CN111645958A - Binary aerosol packaging machine - Google Patents
Binary aerosol packaging machine Download PDFInfo
- Publication number
- CN111645958A CN111645958A CN202010626239.5A CN202010626239A CN111645958A CN 111645958 A CN111645958 A CN 111645958A CN 202010626239 A CN202010626239 A CN 202010626239A CN 111645958 A CN111645958 A CN 111645958A
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- Prior art keywords
- cylinder
- valve
- cleaning
- sealing
- filling
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- 239000000443 aerosol Substances 0.000 title claims abstract description 22
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 121
- 238000004140 cleaning Methods 0.000 claims abstract description 107
- 238000001514 detection method Methods 0.000 claims abstract description 71
- 239000012459 cleaning agent Substances 0.000 claims abstract description 43
- 238000005086 pumping Methods 0.000 claims description 52
- 239000000463 material Substances 0.000 claims description 28
- 210000000078 claw Anatomy 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 7
- 230000009977 dual effect Effects 0.000 claims description 5
- 230000001502 supplementing effect Effects 0.000 claims description 5
- 239000011538 cleaning material Substances 0.000 claims description 4
- 238000005406 washing Methods 0.000 abstract description 7
- 238000001856 aerosol method Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 7
- 244000309464 bull Species 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000003380 propellant Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/10—Adding propellants in solid form to aerosol containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/24—Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Basic Packing Technique (AREA)
Abstract
A binary aerosol packaging machine. Relates to the field of aerosol processing, in particular to a binary aerosol packaging machine. The binary aerosol packaging machine has the advantages of simple structure, convenience in operation and improvement of product quality. The cleaning machine comprises a machine body, be equipped with the swivel work head that is used for jar body transportation on the organism, still include sealing detection device, filling subassembly, washing subassembly, ration subassembly, cleaning agent feed cylinder and PLC controller, sealing detection device, filling subassembly and washing subassembly establish in proper order in the organism and lie in one side of swivel work head, sealing detection device, filling subassembly, washing subassembly, ration subassembly and cleaning agent feed cylinder are connected with the PLC controller respectively, the PLC controller links to each other with the touch-sensitive screen. The invention has convenient processing and reliable operation.
Description
Technical Field
The invention relates to the field of aerosol processing, in particular to a binary aerosol packaging machine.
Background
An aerosol formulation is a formulation of a drug encapsulated in a pressure-tight container with a specially designed valve system, together with a suitable propellant. In use, the contents are ejected by the pressure of the propellant. In the traditional aerosol product, the propellant is a power source of the aerosol product and is an indispensable part of the whole center of the aerosol product.
In order to improve the quality of pharmaceutical and cosmetic products and to reduce the risk of injury to the human body, binary aerosol products were derived, comprising a valve with a pouch and a can. The driving force is air or nitrogen (compressed gas is arranged between the bag and the tank body), so that the propellant is not needed.
However, the domestic equipment has low automation level, the quality of the product cannot be detected in real time, and the stability of the product is reduced.
Disclosure of Invention
Aiming at the problems, the invention provides the binary aerosol packaging machine which has a simple structure, is convenient to operate and improves the product quality.
The technical scheme of the invention is as follows: comprises a machine body, a rotary workbench for transporting the tank body, a sealing detection device, a filling component, a cleaning component, a quantitative component, a cleaning agent charging barrel and a PLC controller,
the sealing detection device, the filling assembly and the cleaning assembly are sequentially arranged in the machine body and positioned at one side of the rotary worktable,
the sealing detection device is used for sealing the binary bag valve at the opening part of the tank body,
the filling assembly is for filling a body of a sachet in a binary bag valve,
the cleaning assembly is used for cleaning the valve in the binary bag valve,
the quantitative component and the cleaning agent charging barrel are respectively arranged outside the machine body,
the dosing assembly is for dosing a filling assembly with a material body,
the cleaning agent cartridge is used for providing cleaning agent for the cleaning component,
the sealing detection device, the filling assembly, the cleaning assembly, the quantifying assembly and the cleaning agent charging barrel are respectively connected with a PLC (programmable logic controller), and the PLC is connected with the touch screen.
The sealing detection device comprises a vertical column and a sealing machine arranged on one side of the vertical column, the sealing machine comprises a pressure tank lifting cover cylinder, a sealing cylinder and a supporting cylinder which are arranged from top to bottom, a pressure tank piston rod and a lifting cover piston rod are respectively arranged from top to bottom in the cylinder body of the pressure tank lifting cover cylinder, a solenoid valve P1 and a solenoid valve P2 are respectively arranged on one side of the pressure tank lifting cover cylinder, the solenoid valve P1 is used for controlling the action of the pressure tank piston rod, the solenoid valve P2 is used for controlling the action of the pressure cover piston rod,
the cylinder body of the tank-pressing cover lifting cylinder is connected to the upright post through a horizontal mounting plate;
a sealing piston rod is arranged in the cylinder body of the sealing cylinder, the sealing cylinder is provided with an electromagnetic valve P4 and an electromagnetic valve P5,
the sealing piston rod is provided with a middle hole, a pressure lifting assembly is arranged in the middle hole and comprises a connecting rod, the top of the connecting rod extends out of the top of the sealing cylinder and is connected with a pressure lifting cover piston rod,
the middle of the bottom of the connecting rod is provided with a pressure-lifting cover head, the periphery of the connecting rod is provided with a conical sealing claw, the pressure-lifting cover head is used for sheathing the valve,
the sealing piston rod is movably contacted with the sealing claw,
the sealing piston rod and the sealing claw are positioned in the supporting cylinder,
a can press is arranged in the middle of the bottom of the supporting cylinder, the can press is positioned below the sealing claw and is used for pressing the tank body, one side of the supporting cylinder is provided with an electromagnetic valve P7,
the electromagnetic valve P1, the electromagnetic valve P2, the electromagnetic valve P4, the electromagnetic valve P5 and the electromagnetic valve P7 are respectively connected with a PLC controller.
