CN111672483A - Manufacturing process of composite material for removing formaldehyde for vehicles - Google Patents
Manufacturing process of composite material for removing formaldehyde for vehicles Download PDFInfo
- Publication number
- CN111672483A CN111672483A CN202010428729.4A CN202010428729A CN111672483A CN 111672483 A CN111672483 A CN 111672483A CN 202010428729 A CN202010428729 A CN 202010428729A CN 111672483 A CN111672483 A CN 111672483A
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- formaldehyde
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- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 title claims abstract description 110
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 42
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 38
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 38
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims abstract description 21
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 20
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 20
- 239000003063 flame retardant Substances 0.000 claims abstract description 20
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims abstract description 20
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims abstract description 19
- 244000198134 Agave sisalana Species 0.000 claims abstract description 19
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims abstract description 19
- 229920001661 Chitosan Polymers 0.000 claims abstract description 19
- 150000001413 amino acids Chemical class 0.000 claims abstract description 19
- 239000001110 calcium chloride Substances 0.000 claims abstract description 19
- 229910001628 calcium chloride Inorganic materials 0.000 claims abstract description 19
- 239000008367 deionised water Substances 0.000 claims abstract description 19
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 19
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000000843 powder Substances 0.000 claims abstract description 19
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 19
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 19
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 19
- 235000011624 Agave sisalana Nutrition 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 239000000077 insect repellent Substances 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 49
- 239000000203 mixture Substances 0.000 claims description 29
- 239000011812 mixed powder Substances 0.000 claims description 14
- 238000000498 ball milling Methods 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 239000006187 pill Substances 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims 4
- 230000000694 effects Effects 0.000 abstract description 6
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 abstract description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 230000000711 cancerogenic effect Effects 0.000 description 2
- 231100000357 carcinogen Toxicity 0.000 description 2
- 239000003183 carcinogenic agent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 229920003169 water-soluble polymer Polymers 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005354 coacervation Methods 0.000 description 1
- -1 colloid protection Chemical class 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000008098 formaldehyde solution Substances 0.000 description 1
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 239000002085 irritant Substances 0.000 description 1
- 231100000021 irritant Toxicity 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000004936 stimulating effect Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 239000003403 water pollutant Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/24—Naturally occurring macromolecular compounds, e.g. humic acids or their derivatives
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/16—Heavy metals; Compounds thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/0222—Compounds of Mn, Re
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/0274—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04 characterised by the type of anion
- B01J20/0296—Nitrates of compounds other than those provided for in B01J20/04
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
- B01J20/046—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium containing halogens, e.g. halides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/06—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/103—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate comprising silica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/26—Synthetic macromolecular compounds
- B01J20/261—Synthetic macromolecular compounds obtained by reactions only involving carbon to carbon unsaturated bonds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28016—Particle form
- B01J20/28019—Spherical, ellipsoidal or cylindrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/48—Sorbents characterised by the starting material used for their preparation
- B01J2220/4806—Sorbents characterised by the starting material used for their preparation the starting material being of inorganic character
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/48—Sorbents characterised by the starting material used for their preparation
- B01J2220/4812—Sorbents characterised by the starting material used for their preparation the starting material being of organic character
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/48—Sorbents characterised by the starting material used for their preparation
- B01J2220/4812—Sorbents characterised by the starting material used for their preparation the starting material being of organic character
- B01J2220/4825—Polysaccharides or cellulose materials, e.g. starch, chitin, sawdust, wood, straw, cotton
Abstract
The invention discloses a manufacturing process of a composite material for removing formaldehyde for a vehicle, belonging to the technical field of composite materials and comprising the following manufacturing process steps: preparing the following raw materials in parts by weight: 3-5 parts of sisal hemp residue powder, 6-9 parts of a flame retardant, 3-6 parts of an insect repellent, 20-35 parts of acrylonitrile, 5-10 parts of amino acid, 3-9 parts of polyvinylpyrrolidone, 5-10 parts of titanium dioxide, 15-18 parts of a silver ion antibacterial agent, 5-10 parts of tin dioxide, 3-5 parts of silicon dioxide, 100-150 parts of active carbon, 10-15 parts of manganese nitrate, 12-20 parts of calcium chloride, 15-20 parts of chitosan and 55-100 parts of deionized water. The formaldehyde removing agent can quickly remove formaldehyde, has quick removing speed and more thorough removing effect, has good formaldehyde removing effect, and is suitable for popularization and application.
