfer mechanism of the present invention;
FIG. 3 is a schematic structural view of the support frame of the present invention;
FIG. 4 is a schematic structural view of the drive mechanism of the present invention;
FIG. 5 is a schematic structural view of the lift mechanism of the present invention;
FIG. 6 is a schematic structural view of the transverse cutting mechanism of the present invention;
FIG. 7 is a schematic view of the construction of the retaining clip of the present invention;
FIG. 8 is a schematic view of the structure of the ratchet wheel of the present invention;
FIG. 9 is a schematic view of the construction of the retaining clip of the present invention;
FIG. 10 is a schematic view of the longitudinal cutting mechanism of the present invention;
FIG. 11 is a schematic view II of the longitudinal cutting mechanism of the present invention;
FIG. 12 is a schematic structural view of the wetting mechanism of the present invention;
FIG. 13 is a schematic view of the feed mechanism of the present invention;
fig. 14 is a schematic view of the structure of the adjusting mechanism of the present invention.
In the figure: a transfer mechanism 1; a belt wheel carrier 1-1; a pulley 1-2; 1-3 of a motor; a conveyor belt 1-4; a support frame 2; a sliding tube 2-1; a drive mechanism 3; a motor II 3-1; 3-2 of a rotating disc; a drive rod 3-3; a lifting mechanism 4; a movable frame 4-1; a moving pipe 4-2; 4-3 of a slide rail; 4-4 parts of a rubber ring; a transverse cutting mechanism 5; 5-1 of a cutting frame; 5-2 parts of bolts; 5-3 parts of a locknut; 5-4 parts of ratchet wheel; 5-5 of a rotating pipe; 5-6 of a cutting rope; 5-7 of a fixing clip; 5-8 parts of a crank; a longitudinal cutting mechanism 6; an adjusting frame 6-1; 6-2 parts of a threaded rod; 6-3 of a limit rail; 6-4 of a sliding block; 6-5 parts of a threaded pipe; 6-6 of cutting pieces; a wetting mechanism 7; a water supply frame 7-1; 7-2 of water pipe; 7-3 of a valve; 7-4 of a spray head; a feeding mechanism 8; a discharge bin 8-1; a hydraulic rod I8-2; 8-3 of a closing plate; 8-4 of a hydraulic rod; 8-5 of a pressing plate; an adjusting mechanism 9; a rotating plate 9-1; gear I9-2; gear II 9-3; and motor III 9-4.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "circumferential", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The first embodiment is as follows:
the present embodiment is described below with reference to fig. 1 to 14, a tile making system, which includes a conveying mechanism 1 and a supporting frame 2, and further includes a driving mechanism 3, a lifting mechanism 4, a transverse cutting mechanism 5, a longitudinal cutting mechanism 6, a wetting mechanism 7, a feeding mechanism 8 and an adjusting mechanism 9, wherein the supporting frame 2 is fixedly connected to the rear side of the upper end of the conveying mechanism 1, the driving mechanism 3 is fixedly connected to the upper end of the supporting frame 2, the lifting mechanism 4 is slidably connected to the lower end of the supporting frame 2, the plurality of transverse cutting mechanisms 5 are provided, the plurality of transverse cutting mechanisms 5 are all fixedly connected to the lower end of the lifting mechanism 4, the longitudinal cutting mechanism 6 is fixedly connected to the upper end of the conveying mechanism 1, the longitudinal cutting mechanism 6 is provided at the front end of the supporting frame 2, the wetting mechanism 7 is fixedly connected to the upper end of the conveying mechanism 1, and the wetting mechanism 7 is arranged at the front end of the longitudinal cutting mechanism 6, the feeding mechanism 8 is fixedly connected to the upper end of the conveying mechanism 1, the feeding mechanism 8 is arranged at the front end of the wetting mechanism 7, and the adjusting mechanism 9 is rotatably connected to the lower side of the rear end of the feeding mechanism 8.