The inside of connecting rod is equipped with the gas circuit, the one end and the detection switch JC01 intercommunication of gas circuit, detection switch JC01 is connected with the PLC controller.
The device also comprises a detection switch JC04 and a detection switch JC05 which are connected with the PLC, wherein the detection switch JC05 is used for detecting the inflation pressure in the supporting cylinder and triggering the electromagnetic valve P2 when the inflation pressure reaches the pressure;
the lifting cover piston rod moves downwards to trigger a detection switch JC04,
the detection switch JC04 is used for triggering the action of the piston in the sealing cylinder.
The sealing device also comprises a detection switch JC02 and a detection switch JC03 which are connected with the PLC, wherein the detection switch JC02 is used for detecting whether the sealing piston rod is reset or not,
the detection switch JC03 is used for detecting the sealing action of the sealing claw;
the check valve P6 is arranged on the horizontal mounting plate, the check valve P6 is connected with the solenoid valve P7 through the check valve P6;
and the electromagnetic valve P3 is also included, and the electromagnetic valve P3 is arranged at the bottom of the tank lid cylinder.
The filling assembly comprises an air cylinder, a filling cylinder, a spring, a valve body sealing head, a valve opening ejector rod, a male valve and a guide sleeve,
the PLC is connected with the cylinder, a piston rod of the cylinder is connected with the filling cylinder, a feed inlet is arranged on one side of the filling cylinder and connected with a material guide hole in the filling cylinder,
the guide hole is internally provided with a positioning table with a middle hole, the valve opening ejector rod is movably arranged in the middle hole of the positioning table, the top of the valve opening ejector rod is connected with a valve body sealing head, the spring and the valve body sealing head are sequentially arranged at the upper part of the guide hole from top to bottom, the valve body sealing head is used for opening and closing the middle hole of the positioning table,
the middle of the valve opening ejector rod is provided with a flow passage, the periphery of the valve opening ejector rod below the valve body sealing head is provided with an inlet communicated with the flow passage,
the bottom of the valve opening ejector rod is positioned in the middle of the material guide hole, the male valve is connected to the bottom of the valve opening ejector rod,
the guide sleeve is arranged at the bottom of the material guide hole.
The quantitative assembly comprises a rack, a quantitative cylinder, a pumping cylinder and a piston type one-way valve, wherein the quantitative cylinder, the pumping cylinder and the piston type one-way valve are sequentially connected from top to bottom, a feeding hole is formed in the top of the piston type one-way valve, a filling hole is formed in the bottom of the piston type one-way valve, a pumping hole is formed in one side of the piston type one-way valve, a through hole is formed in the rack, the piston type one-way valve is arranged on the rack, the filling hole is communicated with the through hole, and the through hole is communicated with a feeding hole of;
the quantitative piston and the pumping filling piston are arranged in the cylinder body of the quantitative cylinder up and down, the quantitative piston is in an inverted T shape, the vertical section of the quantitative piston extends out of the cylinder body of the quantitative cylinder, the pumping filling piston is in a T shape, the vertical section of the pumping filling piston extends out of the cylinder body of the quantitative cylinder,
the middle of the vertical section of the quantitative piston is provided with a filling air inlet, the bottom of the cylinder body of the quantitative cylinder is provided with a material pumping air inlet,
the vertical section of the pumping and filling piston extends into the pumping and filling cylinder, a hydraulic cylinder piston connected with the vertical section of the pumping and filling piston is arranged in the pumping and filling cylinder, and the pumping and filling cylinder is communicated with a feeding hole of the piston type one-way valve;
the filling air inlet and the material pumping air inlet are respectively provided with an electromagnetic valve connected with a PLC controller, and the piston type check valve is connected with the PLC controller.
Still include adjustment mechanism, adjustment mechanism includes umbrella pinion and umbrella gear wheel, umbrella gear wheel is connected on the vertical section that the ration piston stretches out the ration jar, umbrella pinion and umbrella gear wheel meshing just are perpendicular setting, the centre of umbrella pinion is equipped with horizontal rotating shaft, horizontal rotating shaft establishes in the axle sleeve, the axle sleeve passes through the base and establishes on the cylinder body of ration jar, horizontal rotating shaft's the outside is equipped with the hand wheel.
The cleaning assembly comprises a cleaning cylinder, a cleaning charging barrel, a one-way valve body, a compression spring and a cleaning head, the PLC is connected with the cleaning cylinder, a piston rod of the cleaning cylinder is connected with the cleaning charging barrel, a feed valve is arranged on one side of the cleaning charging barrel and is communicated with a cleaning agent cavity in the cleaning charging barrel, the cleaning agent cavity is T-shaped,
a cleaning cavity is arranged in the cleaning head, a perforation is arranged at the top of the cleaning head, a positioning sleeve is arranged at the bottom of the cleaning head, the positioning sleeve is used for positioning a valve of the binary bag valve,
one side of the cleaning head is provided with a compressed air inlet, the other side of the cleaning head is provided with a waste material outlet, the perforation, the positioning sleeve, the compressed air inlet and the waste material outlet are respectively communicated with the cleaning cavity,
the upper end of the one-way valve body is T-shaped and arranged in the cleaning agent cavity, the lower end of the one-way valve body extends into the cleaning cavity of the cleaning head through the through hole,
the lower end of the one-way valve body extending into the cleaning cavity is provided with a fixed sleeve, the bottom of the fixed sleeve is provided with a guide hole for communicating the one-way valve body, the cleaning cavity and the positioning sleeve,
the outside of wasing the feed cylinder is equipped with the boss, compression spring cover is established on wasing the feed cylinder, and is located between boss and the cleaning head.
