CN111647989A - Method for manufacturing antistatic polyester stretch yarn - Google Patents
Method for manufacturing antistatic polyester stretch yarn Download PDFInfo
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- CN111647989A CN111647989A CN202010535608.XA CN202010535608A CN111647989A CN 111647989 A CN111647989 A CN 111647989A CN 202010535608 A CN202010535608 A CN 202010535608A CN 111647989 A CN111647989 A CN 111647989A
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- yarn
- antistatic polyester
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- hot box
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- 229920000728 polyester Polymers 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 229920004933 Terylene® Polymers 0.000 claims abstract description 9
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 9
- 241001589086 Bellapiscis medius Species 0.000 claims abstract description 8
- 238000004804 winding Methods 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000008041 oiling agent Substances 0.000 claims description 9
- 239000002216 antistatic agent Substances 0.000 claims description 4
- 239000003995 emulsifying agent Substances 0.000 claims description 4
- 238000009499 grossing Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- 238000003860 storage Methods 0.000 description 23
- 230000005540 biological transmission Effects 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0286—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist characterised by the use of certain filaments, fibres or yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/20—Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
- D02G1/205—After-treatments for fixing crimp or curl
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention provides a method for manufacturing antistatic polyester stretch yarn. The method solves the technical problems that the existing production method has too simple parameters, can not be rapidly manufactured, is inconvenient to manufacture and the like. The manufacturing method of the antistatic polyester stretch yarn comprises the following steps: a. purchasing: buying the prior terylene pre-oriented yarn in the market as raw material yarn, and carrying out appearance inspection on the raw material yarn; b. elasticizing: sequentially passing the raw material yarn through a first roller, a twist stopper, a deformation hot box, a cooling plate, a false twister, a second roller, a network nozzle, a setting hot box, a third roller, an oiling device and a winding device in an elasticizing system, wherein the temperature of the deformation hot box is 185 ℃, the temperature of the cooling plate is 70-75 ℃, the temperature of the setting hot box is 155-160 ℃ to obtain the antistatic polyester elasticizing yarn; c. boxing and warehousing: and (4) boxing and warehousing the finished antistatic polyester and the stretch yarn. The invention has the advantage of convenient manufacture.
Description
Technical Field
The invention belongs to the technical field of silk thread processing, and relates to a manufacturing method of antistatic polyester stretch yarn.
Background
The polyester plus stretch yarn is a kind of textured yarn of polyester chemical fiber, and is produced with polyester chip as material and through high speed spinning of pre-oriented polyester yarn, drafting and false twisting. The method has the characteristics of short flow, high efficiency, good quality and the like; the terylene heat insulation material has the characteristics of high breaking strength and elastic modulus of common terylene, excellent heat setting property, good resilience, heat resistance, light resistance, strong corrosion resistance, easy washing, quick drying and the like, and also has the characteristics of high bulkiness, good heat insulation property, comfortable hand feeling, soft luster and the like.
Through retrieval, as disclosed in the chinese patent literature, a method for producing full-dull polyester low stretch yarn [ application number: 201110451825.1, respectively; publication No.: CN 103184597a ]. The production method of the full-dull polyester low stretch yarn comprises the following steps: the full-dull polyester filament yarn is taken as a raw material and sequentially passes through a raw yarn frame, a first roller, a deformation hot box, a cooling plate, a false twister, a second roller, a network nozzle, a setting hot box, a third roller, a oiling wheel and winding forming, and is characterized in that the elasticizing speed is 540 and 630 m/min; the stretching ratio is 1.64.
Although the production method disclosed in the patent has stable quality, the parameters of the production method are too simple, the production cannot be carried out quickly, and the production is inconvenient, so that the design of the production method of the antistatic polyester stretch yarn is necessary.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a method for manufacturing antistatic polyester stretch yarn, which has the characteristic of convenience in manufacturing.
