CN1116458C - Full-fashioned weaving process for production of a woven garment with intelligent capability - Google Patents
Full-fashioned weaving process for production of a woven garment with intelligent capability Download PDFInfo
- Publication number
- CN1116458C CN1116458C CN98811062A CN98811062A CN1116458C CN 1116458 C CN1116458 C CN 1116458C CN 98811062 A CN98811062 A CN 98811062A CN 98811062 A CN98811062 A CN 98811062A CN 1116458 C CN1116458 C CN 1116458C
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- clothes
- woven
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- woven garment
- cylindrical structure
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- D03D15/547—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads with optical functions other than colour, e.g. comprising light-emitting fibres
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- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- A—HUMAN NECESSITIES
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- Inorganic Chemistry (AREA)
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- Looms (AREA)
- Details Of Garments (AREA)
- Treatment Of Fiber Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
Abstract
A full-fashioned weaving process for the production of a woven garment which can accommodate and include holes, such as armholes. The garment is made of only one single integrated fabric and has no discontinuities or seams. Additionally, the garment can include intelligence capability, such as the ability to monitor one or more body vital signs, or garment penetration, or both, by including a selected sensing component or components in the weave of the garment.
Description
Background of the present invention
1. the field of the invention
The present invention relates to one and comprise weaving method such as the woven garment of holes such as muffs in order to production.This clothes are only made by single monoblock fabric, and do not have discontinuous part or seam road.This in addition clothes also have intelligence.
2. technique background
In weaving, two groups of yarns that are called as warp thread and weft yarn interweave with the right angle mutually on loom successively.Traditional weaving process with the fabric that produces bidimensional as the typical case.The clothes of the three-dimensional that will be shaped from such fabric just must carry out cutting to fabric and make.
It is a kind of idio-morphosis of conventional woven that cylindrical shape is weaved, and wherein forms a tubular fabric on loom.But cylinder is woven into the woven garment that be not used to produce the full shaping as the shirt so far, adapts in the clothes such as the such discontinuous position of muffs because it can't and be made not by cutting.
Therefore be sought after a kind of can produce the method for the full woven garment that is shaped and need by cutting and make pieces of fabric form clothes, shirt particularly, the sewing up except the arrangement with neckline of certain sleeve.Primary and foremost purpose of the present invention is the method and the product that provide such.When adopting full shaping weaving method of the present invention, the necessary edge of making of two dimensional fabrics has just no longer been needed.
Summary of the present invention
Therefore one of purpose of the present invention provides a kind of woven garment of only producing a full shaping from single monoblock fabric, and does not wherein have the seam road.
Another object of the present invention is a kind of clothes with the hole as the shirt muffs that are shaped.Except sewing up the arrangement with neckline (if necessary) of sleeve, need fabric is carried out cutting and makes.
A further object of the invention provides a kind of full shaping clothes of taking care of of being used to feel, it has intelligence, for example can monitor the signal on one or several human body or the infiltration of clothes, and the method for making this clothes is provided.
Adopted two kinds of different weaving structures in full forming machine woven garment of the present invention: a kind of is the cylindrical structure section of fabric, and another kind is the double-decker section of fabric.Need to sew up the structure of making clothes to anterior and back fabric different with regular shirt, cylindrical structure fabric of the present invention occurs as an integral body in weaving process, in the cylindrical section of woven fabric, have only one or one group of yarn forwardly to interweave continuously with back with helical form.
Cylindrical structure section usefulness passes among the figure, alternately adopts two kinds of different warp thread-first to be used for the front side of fabric and another is the rear side that is used for fabric on woven fabric of the present invention.Lifting plan is in order to provide the program of heddle movement.The heald of loom is alternately to be promoted by the lifting plan of representing anterior fabric and rear portion fabric.Because this is the two-layer fabric structure, so the front and rear warp thread is to be placed in the same dent of loom.
Though the weft yarn of tubular fabric only needs one group of continuous yarn, if when full forming machine woven garment of the present invention has the hole of muffs then need two groups of yarns.This is because the person's character of the innovation of the double-decker section of clothes determines.
An innovation content of full forming machine woven garment of the present invention is: the double-decker section by clothes is created a hole as the muffs on fabric.Different with the cylindrical structure section, two groups of yarns are arranged, and the front and rear of clothes adopts a double-decker separately in the double-decker section of clothes.Because adopted two groups of yarns of cylindrical structure section, the fabric of double-decker section can be weaved continuously from the cylindrical structure section.Equally, the cylindrical structure section also can be weaved continuously from the double-decker section.In this way, for example a full woven garment that is shaped can so be made: by weaving foregoing first a cylindrical structure section continuously, then weave a double-decker section, and then weave one second cylindrical structure section from the double-decker section from the cylindrical structure section.Also can adopt other combinations to weave cylindrical structure section and double-decker section continuously.In addition, full shaping weaving method of the present invention is not limited in to make and has the clothes of muffs, but can be applied to the manufacturing of the full shaping clothes of the similar hole of any needs at large.
