CN111674630A - Automatic carbon ring adding device and adding method - Google Patents
Automatic carbon ring adding device and adding method Download PDFInfo
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- CN111674630A CN111674630A CN202010503737.0A CN202010503737A CN111674630A CN 111674630 A CN111674630 A CN 111674630A CN 202010503737 A CN202010503737 A CN 202010503737A CN 111674630 A CN111674630 A CN 111674630A
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- carbon ring
- carbon
- belt
- tray
- ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/46—Arranging and feeding articles in groups by rotary conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/32—Arranging and feeding articles in groups by gravity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides an automatic carbon ring adding device which comprises a carbon ring separating component, a carbon ring tray, a belt conveyor, a carbon ring pushing component, a carbon ring tray deviation rectifying component, a carbon ring tray positioning component and a drum-type assembly line. The automatic carbon ring adding device provided by the invention realizes automatic separation of the carbon rings and automatic filling of the carbon ring tray, and greatly improves the production efficiency compared with the current manual operation mode; the number of the carbon rings flowing through the belt conveyor is detected through the correlation type photoelectric switch, so that the carbon rings with different numbers can be filled at one time, and the automatic filling device is suitable for the automatic filling of the carbon rings with different numbers; the carbon ring tray deviation rectifying assembly and the carbon ring tray positioning assembly can accurately determine the position of the carbon ring tray on the production line, and ensure that the carbon ring can be successfully added into the carbon ring tray; the adjustment of the unilateral guide sleeve of the carbon ring tray deviation rectifying assembly can realize the addition of carbon rings to carbon ring trays with different width specifications, and the application range of the device is expanded.
Description
Technical Field
The invention relates to an automatic material filling technology in an automatic production line, in particular to an automatic carbon ring adding device, and belongs to the technical field of material filling of production lines.
Background
In traveling, barbecuing has been regarded as a food exploration activity that is well-done by people in the way of body fluid. For many people, self-service barbecue in the field is a beauty affair, and the most popular barbecue devices in the market are a charcoal oven, a gas oven and an electric oven, and the charcoal oven is undoubtedly the best choice. However, when barbecuing in the open air, how to carry the charcoal ring is troublesome, and when barbecuing, how to arrange the charcoal ring becomes a troublesome problem. The barbecue charcoal ring tray can be used for placing charcoal rings in order in advance, then packaging the charcoal rings, and taking the charcoal rings to the field for direct use when barbecuing in the field.
At present, the charcoal rings are neatly placed in a barbecue charcoal ring tray and are all finished manually, so that the efficiency is low, the labor intensity is high, and the operation environment is severe.
Disclosure of Invention
The invention aims to provide an automatic carbon ring adding device aiming at the problems and the defects in the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an automatic carbon ring adding device comprises a carbon ring separating component, carbon rings, a carbon ring tray, a belt conveyor, a carbon ring pushing component, a carbon ring tray deviation rectifying component, a carbon ring tray positioning component and a drum-type assembly line;
the drum type assembly line comprises a support and a plurality of conveying drums arranged on the support and used for conveying the charcoal ring trays, and the charcoal ring trays are placed on the conveying drums;
the carbon ring separation assembly comprises a separation support, a separation barrel, a separation turntable, a discharge port, a separation motor and rollers, wherein the separation barrel is installed at the top of the separation support, a through hole is formed in the center of the bottom of the separation barrel, a plurality of rollers are uniformly arranged in the separation barrel along the circumferential direction, the separation turntable is arranged on the rollers, the separation motor is installed on the separation support, an output shaft of the separation motor penetrates through the through hole in the bottom of the separation barrel to be in transmission connection with the separation turntable, the separation barrel is provided with the discharge port, and the carbon ring separation assembly is arranged on one side of the upstream of the drum-type assembly line;
the belt conveyor comprises a conveyor support, a conveying motor, a belt seat bearing, a belt driving shaft, a synchronizing wheel and a synchronous belt, wherein the conveying motor is arranged at one end of the conveyor support, the belt driving shaft is arranged at one end of the conveyor support where the conveying motor is arranged through the belt seat bearing, the synchronizing wheel is arranged at one end of an output shaft of the conveying motor and one end of the belt driving shaft, the synchronizing wheel arranged at an output shaft of the conveying motor is connected with the synchronizing wheel arranged at one end of the belt driving shaft through the synchronous belt in a transmission way, a roller is arranged at the other end of the conveyor support, the belt driving shaft arranged at one end of the conveyor support is connected with the roller arranged at the other end of the conveyor support through the belt in a rotation way, the belt conveyor is arranged above the roller type assembly line through the conveyor support, the conveying direction of the belt conveyor is perpendicular to the conveying direction of the roller type assembly line, and the inlet end of the belt conveyor is aligned with the discharge hole of the carbon ring separation assembly;