The second embodiment is as follows:
this embodiment will be described with reference to fig. 1 to 14, which further illustrate the first embodiment, the transmission mechanism 1 comprises a belt wheel frame 1-1, a belt wheel 1-2, a motor I1-3 and a transmission belt 1-4, the two belt wheels 1-2 are arranged, the two belt wheels 1-2 are respectively and rotatably connected with the two ends of the belt wheel carrier 1-1, the motor I1-3 is fixedly connected with the left side of the front end of the belt wheel carrier 1-1, an output shaft of the motor I1-3 is fixedly connected with a belt wheel 1-2 at the front side, the two belt wheels 1-2 are in transmission connection through a conveying belt 1-4, the supporting frame 2, the longitudinal cutting mechanism 6, the wetting mechanism 7 and the feeding mechanism 8 are fixedly connected with the upper end of the belt wheel frame 1-1 from back to front in sequence.
Starting the motor I1-3, driving the belt wheel 1-2 at the front side by the output shaft of the motor I1-3, driving the belt wheel 1-2 at the rear side to rotate by the belt wheel 1-4 at the front side, and driving the extruded brick mud to move by the belt wheel 1-4.
The conveying belt 1-4 drives the tile mud to pass through a plurality of cutting pieces 6-6 to complete longitudinal cutting, then the motor II 3-1 is started, an output shaft of the motor II 3-1 drives the rotating disc 3-2 to rotate, the rotating disc 3-2 drives the movable frame 4-1 to move up and down through the driving rod 3-3, two movable pipes 4-2 on the movable frame 4-1 respectively reciprocate in two sliding pipes 2-1, the movable frame 4-1 drives a plurality of cutting frames 5-1 to reciprocate up and down, the plurality of cutting frames 5-1 respectively drive a plurality of cutting ropes 5-6 to reciprocate up and down, the plurality of cutting ropes 5-6 transversely cut the tile mud which is longitudinally cut, and by controlling the rotating speed of the motor I1-3 and the motor II 3-1, the up-and-down reciprocating movement of the plurality of cutting ropes 5-6 and the movement of the conveyor belts 1-4 are continuously carried out, and the manufacturing efficiency of the ceramic tile blank is improved.
The third concrete implementation mode:
the embodiment will be described with reference to fig. 1 to 14, and the second embodiment will be further described, in which two sliding tubes 2-1 are fixedly connected to the lower side of the upper end of the supporting frame 2 in a bilateral symmetry manner, and the lifting mechanism 4 is slidably connected to the lower ends of the two sliding tubes 2-1.
The fourth concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 14, and the embodiment further describes the first embodiment, where the driving mechanism 3 includes a motor ii 3-1, a rotating disc 3-2 and a driving rod 3-3, the rotating disc 3-2 is fixedly connected to an output shaft of the motor ii 3-1, an upper end of the driving rod 3-3 is rotatably connected to the rotating disc 3-2, a lower end of the driving rod 3-3 is rotatably connected to the lifting mechanism 4, and the motor ii 3-1 is fixedly connected to an upper end of the supporting frame 2.
The fifth concrete implementation mode:
this embodiment will be described below with reference to fig. 1 to 14, and this embodiment will further describe the third or fourth embodiment, the lifting mechanism 4 comprises a moving frame 4-1, a moving pipe 4-2, a sliding rail 4-3 and a rubber ring 4-4, two moving pipes 4-2 are arranged, the two moving pipes 4-2 are symmetrically and fixedly connected with the upper end of the moving frame 4-1, the number of the slide rails 4-3 is two, the two slide rails 4-3 are respectively arranged at the left end and the right end of the movable frame 4-1, the number of the rubber rings 4-4 is two, the two rubber rings 4-4 are respectively arranged at the upper ends of the two sliding rails 4-3, the two moving pipes 4-2 are respectively connected at the lower ends of the two sliding pipes 2-1 in a sliding manner, and the upper ends of the plurality of transverse cutting mechanisms 5 are respectively fixedly connected in the two sliding rails 4-3.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1-14, and the embodiment further describes the fifth embodiment, the transverse cutting mechanism 5 includes a cutting frame 5-1, two bolts 5-2, two locknuts 5-3, two ratchet wheels 5-4, a rotating tube 5-5, two cutting ropes 5-6, two fixing clamps 5-7 and a crank handle 5-8, the two bolts 5-2 are provided, the two bolts 5-2 are symmetrically and fixedly connected to the upper end of the cutting frame 5-1, the two locknuts 5-3 are provided, the two locknuts 5-3 are respectively fixed on the two bolts 5-2 through screw-thread fit, the ratchet wheel 5-4 is provided at the right end of the cutting frame 5-1, the rotating tube 5-5 is fixedly connected to the front end of the ratchet wheel 5-4, the two fixing clamps 5-7 are arranged, the two fixing clamps 5-7 are rotatably connected to the left end of the cutting frame 5-1, the two fixing clamps 5-7 are fixed through tightening belts, two ends of the cutting rope 5-6 are fixedly connected to the ratchet wheel 5-4 and between the two fixing clamps 5-7 respectively, the crank 5-8 is connected with the rotating pipe 5-5 in a matched mode, and the cutting frames 5-1 are fixedly connected into the two sliding rails 4-3 through two symmetrical bolts 5-2 and two anti-loosening nuts 5-3.
