CN111671367B - 具有荷叶效应且吸水的织物及其制成的拖把和生产工艺 - Google Patents
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Abstract
本发明包括一种具有荷叶效应且吸水的织物,由化纤类纱线纺织而成,所述化纤类纱线有若干根化纤类纤维复合而成,所述化纤类纤维的原料包括PET切片/PET和PA切片、添加剂混合物,所述添加剂混合物的原料为:纳米二氧化硅、氨基硅油、偶联剂,本发明还提供一种前述织物制成的拖把,包括拖布、盘体和拖把杆,所述拖布包括从上到下依次复合的粘扣层、海绵层和织物层,本发明又提供了一种织物制成的拖把的生产工艺,本发明的拖布具备荷叶效应,避免拖把在拖地过程中吸收进污水,也就不必在清洗的时候将拖布浸没到水里长时间清洗,更不用去花力气挤干拖布,只需将拖布带水将灰尘颗粒一起抖落即可,清洗非常方便,为家庭打扫节省了时间和力气。
Description
技术领域
本发明涉及清洁用具技术领域,具体涉及到一种具有荷叶效应且吸水的织物及其制成的拖把和生产工艺。
背景技术
近年来,由于世界范围内工业的快速发展和汽车的普及,地球空气污染变得日益严重,空气中的粉尘颗粒越来越多,间接造成室内的空气环境也越来越差,地板、家具表面擦洗干净后一天后又会铺上厚厚的粉尘,再加之随着人们物质水平的提高,对室内居住环境的要求也越来越高,保持干净的室内环境是现在大多数都市人的基本需求,尤其是拖把、抹布这些清洁工具是最常用到的,因为地板每天都要走动,加上头发、食物碎屑、微小的垃圾都会掉落在地板上,所以地板每天都要用拖把清洁。
现有的拖把上的拖布是将多根布条在一端将其缝合在一起,另一端为发散状,布条是具备吸水性且粘附性的材料,吸水的功能是为了当地板上有水时,拖把通过布条的吸水功能把地板上的水吸取走,还原地板的干燥,而粘附性的功能是为了当地板上有脏污和微小的垃圾时,拖布一拖,布条能够粘附垃圾,在拖把拿起来清洁别处或者拿到水桶清洁之前不会掉落下来。
但本申请发明人在实现本发明实施例的技术方案的过程中,发现上述技术至少存在如下技术问题:
一方面,传统拖把的拖布因为具备较强的吸水性,所以在用清水清洗粘附在拖布上的垃圾的同时,也会使得拖布吸收进大量的水分,等拖布清洗完成后,需要把拖布内部的水挤掉,否则再次拖地又会把水带到地板上,挤水既费力又耗时;另一方面,由于微小的垃圾是粘附在拖布上的,所以在清水内清洗的时候需要不断抖动拖把,才能把微小的垃圾抖落到清水内,总之,传统的拖把在清洁方面比较费力费时。
发明内容
本发明的目的是针对现有技术中所存在的上述不足而提供一种具有荷叶效应且吸水的织物及其用该织物制作的拖把和生产工艺,拖布即使是人工清洗,也能省时省力,十分便利。
为实现上述目的,本发明采用了如下的技术方案:一种具有荷叶效应且吸水的织物,由化纤类纱线纺织而成,所述化纤类纱线由若干根化纤类纤维复合而成,所述化纤类纤维的原料包括PET切片/PET和PA切片、添加剂混合物,所述添加剂混合物的原料为:纳米二氧化硅、氨基硅油、偶联剂,其中,纳米二氧化硅的直径大小为10nm-20nm,所述添加剂混合物的质量与所有原料之和的质量比是0.5%-3%,所述纳米二氧化硅、所述氨基硅油和所述偶联剂的质量比0.9-1.0:0.9-1.0:0.08-0.125,所述化纤类纱线的规格为150D/288F或者300D/576F,单根所述化纤类纤维的细度小于1dtex。
一种用前述织物制成的拖把,包括拖布、盘体和拖把杆,所述拖布包括从上到下依次复合的粘扣层、海绵层和织物层,所述盘体与所粘扣层粘连,所述拖把杆的一端与所述盘体的中心铰接。