the carbon ring pushing assembly comprises a containing frame, a guide rod, a telescopic cylinder, a linear bearing, a mounting frame, an inclined plate and supporting vertical plates, wherein the mounting frame stretches across the upper part of the roller type assembly line and is positioned on one side of the belt conveyor upstream along the conveying direction of the roller type assembly line, the mounting frame is provided with two supporting vertical plates in parallel in the direction perpendicular to the conveying direction of the roller type assembly line, the telescopic cylinder and the guide rod are arranged on the supporting vertical plates in a manner perpendicular to the supporting vertical plates, the cylinder body end of the telescopic cylinder is connected with the two supporting vertical plates, one end of the guide rod is connected with one supporting vertical plate, the middle part of the guide rod is connected with the other supporting vertical plate through the linear bearing, the tail end of a piston rod of the telescopic cylinder and the other end of the guide rod are connected with one, the containing frame is arranged above the belt of the belt conveyor and comprises an inlet end and an outlet end, the inlet end faces the upstream of the belt, the outlet end faces the downstream of the roller type assembly line, a containing space is formed by the containing frame and the belt of the belt conveyor, the inclined plate is installed on the conveyor bracket of the belt conveyor, one side of the inclined plate is communicated with the outlet end of the containing frame, and the other side of the inclined plate extends to the position above the carbon ring tray on the roller type assembly line;
the carbon ring tray deviation rectifying assembly comprises a first guide sleeve piece, a second guide sleeve piece, a third guide sleeve piece and a fourth guide sleeve piece which are symmetrically arranged on two sides of the drum-type assembly line and have the same structure, the first guide sleeve piece, the second guide sleeve piece, the third guide sleeve piece and the fourth guide sleeve piece have the same structure and respectively comprise guide rollers, roller mounting rods and clamp bodies, the guide rollers are rotatably mounted at the tail ends of the roller mounting rods, the clamp bodies are C-shaped groove-shaped, the roller mounting rods are fixedly mounted on bottom plates of the clamp bodies, annular through grooves are processed on top plates of the clamp bodies, the clamp bodies of the first guide sleeve piece and the second guide sleeve piece are sleeved on one side of the drum-type assembly line, and the clamp bodies of the third guide sleeve piece and the fourth guide sleeve piece are sleeved on the other side of the drum-type assembly line, the roller mounting rods extend out of the conveying roller gaps of the roller type assembly line, and the four guide rollers guide the carbon ring tray on the roller type assembly line;
the carbon ring tray positioning component comprises a fourth clamping groove, a left mounting plate, a third swing cylinder, a third shift rod, a first swing cylinder, a second clamping groove, a first shift rod, a second shift rod, a first clamping groove, a second swing cylinder, a fourth shift rod, a third clamping groove, a fourth swing cylinder and a right mounting plate, the left mounting plate is fixedly mounted on one side of the drum-type assembly line, the right mounting plate is fixedly mounted on the other side of the drum-type assembly line, the first swing cylinder and the third swing cylinder are mounted on the left mounting plate in parallel, one ends of the first shift rod and the third shift rod are fixedly connected with the tail ends of swing shafts of the first swing cylinder and the third swing cylinder respectively, the first clamping groove and the third clamping groove are fixedly mounted on the right mounting plate, and the mounting positions of the first clamping groove and the third clamping groove are formed, can ensure that the first gear lever and the third gear lever are just clamped in the grooves when swinging and falling, the second swing cylinder and the fourth swing cylinder are arranged on the upper surface of the right mounting plate in parallel, one end of the second gear lever and one end of the fourth gear lever are fixedly connected with the tail ends of the oscillating shafts of the second oscillating cylinder and the fourth oscillating cylinder respectively, the second clamping groove and the fourth clamping groove are fixedly arranged on the left mounting plate, and the mounting positions of the second clamping groove and the fourth clamping groove can ensure that the second blocking rod and the fourth blocking rod are just blocked in the grooves when swinging and falling down, the first swing cylinder, the second swing cylinder, the third swing cylinder and the fourth swing cylinder are arranged along the conveying direction of the roller type assembly line, the first blocking rod, the second blocking rod, the third blocking rod and the fourth blocking rod are arranged in parallel, and the distance between the first blocking rod, the second blocking rod, the third blocking rod and the fourth blocking rod is equal to the diameter of the outer ring of the carbon ring.
Further, the charcoal ring separable set still includes drive pivot installing support, shaft coupling, thrust bearing and drive pivot, the bottom plate of separation bucket is for supporting the flat board, the separation bucket passes through support the flat board and install the top of separation support, support dull and stereotyped center and seted up the through-hole, support evenly to have arranged a plurality of along the circumferencial direction on the flat board the gyro wheel, the separation carousel with the drive pivot is connected, the drive pivot with the output shaft of separation motor passes through the shaft coupling transmission is connected, the drive pivot passes through the drive pivot installing support is installed support dull and stereotypedly, the drive pivot with be equipped with between the drive pivot installing support thrust bearing.
Further, the width of the discharge hole of the carbon ring separation component is larger than the diameter of one carbon ring and smaller than the diameters of two carbon rings.
Furthermore, the belt conveyor is provided with opposite photoelectric switches on two sides of the belt.