The cleaning agent charging barrel comprises a barrel body, the top of the barrel body is provided with a liquid supplementing hopper, a high-pressure input port, a pressure relief port and a discharge port,
and the discharge port is communicated with a feeding valve at one side of the cleaning material cylinder.
In the working process of the invention, a sealing detection device, a filling component and a cleaning component are sequentially arranged on one side of a rotary worktable of a machine body, a quantitative component and a cleaning agent charging barrel are arranged outside the machine body,
the reliable sealing and air pressure detection of the binary bag valve are facilitated through the sealing detection device, and the stability of the product is improved;
the filling assembly and the quantitative assembly act together to conveniently and quantitatively fill the bag, so that the bag is convenient and reliable;
the cleaning component and the cleaning agent charging barrel act together, so that the valve of the binary bag valve can be cleaned directly, and the cleaning effect can be achieved efficiently and quickly;
sealing detection device, filling subassembly, washing subassembly, ration subassembly and cleaner feed cylinder are connected with the PLC controller respectively, and automated production has improved production efficiency.
The invention has convenient processing and reliable operation.
Drawings
Figure 1 is a schematic view of the structure of the present invention,
figure 2 is a schematic perspective view of the seal detection device,
figure 3 is a schematic view of the structure of the seal detection device,
figure 4 is a schematic view of the normal internal portion of the seal detection apparatus,
FIG. 5 is a schematic view of a can lid and a lid of the closure detecting device,
figure 6 is a schematic view of the inflation of the seal detection device,
FIG. 7 is a schematic view of a lid and a seal of the seal detection device,
figure 8 is a schematic perspective view of the filling assembly,
figure 9 is an internal block diagram of the filling assembly,
figure 10 is a diagram of the operating state of the filling assembly,
figure 11 is a drawing of the dosing assembly,
figure 12 is a drawing of the dosing assembly schematically shown in figure two,
figure 13 is a schematic view of the filling of the dosing assembly,
figure 14 is a schematic perspective view of the cleaning assembly,
figure 15 is a schematic view of the internal structure of the cleaning assembly,
figure 16 is a diagram of the operational state of the cleaning assembly,
figure 17 is a schematic view of the internal structure of the cleaning agent cartridge,
FIG. 18 is a schematic perspective view of a cleaning agent cartridge;
in the figure, 1 is a machine body, 2 is a rotary worktable,
3 is a seal detection device, 31 is a column,
33 is a horizontal mounting plate which is,
34 is a pressure lifting component, 341 is a connecting rod, 3410 is an air passage, 342 is a pressure lifting cover head, 343 is a sealing claw,
351 is a detection switch JC01, 352 is a detection switch JC02, 353 is a detection switch JC03, 354 is a detection switch JC04, 355 is a detection switch JC05,
36 is a check valve P6, 37 is a solenoid valve P3, 38 is a support column, and 39 is an arc mounting plate;
4 is a filling component, 41 is a cylinder, 42 is a filling cylinder, 421 is a feeding hole, 422 is a guide hole, 43 is a spring, 44 is a valve body sealing head, 45 is a valve opening ejector rod, 451 is a flow passage, 452 is an inlet, 46 is a male valve, 47 is a guide sleeve, 48 is a positioning platform,
5 is a cleaning assembly, 51 is a cleaning cylinder, 52 is a cleaning cartridge, 520 is a cleaning agent chamber, 53 is a check valve body, 54 is a compression spring, 55 is a cleaning head, 550 is a cleaning chamber, 551 is a through hole, 552 is a positioning sleeve, 553 is a compressed air inlet, 554 is a waste discharge port,
56 is the feed valve, 57 is the retaining sleeve, 58 is the guide bore, and 59 is the boss.
6 is a quantitative component, 61 is a frame, 62 is a quantitative cylinder, 621 is a quantitative piston, 622 is a filling and pumping piston, 623 is a filling air inlet hole, 624 is a pumping air inlet hole,
63 is a filling and pumping cylinder which is provided with a plurality of filling and pumping cylinders,
64 is a piston type one-way valve, 641 is a feeding port, 642 is a filling port, 643 is a material pumping port,
651 is a bevel pinion, 652 is a bevel bull gear, 653 is a horizontal rotating shaft, 654 is a shaft sleeve, 655 is a base, and 656 is a hand wheel.
7 is a cleaning agent charging barrel, 70 is a barrel body, 71 is a liquid supplementing hopper, 72 is a high-pressure input port, 73 is a pressure relief port, 74 is a discharge port, 75 is a liquid level meter,
9 is a can, 10 is a binary bag valve, 101 is a bladder, and 102 is a valve.
Detailed Description
The invention is shown in figures 1-18, comprising a machine body 1, a rotary workbench 2 for transporting a tank body, a sealing detection device 3, a filling component 4, a cleaning component 5, a quantitative component 6, a cleaning agent charging barrel 7 and a PLC controller,
the sealing detection device, the filling assembly and the cleaning assembly are sequentially arranged in the machine body and positioned at one side of the rotary worktable,
the sealing detection device is used for sealing the binary bag valve at the opening part of the tank body 9,
the filling assembly is used to fill the body of the bladder 101 in the dual bag valve 10,
the cleaning assembly is used to clean the valve 102 in the binary bag valve 10,
the quantitative component and the cleaning agent charging barrel are respectively arranged outside the machine body,
the dosing assembly is for dosing a filling assembly with a material body,
the cleaning agent cartridge is used for providing cleaning agent for the cleaning component,
the sealing detection device, the filling assembly, the cleaning assembly, the quantifying assembly and the cleaning agent charging barrel are respectively connected with a PLC (programmable logic controller), and the PLC is connected with the touch screen 8.