In a special embodiment, in order to finish such woven garment, adopted a loom with 24 healds, wherein the lifting plan used of the double-decker of clothes than the first and second cylindrical structure section complexity many.This is that 24 healds of loom are divided into 6 groups owing to the different cause of used heald number (because the heald of cylindrical structure section usefulness is than used the lacking of double-deck section), and every group comprises 4 healds.In 4 healds of each group, two healds are that the anterior layer that is used for clothes is used for the back layer with other two.As the back also will describe in detail, in order to make a muffs of clothes, each width that passes group is increased by a required amount in order on each side, and then reduce same amount in order, and every group of heald drops once every one inch fabric length, and then picks up one by one with the same manner.Because the clothes both sides pass the order be identical, so will be made into muffs simultaneously, so just can produce single continuous woven garment with muffs on the both sides of double-decker section.
In another embodiment, can form a kind of clothes that sensation is taken care of (sensation lining) that have by the made woven garment of the present invention.The sensation lining is provided with one or more human life information's of monitoring device, as blood pressure, heart rate, pulse etc., and the device of monitoring lining infiltration.The sensation lining comprises a basic fabrics (" comfortable component ") and at least one sensing component, and the sensing component can be a kind of sensing of infiltration: material component, or a kind of conductive material component, perhaps both have concurrently.The infiltration sensing material of recommending is a plastic optical fiber.The conductive component of recommending is a kind of inorfil of going up coating with polyethylene, nylon or other insulation sheathes, or a kind of thin copper wire with polyethylene sheath.Select for use as a kind of, lining can comprise that also a kind of shape is fit to component, for example Si Pandekesi fiber or a kind of static dissipation component, and for example Nega-Stat can decide with purposes as required.Every kind of these component can combine with full shaping weaving method of the present invention, thereby merges in the full sensation lining that is shaped.
It provides a kind of weaving method of full shaping as can be known according to explanation of the present invention, can make one by it and have the full shaping clothes of discontinuous part as muffs and do not need cutting and make, and can also make a kind of clothes with sensation by it.Of the present invention these with and other objects and advantages can be by reading following explanation and claim and understand in conjunction with the accompanying drawings.
Brief description of drawings
Fig. 1 represents the front elevation view by the made full forming machine woven garment of full shaping weaving method of the present invention;
Fig. 2 A, 2B, 2C and 2D represent, cylinder weaving structure section passes figure, lifting plan, reed draft and design in the clothes of Fig. 1;
What Fig. 3 A, 3B, 3C and 3D were illustrated in two-layer weave structural sections in the clothes of Fig. 1 passes figure, lifting plan, reed draft and design;
The embodiment of the muffs part that the two-layer weave structural sections is made in the clothes of Fig. 4 presentation graphs 1;
Fig. 5 A represents another embodiment of sensation lining mode of the present invention;
One among Fig. 5 B presentation graphs 5A cuts part;
Being connected to each other of the sensor that the sensation lining of Fig. 6 presentation graphs 5 is used;
The lining of Fig. 7 presentation graphs 5 be made into sample;
Fig. 8 represents the invention with Fig. 5 of a printing elastic plate mode;
Fig. 9 represents to have the full shaping clothes of the sensor of T connector.
The detailed description of embodiment
And according to above accompanying drawing full shaping weaving method of the present invention and product are described in detail below, wherein same parts represented in the identical code name among each figure.
A. full shaping weaving method of the present invention and clothes
As shown in Figure 1, in the woven garment 10 of a made full shaping by the present invention, two kinds of different weaving structures have been adopted.A kind of is used columnar structured of A and C section, another kind is the used double-decker of B section, for the purpose of the present invention will be described, here be used as reference with the clothes as the T-shirt lining with a crew neck 14 by the made sleeveless of full shaping weaving method of the present invention, but must be noted that the present invention is not limited to such clothes.
1. the explanation of the A of clothes and C section
Make by the front and rear garment piece with need and to become the structure of regular shirt of dress different, it is that clothes as an integral body occur that structure of the present invention is to be shaped entirely in the weaving method, when knitting the cylindrical section of uniform dress, have only one or one group of yarn 16 forwardly to interweave continuously with the rear portion with helical form.