Before the device is used, a water pipe is communicated with a valve 7-3, a plurality of locknuts 5-3 are unscrewed according to the transverse size of a ceramic tile, a plurality of bolts 5-2 on a plurality of cutting frames 5-1 are controlled to slide along two slide rails 4-3 respectively, after the distance between the plurality of cutting frames 5-1 is determined, the plurality of locknuts 5-3 are screwed respectively, the plurality of locknuts 5-3 are tightly attached to two rubber rings 4-4, the positions of the plurality of cutting frames 5-1 are fixed, a crank 5-8 is inserted into a certain rotating pipe 5-5, the rotating crank 5-8 drives the rotating pipe 5-5 to rotate, the rotating pipe 5-5 drives a thorn ratchet wheel 5-4 to rotate, the thorn ratchet wheel 5-4 straightens a cutting rope 5-6, the above operation is repeated so that each of the cutting cords 5 to 6 is in a straightened state.
The seventh embodiment:
the following describes the present embodiment with reference to fig. 1 to 14, and the present embodiment further describes the second embodiment, the longitudinal cutting mechanism 6 includes an adjusting frame 6-1, a threaded rod 6-2, a limit rail 6-3, a sliding block 6-4, a threaded pipe 6-5, and a cutting blade 6-6, the threaded rod 6-2 is fixedly connected to the adjusting frame 6-1, the limit rail 6-3 is disposed at the upper end of the adjusting frame 6-1, the sliding block 6-4 is provided with a plurality of sliding blocks 6-4, the sliding blocks 6-4 are slidably connected to the limit rail 6-3, the threaded pipe 6-5 is provided with a plurality of sliding blocks 6-5, the sliding blocks 6-4 are rotatably connected to the threaded pipes 6-2, and the threaded pipes 6-5 are all connected to the threaded rod 6-2 through thread fit transmission, the cutting blade 6-6 is provided with a plurality of, and a plurality of cutting blades 6-6 are fixed connection respectively at the lower extreme of a plurality of sliding blocks 6-4, and alignment jig 6-1 fixed connection is on taking the wheel carrier 1-1.
The plurality of threaded pipes 6-5 are respectively rotated, the plurality of threaded pipes 6-5 move on the threaded rods 6-2 through threaded fit, the plurality of threaded pipes 6-5 respectively drive the plurality of sliding blocks 6-4 to move in the limiting rails 6-3, the plurality of sliding blocks 6-4 drive the plurality of cutting blades 6-6 to move, and the distance between the plurality of cutting blades 6-6 is determined according to the longitudinal size of a ceramic tile blank to be processed.
The specific implementation mode is eight:
the present embodiment will be described with reference to fig. 1 to 14, and the second embodiment will be further described, in which the humidifying mechanism 7 includes a water passing frame 7-1, a water passing pipe 7-2, a valve 7-3, and a spray head 7-4, the water passing pipe 7-2 is fixedly connected to the water passing frame 7-1, the valve 7-3 is fixedly connected to a water inlet of the water passing pipe 7-2, the spray head 7-4 is provided in plural numbers, the spray heads 7-4 are all fixedly connected to a lower end of the water passing pipe 7-2, and the water passing frame 7-1 is fixedly connected to the belt wheel frame 1-1.