Further, the belt conveyor is in the synchronizing wheel with the hold-in range outside still installs the safety cover, be used for protecting the synchronizing wheel with the hold-in range.
Furthermore, the carbon ring tray deviation rectifying assembly comprises a plurality of groups which are uniformly arranged on the roller type production line.
The invention also provides an adding method of the automatic carbon ring adding device, which comprises the following working steps:
1) the first gear lever falls down, and the second gear lever, the third gear lever and the fourth gear lever are lifted;
2) pouring the carbon ring of the whole frame into the separation barrel;
3) when the separation motor rotates at a high speed, the carbon ring is thrown out under the action of centrifugal force and flows to the containing frame along the discharge hole;
4) when a certain number of carbon rings flow into the containing frame, a piston rod of the telescopic cylinder extends out to push a first group of carbon rings onto the inclined plate, the first group of carbon rings slide into the carbon ring tray along the inclined plate, the piston rod of the telescopic cylinder retracts, and the containing frame is ready to contain a second group of carbon rings;
5) the first blocking rod is lifted, the second blocking rod falls, the charcoal ring tray moves a distance of the diameter of the charcoal ring outer ring on the drum-type production line, and a second group of charcoal rings is waited to slide in;
6) when a second group of the carbon rings slide into the carbon ring tray, the second blocking rod is lifted, the third blocking rod falls, and the carbon ring tray moves a distance with the diameter of the outer ring of the carbon rings on the drum-type production line to wait for a third group of the carbon rings to slide in;
7) when the third group of carbon rings slide into the carbon ring tray, the third blocking rod is lifted, the fourth blocking rod falls, and the carbon ring tray moves a distance of the diameter of the outer ring of the carbon rings on the drum-type production line to wait for the fourth group of carbon rings to slide in;
8) when the fourth group of carbon rings slide into the carbon ring trays, the fourth blocking rod is lifted, the first blocking rod falls, the carbon ring trays filled with the carbon rings flow to a next station on the drum-type production line, and the addition of the carbon rings on the carbon ring trays is completed.
The invention has the following advantages and beneficial effects:
1. the invention realizes the automatic separation of the carbon rings and the automatic filling of the carbon ring tray, and greatly improves the production efficiency compared with the current manual operation mode;
2. the number of the carbon rings flowing through the belt conveyor is detected through the correlation type photoelectric switch, so that the carbon rings with different numbers can be filled at one time, and the device is expanded to be suitable for automatic filling of the carbon rings with different numbers;
3. the carbon ring tray deviation rectifying assembly and the carbon ring tray positioning assembly can accurately determine the position of the carbon ring tray on the production line, and ensure that the carbon ring can be successfully added into the carbon ring tray;
4. the adjustment of the unilateral guide sleeve of the carbon ring tray deviation rectifying assembly can realize the addition of carbon rings to carbon ring trays with different width specifications, and the application range of the device is expanded.
Drawings
FIG. 1 is a schematic structural diagram of an automatic carbon ring adding device according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a carbon ring separation assembly according to an embodiment of the present invention;
FIG. 3 is a front view of a carbon ring separation assembly in an embodiment of the present invention;
FIG. 4 is a cross-sectional view A-A of FIG. 3;
FIG. 5 is an enlarged view of FIG. 4 at A;
FIG. 6 is a schematic view of a belt conveyor according to an embodiment of the present invention;
FIG. 7 is an enlarged view of FIG. 6 at B;
FIG. 8 is a schematic structural diagram of a carbon ring pushing assembly according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of a carbon ring tray deviation rectifying assembly according to an embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a first guiding sleeve according to an embodiment of the present invention;
FIG. 11 is a schematic view of a positioning assembly of a carbon ring tray according to an embodiment of the present invention;
FIG. 12 is an enlarged view at C of FIG. 11;
the reference numbers in the figures illustrate: 1. a carbon ring separation assembly; 2. a carbon ring; 3. a belt conveyor; 4. a carbon ring tray; 5. a carbon ring pushing assembly; 6. a carbon ring tray deviation rectifying component; 7. a carbon ring tray positioning assembly; 8. a drum-type assembly line; 101. separating the bracket; 102. a separation barrel; 103. separating the rotating disc; 104. a discharge port; 105. separating the motor; 106. separating the motor mounting plate; 107. supporting the flat plate; 108. a roller; 109. a driving rotating shaft mounting bracket; 110. a coupling; 111. a thrust bearing; 112. driving the rotating shaft; 301. a protective cover; 302. a conveying motor; 303. a pedestal bearing; 304. a conveyor support; 305. a belt; 306. a correlation type photoelectric switch; 307. a belt drive shaft; 308. a synchronizing wheel; 309. a synchronous belt; 310. a conveying motor mounting rack; 501. a storage frame; 502. a guide bar; 503. a telescopic cylinder; 504. a linear bearing; 505. a mounting rack 506 and a sloping plate; 507. supporting a vertical plate; 61. a first guide sleeve member; 62. a second guide sleeve member; 63. a third guide sleeve member; 64. a fourth guide sleeve member; 611. a guide roller; 612. a roller mounting rod; 613. a clip body; 6131. an annular through groove; 701. a fourth card slot; 702. a left mounting plate; 703. a third swing cylinder; 704. a third gear lever; 705. a first swing cylinder; 706. a second card slot; 707. a first gear lever; 708. a second gear lever; 709. a first card slot; 710. a second swing cylinder; 711. a fourth gear lever; 712. a third card slot; 713. a fourth swing cylinder; 714. and a right mounting plate.
