CN111696782B - Lower wire arranging mechanism of crochet machine - Google Patents

Lower wire arranging mechanism of crochet machine Download PDF

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Publication number
CN111696782B
CN111696782B CN202010667920.4A CN202010667920A CN111696782B CN 111696782 B CN111696782 B CN 111696782B CN 202010667920 A CN202010667920 A CN 202010667920A CN 111696782 B CN111696782 B CN 111696782B
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China
Prior art keywords
blanking
wire
wire arranging
cylinder
air
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CN202010667920.4A
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CN111696782A (en
Inventor
吴金辉
林鸿森
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Zhuhai Keris Technology Co ltd
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Zhuhai Keris Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/08Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Sewing Machines And Sewing (AREA)
  • Accessories And Tools For Shearing Machines (AREA)

Abstract

The invention aims to provide a wire arranging mechanism under a crochet machine, which has the advantages of simple structure, high automation degree and wire arranging function. The wire arranging device comprises a mounting frame, wherein one end of the mounting frame is provided with a blanking assembly, the blanking assembly comprises a blanking cylinder transversely arranged on the mounting frame, the output end of the blanking cylinder is provided with a mounting seat, the mounting seat is provided with a blanking air claw, the mounting seat is also provided with a wire arranging assembly, the wire arranging assembly comprises a wire arranging cylinder with the driving direction consistent with that of the blanking cylinder, the output end of the wire arranging cylinder is provided with a wire arranging air claw, the wire arranging air claw is positioned on one side of the blanking air claw, the other end of the mounting frame is provided with a cutting assembly, and a tail wire air cutter of the cutting assembly is positioned on one side of the wire arranging air claw. The invention can be applied to the technical field of crochet machines.