A supporting column 38 is arranged in the machine body, an arc-shaped mounting plate 39 is arranged on one side of the supporting column, and the filling assembly and the cleaning assembly are respectively arranged on the arc-shaped mounting plate.
The circular arc-shaped mounting plate is provided with a placement hole, and the filling assembly and the cleaning assembly are respectively arranged in the placement hole.
In the working process of the invention, a sealing detection device, a filling component and a cleaning component are sequentially arranged on one side of a rotary worktable of a machine body, a quantitative component and a cleaning agent charging barrel are arranged outside the machine body,
the reliable sealing and air pressure detection of the binary bag valve are facilitated through the sealing detection device, and the stability of the product is improved;
the filling assembly and the quantitative assembly act together to conveniently and quantitatively fill the bag, so that the bag is convenient and reliable;
the cleaning component and the cleaning agent charging barrel act together, so that the valve of the binary bag valve can be cleaned directly, and the cleaning effect can be achieved efficiently and quickly;
sealing detection device, filling subassembly, washing subassembly, ration subassembly and cleaner feed cylinder are connected with the PLC controller respectively, and automated production has improved production efficiency.
As shown in fig. 2 to 7, the seal detection device includes a column 31 and a capper 32 provided on one side of the column, the capper includes a can-lifting cylinder 321, a capping cylinder 322, and a supporting cylinder 323 provided vertically, a can piston rod 3211 and a can piston rod 3212 are provided in a cylinder body of the can-lifting cylinder from top to bottom, a solenoid valve P1324 and a solenoid valve P2325 are provided on one side of the can-lifting cylinder, the solenoid valve P1 controls the operation of the can piston rod, the solenoid valve P2 controls the operation of the can piston rod,
the cylinder body of the tank-pressing cover lifting cylinder is connected to the upright post through a horizontal mounting plate 33;
a sealing piston rod 3220 is arranged in the cylinder body of the sealing cylinder 322, an electromagnetic valve P4327 and an electromagnetic valve P5328 are arranged on the sealing cylinder,
the sealing piston rod 3220 has a central hole, a pressure-lifting assembly 34 is arranged in the central hole, the pressure-lifting assembly includes a connecting rod 341, the top of the connecting rod extends out of the top of the sealing cylinder and is connected with a pressure-lifting cover piston rod,
the middle of the bottom of the connecting rod is provided with a pressure-lifting cover head 342, the periphery of the pressure-lifting cover head is provided with a conical sealing claw 343, the pressure-lifting cover head is used for sheathing the valve,
the sealing piston rod is movably contacted with the sealing claw,
the sealing piston rod and the sealing claw are positioned in the supporting cylinder,
a can press 326 for pressing the can body is provided in the middle of the bottom of the support cylinder, the can press is located below the sealing claw, a solenoid valve P7329 is provided on one side of the support cylinder,
the electromagnetic valve P1, the electromagnetic valve P2, the electromagnetic valve P4, the electromagnetic valve P5 and the electromagnetic valve P7 are respectively connected with a PLC controller.
The tank body enters the lower part of the sealing machine through the rotary workbench, the sealing machine is used for sequentially completing the actions of tank pressing, cover lifting, gas charging, cover pressing and sealing,
the can and the lifting cap act, through the action of the electromagnetic valve P1 and the electromagnetic valve P2, the can piston rod and the lifting cap piston rod move downwards to drive the sealing cylinder and the supporting cylinder to wholly press downwards, the can is pressed firstly to press the can body, the lifting cap head in the lifting assembly contacts and covers the valve, and then the lifting cap head drives the valve to ascend;
after the cover is lifted, the tank body, the supporting cylinder and the valve form a closed chamber, compressed gas is filled between the tank body, the valve and the bag through an electromagnetic valve P7,
after inflation, the lifting and pressing cover head drives the valve to descend, so that the valve is sealed with the tank body;
when the sealing is carried out, the sealing piston rod moves downwards to tighten the sealing claw through the action of the electromagnetic valve P4 and the electromagnetic valve P5, so that the valve is tightly buckled on the tank body.
The sealing claw is in a taper shape, and the circumference of the sealing claw is divided into a plurality of equal parts. The sealing claw can be sleeved with the cylindrical sleeve, and the cylindrical sleeve can be driven to move towards the direction of increasing the taper of the sealing claw and contract along with the downward movement of the sealing piston rod, so that the action of tightening the valve is achieved.
An air passage 3410 is arranged in the connecting rod 341, one end of the air passage is communicated with a detection switch JC01351, and the detection switch JC01 is connected with a PLC (programmable logic controller).
Because the air passage is arranged in the connecting rod and is communicated with the detection switch JC01, the air passage is used for detecting that if the lifting and pressing cover head does not sleeve the valve, a complete cavity cannot be formed;
if the cover lifting is unsuccessful, the detection switch JC01 sends out a pressure relief detection alarm, so that an operator is prompted to reset the machine for inspection.
The device also comprises a detection switch JC04354 and a detection switch JC05355 which are connected with the PLC, wherein the detection switch JC05 is used for detecting the inflation pressure in the supporting cylinder and triggering the electromagnetic valve P2 when the inflation pressure reaches the pressure;
the lifting cover piston rod moves downwards to trigger a detection switch JC04,
the detection switch JC04 is used for triggering the action of the piston in the sealing cylinder.