The purpose of the invention can be realized by the following technical scheme: the manufacturing method of the antistatic polyester stretch yarn is characterized by comprising the following steps:
a. purchasing: buying the prior terylene pre-oriented yarn in the market as raw material yarn, and carrying out appearance inspection on the raw material yarn;
b. elasticizing: sequentially passing the raw material yarn through a first roller, a twist stopper, a deformation hot box, a cooling plate, a false twister, a second roller, a network nozzle, a setting hot box, a third roller, an oiling device and a winding device in an elasticizing system, wherein the temperature of the deformation hot box is 185 ℃, the temperature of the cooling plate is 70-75 ℃, the temperature of the setting hot box is 155-160 ℃ to obtain the antistatic polyester elasticizing yarn;
c. boxing and warehousing: and (4) boxing and warehousing the finished antistatic polyester and the stretch yarn.
By adopting the method, the antistatic polyester stretch yarn can be manufactured through operations of purchasing, texturing, boxing, warehousing and the like, and the manufacturing is convenient.
The cross section of the terylene pre-oriented yarn is round or special-shaped.
The oiling rate is 0.65-0.75%.
The elasticizing speed is 450-550 m/min.
The stretching ratio is 1.6-1.7.
The oiling agent used by the oiling device comprises the following components in percentage by weight: 70-90% of smoothing agent, 6-12% of emulsifier, 2-5% of bundling agent and 3-6% of antistatic agent.
The texturing system comprises a rack, a roller, a twist stopper, a deformation hot box, a cooling plate, a false twister, two rollers, a network nozzle, a shaping hot box, three rollers, a oiling device and a winding device, wherein the oiling device comprises an oil tank and an oiling roller, the oil tank is fixed on the rack, the upper part of the oil tank is provided with an opening, a tank cover capable of sealing the opening is hinged on the oil tank, one side of the oil tank is provided with a plurality of input holes for inputting raw material yarns, the other side of the oil tank is provided with a plurality of output holes for outputting the raw material yarns, the oiling roller is rotatably arranged in the oil tank, the end part of the oiling roller is connected with a power structure capable of driving the oiling roller to rotate, the side surface of the oiling roller is also provided with a plurality of annular grooves for limiting the raw material yarns, a support is fixed in the oil tank and is close to the output holes, a filter screen is obliquely fixed on the, still be provided with the clearance structure that can clear up the oiling roller on the support, the clearance structure includes the location strip, the guide rail, the slider, clearance brush and push rod motor, the location strip is fixed on the support, and the location strip is located the filter screen top, the guide rail level is fixed on the location strip, the slider sets up on the guide rail, the push rod motor is fixed on the location strip, the push rod level of push rod motor sets up, the push rod tip and the slider of push rod motor link to each other, the clearance brush is fixed on the slider, and the clearance brush can contact with the oiling roller side.
By adopting the structure, the raw material wire penetrates through the input hole, the raw material wire is positioned in the annular groove of the oiling roller, the oiling roller is driven to rotate by the power structure, the oiling roller coats the oiling agent in the oil tank on the raw material wire, and the raw material wire coated with the oiling agent is output from the output hole; in the in-process at the oiling agent, on debris on the raw materials silk can be stained with the oiling roller, along with the rotation of oiling roller, the finish that has debris can be got rid of on the filter screen, control vibrating motor work, make the finish of filter screen drop into the oil tank fast, the push rod of control push rod motor removes, the push rod that the push rod drove drives the removal brush and removes, the debris that the cleaning brush contacted on with the oiling roller will oil the roller are cleared away, thereby can ensure the quality of oiling of raw materials silk, the quality of oiling is reliable.
The power structure comprises a servo motor, a driving wheel and a driven wheel, the servo motor is fixed on the oil tank, an output shaft of the servo motor is horizontally arranged, the driving wheel is fixed at the end part of the output shaft of the servo motor, the driven wheel is fixed at the end part of the oiling roller, and the driving wheel is meshed with the driven wheel.