Description

Lower wire arranging mechanism of crochet machine
Technical Field
The invention relates to the technical field of crochet machines, in particular to a lower wire arrangement mechanism of a crochet machine.
Background
After the hooking work of the magnetic ring is finished, the common crochet machine cuts the tail wire on the magnetic ring through the cutting component, and then the magnetic ring is taken away and baited by the blanking mechanism. However, the existing crochet machine does not have a wire arranging mechanism, before cutting and blanking the magnetic ring tail wire, the tail wire can bend due to inertia during wire hooking, deviation can occur in alignment, the split is not easy to cut, even if the tail wire is cut, the rest tail wire can be in an inclined state, other parts can be scraped, hooked or wound, and the work is not facilitated, so that the problem needs to be solved.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing the wire arranging mechanism of the crochet machine, which has the advantages of simple structure, high automation degree and wire arranging function.
The technical scheme adopted by the invention is as follows: the wire arranging device comprises a mounting frame, wherein one end of the mounting frame is provided with a blanking assembly, the blanking assembly comprises a blanking cylinder transversely arranged on the mounting frame, the output end of the blanking cylinder is provided with a mounting seat, the mounting seat is provided with a blanking air claw, the mounting seat is also provided with a wire arranging assembly, the wire arranging assembly comprises a wire arranging cylinder with the driving direction consistent with that of the blanking cylinder, the output end of the wire arranging cylinder is provided with a wire arranging air claw, the wire arranging air claw is positioned on one side of the blanking air claw, the other end of the mounting frame is provided with a cutting assembly, and a tail wire air cutter of the cutting assembly is positioned on one side of the wire arranging air claw.
Further, the lower extreme of mounting bracket is provided with the blanking fill, the unloading gas claw the reason line gas claw with the tail line gas is cut all to be located the top of blanking fill.
Further, tailor the subassembly includes the connecting plate, the one end of connecting plate is fixed to be set up on the mounting bracket, the other end of connecting plate is fixed to be provided with the loading board, vertically be provided with pneumatic slip table on the loading board, the tail gas is cut and is set up on pneumatic slip table's the action end, the cut of tail gas is cut with the cooperation of reason line gas claw.
Further, a guide plate is arranged on the right side of the tail wire air shear, a guide opening is formed in one end, close to the shear notch, of the guide plate, and the guide opening is matched with the shear notch.
Further, the left side of reason line gas claw is provided with the limiting plate, the front end of limiting plate is equipped with spacing mouth, spacing mouth is located the left side of cutout.
Further, still be provided with first slide rail on the mounting bracket, first slide rail is located the left side of unloading cylinder, it is provided with first slider to slide on the first slide rail, the mount pad is fixed to be set up on the first slider, the output of unloading cylinder with the mount pad is fixed to be linked to each other.
Further, the feeding claws of the feeding gas claw are provided with guide grooves.
Further, the two wire arranging claws of the wire arranging air claw are both provided with a high-strength rubber block.
Further, be provided with the second slider on the mount pad, the second slider is located unloading gas claw with between the reason line cylinder, the second slider is last to slide and is provided with the second slide rail, fixedly on the second slide rail be provided with the connecting block, reason line gas claw is fixed to be set up on the connecting block, the output of reason line cylinder with connecting block fixed connection.
Further, a separation plate is arranged in the blanking hopper, the left side of the separation plate is a waste material channel, and the right side of the separation plate is a product channel.
The beneficial effects of the invention are as follows: according to the invention, the blanking assembly, the wire arranging assembly and the cutting assembly are arranged on the mounting frame to realize wire arranging and cutting of the tail wire when the magnetic ring is blanked, when the magnetic ring is used, the magnetic ring after the wire hooking operation is completed is horizontally sent from the left side by the external mechanism, then the blanking air claw is moved to the left side by the action of the output end of the blanking air cylinder, then the blanking air claw acts to clamp the magnetic ring, the wire arranging air claw acts to clamp the tail wire of the magnetic ring (as the blanking air claw and the wire arranging air cylinder are both arranged on the mounting seat, the wire arranging air claw is arranged on the output end of the wire arranging air cylinder, the mounting seat is controlled to move by the blanking air cylinder, when the blanking air claw moves leftwards, the wire arranging air claw moves leftwards synchronously), then the blanking air claw and the wire arranging air cylinder are started to move rightwards and reset, in the process, namely the position of the wire arranging air claw is kept, and the tail wire is also moved rightwards by the driving of the blanking air claw, the tail wire is clamped by the cutting assembly, and finally the tail wire is released, and discharged; therefore, the automatic wire arranging device is simple in overall structure, the wire arranging work is automatically completed mechanically, the automation degree is high, the wire arranging function is realized through the wire arranging component, and the wire arranging work can be efficiently and smoothly completed.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a schematic perspective view of another angle of the present invention;
FIG. 4 is a front view of the present invention;
FIG. 5 is a top view of the present invention;
FIG. 6 is an enlarged view of portion A of FIG. 3;
Fig. 7 is a schematic perspective view of the discharging air claw.
Detailed Description