The valve 7-3 is opened, water enters the water through pipe 7-2 through the valve 7-3, the water entering the water through pipe 7-2 is sprayed out through the plurality of spray heads 7-4 respectively, and the plurality of spray heads 7-4 spray and sweep the water onto the brick mud on the conveyor belt 1-4, so that the ceramic tile blank is prevented from being dried and cracked in the processing process, and the quality of the ceramic tile is improved.
The specific implementation method nine:
the second embodiment is further described with reference to fig. 1-14, wherein the feeding mechanism 8 includes four discharging bins 8-1, hydraulic rods i 8-2, closing plates 8-3, hydraulic rods ii 8-4 and pressing plates 8-5, the four hydraulic rods i 8-2 are symmetrically and fixedly connected to the left and right ends of the discharging bin 8-1, two ends of the closing plates 8-3 are fixedly connected to the upper ends of the four hydraulic rods i 8-2, two hydraulic rods ii 8-4 are provided, two hydraulic rods ii 8-4 are fixedly connected to the closing plates 8-3, the pressing plates 8-5 are fixedly connected to the lower ends of the two hydraulic rods ii 8-4, the discharging bin 8-1 is fixedly connected to the belt wheel carrier 1-1, the adjusting mechanism 9 is rotatably connected to the lower side of the rear end of the discharging bin 8-1.
The brick mud is placed into a discharging bin 8-1, then four hydraulic rods I8-2 are controlled to be shortened, the four hydraulic rods I8-2 drive a sealing plate 8-3 to cover the discharging bin 8-1, then two hydraulic rods II 8-4 are controlled to extend, two hydraulic rods II 8-4 drive a pressing plate 8-5 to slide inwards along the discharging bin 8-1, and the pressing plate 8-5 extrudes the brick mud in the discharging bin 8-1 from a position between a rotating plate 9-1 and a conveying belt 1-4.
The detailed implementation mode is ten:
the embodiment is described below with reference to fig. 1 to 14, and the ninth embodiment is further described, where the adjusting mechanism 9 includes a rotating plate 9-1, a gear i 9-2, a gear ii 9-3, and a motor iii 9-4, the gear i 9-2 is fixedly connected to an output shaft of the motor iii 9-4, the gear ii 9-3 is fixedly connected to a left end of the rotating plate 9-1, the gear i 9-2 is in transmission connection with the gear ii 9-3 through a gear, the motor iii 9-4 is fixedly connected to a left end of the discharging bin 8-1, and the rotating plate 9-1 is rotatably connected to a lower side of a rear end of the discharging bin 8-1.
Starting a motor III 9-4, driving a gear II 9-3 to rotate by an output shaft of the motor III 9-4, driving a driving gear I9-2 to rotate by the gear II 9-3 through gear meshing transmission, driving a rotating plate 9-1 to rotate by the gear I9-2, and determining the distance between the rear end of the rotating plate 9-1 and a conveyor belt 1-4 according to the thickness of a ceramic tile blank to be processed.
The invention relates to a ceramic tile preparation system, which has the working principle that:
before the device is used, a water pipe is communicated with a valve 7-3, a plurality of locknuts 5-3 are unscrewed according to the transverse size of a ceramic tile, a plurality of bolts 5-2 on a plurality of cutting frames 5-1 are controlled to slide along two slide rails 4-3 respectively, after the distance between the plurality of cutting frames 5-1 is determined, the plurality of locknuts 5-3 are screwed respectively, the plurality of locknuts 5-3 are tightly attached to two rubber rings 4-4, the positions of the plurality of cutting frames 5-1 are fixed, a crank 5-8 is inserted into a certain rotating pipe 5-5, the rotating crank 5-8 drives the rotating pipe 5-5 to rotate, the rotating pipe 5-5 drives a thorn ratchet wheel 5-4 to rotate, the thorn ratchet wheel 5-4 straightens a cutting rope 5-6, the above operation is repeated so that each of the cutting cords 5 to 6 is in a straightened state.