Detailed Description
The technical solution of the present invention is further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the automatic carbon ring adding device of the present invention comprises a carbon ring separating assembly 1, a carbon ring 2, a carbon ring tray 4, a belt conveyor 3, a carbon ring pushing assembly 5, a carbon ring tray deviation rectifying assembly 6, a carbon ring tray positioning assembly 7 and a drum-type assembly line 8;
the drum type assembly line 8 comprises a support and a plurality of conveying drums arranged on the support and used for conveying the carbon ring trays 4, and the carbon ring trays 4 are placed on the conveying drums;
as shown in fig. 3, 3 and 4, the charcoal ring separating assembly 1 includes a separating bracket 101, a separating barrel 102, a separating turntable 103, a discharge port 104, a separating motor 105, and rollers 108, wherein the separating bracket 101 is mounted at the top thereof and is formed by combining sectional materials, the separating barrel 102 is provided with a through hole at the bottom center thereof, a plurality of rollers 108 are uniformly arranged in the separating barrel 105 along the circumferential direction, the separating turntable 103 is arranged on the rollers 108, the separating motor 105 is mounted on the separating bracket 101 through a separating motor mounting plate 106, an output shaft of the separating motor 105 penetrates through the through hole at the bottom of the separating barrel 102 to be in transmission connection with the separating turntable 103, the separating barrel 102 is provided with the discharge port 104, and the charcoal ring separating assembly is disposed at the upstream side of the drum-type assembly line 8;
as shown in fig. 6 and 7, the belt conveyor 3 includes a conveyor support 304, a conveyor motor 302, a belt bearing 303, a belt 305, a belt driving shaft 307, a synchronizing wheel 308 and a synchronous belt 309, the conveyor support 304 is assembled by an aluminum profile, the conveyor motor 302 is installed at one end of the conveyor support 304 through a conveyor motor installation frame 310, the belt driving shaft 307 is installed at one end of the conveyor support 304 where the conveyor motor 302 is located through the belt bearing 303, the synchronizing wheel 308 is installed at an output shaft of the conveyor motor 302 and one end of the belt driving shaft 307, the synchronizing wheel 308 installed at an output shaft of the conveyor motor 302 and the synchronizing wheel 308 installed at one end of the belt driving shaft 307 are in transmission connection through the synchronous belt 309, a roller is installed at the other end of the conveyor support 304, the belt driving shaft 307 installed at one end of the conveyor support 304 and the conveyor support 304 are installed at one end of the belt driving shaft 307 The rollers at the other end are rotatably connected through the belt 305, the belt conveyor 3 is arranged above the roller type assembly line 8 through the conveyor bracket 304, the conveying direction of the belt conveyor 3 is perpendicular to the conveying direction of the roller type assembly line 8, and the inlet end of the belt conveyor 3 is aligned with the discharge port 104 of the carbon ring separation assembly 1;
as shown in fig. 8, the carbon ring pushing assembly 5 includes a receiving frame 501, a guide rod 502, a telescopic cylinder 503, a linear bearing 504, a mounting frame 505, an inclined plate 506 and supporting vertical plates 507, the mounting frame 505 spans over the roller type assembly line 8 and is located on one side of the belt conveyor 3 upstream along the conveying direction of the roller type assembly line 8, two supporting vertical plates 507 are arranged on the mounting frame 505 in parallel perpendicular to the conveying direction of the roller type assembly line 8, the telescopic cylinder 503 and the guide rod 502 are arranged on the supporting vertical plates 507 in perpendicular to the supporting vertical plates 507, the cylinder end of the telescopic cylinder 503 is connected with the two supporting vertical plates 507, one end of the guide rod 502 is connected with one supporting vertical plate 507, the middle of the guide rod is connected with the other supporting vertical plate 507 through the linear bearing 504, the piston rod end of the telescopic cylinder 503 and the other end of the guide rod 502 are connected with one side surface of the receiving frame 501 The receiving frame 501 is arranged above the belt 305 of the belt conveyor 3, the receiving frame 501 comprises an inlet end and an outlet end, the inlet end faces to the upstream of the belt 305, the outlet end faces to the downstream of the roller type production line 8, the receiving frame 501 and the belt 305 of the belt conveyor 3 form a receiving space, the inclined plate 505 is arranged on the conveyor bracket 304 of the belt conveyor 3, one side of the inclined plate 505 is communicated with the outlet end of the receiving frame 501, and the other side of the inclined plate extends to the upper side of the carbon ring tray 4 on the roller type production line 8;