When the oiling roller needs to rotate, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, and the driven wheel drives the oiling roller to rotate, so that the oiling roller can rotate.
The other side of the oil tank is also provided with a sundry removing port which is positioned above the filter plate, and the oil tank is hinged with a cover plate which can seal the sundry removing port.
When sundries on the filter screen need to be taken out, the sundries piled at the lower end of the filter screen are taken out from the sundry removing opening manually only by opening the cover plate, and the operation is convenient.
The cover plate is a transparent organic glass plate.
Still be provided with the regulation and control structure that can regulate and control its oil storage capacity on the oil tank, the regulation and control structure includes the gasbag ring, an air inlet pipe, the blast pipe, first controller and warning light, the gasbag ring is fixed in the oil tank, and the gasbag ring is located the oil tank bottom, intake pipe one end is linked together with gasbag ring lateral part in stretching into the oil tank, the intake pipe other end and gas transmission pump are linked together, the gas transmission pump has still set gradually in the intake pipe, first solenoid valve and barometer, blast pipe one end is linked together with gasbag ring lateral part in stretching into the oil tank, the blast pipe other end is linked together with the external world, still be provided with the second solenoid valve on the blast pipe, first controller and warning light are all fixed on the oil tank, the barometer, the gas transmission pump, the warning light, first solenoid valve and second.
By adopting the structure, the air delivery pump is controlled to work along with the reduction of the oil in the oil tank, and the outside air is delivered into the air bag ring from the air inlet pipe, so that the volume in the air bag ring is increased, the oil in the oil tank can be fully utilized, and the regulation and the control are convenient.
The rack is also provided with a temperature control mechanism, the temperature control mechanism comprises an air delivery cover, an air exhaust cover, a water storage barrel, an air exhauster, a heat exchange tube and an annular compensating tube, the air delivery cover is fixed on the rack and is positioned right above the cooling plate, an air delivery outlet of the air delivery cover faces downwards, an air delivery inlet of the air delivery cover is communicated with one end of the air delivery pipe, the other end of the air delivery pipe is communicated with the outside, the air delivery pipe is provided with an air blower, the air exhaust cover is fixed on the rack and is positioned right below the cooling plate, an air exhaust inlet of the air exhaust cover faces upwards, an air exhaust outlet of the air exhaust cover is communicated with one end of the air exhaust tube, the other end of the air exhaust tube is communicated with one end of a connecting tube, one end of the connecting tube is also provided with a third electromagnetic valve, the middle part of the connecting tube is communicated with one end of the heat exchange, the air exhauster is arranged on the air exhaust pipe, the compensating pipe is fixed on the lower portion of the cooling plate through the connecting rod, a plurality of air outlet holes are formed in the compensating pipe, the compensating pipe is communicated with the other end of the connecting pipe through the air supply pipe, a fourth electromagnetic valve is further arranged at the other end of the connecting pipe, and an air pump is arranged on the compensating pipe.
By adopting the structure, when the temperature is higher in daytime, the exhaust fan is started, the air delivery cover delivers hot air at the cooling plate to the heat exchange pipe through the exhaust pipe to exchange heat with water in the water storage barrel, and meanwhile, the air blower is started, the air delivery cover delivers outside air to the cooling plate through the air delivery pipe to cool the environment temperature at the cooling plate; when the temperature is lower night, the air pump is started, the outside air enters the heat exchange pipe, the heat exchange is carried out between the outside air and the water in the water storage barrel, the heated air is conveyed to the compensation pipe through the air supply pipe and is output from the air outlet hole, the temperature of the environment at the cooling plate is increased, the environment temperature can be regulated and controlled, and the regulation and the control are convenient.
Still be provided with control structure in the frame, control structure includes second controller, temperature sensor and display screen, and temperature sensor fixes on the connecting rod, and the display screen is fixed in the frame, and temperature sensor, display screen, air exhauster, air-blower, air pump, third solenoid valve and fourth solenoid valve all link to each other with this second controller through the circuit.