After the operation is finished, the threaded pipes 6-5 are respectively rotated, the threaded pipes 6-5 move on the threaded rods 6-2 through threaded fit, the threaded pipes 6-5 respectively drive the sliding blocks 6-4 to move in the limiting rails 6-3, the sliding blocks 6-4 drive the cutting pieces 6-6 to move, and the distance between the cutting pieces 6-6 is determined according to the longitudinal size of a ceramic tile blank to be processed.
After the operation is finished, the motor III 9-4 is started, the output shaft of the motor III 9-4 drives the gear II 9-3 to rotate, the gear II 9-3 is connected with the gear I9-2 to rotate through gear meshing transmission, the gear I9-2 drives the rotating plate 9-1 to rotate, the distance between the rear end of the rotating plate 9-1 and the conveyor belt 1-4 is determined according to the thickness of a ceramic tile blank to be processed, and the device can shorten the time required by the adjusting process, shorten the production stop time and improve the benefit.
After the operation is finished, the brick mud is placed into the discharging bin 8-1, then the four hydraulic rods I8-2 are controlled to be shortened, the four hydraulic rods I8-2 drive the closing plate 8-3 to cover the discharging bin 8-1, then the two hydraulic rods II 8-4 are controlled to extend, the two hydraulic rods II 8-4 drive the pressing plate 8-5 to slide inwards along the discharging bin 8-1, and the pressing plate 8-5 extrudes the brick mud in the discharging bin 8-1 from the rotating plate 9-1 and the conveying belt 1-4.
After the operation is finished, the motor I1-3 is started, the output shaft of the motor I1-3 drives the belt wheel 1-2 on the front side, the belt wheel 1-2 on the front side drives the belt wheel 1-2 on the rear side to rotate through the conveyor belt 1-4, and the conveyor belt 1-4 drives the extruded brick mud to move.
After the operation is finished, the valve 7-3 is opened, water enters the water through pipe 7-2 through the valve 7-3, the water entering the water through pipe 7-2 is sprayed out through the plurality of spray heads 7-4 respectively, and the plurality of spray heads 7-4 spray the water onto the brick mud on the conveyor belt 1-4, so that the ceramic tile blank is prevented from being dried and cracked in the processing process, and the quality of the ceramic tile is improved.
The conveying belt 1-4 drives the tile mud to pass through a plurality of cutting pieces 6-6 to complete longitudinal cutting, then the motor II 3-1 is started, an output shaft of the motor II 3-1 drives the rotating disc 3-2 to rotate, the rotating disc 3-2 drives the movable frame 4-1 to move up and down through the driving rod 3-3, two movable pipes 4-2 on the movable frame 4-1 respectively reciprocate in two sliding pipes 2-1, the movable frame 4-1 drives a plurality of cutting frames 5-1 to reciprocate up and down, the plurality of cutting frames 5-1 respectively drive a plurality of cutting ropes 5-6 to reciprocate up and down, the plurality of cutting ropes 5-6 transversely cut the tile mud which is longitudinally cut, and by controlling the rotating speed of the motor I1-3 and the motor II 3-1, the up-and-down reciprocating movement of the plurality of cutting ropes 5-6 and the movement of the conveyor belts 1-4 are continuously carried out, and the manufacturing efficiency of the ceramic tile blank is improved.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.