As shown in fig. 1 to 7, in the present embodiment, the present invention includes a mounting frame 1, one end of the mounting frame 1 is provided with a blanking assembly 2, the blanking assembly 2 includes a blanking cylinder 21 transversely disposed on the mounting frame 1, an output end of the blanking cylinder 21 is provided with a mounting seat 22, a blanking air claw 23 is disposed on the mounting seat 22, a wire arranging assembly 3 is further disposed on the mounting seat 22, the wire arranging assembly 3 includes a wire arranging cylinder 31 having a driving direction consistent with a driving direction of the blanking cylinder 21, an output end of the wire arranging cylinder 31 is provided with a wire arranging air claw 32, the wire arranging air claw 32 is located at one side of the blanking air claw 23, The other end of the mounting frame 1 is provided with a cutting assembly 4, and a tail wire air shear 41 of the cutting assembly 4 is positioned on one side of the wire arranging air claw 32. The blanking assembly 2 comprises a blanking cylinder 21, a mounting seat 22 and a blanking gas claw 23, wherein the blanking cylinder 21 is fixed at the right end of the mounting frame 1, the output end of the blanking cylinder moves back and forth along the X-axis direction, the movement of the mounting seat 22 is controlled by the blanking cylinder 21, the blanking gas claw 23 is arranged at the front side of the upper end surface of the mounting seat 22, and the blanking gas claw 23 is used for grabbing a magnetic ring; the wire arranging assembly 3 comprises a wire arranging cylinder 31 and a wire arranging air claw 32, wherein the wire arranging cylinder 31 is arranged at the rear side of the upper end surface of the mounting seat 22, the driving direction of the wire arranging cylinder is consistent with that of the blanking cylinder 21, and the wire arranging air claw 32 is used for clamping a magnetic ring tail wire so as to realize a wire arranging effect; The cutting assembly 4 is arranged at the left end of the mounting frame 1 and comprises a tail wire air shear 41 for cutting redundant parts of the tail wire of the magnetic ring; the positions of the tail wire air shears 41, the wire arranging air claws 32 and the blanking air claws 23 are sequentially arranged from left to right on a horizontal plane so as to facilitate the arrangement of blanking, wire arranging and cutting work. The invention realizes the wire arrangement and cutting of the tail wire when the magnetic ring is blanked by arranging the blanking component 2, the wire arrangement component 3 and the cutting component 4 on the mounting frame 1, when the magnetic ring blanking device is used, the magnetic ring after the wire hooking is horizontally sent from the left side by an external mechanism, then the blanking air claw 23 is moved to the left side by the action of the output end of the blanking air cylinder 21, then the blanking air claw 23 is moved to clamp the magnetic ring, the wire arrangement air claw 32 is moved to clamp the tail wire of the magnetic ring (because the blanking air claw 23 and the wire arrangement air cylinder 31 are arranged on the mounting seat 22, the wire arrangement air claw 32 is arranged on the output end of the wire arrangement air cylinder 31, When the feeding air claw 23 moves leftwards, the wire arranging air claw 32 moves leftwards synchronously, then the feeding air cylinder 21 is started to drive the feeding air claw 23 and the wire arranging air cylinder 31 to move rightwards and reset, in the process, the wire arranging air cylinder 31 acts to enable the output end to move leftwards, namely, the position of the wire arranging air claw 32 is kept, the magnetic ring moves rightwards under the drive of the feeding clamping claw 23, the tail wire also moves rightwards and is clamped by the wire arranging air claw 32 in the moving process, the tail wire is straightened, then the tail wire air shears 41 of the cutting assembly 4 cut off redundant tail wire, Finally, the wire arranging air claw 32 is loosened, the discharging clamping claw 31 is loosened, and the magnetic ring falls to the discharging position; Therefore, the automatic wire arranging device is simple in overall structure, the wire arranging work is automatically completed mechanically, the automation degree is high, the wire arranging function is realized through the wire arranging component 3, and the discharging work can be efficiently and smoothly completed.
In this embodiment, the lower end of the mounting frame 1 is provided with a blanking hopper 5, and the blanking air claw 23, the wire arranging air claw 32 and the tail wire air shear 41 are all located above the blanking hopper 5. The blanking hopper 5 is arranged to collect the magnetic rings and the sheared tail wires, so that the collection and treatment are more convenient.
In this embodiment, the cutting assembly 4 includes a connecting plate 42, one end of the connecting plate 42 is fixedly disposed on the mounting frame 1, a bearing plate 43 is fixedly disposed at the other end of the connecting plate 42, a pneumatic sliding table 44 is longitudinally disposed on the bearing plate 43, the tail wire air shears 41 are disposed on the action end of the pneumatic sliding table 44, and a cutting opening 45 of the tail wire air shears 41 is matched with the wire arranging air claw 32. The connecting plate 42 plays a role in connection, the bearing plate 43 is fixed on the front side of the mounting frame 1, and the bearing plate 43 is horizontally arranged and used for mounting the pneumatic sliding table 44; the action end of the pneumatic sliding table 44 moves back and forth along the Y-axis direction, namely, the driving direction is perpendicular to the driving directions of the blanking cylinder 21 and the wire arranging cylinder 31; the tail wire air shears 41 are controlled by the pneumatic sliding table 44 to move back and forth so as to cut magnetic ring tail wires, the cutting opening 45 of the tail wire air shears 41 is positioned at the left front side of the wire arranging air claw 32, and when the tail wire is required to be cut, the tail wire air shears 41 are controlled by the pneumatic sliding table 44 to move close to the left side of the wire arranging air claw 32 and cut the tail wires.