When the cover is successfully lifted, the inflation pressure rises to the parameter set by the detection JC05, the electromagnetic valve P2 is triggered to drive the piston rod of the lifting cover to move downwards, so that the detection switch JC04 is triggered, and then a signal is triggered to the sealing cylinder.
The device also comprises a detection switch JC02352 and a detection switch JC03353 which are connected with the PLC, wherein the detection switch JC02 is used for detecting whether the sealing piston rod is reset or not,
the detection switch JC03 is used for detecting the sealing action of the sealing claw.
After the sealing action is finished, a detection switch JC03 detects signal output, and the electromagnetic valve P4 and the electromagnetic valve P5 act to enable the sealing piston rod to move upwards to reset, and the sealing claw bounces open.
After the piston rod that seals resets, trigger detection switch JC02 signal output, the pressure lid piston rod and the jar piston rod that presses reset in succession, and the jar body breaks away from, accomplishes and fills the gas and seals the action.
The device also comprises a check valve P636, wherein the check valve P6 is arranged on the horizontal mounting plate, and the check valve P6 is connected with the electromagnetic valve P7.
The provision of the check valve P6 facilitates the admission of pre-established air pressure from the check valve P6 through the solenoid valve P7 into the canister.
The electromagnetic valve P337 is also provided, and the electromagnetic valve P3 is provided at the bottom of the canister lid cylinder. Through setting up solenoid valve P3, make it form the pressure differential with solenoid valve P2, guarantee when the lift lid, avoid pressing the jar body to warp.
As shown in fig. 8-10, the filling assembly 4 includes a cylinder 41, a filling cylinder 42, a spring 43, a valve body sealing head 44, a valve opening rod 45, a male valve 46 and a guide sleeve 47,
the PLC is connected with the cylinder, the piston rod of the cylinder is connected with the filling cylinder, one side of the filling cylinder is provided with a feed port 421 which is connected with a material guide hole 422 in the filling cylinder,
a positioning table 48 with a middle hole is arranged in the material guide hole, the valve opening ejector rod is movably arranged in the middle hole of the positioning table, the top of the valve opening ejector rod 45 is connected with a valve body sealing head, the spring 43 and the valve body sealing head 44 are sequentially arranged at the upper part of the material guide hole from top to bottom, the valve body sealing head is used for opening and closing the middle hole of the positioning table,
the middle of the valve opening mandril 45 is provided with a flow passage 451, the periphery of the valve opening mandril which is positioned below the sealing head of the valve body is provided with an inlet 452 communicated with the flow passage,
the bottom of the valve opening mandril 45 is positioned in the middle of the material guide hole, the male valve 46 is connected with the bottom of the valve opening mandril,
the guide sleeve 47 is arranged at the bottom of the material guide hole.
In the work, the valve body sealing head and the valve opening ejector rod are in threaded connection, the valve opening ejector rod is located around the lower portion of the valve body sealing head and is provided with an inlet communicated with a flow channel, the valve body sealing head is connected to the upper portion of the material guide hole through a spring, and the material guide hole, the material guide hole and the inlet are communicated through an extrusion spring.
When the tank body enters the filling station, the PLC controller controls the cylinder to act, the piston rod of the cylinder drives the filling cylinder to press downwards, so that the guide sleeve is firstly in contact with the tank body for positioning, the cylinder continues to press the male valve downwards to open the valve, the cylinder continues to press downwards again, the valve sealing head on the valve opening ejector rod compresses the spring, and the valve sealing head is opened.
Because the valve body sealing head is opened, the high-pressure material body enters the tank body after entering the male valve through the feeding hole and the internal flow passage of the valve opening ejector rod. After the one-time quantitative filling is finished, the filling cylinder returns, and the sealing head of the valve body is closed.
As shown in fig. 11-13, the quantitative assembly 6 includes a frame 61, a quantitative cylinder 62, a pumping cylinder 63 and a piston-type check valve 64, the quantitative cylinder, the pumping cylinder and the piston-type check valve are sequentially connected from top to bottom, a feeding port 641 is disposed on the top of the piston-type check valve 64, a filling port 642 is disposed on the bottom of the piston-type check valve 64, a pumping port 643 is disposed on one side of the piston-type check valve, a through hole is disposed on the frame, the piston-type check valve is disposed on the frame, the filling port is communicated with the through hole, and the through hole is communicated with the feeding port of the pumping cylinder;
a quantitative piston 621 and a pumping piston 622 which are arranged up and down are arranged in the cylinder body of the quantitative cylinder 62, the quantitative piston 621 is in an inverted T shape, the vertical section of the quantitative piston extends out of the cylinder body of the quantitative cylinder, the pumping piston 622 is in a T shape, the vertical section of the pumping piston extends out of the cylinder body of the quantitative cylinder,
a filling air inlet 623 is arranged in the middle of the vertical section of the quantitative piston 621, a material pumping air inlet 624 is arranged at the bottom of the cylinder body of the quantitative cylinder,
the vertical section of the pumping and filling piston 622 extends into the pumping and filling cylinder, a hydraulic cylinder piston connected with the vertical section of the pumping and filling piston is arranged in the pumping and filling cylinder 63, and the pumping and filling cylinder is communicated with a feeding hole of the piston type one-way valve;
the filling air inlet and the material pumping air inlet are respectively provided with an electromagnetic valve connected with a PLC controller, and the piston type check valve is connected with the PLC controller.