By adopting the structure, the temperature sensor is used for detecting the temperature of the cooling plate and transmitting a signal to the second controller, and the second controller controls the action of the exhaust fan, the air blower, the air pump, the third electromagnetic valve and the fourth electromagnetic valve.
And the compensating pipe is also provided with an air flow regulating valve.
By adopting the structure, the size of the air flow in the compensating pipe can be adjusted through the air flow adjusting valve.
The heat exchange tube is also fixed with a plurality of fins.
By adopting the structure, the heat exchange speed of the heat exchange tube can be accelerated through the fins.
The water storage barrel is externally provided with a heat insulation layer.
The heat-insulating layer is made of a heat-insulating felt.
As another case, the material of the heat-insulating layer is asbestos.
Still be provided with auxiliary structure in the water storage bucket, auxiliary structure includes step motor, carousel and a plurality of not isometric auxiliary rod, and step motor fixes on water storage bucket upper portion, and step motor's output shaft is vertical downwards, and the carousel is fixed at step motor's output shaft tip, and the auxiliary rod is vertical to be fixed on the carousel.
Structure more than adopting, control step motor's output shaft rotates, and step motor's output shaft drives the carousel and rotates, and the carousel drives the auxiliary rod and rotates, makes the interior irregular liquid stream that forms of water storage bucket, improves the speed of water and fin contact in the water storage bucket to can make it realize abundant heat exchange, supplementary effectual.
Compared with the prior art, the invention has the advantages that: the antistatic polyester stretch yarn can be manufactured through operations of purchasing, texturing, boxing, warehousing and the like, and the manufacturing is convenient.
Drawings
Fig. 1 is a schematic plan view of the oiling device.
Fig. 2 is a schematic plan view of the oiling device with parts removed.
Fig. 3 is a schematic plan view of the temperature control mechanism.
In the figure, 1, a frame; 2. an oiling roller; 2a, an annular groove; 3. a filter screen; 4. a spring; 5. a vibration motor; 6. an exhaust pipe; 7. a second solenoid valve; 8. a support; 9. a cover plate; 11. a push rod motor; 12. a positioning bar; 13. a slider; 14. a guide rail; 15. cleaning a brush; 16. a box cover; 17. a warning light; 18. a first controller; 19. an air delivery pump; 20. a first solenoid valve; 21. a barometer; 22. an air inlet pipe; 23. a balloon ring; 24. a driving wheel; 25. a servo motor; 26. a driven wheel; 27. an oil tank; 27a, an input aperture; 27b, an output hole; 27c, impurity removing openings; 32. a water storage barrel; 33. a heat exchange tube; 34. a second controller; 35. a display screen; 36. a connecting pipe; 37. a fourth solenoid valve; 38. an air pump; 39. an air supply pipe; 40. an air flow regulating valve; 41. a compensating tube; 42. a temperature sensor; 43. a cooling plate; 44. a blower; 45. a gas delivery pipe; 46. a gas delivery cover; 47. a connecting rod; 48. an air extraction hood; 49. an air exhaust pipe; 50. an exhaust fan; 51. a third electromagnetic valve; 52. a fin; an auxiliary lever; 54. a turntable; 55. a stepper motor.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The manufacturing method of the antistatic polyester stretch yarn comprises the following steps:
a. purchasing: buying the prior terylene pre-oriented yarn in the market as raw material yarn, and carrying out appearance inspection on the raw material yarn;
b. elasticizing: sequentially passing the raw material yarn through a first roller, a twist stopper, a deformation hot box, a cooling plate, a false twister, a second roller, a network nozzle, a setting hot box, a third roller, an oiling device and a winding device in an elasticizing system, wherein the temperature of the deformation hot box is 185 ℃, the temperature of the cooling plate is 70-75 ℃, the temperature of the setting hot box is 155-160 ℃ to obtain the antistatic polyester elasticizing yarn; in the embodiment, the raw material yarn sequentially passes through a roller, a twist stop device, a deformation hot box, a cooling plate, a false twister, a second roller, a network nozzle, a setting hot box, a third roller, an oiling device and a winding device in an elasticizing system, wherein the temperature of the deformation hot box is 182 ℃, the temperature of the cooling plate is 73 ℃, and the temperature of the setting hot box is 157 ℃ to obtain the antistatic polyester elasticizing yarn;
c. boxing and warehousing: and (4) boxing and warehousing the finished antistatic polyester and the stretch yarn.