Fig. 2 A, 2B, 2C and 2D represent the figure that passes of these clothes cylindrical structure section A and C respectively, lifting plan, and a unit of reed draft and design passes the style that figure represents that the warp thread end is distributed on the heald frame to be arranged.Alternately adopt two groups of different yarn-one to be used for the front F of clothes in passing figure, another is used for its rear portion B.Lifting plan has been stipulated to prepare in continuous weft yarn is introduced to promote or the selection of the heald that descends.The heald of loom is alternately promoted according to the lifting plan of representing front of garment and back, because this is the two-layer fabric structure, so the warp thread of anterior and back all is placed in the same dent of loom.Reed draft is represented the arrangement of warp thread end in dent that front of garment and back are used.
Though the weft yarn of tubular fabric only needs one group of continuous yarn, in an embodiment of full forming machine woven garment of the present invention, because the innovation person's character of B section has adopted two groups of yarns.
2. the explanation of clothes B section
An innovation content of this full shaping weaving method is: create muffs in the cylindrical machine fabric, the B section is exactly the position at muffs place, different with A with the C section, two groups of yarns are arranged in double-decker section B, and the front F and the back B of clothes adopted a double-decker individually.Because two groups of used yarns are the cylindrical structure section A from the front, so the fabric of B section can be weaved continuously from the fabric of A section.It also can form an integral body with the C section in addition.
It is a kind of idio-morphosis of conventional woven that cylinder is weaved, and wherein can produce a tubular fabric on loom.At the woven garment of selecting for use this technology to produce full shaping on the conventional woven is because it can be avoided the cutting of fabric and make (except the neckline arrangement that is shaped required to shirt now), and last structure is identical with regular sleeveless underwear, just on the edge without any the seam road, skilled technically personnel should be understood that these clothes can have concurrently further by sleeve or collar or both and are shaped.
The loom that can produce this woven garment is an AVL computer dobbies, and it is a kind of fly-shuttle loom that can manually can move automatically again.It also can carry out interface so that the design of creating according to design software can directly be loaded in the opening controlling organization is gone with computer, also can adopt a jacquard weaving machine to replace.Owing to adopted dobby machine, here so be illustrated on dobby machine, carrying out fabric production.The loom structure that is used for producing woven garment is as follows:
| Parameter | Specification |
| The loom model | AVL industry dobby machine |
| The loom feature | Computer-controlled multi-arm |
| Width | 60 inches |
| The | 24 |
| The number of teeth/ | 10 |
| Spooler | Automatic fabric stocking system |
According to the present invention, adopted following steps to produce a woven garment:
1. the woven designs in the design software is imported computer, and be loaded into AVL computer multi-arm.
2. " the distribution warp beam of tentering is prepared 160 pirns to 2.
3. the width of warp thread on section beam is 22 ".
4. the menopause tablet of requirement is set.
5. 1600 warp thread ends are penetrated menopause tablet.
6. the specific program of woven designs according to the rules penetrates 1600 butt heads the heddle (heald) of 24 healds.
7. 1600 butt heads are passed and knit reed.
8. the termination is connected on the beam of a loom.
9. prepare the weft yarn that 8 bobbins are used for 6 shuttles.
At Fig. 3 A, 3B has represented to be used for the figure that passes of 24 healds on the loom of double-decker section of clothes among 3C and the 3D, lifting plan, reed draft and DESIGN SKETCH are (as Fig. 2 A of front, 2B, 2C and 2D defined), in order to finish a continuous woven garment, the lifting plan of double-decker section B than the figure complexity of cylindrical structure section A and C many (only use 4 healds because the heald quantity of its usefulness is many for A and C section, as Fig. 2 A, 2B is shown in 2C and the 2D), but the reed draft of B section is the same with A and C section.
24 healds of loom are divided into 6 groups, and each group comprises 4 healds.Two preceding one decks that are used for clothes in 4 healds of every group, other two are used for back one deck.As shown in Figure 4, in order to be made into a muffs, each every successively limit of width that penetrates group increases by 0.5 ", reduce 0.5 successively then ", and every group of heald is every through 1 " fabric length land once successively, and then pick up with kindred circumstances.In Fig. 4, it is 1,2,3,4,5,6 that order is fallen in half heald of muffs.Also need to be used for forming other half muffs be 7,8 among Fig. 4 to be used for the order of heald group of closed muffs to the heald group in addition, 9,10,11 and 12.Because the denting program on clothes both sides is identical, so the both sides of double-decker section B can form muffs simultaneously.
For technical skilled personnel, useless superfluous words is by the method for production woven garment of the present invention and be confined to adopt the loom with 24 healds.Adopt the loom of 48 healds can weave more smooth muffs.Equally, adopt the jacquard weaving machine of 400 lifting-hooks also can provide a more smooth muffs in the B section.