as shown in fig. 9 and 10, the deviation rectifying assembly 6 for carbon ring trays includes a first guiding sleeve 61, a second guiding sleeve 62, a third guiding sleeve 63, and a fourth guiding sleeve 64 symmetrically disposed on two sides of the drum-type assembly line 8, wherein the first guiding sleeve 61, the second guiding sleeve 62, the third guiding sleeve 63, and the fourth guiding sleeve 64 have the same structure, and each of the first guiding sleeve 61, the second guiding sleeve 62, the third guiding sleeve 63, and the fourth guiding sleeve 64 includes a guiding roller 611, a roller mounting rod 612, and a clamp 613, the guiding roller 611 is rotatably mounted at the end of the roller mounting rod 612, the clamp 603 is a C-shaped groove, the roller mounting rod 612 is fixedly mounted on the bottom plate of the clamp 613, an annular through groove 6131 is processed on the top plate of the clamp 613, the clamp 613 of the first guiding sleeve 61 and the second guiding sleeve 62 is sleeved on one side of the drum-type assembly line 8, the clamp 613 of the third guide assembly 63 and the fourth guide assembly 64 is fitted to the other side of the drum-type flow line 8, the roller mounting rod 612 extends from the gap between the conveying rollers of the drum-type flow line 8, and the four guide rollers 611 guide the ring trays 4 on the drum-type flow line 8;
as shown in fig. 11 and 12, the carbon ring tray positioning assembly 7 includes a fourth clamping groove 701, a left mounting plate 702, a third swing cylinder 703, a third stop lever 704, a first swing cylinder 705, a second clamping groove 706, a first stop lever 707, a second stop lever 708, a first clamping groove 709, a second swing cylinder 710, a fourth stop lever 711, a third clamping groove 712, a fourth swing cylinder 713, and a right mounting plate 714, the left mounting plate 702 is fixedly mounted on one side of the drum-type production line 8, the right mounting plate 714 is fixedly mounted on the other side of the drum-type production line 8, the first swing cylinder 705 and the third swing cylinder 703 are mounted on the left mounting plate 702 in parallel, one end of the first stop lever 707 and one end of the third stop lever 704 are fixedly connected to the ends of the swing shafts of the first swing cylinder 705 and the third swing cylinder 703, respectively, the first clamping groove 709 and the third clamping groove 712 are fixedly mounted on the right mounting plate 714, the first clamping groove 709 and the third clamping groove 712 are installed at positions that can ensure that the first blocking rod 707 and the third blocking rod 704 just clamp in the grooves when swinging and falling, the second swing cylinder 710 and the fourth swing cylinder 713 are installed on the upper surface of the right installation plate 714 in parallel, one end of the second blocking rod 708 and one end of the fourth blocking rod 711 are respectively and fixedly connected with the tail end of the swing shaft of the second swing cylinder 710 and the tail end of the swing shaft of the fourth swing cylinder 713, the second clamping groove 706 and the fourth clamping groove 701 are fixedly installed on the left installation plate 702, and the second clamping groove 706 and the fourth clamping groove 701 are installed at positions that can ensure that the second blocking rod 708 and the fourth blocking rod 708 just clamp in the grooves when swinging and falling, the first swing cylinder 705, the second swing cylinder 710, the third swing cylinder 703 and the fourth swing cylinder 713 are installed along the conveying direction of the drum-type production line 8, the first blocking rod 707, the second blocking rod 708, the third blocking rod 704 and the fourth blocking rod 711 are arranged in parallel, and the distance between the first blocking rod and the fourth blocking rod is the diameter of the outer ring of the carbon ring 2.
As shown in fig. 3 to 5, the charcoal ring separating assembly 1 further includes a driving shaft mounting bracket 109, a coupler 110, a thrust bearing 111 and a driving shaft 112, the bottom plate of the separating barrel 102 is a supporting plate 107, the separating barrel 102 is installed on the top of the separating bracket 101 through the supporting plate 107, a through hole is formed in the center of the supporting plate 107, a plurality of rollers 108 are uniformly arranged on the supporting plate 107 along the circumferential direction, the separating turntable 103 is connected with the driving shaft 112, the driving shaft 112 is in transmission connection with the output shaft of the separating motor 105 through the coupler 110, the driving shaft 112 is installed on the supporting plate 107 through the driving shaft mounting bracket 109, and the thrust bearing 111 is arranged between the driving shaft 112 and the driving shaft mounting bracket 109.
As shown in fig. 1 and 2, the width of the discharge hole 104 of the carbon ring separation assembly 1 is greater than the diameter of one carbon ring 2 and less than the diameters of two carbon rings 2.
As shown in fig. 6, the belt conveyor 3 is further provided with opposed photoelectric switches 306 on both sides of the belt 305.
As shown in fig. 6, the belt conveyor 3 is further provided with a protective cover 301 outside the synchronizing wheel 308 and the synchronizing belt 309 for protecting the synchronizing wheel 308 and the synchronizing belt 309.