Description
Technical Field
The invention relates to the technical field of composite materials, in particular to a manufacturing process of a composite material for removing formaldehyde for vehicles.
Background
Formaldehyde, colorless and irritant gas, with a molecular weight of 30.00, is also called formil. Colorless and has stimulating effect on eyes and nose. Gas relative density 1.067 (air 1), liquid density 0.815g/cm3(-20 ℃ C.). Melting point-92 deg.C, boiling point-19.5 deg.C. Is easily soluble in water and ethanol. The concentration of the aqueous solution can be up to 55%, usually 40%, and is called formalin (formalin).
The formaldehyde has reducibility, and particularly has stronger reducibility in alkaline solution. Can be combusted, and the steam and air form explosive mixture with explosion limit of 7-73% (volume). The ignition point is about 300 ℃.
Can be prepared by dehydrogenation or oxidation of methanol under the catalysis of metals such as silver, copper and the like, and can also be separated from hydrocarbon oxidation products. Can be used as raw materials of phenolic resin, urea-formaldehyde resin, vinylon, urotropine, pentaerythritol, dye, pesticide, disinfectant and the like.
The industrial formaldehyde solution generally contains 37% of formaldehyde and 15% of methanol, and is used as a polymerization inhibitor and has a boiling point of 101 ℃.
In 2017, 10 and 27, in a carcinogen list published by the international cancer research institution of the world health organization, formaldehyde is put in a carcinogen list. In 2019, 7 and 23, formaldehyde is listed in the list of toxic and harmful water pollutants (first batch).
The invention provides a manufacturing process of a composite material for removing formaldehyde for vehicles, which is characterized in that formaldehyde is contained in ornaments and interior decorations in vehicles, the formaldehyde in the vehicles needs to be removed, the existing formaldehyde removal is absorbed by activated carbon, but the formaldehyde absorption effect of the existing activated carbon is not good, and the absorption speed is greatly reduced after the activated carbon absorbs certain formaldehyde.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a manufacturing process of a composite material for removing formaldehyde for a vehicle.
In order to achieve the purpose, the invention adopts the following technical scheme:
a manufacturing process of a composite material for removing formaldehyde for vehicles comprises the following manufacturing process steps:
s1: preparing the following raw materials in parts by weight: 3-5 parts of sisal hemp residue powder, 6-9 parts of a flame retardant, 3-6 parts of an insect repellent, 20-35 parts of acrylonitrile, 5-10 parts of amino acid, 3-9 parts of polyvinylpyrrolidone, 5-10 parts of titanium dioxide, 15-18 parts of a silver ion antibacterial agent, 5-10 parts of tin dioxide, 3-5 parts of silicon dioxide, 100-150 parts of active carbon, 10-15 parts of manganese nitrate, 12-20 parts of calcium chloride, 15-20 parts of chitosan and 55-100 parts of deionized water;
s2: putting the activated carbon in parts by weight into a ball mill, performing ball milling for 1-2 h, then sequentially putting the sisal hemp residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide in parts by weight, continuing performing ball milling for 1-2 h, and screening mixed powder A with the particle size of less than 50 meshes;
s3: putting the insect-resist agent, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate in parts by weight into a stirring tank, then putting the deionized water in parts by weight into the stirring tank, adjusting the rotating speed of the stirring tank to be 100-200 r/min, and stirring for 1-2 h to obtain a mixture B;
s4: standing the mixture B for 1-2 h, then putting the mixed powder A into a stirring tank, and adjusting the rotating speed of the stirring tank to be 50-80 r/min and the stirring time to be 2-4 h to obtain a mixture C;
s5: and putting the mixture C into a pill making machine to prepare a spherical composite material D, putting the spherical composite material D into a dryer, setting the temperature of the dryer to be 80-100 ℃ and setting the drying time to be 20-40 min, and thus obtaining a finished composite material E.
