Integrated polygonatum sibiricum steaming and drying processing equipment
Technical Field
The invention relates to the technical field of traditional Chinese medicine processing equipment, in particular to integrated polygonatum sibiricum steaming and drying processing equipment.
Background
Rhizoma polygonati has the effects of tonifying qi and yin, strengthening spleen, moistening lung and tonifying kidney, the rhizoma polygonati is processed in order to eliminate or reduce the adverse reaction of the rhizoma polygonati, eliminate the numb taste, relieve the stimulation to the throat and improve the curative effect, the most common mode for processing the rhizoma polygonati is steaming, the traditional steaming method is that the rhizoma polygonati is firstly placed on a steamer to be steamed for a specified time, the rhizoma polygonati is uniformly laid in an open place to be aired or transferred to drying equipment to be dried after being cooled, the rhizoma polygonati is transferred to the steamer to be continuously steamed after the surface of the rhizoma polygonati is dried completely, and the operation is repeated until the rhizoma polygonati meets the;
when the traditional equipment is used for production, the steaming and drying processes are respectively carried out and need to be repeated for many times; the process is repeated, the operation is complicated, the labor intensity is high, the retention time in the intermediate link alternating process is long, time and labor are wasted, the efficiency is low, and the quality and the pesticide effect of the polygonatum sibiricum are lost in the process of transferring between steaming and drying equipment; the invention provides a polygonatum sibiricum steaming and drying integrated processing device to solve the problems in the prior art.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a polygonatum sibiricum steaming and drying integrated processing device which can complete the two procedures of polygonatum sibiricum steaming and drying in the same device, reduce the problem of material transfer in the polygonatum sibiricum processing process, improve the efficiency in the polygonatum sibiricum processing process, filter hot air containing water vapor in a return air pipe through an air dryer, send the hot air to a fan for cyclic heating and use, thereby ensuring the quality of hot air drying, reducing the energy consumption of electric heating, reducing the processing cost of polygonatum sibiricum, form a uniformly rotating air field in an insulation box body through hot air sent by an air inlet pipe through a spiral fan, ensure that the polygonatum sibiricum is uniformly heated in the drying process, realize the rotary heating of the polygonatum sibiricum in the insulation box body through a rotary wheel mechanism, further improve the heating uniformity, and keep the polygonatum sibiricum in a carrying disc horizontal in the rotating process, the situation that the rhizoma polygonati is cracked due to relative position movement is avoided, the dried rhizoma polygonati is guaranteed to be complete in phase, and the processing treatment of automatic steaming and repeated steaming and drying of the rhizoma polygonati is realized through a controller.
In order to realize the purpose of the invention, the invention is realized by the following technical scheme: a rhizoma polygonati steaming and drying integrated processing device comprises a steaming box body mechanism and a hot air circulation mechanism, wherein the steaming box body mechanism comprises a box body supporting frame, a heat preservation box body, a rotating wheel mechanism, an electric heating pipe, a water inlet pipe, a water outlet pipe, a heat preservation box door and a control mechanism, the heat preservation box body is arranged on the box body supporting frame, the rotating wheel mechanism is arranged inside the heat preservation box body, the electric heating pipe is arranged below the rotating wheel mechanism, the water inlet pipe is arranged behind the heat preservation box body, the water outlet pipe is arranged below the heat preservation box body, the heat preservation box door is hinged in front of the heat preservation box body, the control mechanism is arranged in the heat preservation box body, the hot air circulation mechanism comprises a hot air source mechanism, an air inlet pipe, a return air pipe, a spiral fan and an air dryer, the hot air source mechanism is, the other side of the hot air source mechanism is communicated with two sides below the heat preservation box body through an air inlet pipe, and an air dryer is arranged on the air return pipe.
The further improvement lies in that: the rotary wheel mechanism comprises a bearing seat, a rotating shaft, flange plates, a supporting frame, hooks, a carrying plate and a rotating motor, the rotating shaft is arranged on the side wall of the insulation box body through the bearing seat, the flange plates are symmetrically arranged on the rotating shaft, the supporting frame is arranged between the flange plates, the carrying plate is arranged on the supporting frame through the hooks, and the rotating motor is arranged at the top end of the insulation box body.
The further improvement lies in that: the support frame symmetry is equipped with four groups, rotate between couple and the support frame and be connected, insulation box is stretched out to pivot one end, rotate motor and pivot one end belt drive, carry thing dish to mesh column structure.
The further improvement lies in that: the control mechanism comprises a controller, a temperature sensor, a humidity sensor, an electric air valve, an electromagnetic water valve and a liquid level relay, the controller is arranged on one side outside the heat preservation box body, the temperature sensor and the humidity sensor are arranged on the top end of the upper portion of the heat preservation box body, the electric air valve is arranged on the air inlet pipe and the air return pipe, the electromagnetic water valve is arranged on the water inlet pipe and the water outlet pipe, and the liquid level relay is arranged on the inner side wall of the heat preservation box body.