The carbon ring tray deviation rectifying assembly 6 comprises a plurality of groups, and is uniformly arranged on the drum-type assembly line 8.
The adding method of the automatic carbon ring adding device comprises the following specific working steps:
1. the first gear lever 707 falls down, and the second gear lever 708, the third gear lever 704 and the fourth gear lever 711 are lifted;
2. pouring the entire frame of carbon rings 2 into the separation barrel 102;
3. when the separation motor 105 rotates at a high speed, the carbon ring 2 is thrown out by the centrifugal force and flows to the storage frame 501 along the discharge port 104;
4. when a certain number of carbon rings 2 flow into the receiving frame 501, the piston rod of the telescopic cylinder 503 extends out to push a first group of carbon rings 2 onto the inclined plate 506, the first group of carbon rings 2 slide into the carbon ring tray 4 along the inclined plate 506, the piston rod of the telescopic cylinder 503 retracts, and the receiving frame 501 is ready to receive a second group of carbon rings 4;
5. the first blocking rod 707 is lifted, the second blocking rod 708 is fallen, and the carbon ring tray 4 moves a distance equal to the diameter of the outer ring of the carbon ring 2 on the drum-type production line 8 to wait for the second group of carbon rings 4 to slide in;
6. when a second group of the carbon rings 2 slide into the carbon ring tray 4, the second blocking rod 708 is lifted, the third blocking rod 704 falls, and the carbon ring tray 4 moves on the drum-type assembly line 8 by a distance equal to the diameter of the outer ring of the carbon ring 2 again to wait for a third group of the carbon rings 4 to slide in;
7. when a third group of the carbon rings 2 slide into the carbon ring tray 4, the third blocking rod 704 is lifted, the fourth blocking rod 711 falls, and the carbon ring tray 4 moves on the drum-type assembly line 8 by a distance equal to the diameter of the outer ring of the carbon ring 2 to wait for a fourth group of the carbon rings 4 to slide;
8. when the fourth group of carbon rings 2 slide into the carbon ring tray 4, the fourth blocking rod 711 is lifted, the first blocking rod 707 falls down, the drum-type assembly line 8 flows to a next station to fill the carbon rings 2, and the carbon rings 2 are added to the carbon ring tray 4.
The foregoing is only a preferred embodiment of the present invention. The present invention is capable of other embodiments, and various changes and modifications can be made by one skilled in the art without departing from the spirit and scope of the invention. All technical solutions which are formed by adopting equivalent substitutions or equivalent transformations shall fall within the protection scope of the appended claims.
Claims (7)
1. The automatic carbon ring adding device is characterized in that: comprises a carbon ring separation component (1), a carbon ring (2), a carbon ring tray (4), a belt conveyor (3), a carbon ring pushing component (5), a carbon ring tray deviation rectifying component (6), a carbon ring tray positioning component (7) and a drum-type production line (8); the drum type assembly line (8) comprises a support and a plurality of conveying drums arranged on the support and used for conveying the charcoal ring trays (4), and the charcoal ring trays (4) are placed on the conveying drums;
the carbon ring separating component (1) comprises a separating bracket (101), a separating barrel (102), a separating turntable (103), a discharge hole (104), a separating motor (105) and a roller (108), the separation barrel (102) is arranged at the top of the separation bracket (101), a through hole is arranged at the center of the bottom of the separation barrel (102), a plurality of rollers (108) are uniformly arranged in the separation barrel (102) along the circumferential direction, the separation turntable (103) is arranged on the roller (108), the separation motor (105) is arranged on the separation bracket (101), an output shaft of the separation motor (105) penetrates through a through hole at the bottom of the separation barrel (102) to be in transmission connection with the separation turntable (103), the separation barrel (102) is provided with the discharge hole (104), and the carbon ring separation assembly is arranged on one side of the upstream of the drum-type production line (8);
the belt conveyor (3) comprises a conveyor support (304), a conveying motor (302), a belt seat bearing (303), a belt (305), a belt driving shaft (307), a synchronizing wheel (308) and a synchronous belt (309), wherein the conveying motor (302) is installed at one end of the conveyor support (304), the belt driving shaft (307) is installed at one end of the conveyor support (304) through the belt seat bearing (303), the synchronizing wheel (308) is installed at the output shaft of the conveying motor (302) and one end of the belt driving shaft (307), the synchronizing wheel (308) is installed at the output shaft of the conveying motor (302) and the synchronizing wheel (308) installed at one end of the belt driving shaft (307) are in transmission connection through the synchronous belt (309), and a roller is installed at the other end of the conveyor support (304), the belt driving shaft (307) installed at one end of the conveyor support (304) and the roller installed at the other end of the conveyor support (304) are rotatably connected through the belt (305), the belt conveyor (3) is arranged above the roller type production line (8) through the conveyor support (304), the conveying direction of the belt conveyor (3) is perpendicular to the conveying direction of the roller type production line (8), and the inlet end of the belt conveyor (3) is aligned with the discharge hole (104) of the carbon ring separating assembly (1);