Claims (3)

1. A tile preparation system comprising a transport mechanism (1) and a support frame (2), characterized in that: the ceramic tile preparation system further comprises a driving mechanism (3), a lifting mechanism (4), a transverse cutting mechanism (5), a longitudinal cutting mechanism (6), a wetting mechanism (7), a feeding mechanism (8) and an adjusting mechanism (9), wherein the support frame (2) is fixedly connected to the rear side of the upper end of the conveying mechanism (1), the driving mechanism (3) is fixedly connected to the upper end of the support frame (2), the lifting mechanism (4) is slidably connected to the lower end of the support frame (2), a plurality of transverse cutting mechanisms (5) are arranged, the transverse cutting mechanisms (5) are fixedly connected to the lower end of the lifting mechanism (4), the longitudinal cutting mechanism (6) is fixedly connected to the upper end of the conveying mechanism (1), the longitudinal cutting mechanism (6) is arranged at the front end of the support frame (2), and the wetting mechanism (7) is fixedly connected to the upper end of the conveying mechanism (1), the wetting mechanism (7) is arranged at the front end of the longitudinal cutting mechanism (6), the feeding mechanism (8) is fixedly connected to the upper end of the conveying mechanism (1), the feeding mechanism (8) is arranged at the front end of the wetting mechanism (7), and the adjusting mechanism (9) is rotatably connected to the lower side of the rear end of the feeding mechanism (8);
the conveying mechanism (1) comprises a belt wheel frame (1-1), a belt wheel (1-2), a motor I (1-3) and a conveying belt (1-4), two belt wheels (1-2) are arranged, the two belt wheels (1-2) are respectively and rotatably connected with the two ends of the belt wheel carrier (1-1), the motor I (1-3) is fixedly connected with the left side of the front end of the belt wheel carrier (1-1), the output shaft of the motor I (1-3) is fixedly connected with the belt wheel (1-2) at the front side, the two belt wheels (1-2) are in transmission connection through the conveying belt (1-4), the supporting frame (2), the longitudinal cutting mechanism (6), the wetting mechanism (7) and the feeding mechanism (8) are fixedly connected with the upper end of the belt wheel carrier (1-1) from back to front in sequence;
the lower side of the upper end of the support frame (2) is fixedly connected with two sliding pipes (2-1) in a bilateral symmetry manner, and the lifting mechanism (4) is connected to the lower ends of the two sliding pipes (2-1) in a sliding manner;
the driving mechanism (3) comprises a motor II (3-1), a rotating disc (3-2) and a driving rod (3-3), the rotating disc (3-2) is fixedly connected with an output shaft of the motor II (3-1), the upper end of the driving rod (3-3) is rotatably connected to the rotating disc (3-2), the lower end of the driving rod (3-3) is rotatably connected to the lifting mechanism (4), and the motor II (3-1) is fixedly connected to the upper end of the supporting frame (2);
the lifting mechanism (4) comprises a moving frame (4-1), a moving pipe (4-2), a sliding rail (4-3) and a rubber ring (4-4), two moving pipes (4-2) are arranged, the two moving pipes (4-2) are symmetrically and fixedly connected with the upper end of the moving frame (4-1), two slide rails (4-3) are arranged, the two slide rails (4-3) are respectively arranged at the left end and the right end of the movable frame (4-1), the number of the rubber rings (4-4) is two, the two rubber rings (4-4) are respectively arranged at the upper ends of the two sliding rails (4-3), the two moving pipes (4-2) are respectively connected to the lower ends of the two sliding pipes (2-1) in a sliding manner, and the upper ends of the plurality of transverse cutting mechanisms (5) are respectively fixedly connected into the two sliding rails (4-3);
the transverse cutting mechanism (5) comprises a cutting frame (5-1), bolts (5-2), locknuts (5-3), a chaste wheel (5-4), a rotating pipe (5-5), a cutting rope (5-6), a fixing clamp (5-7) and a crank (5-8), wherein the number of the bolts (5-2) is two, the two bolts (5-2) are symmetrically and fixedly connected to the upper end of the cutting frame (5-1), the number of the locknuts (5-3) is two, the two locknuts (5-3) are respectively fixed on the two bolts (5-2) through thread matching, the chaste wheel (5-4) is arranged at the right end of the cutting frame (5-1), the rotating pipe (5-5) is fixedly connected to the front end of the chaste wheel (5-4), the two fixing clamps (5-7) are rotationally connected to the left end of the cutting frame (5-1), the two fixing clamps (5-7) are fixed through tightening belts, two ends of the cutting rope (5-6) are fixedly connected to the chaste ratchet wheel (5-4) and between the two fixing clamps (5-7) respectively, the crank (5-8) is connected with the rotating pipe (5-5) in a matched mode, and the cutting frames (5-1) are fixedly connected into the two sliding rails (4-3) through two symmetrical bolts (5-2) and two anti-loosening nuts (5-3);