In this embodiment, a guide plate 46 is disposed on the right side of the tail gas cutter 41, and a guide opening 47 is disposed at one end of the guide plate 46 near the cutting opening 45, where the guide opening 47 is matched with the cutting opening 45. The guide plate 46 is provided with a guide opening 47, the tail wire can be guided through the guide opening 47, the opening of the guide opening 47 is big at first and small at last, when cutting is carried out, the tail wire is guided into the opening by the guide opening 47 under the driving of the pneumatic sliding table 44, and then the tail wire is in the cutting opening 45 due to the continuous pushing of the pneumatic sliding table 44, so that the tail wire can be ensured to accurately fall into the cutting opening 45, and the cutting work is ensured to be completed.
In this embodiment, a limiting plate 33 is disposed on the left side of the wire arranging air claw 32, a limiting opening 34 is disposed at the front end of the limiting plate 33, and the limiting opening 34 is located on the left side of the cutout 45. The limiting plate 33 is provided with a limiting opening 34, the limiting opening 34 is used for feeding a magnetic ring, when the magnetic ring is fed from the limiting opening 34 by an external mechanism in operation, then the blanking air claw 23 stretches forwards to clamp the magnetic ring, the wire arranging air claw 32 clamps a tail wire, and when the blanking air cylinder 21 pulls the magnetic ring to move right, the tail wire cannot drop down greatly due to the limiting of the limiting opening 34, so that the wire arranging effect is facilitated.
In this embodiment, the mounting frame 1 is further provided with a first sliding rail 11, the first sliding rail 11 is located at the left side of the blanking cylinder 21, a first sliding block 12 is slidably disposed on the first sliding rail 11, the mounting seat 22 is fixedly disposed on the first sliding block 12, and an output end of the blanking cylinder 21 is fixedly connected with the mounting seat 22. The mounting seat 22 is fixedly connected with the first sliding block 12 to achieve a sliding effect, the blanking cylinder 21 is fixedly connected with the mounting seat 22 to control the sliding state of the mounting seat 22, and the sliding of the mounting seat 22 is achieved through the first sliding rail 11 and the first sliding block 12, so that the mounting seat 22 is high in movement precision, good support can be achieved, and the stress of the blanking cylinder 21 is relieved.
In this embodiment, the feeding claws of the feeding air claw 23 are provided with guide grooves 24. The guide grooves 24 are formed in the two blanking claws of the blanking air claw 23, so that the magnetic ring can be guided, and when the magnetic ring is clamped, the magnetic ring can be prevented from jumping due to the fact that the angle of the magnetic ring is not correct, and meanwhile the clamping is firmer.
In this embodiment, the two wire arranging claws of the wire arranging air claw 32 are provided with a force-optimizing glue block 35. By arranging the excellent adhesive blocks 35 on the inner sides of the two wire arranging claws of the wire arranging air claw 32, stable clamping force on the magnetic ring tail wire is ensured, so that a good wire arranging effect is achieved, and meanwhile, the tail wire can be protected and prevented from being clamped.
In this embodiment, the second slider 25 is disposed on the mounting base 22, the second slider 25 is located between the discharging air claw 23 and the wire arranging cylinder 31, a second sliding rail 26 is slidably disposed on the second slider 25, a connecting block 27 is fixedly disposed on the second sliding rail 26, the wire arranging air claw 32 is fixedly disposed on the connecting block 27, and an output end of the wire arranging cylinder 31 is fixedly connected with the connecting block 27. The wire arranging air claw 32 is fixedly arranged above the connecting block 27 arranged on the second slide rail 26, the connecting block 27 obtains a sliding effect through the second slide rail 26 and the second slide block 25, the output end of the discharging air cylinder 31 is connected with the connecting block 27 to control the movement state of the wire arranging air claw 32, and the structure has higher movement precision and can obtain good ideal effect.
In this embodiment, a partition plate 51 is disposed in the blanking hopper 5, a waste channel 52 is disposed on the left side of the partition plate 51, and a product channel 53 is disposed on the right side of the partition plate 51. The blanking hopper 5 is divided into a waste channel 52 and a product channel 53 by the partition plate 51, the waste channel 52 is positioned below the cutting assembly 4 and used for collecting waste tail wires which are cut down, and the product channel 53 is positioned below the blanking assembly 2 and used for collecting magnetic rings which are cut, so that waste and products can be collected in a distinguishing mode, and the processing is facilitated.
The working flow of the invention is as follows: the magnetic ring with the tail wire is fed from the limit opening 34 by an external mechanism (or the blanking air cylinder 21 drives the blanking air claw 23 to extend into the external mechanism clamping the magnetic ring to clamp the magnetic ring, the blanking air cylinder 21 drives the mounting seat 22 to act so that the blanking air claw 23 clamps the magnetic ring, the tail wire at the moment is irregular and bent, the blanking air cylinder 21 returns, meanwhile, the wire arranging air claw 32 clamps, the optimal force glue block 35 clamps the tail wire to ensure that the wire is not damaged, then the wire arranging air cylinder 31 drives the wire arranging air claw 32 to move forwards through the second sliding block 26 to arrange the bent tail wire, then the pneumatic sliding table 44 drives the tail wire air shear 41 to cut the tail wire, the cut tail wire falls into the waste material channel 52 of the blanking hopper 5, the blanking air claw 23 is loosened after the cutting is finished, and the magnetic ring falls into the product channel 53 of the blanking hopper 5.
While the embodiments of this invention have been described in terms of practical aspects, they are not to be construed as limiting the meaning of this invention, and modifications to the embodiments and combinations with other aspects thereof will be apparent to those skilled in the art from this description.