Woven garment can adopt any yarn commonly used in the conventional fabrics to weave.The selection of thread material generally can be decided by the final use of fabric, and determines according to the evaluation to the architectural feature of comfortableness, fit, feel, gas permeability, hygroscopicity and yarn.The yarn that is suitable for comprises cotton textiles, washs/silk/cotton blended yarn, the washing of little dawn/silk/cotton blended yarn and such as the polypropylene fibre (being produced by Dawtex industrial corporation) of Meraklon etc., but is not limited to these.
B. according to sensation lining of the present invention
Except the advantage that can get rid of cutting and make, woven garment of the present invention and method can also provide the required basis of clothes with sensation lining.This lining can be used for monitoring human such as information such as blood pressure, heart rate, pulse and body temperature and the measure that is used for monitoring the lining infiltration provide.The sensation lining comprises following component: the basis of fabric or " comfortable component and one or more sensing components.In addition if necessary, can comprise that also a shape is fit to component and a static dissipation component.
Fig. 5 A and 5B represent a representational design of sensation lining 20 of the present invention.It comprises the single clothes of woven shaping as stated above.It is identical with a regular sleeveless T-shirt.Following table 1 has shown " the relevant distribution situation of the yarn that the various structural constituents of the lining in the fragment are used 2 drawn in the image pattern 5.
| Material | Every cun termination | Every cun weft yarn |
| Plastic optical fiber | 0 | ?5.5 |
| Conductive fiber | 0.5 | ?0.5 |
| Bag core spandex silk with little dawn polyester | 0 | ?1 |
| Nega-Stat | 0.5 | ?0 |
| Meraklon/polyester and cotton yarn | 39 | ?47 |
Comfortable component can comprise any yarn that the traditional woven thing is used, and the selection of thread material is generally decided by the final use of fabric, and according to comfortableness, fit, fabric feeling, the evaluation of gas permeability, hygroscopicity and yarn texture characteristic is determined.Suitable yarn comprises Quality Pure Cotton Yarn Production, washs/silk/cotton blended yarn, the polypropylene fibre of the washing of little dawn/silk/cotton blended yarn and picture Meraklon (being produced by Dawtex company) etc.
The main fiber that is specially adapted to comfortable component is Meraklon and washs/silk/cotton blended yarn.Meraklon is a kind of polypropylene fibre, and it has overcome some intrinsic shortcoming of virgin pp fiber after improving.Its key characteristic on performance requirement is: (a) good wicking and comfortableness; (b) bulk and light weight, (c) rapid draing, (d) good mechanical performance and COLOR FASTNESS performance, (e) nonallergic and antibiotic property, (f) tasteless and bacterium produced protective effect is arranged.The washing of little dawn/silk/cotton blended yarn is a kind of fiber with very big versatility, and it is characterized in that: (a) feel is good, (b) good hygroscopicity, (c) favorable mechanical performance and ABRASION RESISTANCE, (d) processing easily.All other fibers that can satisfy these performances also are applicatory.The washing of little dawn/cotton blended fiber can obtain from the Hamby textile research in sharp that state, northern Carlow.The application of little dawn fiber in blending can obtain from E.I.Du Pont Company.Meraklon can obtain from the Dawtex company of Toronto.In Fig. 5, Meraklon all has demonstration on the warp thread of fiber and weft direction.
The sensing component of sensation lining can comprise the material 24 that is used for surveying the lining infiltration, or is used for surveying the material 25 of one or several human body information, or both have concurrently.These materials are to inweave in the process of the comfortable component of woven back.These materials can be connected to a monitor (being called " ownness's monitor " or " PSM ") after the lining shaping is finished, it can take the reading from sensing material, reading is monitored, and give the alarm and the required setting of monitor, described in following specifying according to reading.
Be applicable to that the material of surveying infiltration and reporting to the police comprises: silica-based optical fiber, plastic optical fiber and silicon rubber optical fiber.The optical fiber that is suitable for should comprise that those have a kind of filled media that can support the frequency bandwidth of signal waiting for transmission and data flow.Silica-based optical fibers has been designed to high frequency bandwidth and transmission at a distance.Their extremely small silicon core and low digit punch (NA) can provide a very big frequency bandwidth (maximum can reach 500mhz*km) and very low notice (0.5dB/km).But do not recommend this fiber here, because the very high and fiber of labor cost of design has the danger of division.