the carbon ring pushing assembly (5) comprises a containing frame (501), guide rods (502), a telescopic cylinder (503), a linear bearing (504), a mounting frame (505), an inclined plate (506) and a supporting vertical plate (507), wherein the mounting frame (505) spans over the roller-type assembly line (8) and is positioned on one side of the belt conveyor (3) upstream along the conveying direction of the roller-type assembly line (8), two supporting vertical plates (507) are arranged on the mounting frame (505) in parallel and perpendicular to the conveying direction of the roller-type assembly line (8), the telescopic cylinder (503) and the guide rods (502) are arranged on the supporting vertical plate (507) in perpendicular to the supporting vertical plates (507), the cylinder end of the telescopic cylinder (503) is connected with the two supporting vertical plates (507), one end of the guide rod (502) is connected with one supporting vertical plate (507), the middle part of the support vertical plate is connected with another support vertical plate (507) through the linear bearing (504), the tail end of a piston rod of the telescopic cylinder (503) and the other end of the guide rod (502) are connected with one side surface of the containing frame (501), the receiving frame (501) is arranged above the belt (305) of the belt conveyor (3), the receiving frame (501) comprises an inlet end and an outlet end, the inlet end faces upstream of the belt (305), the outlet end faces the downstream of the roller type assembly line (8), the containing frame (501) and a belt (305) of the belt conveyor (3) form a containing space, the inclined plate (505) is mounted on the conveyor mount (304) of the belt conveyor (3), one side of the inclined plate (505) is communicated with the outlet end of the containing frame (501), and the other side of the inclined plate extends to the upper part of the charcoal ring tray (4) on the drum-type assembly line (8);
charcoal ring tray subassembly (6) of rectifying is including the symmetry setting cylinder assembly line (8) both sides the same direction external member (61) of structure, No. two direction external member (62), No. three direction external member (63) and No. four direction external member (64), a direction external member (61), No. two direction external member (62), No. three direction external member (63) and No. four direction external member (64) structures are the same, all include guide roller (611), gyro wheel installation pole (612) and clamp (613), guide roller (611) rotationally install the end of gyro wheel installation pole (612), clamp (603) are C shape trough-shaped, gyro wheel installation pole (612) fixed mounting in on the bottom plate of clamp (613), processing annular through groove (6131) on the roof of clamp (613), a direction external member (61) and No. two direction external member (62) clamp (613) suit are in the assembly line (8) suit The clamp bodies (613) of the third guide assembly member (63) and the fourth guide assembly member (64) are sleeved on the other side of the roller type assembly line (8), the roller mounting rod (612) extends out of the conveying roller gap of the roller type assembly line (8), and the four guide rollers (611) guide the carbon ring tray (4) on the roller type assembly line (8);
charcoal ring tray locating component (7) includes No. four draw-in grooves (701), left side mounting panel (702), No. three swing cylinder (703), No. three shelves pole (704), a swing cylinder (705), No. two draw-in grooves (706), a shelves pole (707), No. two shelves pole (708), a draw-in groove (709), No. two swing cylinder (710), No. four shelves pole (711), No. three draw-in grooves (712), No. four swing cylinder (713) and right mounting panel (714), left side mounting panel (702) fixed mounting be in one side of drum-type assembly line (8), right side mounting panel (714) fixed mounting be in the opposite side of drum-type assembly line (8), a swing cylinder (705) and No. three swing cylinder (703) are installed parallelly on left side mounting panel (702), a shelves pole (707) and the one end of No. three shelves pole (704) respectively with a swing cylinder (705) and the last end of the swing axle of No. three swing cylinder (703) Fixedly connected, the first clamping groove (709) and the third clamping groove (712) are fixedly installed on the right mounting plate (714), and the installation positions of the first clamping groove (709) and the third clamping groove (712) can ensure that the first blocking rod (707) and the third blocking rod (704) are just blocked in the grooves when swinging falls down, the second swinging cylinder (710) and the fourth swinging cylinder (713) are installed on the upper surface of the right mounting plate (714) in parallel, one ends of the second blocking rod (708) and the fourth blocking rod (711) are respectively and fixedly connected with the tail ends of the swinging shafts of the second swinging cylinder (710) and the fourth swinging cylinder (713), the second clamping groove (706) and the fourth clamping groove (701) are fixedly installed on the left mounting plate (702), and the installation positions of the second clamping groove (706) and the fourth clamping groove (701) are respectively, the second gear rod (708) and the fourth gear rod (711) can be guaranteed to be just clamped in grooves when swinging falls down, the first swing cylinder (705), the second swing cylinder (710), the third swing cylinder (703) and the fourth swing cylinder (713) are arranged along the conveying direction of the roller type assembly line (8), and the first gear rod (707), the second gear rod (708), the third gear rod (704) and the fourth gear rod (711) are arranged in parallel at intervals of the outer ring diameter of the carbon ring (2).