Claims (7)

1. Crochet machine lower wire arrangement mechanism, its characterized in that: the automatic trimming device comprises a mounting frame (1), wherein a blanking component (2) is arranged at one end of the mounting frame (1), the blanking component (2) comprises a blanking cylinder (21) transversely arranged on the mounting frame (1), an installation seat (22) is arranged at the output end of the blanking cylinder (21), a blanking air claw (23) is arranged on the installation seat (22), a trimming component (3) is further arranged on the installation seat (22), the trimming component (3) comprises a trimming cylinder (31) with the driving direction identical to that of the blanking cylinder (21), a trimming air claw (32) is arranged at the output end of the trimming cylinder (31), the trimming air claw (32) is arranged at one side of the blanking air claw (23), a trimming component (4) is arranged at the other end of the mounting frame (1), and a tail air cutter (41) of the trimming component (4) is arranged at one side of the trimming air claw (32); the cutting assembly (4) comprises a connecting plate (42), one end of the connecting plate (42) is fixedly arranged on the mounting frame (1), a bearing plate (43) is fixedly arranged at the other end of the connecting plate (42), a pneumatic sliding table (44) is longitudinally arranged on the bearing plate (43), the tail wire air shears (41) are arranged at the action end of the pneumatic sliding table (44), and a cutting opening (45) of the tail wire air shears (41) is matched with the wire arranging air claw (32); the feeding device is characterized in that a first sliding rail (11) is further arranged on the mounting frame (1), the first sliding rail (11) is positioned on the left side of the feeding cylinder (21), a first sliding block (12) is arranged on the first sliding rail (11) in a sliding mode, the mounting seat (22) is fixedly arranged on the first sliding block (12), and the output end of the feeding cylinder (21) is fixedly connected with the mounting seat (22); be provided with second slider (25) on mount pad (22), second slider (25) are located unloading gas claw (23) with between reason line cylinder (31), slide on second slider (25) and be provided with second slide rail (26), fixed connecting block (27) that are provided with on second slide rail (26), reason line gas claw (32) are fixed to be set up on connecting block (27), the output of reason line cylinder (31) with connecting block (27) fixed connection.
2. The crochet machine lower wire arrangement mechanism of claim 1, wherein: the lower extreme of mounting bracket (1) is provided with blanking fill (5), unloading gas claw (23) wire arrangement gas claw (32) with tail wire gas is cut (41) all to be located the top of blanking fill (5).
3. The crochet machine lower wire arrangement mechanism of claim 1, wherein: the right side of tail wire air shear (41) is provided with deflector (46), deflector (46) are close to one end of cutout (45) is equipped with guide opening (47), guide opening (47) with cutout (45) cooperate.
4. A crochet machine lower wire handling mechanism according to claim 3, wherein: the left side of reason line gas claw (32) is provided with limiting plate (33), the front end of limiting plate (33) is equipped with spacing mouth (34), spacing mouth (34) are located the left side of cutout (45).
5. The crochet machine lower wire arrangement mechanism of claim 1, wherein: and the blanking claws of the blanking air claw (23) are provided with guide grooves (24).
6. The crochet machine lower wire arrangement mechanism of claim 1, wherein: and the two wire arranging claws of the wire arranging air claw (32) are respectively provided with a high-strength rubber block (35).
7. The crochet machine lower wire arrangement mechanism of claim 2, wherein: the blanking hopper (5) is internally provided with a separation plate (51), one side of the separation plate (51) is provided with a waste material channel (52), and the other side of the separation plate (51) is provided with a product channel (53).
CN202010667920.4A 2020-07-13 2020-07-13 Lower wire arranging mechanism of crochet machine Active CN111696782B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010667920.4A CN111696782B (en) 2020-07-13 2020-07-13 Lower wire arranging mechanism of crochet machine