进一步的,所述织物层为双层长绒毛织物层,其厚度为1.0cm-2.0cm。
进一步的,所述海绵层的厚度为0.4cm-0.6cm。
进一步的,所述织物层的长绒毛的长度为0.5cm-1cm。
一种用前述织物制成的拖把的生产工艺,包括以下步骤:
(1)将化纤类纤维原料各成分按照上述既定的质量比来称量准备;
(2)先将纳米二氧化硅、氨基硅油放入超声分散设备中充分分散,单次分散时间为100kg-200kg/60min,其中100kg-200kg为二氧化硅和氨基硅油的总质量,然后把偶联剂放入到装有二氧化硅、氨基硅油混合物的超声设备中,再次进行超声分散,单次分散时间为100kg-200kg/30min,制成添加剂混合物,其中,100kg-200kg为添加剂混合物的总质量;
(3)将步骤(2)所得的添加剂混合物与PET切片/PET切片和PA切片混合后放进双螺杆挤出机挤出改性切片;
(4)将步骤(3)所得的改性切片放入到纺丝螺杆挤压机在温度270℃-310℃及压力2MPa-6MPa下熔融成熔体,再通过过滤器进行过滤得到纯净的熔体;
(5)经步骤(4)得到的纯净熔体放入纺丝箱体中,再通过计量泵进入纺丝组件,熔体在纺丝组件内过滤后通过较高的压力经过喷丝板形成初生纤维;
(6)经过步骤(5)喷丝板抽出的初生纤维经过缓冷区、聚冷室侧吹风冷却后进入拉伸区;
(7)拉伸后再经过热辊加热定型,然后将初生纤维上油,最后通过卷绕机卷绕成型;
(8)将初生纤维复合成化纤类纱线;
(9)整经,将一定根数和长度的经纱,从络纱筒子上引出,组成一幅纱片,使经纱具有均匀的的张力,相互平行地紧密绕在整经轴上,为形成织轴做好初步准备;
(10)将步骤(9)整好的纱线用双轴织布机织成双层织物坯型,再将其中间剖开,使其形成绒毛织物层;
(11)先在绒毛织物层的反面绒毛根部上浆,上浆量为6g-20g/㎡,使得绒毛与织物的连接更加牢固,避免绒毛从织物上脱离,然后放入连续的烘箱炉内,在180℃及1-5min下烘干织物层,最后将织物层绕成卷;
(12)将步骤(10)制成的织物卷与其宽幅一致的海绵、粘扣层卷通过输送装置持续舒展开来,成条带状,三个条带依次呈上中下的空间关系,织物卷、海绵、粘扣层卷连续被输送到超声复合装置处复合,然后复合部分被传送到切断装置处切断,制成复合物;
(13)将条形的复合物缝制成圆环状,制成拖布;
(14)将拖布上设有粘扣层的一面与拖把的盘体粘连在一起,盘体背对粘扣层的一面的中心铰接一根拖把杆。
本发明的有益效果:
本发明织物是将改性后的PET切片或者/PET和PA复合切片制成超细纤维,再用超细纤维复合成纱线,再用纱线制成既有荷叶效应又能吸水的织物,这种织物用于擦拭领域,一方面,织物具备荷叶效应,把水变成大颗粒水珠,水珠在滚轮下来的同时顺便将织物表面的灰尘颗粒一起带走,清洁非常方便;另一方面,织物本身具有荷叶效应不吸水,但是织物是用超细纤维制成的,织物比较蓬松,纱线与纱线之间、纤维与纤维之间可以夹带水分子,纤维与纤维间隙、纱线与纱线的间隙依靠摩擦力将水分子夹住,方便在清洁干结的脏污之时能把水附带在织物内,然后在擦拭脏污的时候能够同时把水带过来,总之,避免织物在使用的时候吸收进污水,也就不必在清洗的时候将织物浸没到水里长时间清洗,更不用去花力气挤干织物,清洗非常方便。
本发明的用上述织物制成的拖把,同样清洗方便,为家庭打扫卫生节省了大量时间和力气。
本发明的用上述织物制成的拖把的生产工艺能够使得拖把具备荷叶效应和带水的特点,清洗方便,为家庭打扫卫生节省了大量时间和力气。
附图说明
附图1是拖把的主视图;
附图2是拖布的截面图;