the longitudinal cutting mechanism (6) comprises an adjusting frame (6-1), a threaded rod (6-2), a limiting rail (6-3), sliding blocks (6-4), threaded pipes (6-5) and cutting blades (6-6), the threaded rod (6-2) is fixedly connected to the adjusting frame (6-1), the limiting rail (6-3) is arranged at the upper end of the adjusting frame (6-1), the sliding blocks (6-4) are provided with a plurality of sliding blocks (6-4) which are all connected in the limiting rail (6-3) in a sliding mode, the threaded pipes (6-5) are provided with a plurality of threaded pipes (6-5) which are respectively connected in the sliding blocks (6-4) in a rotating mode, and the threaded pipes (6-5) are all connected to the threaded rod (6-2) through thread fit transmission, the cutting blades (6-6) are provided with a plurality of cutting blades (6-6), the cutting blades (6-6) are respectively and fixedly connected to the lower ends of the sliding blocks (6-4), and the adjusting frame (6-1) is fixedly connected to the belt wheel frame (1-1);
it includes water service frame (7-1), water service pipe (7-2), valve (7-3) and shower nozzle (7-4) to drench mechanism (7), water service pipe (7-2) fixed connection is on water service frame (7-1), valve (7-3) fixed connection is in the water inlet department of water service pipe (7-2), shower nozzle (7-4) are provided with a plurality ofly, the equal fixed connection of a plurality of shower nozzles (7-4) is at the lower extreme of water service pipe (7-2), water service frame (7-1) fixed connection is on taking wheel carrier (1-1).
2. A tile preparation system according to claim 1, wherein: the feeding mechanism (8) comprises a discharge bin (8-1), hydraulic rods I (8-2), a sealing plate (8-3), hydraulic rods II (8-4) and a pressing plate (8-5), four hydraulic rods I (8-2) are arranged, four hydraulic rods I (8-2) are fixedly connected to the left end and the right end of the discharge bin (8-1) in pairwise symmetry, two ends of the sealing plate (8-3) are fixedly connected to the upper ends of the four hydraulic rods I (8-2) respectively, two hydraulic rods II (8-4) are arranged, two hydraulic rods II (8-4) are fixedly connected to the sealing plate (8-3), the pressing plate (8-5) is fixedly connected to the lower ends of the two hydraulic rods II (8-4), the discharge bin (8-1) is fixedly connected to a belt wheel carrier (1-1), the adjusting mechanism (9) is rotatably connected to the lower side of the rear end of the discharging bin (8-1).
3. A tile preparation system according to claim 2, wherein: the adjusting mechanism (9) comprises a rotating plate (9-1), a gear I (9-2), a gear II (9-3) and a motor III (9-4), the gear I (9-2) is fixedly connected to an output shaft of the motor III (9-4), the gear II (9-3) is fixedly connected to the left end of the rotating plate (9-1), the gear I (9-2) is in transmission connection with the gear II (9-3) in a gear matching mode, the motor III (9-4) is fixedly connected to the left end of the discharging bin (8-1), and the rotating plate (9-1) is rotatably connected to the lower side of the rear end of the discharging bin (8-1).
CN202010584508.6A 2020-06-23 2020-06-23 Ceramic tile preparation system Expired - Fee Related CN111702934B (en)

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Publication number Priority date Publication date Assignee Title
CN113386252B (en) * 2021-05-10 2022-05-13 宿州市鑫磊新型建材有限公司 Sintered brick rapid forming equipment and forming method thereof
CN113334447B (en) * 2021-06-16 2023-05-19 南京伴亩园科技发展有限公司 Automatic cutting device of industrial soil brick

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CN110625753A (en) * 2018-06-25 2019-12-31 钟祥三和建材有限公司 Evaporate and press air entrainment module flaw-piece stripping off device
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IT1310955B1 (en) * 1999-05-10 2002-02-27 Sacmi METHOD WITH HIGH FLEXIBILITY OF USE FOR THE MANUFACTURE OF CERAMIC TILES OF DIFFERENT FORMAT, EQUIPMENT FOR ITS
JP4773230B2 (en) * 2006-03-02 2011-09-14 日本碍子株式会社 Cutting device for ceramic honeycomb molded body
CN103635296A (en) * 2011-04-22 2014-03-12 维克Ip控股公司 Apparatuses, system and methods for forming pressed articles and pressed articles formed thereby
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