When the material is pumped conventionally, the pumping piston and the piston type one-way valve in the quantitative cylinder act, the material body enters the pumping cylinder through the pumping port, and when the pumping piston contacts the quantitative piston, the pumping action is finished.
During filling, the filling air inlet hole performs air inlet action to drive the filling and pumping piston to act, at the moment, the piston type one-way valve is closed, and the material body is discharged from the filling and pumping cylinder to the feeding hole of the filling cylinder through the filling opening at the bottom of the piston type one-way valve, so that the filling cylinder is convenient and reliable.
The quantitative piston quantitative cylinder is characterized by further comprising an adjusting mechanism 65, wherein the adjusting mechanism comprises an umbrella-shaped pinion 651 and an umbrella-shaped bull gear 652, the umbrella-shaped bull gear is connected to a vertical section of the quantitative piston extending out of the quantitative cylinder, the umbrella-shaped pinion is meshed with the umbrella-shaped bull gear and is vertically arranged, a horizontal rotating shaft 653 is arranged in the middle of the umbrella-shaped pinion, the horizontal rotating shaft is arranged in a shaft sleeve 654, the shaft sleeve is arranged on a cylinder body of the quantitative cylinder through a base 655, and a hand wheel 656 is arranged on the outer side of.
The adjusting mechanism is arranged, the bevel pinion and the bevel gear wheel are driven to mesh through rotation of the hand wheel, and the bevel gear wheel is connected with the quantitative piston, so that the quantitative piston can be driven to lift, the stroke of the pumping and filling piston is adjusted, and the feeding amount in the pumping and filling cylinder is adjusted.
As shown in fig. 14-16, the cleaning assembly 5 comprises a cleaning cylinder 51, a cleaning cylinder 52, a one-way valve body 53, a compression spring 54 and a cleaning head 55, the PLC controller is connected with the cleaning cylinder, a piston rod of the cleaning cylinder is connected with the cleaning cylinder, a feed valve 56 is arranged on one side of the cleaning cylinder, the feed valve is communicated with a cleaning agent cavity 520 in the cleaning cylinder, the cleaning agent cavity is T-shaped,
a cleaning cavity 550 is arranged in the cleaning head 55, a perforation 551 is arranged at the top of the cleaning head, a positioning sleeve 552 is arranged at the bottom of the cleaning head, the positioning sleeve is used for positioning a valve of the binary bag valve,
one side of the cleaning head is provided with a compressed air inlet 553, the other side is provided with a waste material outlet 554, the perforation, the positioning sleeve, the compressed air inlet and the waste material outlet are respectively communicated with the cleaning cavity,
the upper end of the one-way valve body 53 is T-shaped and arranged in the cleaning agent cavity, the lower end extends into the cleaning cavity of the cleaning head through the through hole,
the lower end of the one-way valve body 53 extending into the cleaning cavity is provided with a fixed sleeve 57, the bottom of the fixed sleeve is provided with a guide hole 58 communicating the one-way valve body, the cleaning cavity and the positioning sleeve,
the outside of washing feed cylinder is equipped with boss 59, compression spring cover is established on washing feed cylinder, and is located between boss and the cleaning head.
When the tank body enters a cleaning station, the PLC controls a piston rod of the cleaning cylinder to move downwards so as to drive the cleaning cylinder and the cleaning head to move downwards, a positioning sleeve at the bottom of the cleaning head is positioned with the tank body, and a valve of the tank body enters a cleaning cavity; with the continuous downward movement of the piston rod of the cleaning cylinder, after the one-way valve body is opened, the high-pressure cleaning mixed liquid enters the cleaning cavity of the cleaning head through the one-way valve body and is filled into the valve; meanwhile, a compressed air inlet is opened, and the high-pressure air blows out the residual body of the valve core and the mixed cleaning agent together into a waste material barrel through a waste material discharge port.
After the cleaning is finished, the piston rod of the cleaning cylinder moves upwards, and the tank body is separated.
The cleaning agent cavity is filled with mixed cleaning agent through the feeding valve.
As shown in fig. 17-18, the cleaning agent cartridge 7 comprises a cartridge body 70, the top of the cartridge body is provided with a liquid supplementing hopper 71, a high pressure input port 72, a pressure relief port 73 and a discharge port 74,
and the discharge port is communicated with a feeding valve at one side of the cleaning material cylinder.
During work, the high-pressure inlet and the discharge port are opened, the pressure relief port and the liquid supplementing hopper are closed, high-pressure gas enters the cylinder body through the high-pressure inlet and is mixed with the cleaning material body to form a high-pressure mixture (namely, mixed cleaning agent), and then the high-pressure mixture is communicated with the feeding valve through the discharge port to discharge the mixed cleaning agent into the cleaning agent cavity to act.
One side of the barrel is provided with a level gauge 75.
The liquid level meter is arranged, so that the liquid level can be observed conveniently and supplied in time; namely, the pressure relief port and the fluid infusion hopper are opened by closing the high-pressure inlet and the discharge port.
The disclosure of the present application also includes the following points:
(1) the drawings of the embodiments disclosed herein only relate to the structures related to the embodiments disclosed herein, and other structures can refer to general designs;
(2) in case of conflict, the embodiments and features of the embodiments disclosed in this application can be combined with each other to arrive at new embodiments;
the above embodiments are only embodiments disclosed in the present disclosure, but the scope of the disclosure is not limited thereto, and the scope of the disclosure should be determined by the scope of the claims.