By adopting the method, the antistatic polyester stretch yarn can be manufactured through operations of purchasing, texturing, boxing, warehousing and the like, and the manufacturing is convenient.
The cross section of the terylene pre-oriented yarn is round or special-shaped, in the embodiment, the cross section of the terylene pre-oriented yarn is round.
The oiling rate was 0.65-0.75%, and in this example, the oiling rate was 0.69%.
The draw-off speed is 450-550m/min, and in this embodiment, the draw-off speed is 490 m/min.
The stretching ratio was 1.6 to 1.7, and in this example, the stretching ratio was 1.65.
The oiling agent used by the oiling device comprises the following components in percentage by weight: 70-90% of smoothing agent, 6-12% of emulsifier, 2-5% of bundling agent and 3-6% of antistatic agent; in this embodiment, the oil agent used by the oiling device comprises the following components in percentage by weight: 85% of smoothing agent, 8% of emulsifying agent, 3% of bundling agent and 4% of antistatic agent.
As shown in fig. 1-3, the texturing system includes a frame 1, a roller, a twist stopper, a texturing hot box, a cooling plate, a false twister, a roller, a network nozzle, a shaping hot box, a roller, a oiling device and a winding device, wherein the oiling device includes an oil tank 27 and an oiling roller 2, the oil tank 27 is fixed on the frame 1, the upper part of the oil tank 27 is provided with an opening, a box cover 16 capable of closing the opening is hinged on the oil tank 27, one side of the oil tank 27 is provided with a plurality of input holes 27a for inputting raw material silk, and the number of the input holes 27a is ten in the embodiment; the other side of the oil tank 27 is provided with a plurality of output holes 27b for outputting raw material wires, and the number of the output holes 27b is ten in the embodiment; the oiling roller 2 is rotatably arranged in the oil tank 27, the end part of the oiling roller 2 is connected with a power structure capable of driving the oiling roller to rotate, a plurality of annular grooves 2a used for limiting raw material wires are further formed in the side surface of the oiling roller 2, and in the embodiment, the number of the annular grooves 2a is ten; the bracket 8 is fixed in the oil tank 27, and in the embodiment, the bracket 8 is fixed in the oil tank 27 in a bolt connection mode; the support 8 is close to the output hole 27b, the filter screen 3 is obliquely fixed on the support 8 through the spring 4, the upper end of the filter screen 3 is close to the oiling roller 2, the lower surface of the filter screen 3 is fixed with the vibration motor 5, and in the embodiment, the lower surface of the filter screen 3 is fixed with the vibration motor 5 in a bolt connection mode; the support 8 is also provided with a cleaning structure capable of cleaning the upper oil roller 2, the cleaning structure comprises a positioning strip 12, a guide rail 14, a sliding block 13, a cleaning brush 15 and a push rod motor 11, the positioning strip 12 is fixed on the support 8, and in the embodiment, the positioning strip 12 is fixed on the support 8 in a bolt connection mode; the positioning strip 12 is positioned above the filter screen 3, the guide rail 14 is horizontally fixed on the positioning strip 12, the sliding block 13 is arranged on the guide rail 14, the push rod motor 11 is fixed on the positioning strip 12, the push rod of the push rod motor 11 is horizontally arranged, the end part of the push rod motor 11 is connected with the sliding block 13, the cleaning brush 15 is fixed on the sliding block 13, and the cleaning brush 15 can be contacted with the side part of the upper oil roller 2; the annular groove 2a has a U-shaped cross section.