The further improvement lies in that: the hot air source comprises a housing, an electric heating core and a turbo fan, the electric heating core is arranged in the housing, the turbo fan is arranged outside the housing, and the return air pipe is communicated with the air inlet pipe inside the housing.
The further improvement lies in that: the temperature sensor, the humidity sensor, the liquid level relay and the controller are electrically connected to serve as a signal input end, and the electric air valve, the electromagnetic water valve, the electric heating pipe and the hot air source mechanism are electrically connected to serve as a signal output end.
The further improvement lies in that: the temperature sensor and the humidity sensor are connected to the controller through A/D conversion.
The invention has the beneficial effects that: the invention can complete the two procedures of steaming and drying rhizoma polygonati in the same equipment, reduces the problem of material transfer in the rhizoma polygonati processing process, can reduce 5 times of material transfer by taking the three-steaming process of rhizoma polygonati as an example, improves the efficiency and reduces the cost in the rhizoma polygonati processing process. Hot air containing water vapor in a return air pipe is filtered through an air dryer, and then the hot air is sent to a fan for cyclic heating and use, so that the quality of hot air drying is ensured, the energy consumption of electric heating is reduced, the processing cost of the sealwort is reduced, a uniformly rotating air field is formed in an insulation box body by the hot air sent by an air inlet pipe through a spiral fan, the sealwort is uniformly heated in the drying process, the sealwort is rotatably heated in the insulation box body through a rotating wheel mechanism, the heating uniformity is further improved, the sealwort in a carrying disc is kept horizontal in the rotating process, the situation that the sealwort is cracked due to relative position movement is avoided, the integrity of the dried sealwort is ensured, and the processing treatment of automatic steaming and multiple steaming drying of the sealwort is realized through a controller.
Drawings
Fig. 1 is an overall structural view of the present invention.
FIG. 2 is a side cross-sectional view of the insulated cabinet of the present invention.
FIG. 3 is a sectional view of the hot air source mechanism of the present invention.
FIG. 4 is a structural view of the thermal insulation case of the present invention.
FIG. 5 is a structural view of the rotating mechanism of the present invention.
Figure 6 is a structural drawing of the carrier disc of the present invention.
FIG. 7 is a circuit control diagram according to the present invention.
Wherein: 1. a box body supporting frame; 2. a heat preservation box body; 3. an electric heating tube; 4. a water inlet pipe; 5. a water outlet pipe; 6. a heat-insulating box door; 7. an air inlet pipe; 8. a return air duct; 9. a helical fan; 10. an air dryer; 11. a bearing seat; 12. a rotating shaft; 13. a flange plate; 14. a support frame; 15. hooking; 16. a carrying tray; 17. rotating the motor; 18. a controller; 19. a temperature sensor; 20. a humidity sensor; 21. an electric air valve; 22. an electromagnetic water valve; 23. a liquid level relay; 24. a housing; 25. an electric heating core; 26. a turbo fan.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
According to the drawings of fig. 1, 2, 3, 4, 5, 6 and 7, the embodiment provides a polygonatum steaming and drying integrated processing device, which comprises a steaming box body mechanism and a hot air circulation mechanism, wherein the steaming box body mechanism comprises a box body support frame 1, a heat preservation box body 2, a rotating wheel mechanism, an electric heating pipe 3, a water inlet pipe 4, a water outlet pipe 5, a heat preservation box door 6 and a control mechanism, the heat preservation box body 2 is arranged on the box body support frame 1, the rotating wheel mechanism is arranged inside the heat preservation box body 2, the electric heating pipe 3 is arranged below the rotating wheel mechanism, the water inlet pipe 4 is arranged behind the heat preservation box body 2, the water outlet pipe 5 is arranged below the heat preservation box body 2, the heat preservation box door 6 is hinged in front of the heat preservation box body 2, the control mechanism is arranged in the heat preservation box body 2, the hot air circulation mechanism comprises a hot, the heat preservation box body 2 is externally provided with a hot air source mechanism, one side of the hot air source mechanism is communicated with the top end inside the heat preservation box body 2 through a return air pipe 8 and is provided with a spiral fan 9, the other side of the hot air source mechanism is communicated with two sides below the heat preservation box body 2 through an air inlet pipe 7, and the return air pipe 8 is provided with an air dryer 10.
The runner mechanism includes bearing frame 11, pivot 12, ring flange 13, support frame 14, couple 15, carries thing dish 16 and rotates motor 17, be equipped with pivot 12 through bearing frame 11 on the 2 lateral walls of insulation box, the symmetry is equipped with ring flange 13 in the pivot 12, be equipped with support frame 14 between the ring flange 13, be equipped with thing dish 16 of carrying through couple 15 on the support frame 14, 2 tops of insulation box are equipped with rotation motor 17, the 14 symmetry of support frame is equipped with four groups, rotate between couple 15 and the support frame 14 and be connected, insulation box 2 is stretched out to 12 one end of pivot, it takes the transmission with 12 one end of pivot to rotate motor 17, it is the mesh column structure to carry thing dish 16.