Claims (10)
1. A binary aerosol packaging machine comprises a machine body, wherein a rotary worktable for tank body transportation is arranged on the machine body, and is characterized by also comprising a sealing detection device, a filling component, a cleaning component, a quantitative component, a cleaning agent charging barrel and a PLC controller,
the sealing detection device, the filling assembly and the cleaning assembly are sequentially arranged in the machine body and positioned at one side of the rotary worktable,
the sealing detection device is used for sealing the binary bag valve at the opening part of the tank body,
the filling assembly is for filling a body of a sachet in a binary bag valve,
the cleaning assembly is used for cleaning the valve in the binary bag valve,
the quantitative component and the cleaning agent charging barrel are respectively arranged outside the machine body,
the dosing assembly is for dosing a filling assembly with a material body,
the cleaning agent cartridge is used for providing cleaning agent for the cleaning component,
the sealing detection device, the filling assembly, the cleaning assembly, the quantifying assembly and the cleaning agent charging barrel are respectively connected with a PLC (programmable logic controller), and the PLC is connected with the touch screen.
2. The binary aerosol packaging machine according to claim 1, wherein the seal detection device comprises a column and a sealing machine disposed on one side of the column, the sealing machine comprises a can lifting cylinder, a sealing cylinder and a supporting cylinder disposed vertically, a can piston rod and a lifting piston rod are disposed in a cylinder body of the can lifting cylinder from top to bottom, a solenoid valve P1 and a solenoid valve P2 are disposed on one side of the can lifting cylinder, the solenoid valve P1 is used for controlling the action of the can piston rod, the solenoid valve P2 is used for controlling the action of the can piston rod,
the cylinder body of the tank-pressing cover lifting cylinder is connected to the upright post through a horizontal mounting plate;
a sealing piston rod is arranged in the cylinder body of the sealing cylinder, the sealing cylinder is provided with an electromagnetic valve P4 and an electromagnetic valve P5,
the sealing piston rod is provided with a middle hole, a pressure lifting assembly is arranged in the middle hole and comprises a connecting rod, the top of the connecting rod extends out of the top of the sealing cylinder and is connected with a pressure lifting cover piston rod,
the middle of the bottom of the connecting rod is provided with a pressure-lifting cover head, the periphery of the connecting rod is provided with a conical sealing claw, the pressure-lifting cover head is used for sheathing the valve,
the sealing piston rod is movably contacted with the sealing claw,
the sealing piston rod and the sealing claw are positioned in the supporting cylinder,
a can press is arranged in the middle of the bottom of the supporting cylinder, the can press is positioned below the sealing claw and is used for pressing the tank body, one side of the supporting cylinder is provided with an electromagnetic valve P7,
the electromagnetic valve P1, the electromagnetic valve P2, the electromagnetic valve P4, the electromagnetic valve P5 and the electromagnetic valve P7 are respectively connected with a PLC controller.
3. The dual aerosol packaging machine of claim 2,
the inside of connecting rod is equipped with the gas circuit, the one end and the detection switch JC01 intercommunication of gas circuit, detection switch JC01 is connected with the PLC controller.
4. The dual aerosol packaging machine of claim 2, further comprising a check switch JC04 and a check switch JC05 connected to the PLC controller, the check switch JC05 being adapted to check the inflation pressure in the support cylinder and, when the pressure is reached, to activate a solenoid valve P2;
the lifting cover piston rod moves downwards to trigger a detection switch JC04,
the detection switch JC04 is used for triggering the action of the piston in the sealing cylinder.
5. The dual aerosol packaging machine according to claim 2, further comprising a check switch JC02 and a check switch JC03 connected with the PLC controller, wherein the check switch JC02 is used for checking whether the sealing piston rod is reset,
the detection switch JC03 is used for detecting the sealing action of the sealing claw;
the check valve P6 is arranged on the horizontal mounting plate, the check valve P6 is connected with the solenoid valve P7 through the check valve P6;
and the electromagnetic valve P3 is also included, and the electromagnetic valve P3 is arranged at the bottom of the tank lid cylinder.
6. The dual aerosol packaging machine of claim 1 wherein the fill assembly comprises a cylinder, a fill canister, a spring, a valve body sealing head, a valve opening stem, a male valve, and a guide sleeve,
the PLC is connected with the cylinder, a piston rod of the cylinder is connected with the filling cylinder, a feed inlet is arranged on one side of the filling cylinder and connected with a material guide hole in the filling cylinder,
the guide hole is internally provided with a positioning table with a middle hole, the valve opening ejector rod is movably arranged in the middle hole of the positioning table, the top of the valve opening ejector rod is connected with a valve body sealing head, the spring and the valve body sealing head are sequentially arranged at the upper part of the guide hole from top to bottom, the valve body sealing head is used for opening and closing the middle hole of the positioning table,
the middle of the valve opening ejector rod is provided with a flow passage, the periphery of the valve opening ejector rod below the valve body sealing head is provided with an inlet communicated with the flow passage,
the bottom of the valve opening ejector rod is positioned in the middle of the material guide hole, the male valve is connected to the bottom of the valve opening ejector rod,
the guide sleeve is arranged at the bottom of the material guide hole.