The power structure comprises a servo motor 25, a driving wheel 24 and a driven wheel 26, wherein the servo motor 25 is fixed on an oil tank 27, and in the embodiment, the servo motor 25 is fixed on the oil tank 27 in a bolt connection mode; an output shaft of the servo motor 25 is horizontally arranged, the driving wheel 24 is fixed at the end part of the output shaft of the servo motor 25, the driven wheel 26 is fixed at the end part of the oiling roller 2, and the driving wheel 24 is meshed with the driven wheel 26.
The other side of the oil tank 27 is also provided with a impurity removing port 27c, the impurity removing port 27c is positioned above the filter plate, and the oil tank 27 is hinged with a cover plate 9 which can seal the impurity removing port 27 c; when the sundries on the filter screen 3 need to be taken out, the sundries accumulated at the lower end of the filter screen 3 are manually taken out from the sundry removing port 27c only by opening the cover plate 9, so that the operation is convenient; the cover plate 9 is a transparent organic glass plate.
The oil tank 27 is also provided with a regulating structure capable of regulating the oil storage capacity, the regulating structure comprises an air bag ring 23, an air inlet pipe 22, an exhaust pipe 6, a first controller 18 and an alarm lamp 17, and in the embodiment, the air bag ring 23 adopts the existing products available on the market; the air bag ring 23 is fixed in the oil tank 27, the air bag ring 23 is positioned at the bottom of the oil tank 27, one end of the air inlet pipe 22 extends into the oil tank 27 and is communicated with the side part of the air bag ring 23, the other end of the air inlet pipe 22 is communicated with the air delivery pump 19, the first electromagnetic valve 20 and the air pressure gauge 21 are sequentially arranged on the air inlet pipe 22, one end of the exhaust pipe 6 extends into the oil tank 27 and is communicated with the side part of the air bag ring 23, the other end of the exhaust pipe 6 is communicated with the outside, the exhaust pipe 6 is also provided with the second electromagnetic valve 7, the first controller 18 and the alarm lamp 17 are both fixed on the oil tank 27, the air pressure gauge 21, the air delivery pump 19, the alarm lamp 17, the first electromagnetic valve 20 and the second electromagnetic valve 7 are all connected with the first controller 18 through circuits, in the embodiment, the first controller 18 adopts a single chip, the program does not need to be edited again; by adopting the structure, along with the reduction of the oil in the oil tank 27, the air transmission pump 19 is controlled to work, the external air is transmitted into the air bag ring 23 from the air inlet pipe 22, so that the volume in the air bag ring 23 is increased, the oil in the oil tank 27 can be fully utilized, and the regulation and the control are convenient.
By adopting the structure, the raw material wire penetrates through the input hole 27a, so that the raw material wire is positioned in the annular groove 2a of the oiling roller 2, the output shaft of the servo motor 25 is controlled to drive the driving wheel 24 to rotate, the driving wheel 24 drives the driven wheel 26 to rotate, the driven wheel 26 drives the oiling roller 2 to rotate, the oiling roller 2 coats the oiling agent in the oil tank 27 on the raw material wire, and the raw material wire coated with the oiling agent is output from the output hole 27 b; in-process at the oiling agent, on debris on the raw materials silk can be stained with oiling roller 2, along with the rotation of oiling roller 2, the finish that has debris can be got rid of on filter screen 3, control vibrating motor 5 work, make the finish of filter screen 3 drop the oil tank 27 fast, the push rod that control push rod drove drives clearance brush 15 and removes, clearance brush 15 and the contact of oiling roller 2 are cleared away the debris on the oiling roller 2, thereby can ensure the quality of oiling of raw materials silk, the quality of oiling is reliable.