2. An automatic carbon ring adding device as defined in claim 1, wherein: the carbon ring separating component (1) also comprises a driving rotating shaft mounting bracket (109), a coupling (110), a thrust bearing (111) and a driving rotating shaft (112), the bottom plate of the separation barrel (102) is a supporting flat plate (107), the separation barrel (102) is arranged on the top of the separation bracket (101) through the supporting flat plate (107), a through hole is arranged at the center of the supporting flat plate (107), a plurality of rollers (108) are uniformly arranged on the supporting flat plate (107) along the circumferential direction, the separation turntable (103) is connected with the driving rotating shaft (112), the driving rotating shaft (112) is in transmission connection with an output shaft of the separation motor (105) through the coupler (110), the driving rotating shaft (112) is arranged on the supporting flat plate (107) through the driving rotating shaft mounting bracket (109), and the thrust bearing (111) is arranged between the driving rotating shaft (112) and the driving rotating shaft mounting bracket (109).
3. An automatic carbon ring adding device as defined in claim 1, wherein: the width of the discharge hole (104) of the carbon ring separation component (1) is larger than the diameter of one carbon ring (2) and smaller than the diameters of two carbon rings (2).
4. An automatic carbon ring adding device as defined in claim 1, wherein: the belt conveyor (3) is also provided with opposite photoelectric switches (306) on two sides of the belt (305).
5. An automatic carbon ring adding device as defined in claim 1, wherein: the belt conveyor (3) is characterized in that a protective cover (301) is further arranged on the outer sides of the synchronous wheel (308) and the synchronous belt (309) and used for protecting the synchronous wheel (308) and the synchronous belt (309).
6. An automatic carbon ring adding device as defined in claim 1, wherein: the carbon ring tray deviation rectifying assembly (6) comprises a plurality of groups, and the groups are uniformly arranged on the drum-type assembly line (8).
7. An adding method of a carbon ring automatic adding device according to any one of claims 1 to 6, characterized by comprising the following steps:
1) the first gear lever (707) falls down, and the second gear lever (708), the third gear lever (704) and the fourth gear lever (711) are lifted;
2) pouring the whole frame of the carbon ring (2) into the separation barrel (102);
3) when the separation motor (105) rotates at a high speed, the carbon ring (2) is thrown out due to the action of centrifugal force and flows to the containing frame (501) along the discharge hole (104);
4) when a certain number of carbon rings (2) flow into the containing frame (501), a piston rod of the telescopic cylinder (503) extends out to push a first group of carbon rings (2) onto the inclined plate (506), the first group of carbon rings (2) slide into the carbon ring tray (4) along the inclined plate (506), the piston rod of the telescopic cylinder (503) retracts, and the containing frame (501) is ready to contain a second group of carbon rings (4);
5) the first blocking rod (707) is lifted, the second blocking rod (708) falls, the charcoal ring tray (4) moves a distance of the diameter of the outer ring of the charcoal ring (2) on the drum-type assembly line (8), and a second group of charcoal rings (4) is waited to slide in;
6) when a second group of carbon rings (2) slide into the carbon ring tray (4), the second shift rod (708) is lifted, the third shift rod (704) falls, and the carbon ring tray (4) moves a distance of the diameter of the outer ring of the carbon rings (2) on the drum-type production line (8) again to wait for a third group of carbon rings (4) to slide in;
7) when the third group of carbon rings (2) slide into the carbon ring tray (4), the third shift rod (704) is lifted, the fourth shift rod (711) falls, and the carbon ring tray (4) moves on the drum-type production line (8) by a distance equal to the diameter of the outer ring of the carbon rings (2) again to wait for the fourth group of carbon rings (4) to slide in;
8) when the fourth group charcoal ring (2) landing enters into in charcoal ring tray (4), No. four shelves pole (711) are lifted, a shelves pole (707) fall, fill with charcoal ring (2) charcoal ring tray (4) are in drum-type assembly line (8) flow to a station, accomplished charcoal ring tray (4) the addition of charcoal ring (2).
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| CN202010503737.0A CN111674630B (en) | 2020-06-05 | 2020-06-05 | Automatic carbon ring adding device and adding method |
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| CN202010503737.0A CN111674630B (en) | 2020-06-05 | 2020-06-05 | Automatic carbon ring adding device and adding method |
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|---|---|---|---|---|
| GB1063121A (en) * | 1963-05-13 | 1967-03-30 | Otto Hansel G M B H | Apparatus for conveying chocolate bars or slabs |
| DE2246291A1 (en) * | 1972-09-21 | 1974-03-28 | Sen Heinrich Dipl Ing Schaefer | DEVICE IN PARTICULAR FOR UNLOADING PALLETS |
| DE2559270A1 (en) * | 1975-12-31 | 1977-07-07 | Beck & Co Packautomaten | Transfer station for stream of tins - has hinged pusher plate moving tins to tray for sliding onto exit conveyor |
| JPH06321349A (en) * | 1993-05-10 | 1994-11-22 | Fuji Photo Film Co Ltd | Transfer device |
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| CN111674630B (en) | 2021-09-21 |
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