Preferably, in S1, the following raw materials of the composite material are prepared in parts by weight: 3 parts of sisal hemp residue powder, 6 parts of flame retardant, 3 parts of insect repellent, 20 parts of acrylonitrile, 5 parts of amino acid, 3 parts of polyvinylpyrrolidone, 5 parts of titanium dioxide, 15 parts of silver ion antibacterial agent, 5 parts of stannic oxide, 3 parts of silicon dioxide, 100 parts of activated carbon, 10 parts of manganese nitrate, 12 parts of calcium chloride, 15 parts of chitosan and 55 parts of deionized water.
Preferably, in S1, the following raw materials of the composite material are prepared in parts by weight: 4 parts of sisal hemp residue powder, 7 parts of flame retardant, 4 parts of insect repellent, 25 parts of acrylonitrile, 57 parts of amino acid, 5 parts of polyvinylpyrrolidone, 7 parts of titanium dioxide, 16 parts of silver ion antibacterial agent, 7 parts of tin dioxide, 4 parts of silicon dioxide, 130 parts of activated carbon, 14 parts of manganese nitrate, 15 parts of calcium chloride, 16 parts of chitosan and 80 parts of deionized water.
Preferably, in S1, the following raw materials of the composite material are prepared in parts by weight: 5 parts of sisal hemp residue powder, 9 parts of flame retardant, 6 parts of insect repellent, 35 parts of acrylonitrile, 10 parts of amino acid, 9 parts of polyvinylpyrrolidone, 10 parts of titanium dioxide, 18 parts of silver ion antibacterial agent, 10 parts of tin dioxide, 5 parts of silicon dioxide, 150 parts of activated carbon, 15 parts of manganese nitrate, 20 parts of calcium chloride, 20 parts of chitosan and 100 parts of deionized water.
Preferably, in S2, the activated carbon is put into a ball mill in parts by weight and ball-milled for 1.5 hours, and then the sisal hemp residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide are sequentially put into the ball mill in parts by weight and ball-milled for 1.5 hours, and the mixed powder a with the particle size of less than 50 meshes is screened.
Preferably, in S3, the insecticide, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate are added into a stirring tank, the deionized water is added into the stirring tank, the rotation speed of the stirring tank is adjusted to 100-200 r/min, and the stirring time is 1.5 hours, so as to obtain a mixture B.
Preferably, in the step S4, the mixture B is allowed to stand for 1.5 hours, and then the mixed powder a is placed in a stirring tank, and the rotation speed of the stirring tank is adjusted to 65r/min, and the stirring time is adjusted to 3 hours, so as to obtain a mixture C.
Preferably, in S5, the mixture C is placed in a pelletizing machine to form a spherical composite material D, and the spherical composite material D is placed in a dryer, where the temperature of the dryer is set to 90 ℃ and the drying time is set to 30min, so as to obtain a finished composite material E.