The rack is also provided with a temperature control mechanism, the temperature control mechanism comprises an air delivery cover 16, an air exhaust cover 18, a water storage barrel 2, an exhaust fan 20, a heat exchange tube 3 and an annular compensating tube 11, the air delivery cover 16 is fixed on the rack 1, and in the embodiment, the air delivery cover 16 is fixed on the rack 1 in a bolt connection mode; the gas transmission cover 16 is positioned right above the cooling plate 13, a gas transmission outlet of the gas transmission cover 16 faces downwards, a gas transmission inlet of the gas transmission cover 16 is communicated with one end of a gas transmission pipe 15, the other end of the gas transmission pipe 15 is communicated with the outside, a blower 14 is arranged on the gas transmission pipe 15, the air exhaust cover 18 is fixed on the rack 1, and in the embodiment, the air exhaust cover 18 is fixed on the rack 1 in a bolt connection mode; the air exhaust cover 18 is positioned right below the cooling plate 13, an air exhaust inlet of the air exhaust cover 18 faces upwards, an air exhaust outlet of the air exhaust cover 18 is communicated with one end of an air exhaust pipe 19, the other end of the air exhaust pipe 19 is communicated with one end of a connecting pipe 6, a third electromagnetic valve 21 is further arranged at one end of the connecting pipe 6, the middle of the connecting pipe 6 is communicated with one end of a heat exchange pipe 3, the other end of the heat exchange pipe 3 is communicated with the outside, the heat exchange pipe 3 is arranged in the water storage barrel 2, the water storage barrel 2 is fixed on the rack 1, and in the embodiment, the water storage barrel 2 is fixed on the; the exhaust fan 20 is arranged on the exhaust pipe 19, the compensating pipe 11 is fixed at the lower part of the cooling plate 13 through the connecting rod 17, and the compensating pipe 11 is provided with a plurality of air outlets, in the embodiment, the number of the air outlets is twenty; the compensating pipe 11 is communicated with the other end of the connecting pipe 6 through the air feeding pipe 9, the other end of the connecting pipe 6 is also provided with a fourth electromagnetic valve 7, and the compensating pipe 11 is provided with an air pump 8.
The rack 1 is also provided with a control structure, the control structure comprises a second controller 4, a temperature sensor 12 and a display screen 5, the temperature sensor 12 is fixed on a connecting rod 17, the display screen 5 is fixed on the rack 1, the temperature sensor 12, the display screen 5, an exhaust fan 20, a blower 14, an air pump 8, a third electromagnetic valve 21 and a fourth electromagnetic valve 7 are all connected with the second controller 4 through circuits, in the embodiment, the second controller 4 adopts a single chip microcomputer which can be purchased in the market, programs of the single chip microcomputer for controlling the sensors, the display screen, the fan, the air pump and the electromagnetic valves are available, and the programs do not need to be edited again; with this configuration, the temperature sensor 12 detects the temperature of the cooling plate 13 and transmits a signal to the second controller 4, and the second controller 4 controls the operation of the exhaust fan 20, the blower 14, the air pump 8, the third electromagnetic valve 21, and the fourth electromagnetic valve 7.
The compensating pipe 11 is also provided with an air flow regulating valve 10; with this structure, the magnitude of the gas flow in the compensating pipe 11 can be adjusted by the gas flow adjusting valve 10.
A plurality of fins 22 are fixed on the heat exchange tube 3, and in the embodiment, the number of the fins 22 is twenty; with this structure, the heat exchange speed of the heat exchange tube 3 can be accelerated by the fin 22.
The outside of the water storage barrel 2 is provided with a heat insulation layer; the material of the heat-insulating layer is heat-insulating felt; of course, according to the actual situation, the heat-insulating layer can be made of asbestos.