附图3是拖布的俯视图;
1.拖把杆;2.盘体;3、拖布;4、织物层;5、海绵层;6、粘扣层;41、绒毛。
具体实施方式
下面结合附图1-3和实施例,对本发明具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。
一种具有荷叶效应且吸水的织物,由化纤类纱线纺织而成,化纤类纱线由若干根化纤类纤维复合而成,化纤类纤维的原料包括PET切片/PET和PA切片、添加剂混合物,添加剂混合物的原料为:纳米二氧化硅、氨基硅油、偶联剂YDH-660,其中,纳米二氧化硅的直径大小为10nm-20nm,纳米二氧化硅采用的是美国卡博特公司Cabot Corporation生产的纳米级二氧化硅。
添加剂混合物的质量与所有原料之和的质量比是0.5%-3%,纳米二氧化硅、氨基硅油和偶联剂的最优质量比为1:1:0.125,化纤类纱线的规格为150D/288F或者300D/576F,单根化纤类纤维的细度小于1dtex,也就是150D的纱线里面有288根很细的纤维丝组成,说明这个纤维非常纤细,其细度在0.3dtex-1dtex之间,为超细纤维,它具备以下两种优点:
宽接触面积效应,一般纤维因较粗,弯曲刚性大,所以织物浮点与物体的接触面积小,反之超细纤维弯曲刚性小又柔软,所以织物浮点与物体的接触面积大,擦拭洁净力强。
内部剥离效应:由超极细纤维作成的织物,在刮起污物后,污物会顺着纤维的毛细管信道往外迁移,呈内部剥离的效应,如此污物不会残留织物的表面,因此就不会造成刮伤极精密的产品。
由于纤维直径很小,因此其弯曲刚度很小,手感特别柔软。纤维的比表面积很大,因此纤维织物的覆盖性、蓬松性有明显提高,比表面积大纤维与灰尘或油污接触的次数更多,而且油污从纤维表面间缝隙渗透的机会更多,因此具有极强的清洁功能。将纤维制成超高密织物,纤维间的空隙介于水滴直径和水蒸汽微滴直径之间,因此织物具有防水透汽效果。
PET切片比较常用,因为PET切片制成的织物(涤纶织物)亲水能力不强,所以不吸水,不会将污水吸收到织物的纤维内部,造成织物清洗吃力困难,而且它具备耐磨,除污能力强,洁净度高,成本比较低的优点,PET和PA切片复合做成的织物(涤锦织物)耐磨,除油脂,手印等污染物能力很强,擦拭后溶剂干得快,效率高,相对涤纶织物,相对前者来说,成本大一点,所以价格也会更贵一些。根据实际需要这两种原料PET切片或者PET和PA复合切片都可以作为这种具有荷叶效应且吸水的织物的基料。
加入添加剂混合物的目的是为了改变前述基料PET切片或者PET和PA复合切片的性质,让它制成的织物具备“荷叶效应”,即具备超疏水和自洁的功能,当该织物进行污水的清洁时,因为具备超疏水能力,所以污水不会被吸收进织物纤维内部,在用清水清洗的过程中,也不会吸收进水分;在纱线表面即使粘了灰尘脏污颗粒,只要粘点水,轻轻抖动就能把水变成一颗颗水珠,顺便把灰尘脏污颗粒带走,这就是超强的自洁能力。添加剂混合物中的偶联剂是为了使得二氧化硅颗粒与氨基硅油能够充分分散后牢固粘连在一起,不会再次出现不均匀的现象。
具体的,经线密度是30-80根/cm,纬线密度是20-50根/cm,能够把水分子带进相邻两根化纤类纱线的间隙中来,并且水分子依靠同时与两侧化纤类纱线之间的摩擦力防止水分子的掉落,这样就能使得该织物能够带水,而且在织物跟换清洁位置的时候,不会因为手部的移动而使得水轻易掉落下来,方便清洗一些干结的污渍。