Compared with the prior art, the invention has the beneficial effects that:
polyvinylpyrrolidone, as a synthetic water-soluble polymer compound, has the general properties of water-soluble polymer compounds, such as colloid protection, film-forming property, cohesiveness, hygroscopicity, solubilization or coacervation, but it is most distinctive and thus has been regarded as having excellent solubility and physiological compatibility. The PVP is dissolved in water and most of organic solvents in the synthetic polymer, so that the toxicity is very low, the adhesive effect can be realized, and various raw materials can be bonded together, so that the spherical synthetic polymer is spherical, has long service life and can absorb formaldehyde in all directions;
through the use of the insect-proof agent, the flame retardant and the silver ion antibacterial agent, the composite material has the functions of insect prevention, antibiosis and flame retardance;
the formaldehyde removing agent can quickly remove formaldehyde, has quick removing speed and more thorough removing effect, has good formaldehyde removing effect, and is suitable for popularization and application.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example 1
The invention provides a manufacturing process of a composite material for removing formaldehyde for a vehicle, which comprises the following manufacturing process steps:
s1: preparing the following raw materials in parts by weight: 3 parts of sisal hemp residue powder, 6 parts of flame retardant, 3 parts of insect repellent, 20 parts of acrylonitrile, 5 parts of amino acid, 3 parts of polyvinylpyrrolidone, 5 parts of titanium dioxide, 15 parts of silver ion antibacterial agent, 5 parts of stannic oxide, 3 parts of silicon dioxide, 100 parts of activated carbon, 10 parts of manganese nitrate, 12 parts of calcium chloride, 15 parts of chitosan and 55 parts of deionized water;
s2: putting the activated carbon in parts by weight into a ball mill, carrying out ball milling for 1h, then sequentially putting the sisal hemp residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide in parts by weight, continuing carrying out ball milling for 1h, and screening mixed powder A with the particle size of less than 50 meshes;
s3: putting the insect-resist agent, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate in parts by weight into a stirring tank, then putting the deionized water in parts by weight into the stirring tank, adjusting the rotating speed of the stirring tank to be 100r/min, and stirring for 1h to obtain a mixture B;
s4: standing the mixture B for 1h, then putting the mixed powder A into a stirring tank, and adjusting the rotating speed of the stirring tank to be 50r/min and the stirring time to be 2h to obtain a mixture C;
s5: and putting the mixture C into a pill making machine to prepare a spherical composite material D, putting the spherical composite material D into a dryer, setting the temperature of the dryer to be 80 ℃ and setting the drying time to be 20min, and obtaining a finished composite material E.
Example 2
The invention provides a manufacturing process of a composite material for removing formaldehyde for a vehicle, which comprises the following manufacturing process steps:
s1: preparing the following raw materials in parts by weight: 4 parts of sisal hemp residue powder, 7 parts of flame retardant, 4 parts of insect repellent, 25 parts of acrylonitrile, 57 parts of amino acid, 5 parts of polyvinylpyrrolidone, 7 parts of titanium dioxide, 16 parts of silver ion antibacterial agent, 7 parts of stannic oxide, 4 parts of silicon dioxide, 130 parts of activated carbon, 14 parts of manganese nitrate, 15 parts of calcium chloride, 16 parts of chitosan and 80 parts of deionized water;
s2: putting the activated carbon in parts by weight into a ball mill, carrying out ball milling for 1.5h, then sequentially putting the sisal hemp residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide in parts by weight, continuing carrying out ball milling for 1.5h, and screening mixed powder A with the particle size of less than 50 meshes;
s3: putting the insect-resist agent, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate in parts by weight into a stirring tank, then putting the deionized water in parts by weight into the stirring tank, adjusting the rotating speed of the stirring tank to be 100-200 r/min, and stirring for 1.5h to obtain a mixture B;
s4: standing the mixture B for 1.5h, then putting the mixed powder A into a stirring tank, and adjusting the rotating speed of the stirring tank to 65r/min and the stirring time to 3h to obtain a mixture C;
s5: and putting the mixture C into a pill making machine to prepare a spherical composite material D, putting the spherical composite material D into a dryer, setting the temperature of the dryer to be 90 ℃ and setting the drying time to be 30min, and obtaining a finished composite material E.