Control mechanism includes controller 18, temperature sensor 19, humidity transducer 20, electronic blast gate 21, electromagnetism water valve 22 and liquid level relay 23, 2 outside one sides of insulation box are equipped with controller 18, 2 top tops of insulation box are equipped with temperature sensor 19 and humidity transducer 20, be equipped with electronic blast gate 21 on air-supply line 7 and the return air duct 8, be equipped with electromagnetism water valve 22 on inlet tube 4 and the outlet pipe 5, be equipped with liquid level relay 23 on the 2 inside walls of insulation box.
The hot air source comprises a cover shell 24, an electric heating core 25 and a turbo fan 26, the electric heating core 25 is arranged in the cover shell 24, the turbo fan 26 is arranged outside the cover shell 24, and the return air pipe 8 is communicated with the air inlet pipe 7 in the cover shell 24.
The temperature sensor 19, the humidity sensor 20 and the liquid level relay 23 are electrically connected with the controller 18 to serve as signal input ends, the electric air valve 21, the electromagnetic water valve 22, the electric heating pipe 3 and the hot air source mechanism are electrically connected with the controller 18 to serve as signal output ends, and the temperature sensor 19 and the humidity sensor 20 are connected into the controller 18 through A/D conversion.
When the invention actually works, fresh sealwort is cleaned to remove fibrous roots, cut into sheets with certain thickness and evenly spread on a carrying disc 16, the carrying disc 16 is hung on a supporting frame 14 of a rotating wheel mechanism, a heat preservation box door 6 is closed, a controller 18 is opened to start equipment and set parameters, a rotating motor 17 is rotated to drive a rotating shaft 12 to drive the whole rotating wheel mechanism to rotate, at the moment, a steaming process is carried out, the controller 18 controls an electromagnetic water valve 22 of a water inlet pipe 4 to be opened to start water inflow into the heat preservation box body 2, the water inflow is monitored in real time through a liquid level relay 23 arranged in the heat preservation box body 2, when the water inflow reaches a set value, the controller 18 controls an electromagnetic water valve 22 of the water inlet pipe 4 to be closed to stop water inflow, meanwhile, the controller 18 controls an electric heating pipe 3 to start heating, the electric heating pipe 3 generates steam required for steaming, and the steam is, detecting the temperature of the box body and controlling the power of the electric heating pipe 3 to ensure the temperature stability during steaming, wherein the electric air valves 21 arranged on the air inlet pipe 7 and the air return pipe 8 are both in a closed state, when the steaming process reaches a set time, the controller 18 controls the electric heating pipe 3 to stop heating, the controller 18 controls the electromagnetic water valve 22 on the water outlet pipe 5 to be opened again to discharge water in the heat preservation box body 2, and the steaming process is finished; next, a drying process is started, the controller 18 controls to start a hot air circulation mechanism, the controller 18 controls to start a turbo fan 26 and an electric heating core 25 in a hot air source, and simultaneously controls electric air valves 21 and a spiral fan 9 on an air inlet pipe 7 and an air return pipe 8 to start working, so that hot air forms the hot air circulation mechanism through a pipeline, the spiral fan 9 at the joint of the air return pipe 8 and the insulation box body 2 enables the hot air fed by the air inlet pipe 7 on the left side and the right side to form an evenly rotating air field in the insulation box body 2, so as to ensure that the sealwort is evenly heated in the drying process, the controller 18 adjusts the power of the turbo fan 26 and the electric heating core 25 according to electric signals fed back by a temperature sensor 19 and a humidity sensor 20 which are arranged in the insulation box body 2, the air dryer 10 filters the hot air containing water vapor in the air return pipe 8, and the filtered hot air, hot air circulation is formed, when the drying reaches the set time, the controller 18 controls the electric air valve 21 and the spiral fan 9 to be closed, and the drying process is finished. Thus, one cycle of steaming and drying is completed, and according to the set number of steaming and drying cycles, the controller 18 carries out steaming and drying cycles in sequence to realize processing treatment of multiple times of steaming and drying of rhizoma polygonati.
The integrated polygonatum sibiricum steaming and drying processing equipment can complete the polygonatum sibiricum steaming and drying processes in the same equipment, reduce the problem of material transfer in the polygonatum sibiricum processing process, improve the efficiency in the polygonatum sibiricum processing process, filter hot air containing water vapor in the return air pipe 8 through the air dryer 10, send the hot air to the fan for circulating heating and use, thereby ensuring the quality of hot air drying, reducing the energy consumption of electric heating, reducing the polygonatum sibiricum processing cost, form an evenly rotating wind field in the heat preservation box body 2 through the hot air sent by the air inlet pipe 7 through the spiral fan 9, ensure the polygonatum sibiricum is evenly heated in the drying process, realize the polygonatum sibiricum rotating and heating in the heat preservation box body 2 through the rotating wheel mechanism, keep the polygonatum sibiricum in the rotating process in the object carrying disc 16 horizontal, avoid the polygonatum sibiricum fragmentation caused by relative position movement, further ensure, the processing treatment of automatic steaming and multiple steaming and drying of rhizoma Polygonati is realized by the controller 18.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.