如图1-3所示,一种用该织物制成的拖把,包括拖布3、盘体2和拖把杆1,拖布3包括从上到下依次复合的粘扣层6、海绵层5和织物层4,盘体2与粘扣层6粘连,拖把杆1的一端与盘体2的中心铰接,盘体2的作用就是为了支撑拖布3,保持拖布3的平整,拖把杆1与盘体2铰接可以方便在拖地的时候,拖把杆1与盘体2能呈45°左右的夹角,在悬挂拖把的时候,又能够使得拖把杆1与盘体2呈180°夹角,织物层4的主要的作用就是为了清洁地板,而海绵层5具有弹性和柔软性,在拖把用力拖地的时候,不会使得盘体2硬幢到地板,从而损伤地板,同时海绵层5具有较强的吸水储水的能力,在拖把吸收进污水后,能够暂时储存在海绵层5内,等清洗的时候,就再把污水从海绵层5中挤出来,粘扣层6与织物层4用胶水复合在一起,或者超声复合在一起,海绵层5被夹在织物层4与粘扣层6之间,粘扣层6的作用主要就是把拖布3与塑料材质的盘体2连接在一起,具体的是粘扣层6一面是织物,与织物层4用胶水或超声复合在一起,另一面有钩子,而盘体2一面也复合有魔术贴,粘扣层6有钩子的一面与魔术贴相互粘贴在一起,需要洗拖布3的时候,只需将稍微用点强力,就能把拖布3与盘体2分离,单独清洁拖布3就可以。
如图2所示,具体的,织物层4为双层长绒毛织物层,使得与地面的接触面积更大,其厚度为1.0cm-2.0cm,海绵层5的厚度为0.4cm-0.6cm,织物层4的长绒毛的长度为0.5cm-1cm。
一种用该织物制成的拖把的生产工艺,包括以下步骤:
(1)将化纤类纤维原料各成分按照上述既定的质量比来称量准备;
(2)先将纳米二氧化硅、氨基硅油放入超声分散设备中充分分散,单次分散时间为100kg-200kg/60min,其中100kg-200kg为二氧化硅和氨基硅油的总质量,然后把偶联剂放入到装有二氧化硅、氨基硅油混合物的超声设备中,再次进行超声分散,单次分散时间为100kg-200kg/30min,制成添加剂混合物,其中,100kg-200kg为添加剂混合物的总质量;
(3)将步骤(2)所得的添加剂混合物与PET切片/PET切片和PA切片混合后放进双螺杆挤出机挤出改性切片;
(4)将步骤(3)所得的改性切片放入到纺丝螺杆挤压机在温度270℃-310℃及压力2MPa-6MPa下熔融成熔体,再通过过滤器进行过滤得到纯净的熔体;
(5)经步骤(4)得到的纯净熔体放入纺丝箱体中,再通过计量泵进入纺丝组件,熔体在纺丝组件内过滤后通过较高的压力经过喷丝板形成初生纤维;
(6)经过步骤(5)喷丝板抽出的初生纤维经过缓冷区、聚冷室侧吹风冷却后进入拉伸区;
(7)拉伸后再经过热辊加热定型,然后将初生纤维上油,最后通过卷绕机卷绕成型;
(8)将初生纤维复合成化纤类纱线;
(9)整经,将一定根数和长度的经纱,从络纱筒子上引出,组成一幅纱片,使经纱具有均匀的的张力,相互平行地紧密绕在整经轴上,为形成织轴做好初步准备;
(10)将步骤(9)整好的纱线用双轴织布机织成双层织物坯型,再将其中间剖开,使其形成绒毛41织物层4;
(11)先在绒毛织物层4的反面绒毛根部上浆,上浆量为6g-20g/㎡,使得绒毛41与织物的连接更加牢固,避免绒毛41从织物上脱离,然后放入连续的烘箱炉内,在180℃及1-5min下烘干织物层4,最后将织物层4绕成卷;
(12)将步骤(10)制成的织物卷与其宽幅一致的海绵卷、粘扣层卷通过输送装置持续舒展开来,成条带状,三个条带依次呈上中下的空间关系,织物卷、海绵、粘扣层卷连续被输送到超声复合装置处复合,然后复合部分被传送到切断装置处切断,制成复合物;
(13)将条形的复合物缝制成圆环状,制成拖布3;
(14)将拖布3上设有粘扣层6的一面与拖把的盘体2粘连在一起,盘体2背对粘扣层6的一面的中心铰接一根拖把杆1。
Claims (7)