7. The binary aerosol packaging machine according to claim 6, wherein the quantitative assembly comprises a frame, a quantitative cylinder, a filling cylinder and a piston type one-way valve, the quantitative cylinder, the filling cylinder and the piston type one-way valve are sequentially connected from top to bottom, a feeding port is arranged at the top of the piston type one-way valve, a filling port is arranged at the bottom of the piston type one-way valve, a pumping port is arranged at one side of the piston type one-way valve, a through hole is arranged on the frame, the piston type one-way valve is arranged on the frame, the filling port is communicated with the through hole, and the through hole is communicated with a feeding port of the filling cylinder;
the quantitative piston and the pumping filling piston are arranged in the cylinder body of the quantitative cylinder up and down, the quantitative piston is in an inverted T shape, the vertical section of the quantitative piston extends out of the cylinder body of the quantitative cylinder, the pumping filling piston is in a T shape, the vertical section of the pumping filling piston extends out of the cylinder body of the quantitative cylinder,
the middle of the vertical section of the quantitative piston is provided with a filling air inlet, the bottom of the cylinder body of the quantitative cylinder is provided with a material pumping air inlet,
the vertical section of the pumping and filling piston extends into the pumping and filling cylinder, a hydraulic cylinder piston connected with the vertical section of the pumping and filling piston is arranged in the pumping and filling cylinder, and the pumping and filling cylinder is communicated with a feeding hole of the piston type one-way valve;
the filling air inlet and the material pumping air inlet are respectively provided with an electromagnetic valve connected with a PLC controller, and the piston type check valve is connected with the PLC controller.
8. The binary aerosol packaging machine according to claim 7, further comprising an adjusting mechanism, wherein the adjusting mechanism comprises an umbrella-shaped pinion and an umbrella-shaped gearwheel, the umbrella-shaped gearwheel is connected to a vertical section of the dosing piston extending out of the dosing cylinder, the umbrella-shaped pinion is meshed with the umbrella-shaped gearwheel and vertically arranged, a horizontal rotating shaft is arranged in the middle of the umbrella-shaped pinion, the horizontal rotating shaft is arranged in a shaft sleeve, the shaft sleeve is arranged on a cylinder body of the dosing cylinder through a base, and a hand wheel is arranged on the outer side of the horizontal rotating shaft.
9. The binary aerosol packaging machine according to claim 1, wherein the cleaning assembly comprises a cleaning cylinder, a one-way valve body, a compression spring and a cleaning head, the PLC is connected with the cleaning cylinder, a piston rod of the cleaning cylinder is connected with the cleaning cylinder, a feed valve is arranged on one side of the cleaning cylinder, the feed valve is communicated with a cleaning agent cavity in the cleaning cylinder, the cleaning agent cavity is T-shaped,
a cleaning cavity is arranged in the cleaning head, a perforation is arranged at the top of the cleaning head, a positioning sleeve is arranged at the bottom of the cleaning head, the positioning sleeve is used for positioning a valve of the binary bag valve,
one side of the cleaning head is provided with a compressed air inlet, the other side of the cleaning head is provided with a waste material outlet, the perforation, the positioning sleeve, the compressed air inlet and the waste material outlet are respectively communicated with the cleaning cavity,
the upper end of the one-way valve body is T-shaped and arranged in the cleaning agent cavity, the lower end of the one-way valve body extends into the cleaning cavity of the cleaning head through the through hole,
the lower end of the one-way valve body extending into the cleaning cavity is provided with a fixed sleeve, the bottom of the fixed sleeve is provided with a guide hole for communicating the one-way valve body, the cleaning cavity and the positioning sleeve,
the outside of wasing the feed cylinder is equipped with the boss, compression spring cover is established on wasing the feed cylinder, and is located between boss and the cleaning head.
10. The binary aerosol packaging machine according to claim 9, wherein the cleaning agent cartridge comprises a cartridge body, the top of the cartridge body is provided with a liquid supplementing hopper, a high pressure input port, a pressure relief port and a discharge port,
and the discharge port is communicated with a feeding valve at one side of the cleaning material cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010626239.5A CN111645958A (en) | 2020-07-02 | 2020-07-02 | Binary aerosol packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010626239.5A CN111645958A (en) | 2020-07-02 | 2020-07-02 | Binary aerosol packaging machine |
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| CN111645958A true CN111645958A (en) | 2020-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010626239.5A Pending CN111645958A (en) | 2020-07-02 | 2020-07-02 | Binary aerosol packaging machine |
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|---|---|---|---|---|
| GB1016661A (en) * | 1964-05-27 | 1966-01-12 | Druk Pak A G | Apparatus for the filling of containers,especially tubes |
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| JPH0912093A (en) * | 1995-06-28 | 1997-01-14 | Shibuya Kogyo Co Ltd | Cleaner for piston-type constant amount filling apparatus |
| CN2446118Y (en) * | 2000-09-01 | 2001-09-05 | 张建明 | Quantitatively filling valve |
| CN201751382U (en) * | 2010-05-25 | 2011-02-23 | 潍坊海瑞通机电设备有限公司 | Quantitative plunger adjusting device |
| CN210764271U (en) * | 2019-09-17 | 2020-06-16 | 上海胜华气雾机械有限公司 | Multi-station binary packaging machine |
| CN212268015U (en) * | 2020-07-02 | 2021-01-01 | 扬州美达灌装机械有限公司 | Binary aerosol packaging machine |
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2020
- 2020-07-02 CN CN202010626239.5A patent/CN111645958A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1016661A (en) * | 1964-05-27 | 1966-01-12 | Druk Pak A G | Apparatus for the filling of containers,especially tubes |
| CN2196085Y (en) * | 1994-04-01 | 1995-05-03 | 仓孝锐 | Paste pouring machine |
| JPH0912093A (en) * | 1995-06-28 | 1997-01-14 | Shibuya Kogyo Co Ltd | Cleaner for piston-type constant amount filling apparatus |
| CN2446118Y (en) * | 2000-09-01 | 2001-09-05 | 张建明 | Quantitatively filling valve |
| CN201751382U (en) * | 2010-05-25 | 2011-02-23 | 潍坊海瑞通机电设备有限公司 | Quantitative plunger adjusting device |
| CN210764271U (en) * | 2019-09-17 | 2020-06-16 | 上海胜华气雾机械有限公司 | Multi-station binary packaging machine |
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