Example 3
The invention provides a manufacturing process of a composite material for removing formaldehyde for a vehicle, which comprises the following manufacturing process steps:
s1: preparing the following raw materials in parts by weight: 5 parts of sisal hemp residue powder, 9 parts of flame retardant, 6 parts of insect repellent, 35 parts of acrylonitrile, 10 parts of amino acid, 9 parts of polyvinylpyrrolidone, 10 parts of titanium dioxide, 18 parts of silver ion antibacterial agent, 10 parts of tin dioxide, 5 parts of silicon dioxide, 150 parts of activated carbon, 15 parts of manganese nitrate, 20 parts of calcium chloride, 20 parts of chitosan and 100 parts of deionized water;
s2: putting the activated carbon in parts by weight into a ball mill, carrying out ball milling for 2h, then sequentially putting the sisal hemp residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide in parts by weight, continuing carrying out ball milling for 2h, and screening mixed powder A with the particle size of less than 50 meshes;
s3: putting the insect-resist agent, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate in parts by weight into a stirring tank, then putting the deionized water in parts by weight into the stirring tank, adjusting the rotating speed of the stirring tank to be 200r/min, and stirring for 2 hours to obtain a mixture B;
s4: standing the mixture B for 2h, then putting the mixed powder A into a stirring tank, and adjusting the rotating speed of the stirring tank to 80r/min and the stirring time to 4h to obtain a mixture C;
s5: and putting the mixture C into a pill making machine to prepare a spherical composite material D, putting the spherical composite material D into a dryer, setting the temperature of the dryer to be 100 ℃ and setting the drying time to be 40min, and obtaining a finished composite material E.
Comparative example 1
The raw material is active carbon, and is wrapped in non-woven fabric or gauze;
comparative example 2
The raw material is formaldehyde scavenger;
placing examples 1-3 and comparative examples 1 and 2 in the same sealed space with the same formaldehyde content and the same standing time, and respectively detecting the formaldehyde content before and after standing, wherein the formaldehyde content before standing is 0.3mg/m3The table data was obtained as follows:
example 1 | Example 2 | Example 3 | Comparative example 1 | Comparative example 1 | |
Standing for 3h | 0.125 | 0.123 | 0.129 | 0.156 | 0.148 |
Standing for 10h | 0.053 | 0.052 | 0.050 | 0.092 | 0.075 |
Standing for 20h | 0.048 | 0.046 | 0.046 | 0.085 | 0.068 |
Standing for 40h | 0.035 | 0.032 | 0.038 | 0.075 | 0.054 |
From the above tables, it can be known that the formaldehyde-removing composite material of the present invention is obviously better than the two formaldehyde-removing materials of the prior art, has a good formaldehyde-removing effect, and is suitable for popularization and use.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. A manufacturing process of a composite material for removing formaldehyde for vehicles is characterized by comprising the following manufacturing process steps:
s1: preparing the following raw materials in parts by weight: 3-5 parts of sisal hemp residue powder, 6-9 parts of a flame retardant, 3-6 parts of an insect repellent, 20-35 parts of acrylonitrile, 5-10 parts of amino acid, 3-9 parts of polyvinylpyrrolidone, 5-10 parts of titanium dioxide, 15-18 parts of a silver ion antibacterial agent, 5-10 parts of tin dioxide, 3-5 parts of silicon dioxide, 100-150 parts of active carbon, 10-15 parts of manganese nitrate, 12-20 parts of calcium chloride, 15-20 parts of chitosan and 55-100 parts of deionized water;
s2: putting the activated carbon in parts by weight into a ball mill, performing ball milling for 1-2 h, then sequentially putting the sisal hemp residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide in parts by weight, continuing performing ball milling for 1-2 h, and screening mixed powder A with the particle size of less than 50 meshes;
s3: putting the insect-resist agent, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate in parts by weight into a stirring tank, then putting the deionized water in parts by weight into the stirring tank, adjusting the rotating speed of the stirring tank to be 100-200 r/min, and stirring for 1-2 h to obtain a mixture B;
s4: standing the mixture B for 1-2 h, then putting the mixed powder A into a stirring tank, and adjusting the rotating speed of the stirring tank to be 50-80 r/min and the stirring time to be 2-4 h to obtain a mixture C;
s5: and putting the mixture C into a pill making machine to prepare a spherical composite material D, putting the spherical composite material D into a dryer, setting the temperature of the dryer to be 80-100 ℃ and setting the drying time to be 20-40 min, and thus obtaining a finished composite material E.