1.一种具有荷叶效应且吸水的织物,其特征在于,所述织物用于擦拭领域,所述织物由化纤类纱线纺织而成,所述化纤类纱线由若干根化纤类纤维复合而成,所述化纤类纤维的原料包括PET切片/PET和PA切片、添加剂混合物,所述添加剂混合物的原料包括纳米二氧化硅、氨基硅油、偶联剂,其中,纳米二氧化硅的直径大小为10nm-20nm,所述添加剂混合物的质量与所有原料之和的质量比是0.5%-3%,所述纳米二氧化硅、所述氨基硅油和所述偶联剂的质量比为0.9-1.0:0.9-1.0:0.08-0.125,所述化纤类纱线的规格为150D/288F或者300D/576F,单根所述化纤类纤维的细度小于1dtex。
2.根据权利要求1所述的一种具有荷叶效应且吸水的织物,其特征在于,所述织物的经线密度是30-80根/cm,纬线密度是20-50根/cm。
3.一种基于权利要求1或2所述的织物制成的拖把,其特征在于,包括拖布、盘体和拖把杆,所述拖布包括从上到下依次复合的粘扣层、海绵层和织物层,所述盘体与所述粘扣层粘连,所述拖把杆的一端与所述盘体的中心铰接。
4.根据权利要求3所述的拖把,其特征在于,所述织物层为双层长绒毛织物层,其厚度为1.4cm-1.8cm。
5.根据权利要求4所述的拖把,其特征在于,所述海绵层的厚度为0.4cm-0.6cm。
6.根据权利要求5所述的拖把,其特征在于,所述织物层的长绒毛的长度为0.5cm-1cm。
7.一种基于权利要求3-6任意一项所述的织物制成的拖把的生产工艺,其特征在于,包括以下步骤:
(1)将化纤类纤维原料各成分称量准备;
(2)先将纳米二氧化硅、氨基硅油放入超声分散设备中充分分散,单次分散时间为100kg-200kg/60min,其中100kg-200kg为二氧化硅和氨基硅油的总质量,然后把偶联剂放入到装有二氧化硅、氨基硅油混合物的超声设备中,再次进行超声分散,单次分散时间为100kg-200kg/30min,制成添加剂混合物,其中,100kg-200kg为添加剂混合物的总质量;
(3)将步骤(2)所得的添加剂混合物与PET切片/PET切片和PA切片混合后放进双螺杆挤出机挤出改性切片;
(4)将步骤(3)所得的改性切片放入到纺丝螺杆挤压机在温度270℃-310℃及压力2MPa-6MPa下熔融成熔体,再通过过滤器进行过滤得到纯净的熔体;
(5)经步骤(4)得到的纯净熔体放入纺丝箱体中,再通过计量泵进入纺丝组件,熔体在纺丝组件内过滤后通过较高的压力经过喷丝板形成初生纤维;
(6)经过步骤(5)喷丝板抽出的初生纤维经过缓冷区、聚冷室侧吹风冷却后进入拉伸区;
(7)拉伸后再经过热辊加热定型,然后将初生纤维上油,最后通过卷绕机卷绕成型;
(8)将初生纤维复合成化纤类纱线;
(9)整经,将一定根数和长度的经纱,从络纱筒子上引出,组成一幅纱片,使经纱具有均匀的张力,相互平行地紧密绕在整经轴上;
(10)将步骤(9)整好的纱线用双轴织布机织成双层织物坯型,再将其中间剖开,使其形成绒毛织物层;
(11)先在绒毛织物层的反面绒毛根部上浆,上浆量为6g-20g/㎡,然后放入连续的烘箱炉内,在180℃及1-5min下烘干织物层,最后将织物层绕成卷;
(12)将步骤(10)制成的织物卷与其宽幅一致的海绵卷、粘扣层卷通过输送装置持续舒展开来,成条带状,三个条带依次呈上中下的空间关系,织物卷、海绵、粘扣层卷连续被输送到超声复合装置处复合,然后复合部分被传送到切断装置处切断,制成复合物;
(13)将条形的复合物缝制成圆环状,制成拖布;
(14)将拖布上设有粘扣层的一面与拖把的盘体粘连在一起,盘体背对粘扣层的一面的中心铰接一根拖把杆。
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