An auxiliary structure is further arranged in the water storage barrel 32, the auxiliary structure comprises a stepping motor 55, a turntable 54 and a plurality of auxiliary rods 53 with different lengths, in the embodiment, the number of the auxiliary rods 53 is four; the stepping motor 55 is fixed on the upper part of the water storage barrel 32, in the embodiment, the stepping motor 55 is fixed on the upper part of the water storage barrel 32 by a bolt connection mode; the output shaft of the stepping motor 55 faces vertically downwards, the turntable 54 is fixed at the end part of the output shaft of the stepping motor 55, the auxiliary rod 53 is vertically fixed on the turntable 54, and in the embodiment, the auxiliary rod 53 is vertically fixed on the turntable 54 in a welding manner; by adopting the structure, the output shaft of the stepping motor 55 is controlled to rotate, the output shaft of the stepping motor 55 drives the turntable 54 to rotate, the turntable 54 drives the auxiliary rod 53 to rotate, irregular liquid flow is formed in the water storage barrel 32, the contact rate of water and fins in the water storage barrel 32 is improved, and therefore sufficient heat exchange can be realized, and the auxiliary effect is good.
By adopting the structure, when the temperature is higher in daytime, the exhaust fan 20 is started, the air delivery cover 16 delivers hot air at the cooling plate 13 to the heat exchange pipe 3 through the exhaust pipe 19 to exchange heat with water in the water storage barrel 2, meanwhile, the air blower 14 is started, the air delivery cover 16 delivers outside air to the cooling plate 13 through the air delivery pipe 15 to cool the environment temperature at the cooling plate 13; when the temperature is lower night, the air pump 8 is started, the outside air enters the heat exchange pipe 3 to exchange heat with the water in the water storage barrel 2, the heated air is conveyed to the compensating pipe 11 through the air feeding pipe 9 and is output from the air outlet, the ambient temperature of the cooling plate 13 is heated, and therefore the ambient temperature can be regulated and controlled, and the regulation and the control are convenient.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (6)
1. The manufacturing method of the antistatic polyester stretch yarn is characterized by comprising the following steps:
a. purchasing: buying the prior terylene pre-oriented yarn in the market as raw material yarn, and carrying out appearance inspection on the raw material yarn;
b. elasticizing: sequentially passing the raw material yarn through a first roller, a twist stopper, a deformation hot box, a cooling plate, a false twister, a second roller, a network nozzle, a setting hot box, a third roller, an oiling device and a winding device in an elasticizing system, wherein the temperature of the deformation hot box is 185 ℃, the temperature of the cooling plate is 70-75 ℃, the temperature of the setting hot box is 155-160 ℃ to obtain the antistatic polyester elasticizing yarn;
c. boxing and warehousing: and (4) boxing and warehousing the finished antistatic polyester and the stretch yarn.
2. The method for manufacturing the antistatic polyester stretch yarn according to claim 1, wherein the cross section of the polyester pre-oriented yarn is circular or irregular.
3. The method for making antistatic polyester stretch yarn according to claim 1, wherein the oiling rate is 0.65-0.75%.
4. The method for making antistatic polyester stretch yarn as claimed in claim 1, wherein the stretch speed is 450-550 m/min.
5. The method for manufacturing the antistatic polyester stretch yarn according to claim 4, wherein the stretch ratio is 1.6-1.7.
6. The manufacturing method of the antistatic polyester stretch yarn as claimed in claim 3, wherein the oiling agent used by the oiling device comprises the following components in percentage by weight: 70-90% of smoothing agent, 6-12% of emulsifier, 2-5% of bundling agent and 3-6% of antistatic agent.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010535608.XA CN111647989A (en) | 2020-06-12 | 2020-06-12 | Method for manufacturing antistatic polyester stretch yarn |
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| CN202010535608.XA CN111647989A (en) | 2020-06-12 | 2020-06-12 | Method for manufacturing antistatic polyester stretch yarn |
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| CN111647989A true CN111647989A (en) | 2020-09-11 |
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| CN114703579A (en) * | 2021-12-28 | 2022-07-05 | 江苏巽鼎新材料科技有限公司 | Hot drawing processing method of pre-oriented yarn |
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Application publication date: 20200911 |
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