2. The preparation process of the composite material for removing formaldehyde for the vehicles according to claim 1, wherein in the step S1, the following raw materials of the composite material in parts by weight are prepared: 3 parts of sisal hemp residue powder, 6 parts of flame retardant, 3 parts of insect repellent, 20 parts of acrylonitrile, 5 parts of amino acid, 3 parts of polyvinylpyrrolidone, 5 parts of titanium dioxide, 15 parts of silver ion antibacterial agent, 5 parts of stannic oxide, 3 parts of silicon dioxide, 100 parts of activated carbon, 10 parts of manganese nitrate, 12 parts of calcium chloride, 15 parts of chitosan and 55 parts of deionized water.
3. The preparation process of the composite material for removing formaldehyde for the vehicle as claimed in claim 2, wherein in the step S1, the following raw materials of the composite material in parts by weight are prepared: 4 parts of sisal hemp residue powder, 7 parts of flame retardant, 4 parts of insect repellent, 25 parts of acrylonitrile, 57 parts of amino acid, 5 parts of polyvinylpyrrolidone, 7 parts of titanium dioxide, 16 parts of silver ion antibacterial agent, 7 parts of tin dioxide, 4 parts of silicon dioxide, 130 parts of activated carbon, 14 parts of manganese nitrate, 15 parts of calcium chloride, 16 parts of chitosan and 80 parts of deionized water.
4. The preparation process of the composite material for removing formaldehyde for the vehicles according to claim 1, wherein in the step S1, the following raw materials of the composite material in parts by weight are prepared: 5 parts of sisal hemp residue powder, 9 parts of flame retardant, 6 parts of insect repellent, 35 parts of acrylonitrile, 10 parts of amino acid, 9 parts of polyvinylpyrrolidone, 10 parts of titanium dioxide, 18 parts of silver ion antibacterial agent, 10 parts of tin dioxide, 5 parts of silicon dioxide, 150 parts of activated carbon, 15 parts of manganese nitrate, 20 parts of calcium chloride, 20 parts of chitosan and 100 parts of deionized water.
5. The manufacturing process of the vehicular formaldehyde-removing composite material according to any one of claims 1 to 4, wherein in S2, the activated carbon is put into a ball mill in parts by weight and is ball-milled for 1.5 hours, then the sisal residue powder, the chitosan, the calcium chloride, the titanium dioxide, the flame retardant, the silver ion antibacterial agent, the tin dioxide and the silicon dioxide are sequentially put into the ball mill in parts by weight, the ball milling is continued for 1.5 hours, and the mixed powder A with the particle size of less than 50 meshes is screened.
6. The manufacturing process of the composite material for removing formaldehyde for the vehicle as claimed in claim 5, wherein in S3, the insect repellent, the acrylonitrile, the amino acid, the polyvinylpyrrolidone and the manganese nitrate are added into a stirring tank in parts by weight, then the deionized water is added into the stirring tank in parts by weight, the rotation speed of the stirring tank is adjusted to 100-200 r/min, and the stirring time is 1.5 hours, so as to obtain the mixture B.
7. The preparation process of the composite material for removing formaldehyde in the vehicle of claim 6, wherein in the step S4, the mixture B is kept still for 1.5 hours, then the mixed powder A is put into a stirring tank, the rotating speed of the stirring tank is adjusted to 65r/min, and the stirring time is adjusted to 3 hours, so that the mixture C is obtained.
8. The process for preparing the composite material for removing formaldehyde in the vehicle of claim 7, wherein in the step S5, the mixture C is put into a pelleting machine to prepare the spherical composite material D, the spherical composite material D is put into a dryer, the temperature of the dryer is set to 90 ℃, and the drying time is set to 30min, so that the finished composite material E is obtained.
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