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Application Number Priority Date Filing Date Title
CN202010667920.4A CN111696782B (en) 2020-07-13 2020-07-13 Lower wire arranging mechanism of crochet machine

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CN111696782B true CN111696782B (en) 2024-06-25

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Publication number Priority date Publication date Assignee Title
CN114360899A (en) * 2022-01-17 2022-04-15 中山市科彼特自动化设备有限公司 Automatic inductance wire smoothing mechanism and wire smoothing and branching mechanism thereof

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Publication number Priority date Publication date Assignee Title
CN212625177U (en) * 2020-07-13 2021-02-26 珠海科瑞思科技股份有限公司 Feed arranging mechanism of crochet hook machine

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CN108257775A (en) * 2017-10-12 2018-07-06 杨胜良 Ring inductance fully automatic wire winding machine
CN108233648B (en) * 2018-01-23 2019-12-06 宣城慧哲生产力促进中心有限公司 Motor twisting, trimming and wire arranging all-in-one machine
CN108711509B (en) * 2018-04-18 2020-06-19 新沂市新润电子有限公司 Magnetic ring winding equipment
CN209561207U (en) * 2019-05-16 2019-10-29 饶焕 A kind of coil winding machine
CN110415967B (en) * 2019-09-05 2023-09-12 珠海市科瑞思机械科技有限公司 Magnetic ring winding machine

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