Plastic optical fiber (POF) has many advantages of glass fibre, but it is in light weight and cost is low.In some applications, for example in sensor and medical usage, used fibre length very short (below several meters) is neglected meter so fibre loss and fiber dispersion can be given.But to required good light transmission, the mechanical strength of appropriateness and performance such as flexibility are then recommended plastics or polymer fiber.Plastic optical fiber and easy division unlike glass fibre in addition, more safer when therefore being used for lining than glass fibre.
For short length, POF has some intrinsic advantages than glass fibre.POF has quite high digit punch (NA), and it has the more powerful ability of sending, and higher in addition NA can reduce because the caused sensitiveness to POF light consumption of the bending of fiber and warpage.Any other wavelength in the transfer ratio spectrum in the wavelength of visible light scope is high.This is an advantage, because mostly in the medical energy converter, converter is that the wavelength by the visible-range in the spectrum moves.Because the person's character of light transmission, POF can provide and same high frequency bandwidth ability and the anti-electro permanent magnetic of glass fibre.Except relatively more cheap, POF can utilize a hot plate step to make that superfluous fiber is molten to be got back to the terminal arrangement of an optical quality and finish.This simple end combines with the pinning rapidly of POF connected system design can finish a node within one minute.This illustrates that its setup fee is extremely low.POF can bear the fierce mechanism's processing that is occurred in not too friendly environment in addition.Being used in short distance the application of conduction visible wavelength for the not too expensive and prolonged optical fiber of needs is dominated by poly methyl methacrylate (PMMA) or the polystyrene-based made POF of polymer at present basically.
Silicon rubber optical fiber (SROF) is a kind of optical fiber of the 3rd class, and it can provide superior bending property and elastic recovery.But its thicker (order of magnitude with 5mm) also has a very high signal notice.Also be subjected to the influence of high humility in addition.So it obtains commercial still failing.Though do not recommend these fibers to be used to feel lining, it still is available, these fibers can obtain from the National Laboratory of Tennessee State Oak Ridge.
In Fig. 5, POF24 is the weft direction that is illustrated in fabric.But it is not limited in weft direction, for the component material of surveying infiltration is attached in the woven fabric, preferably in the full fabric production process that is shaped plastic optical fiber (POF) is integrated in the structure with helical form.POF does not finish under muffs.Because the above-mentioned improvement on weaving method, POF also exists in whole fabric continuously and incessantly.The plastic optical fiber of recommending is that the Dong Li company by New York produces, and its product grade is a PGU-CD-510-10-E optical fiber.Another kind of available POF is that the product grade that Dong Li company produces is a PGS-GB250 optical fiber.
In addition, the sensing component can comprise a conductive material component (ECC) 25, and conductive fiber preferably has one 0.07 * 10
-3～10 kilo-ohms/centimetre resistance.ECC25 is used for monitoring the main information of one or several human body and is used for being connected to the last suitable material of ownness's monitor (PSM) and comprises conducting polymer inherently, the inorfil of coating and metal fibre three classes.
The polymer that can conduct electricity that does not add conduction (inorganic) material in addition is called " conducting polymer inherently " (ICP).The polymer of conduction has a conjugated structure, just at the singly-bound that replaces between the carbon atom on the main chain and two key.Find that in the seventies later stage polyacetylene can prepare under the form of a high conductivity, and find that conductance can further improve by chemical oxidation, find that other polymer with (singly-bound that replaces and two key) carbon backbone chain of a conjugation also have same performance thereafter, for example polymercaptan benzene and polypyrron fibre think that when beginning the machinability of traditional polymer and the electric conductivity of discovery can combine.But the polymer of finding conduction afterwards is very unsettled in air, has very poor mechanical performance, and is difficult to carry out processed.Also have, all inherently conducting polymer in any solvent, all can not dissolve.And they do not have fusing point or other softening performances.Therefore they can not be processed as normal thermoplastic polymer, and normally utilize multiple process for dispersing to process.Because these shortcomings, by the made fiber of the full conducting polymer with good mechanical properties at commercial product-free still, so, do not recommend to use as the sensation lining though they can be used in lining.
Yet another kind of conductive fiber is arranged, comprise that those are with fiber inorganic or the clipped wire coating.The conductance of these fibers is quite high, if sufficiently be coated with metallic.But this will make fiber pliable and tough inadequately, if this fiber suitably insulate, and can be in order to information be transferred to monitoring means from sensor.
Metal fibre for example has the copper or the stainless copper fiber of polyethylene or polyvinyl chloride insulation, also can be as the conductive fiber in the lining, because its unusual current capacity, copper and stainless steel are more more effective than the polymer fiber of any coating.The intensity of metal fibre is also bigger, and has the performance of well anti-elongation, thin neck, creep, crack and fracture.Therefore the metal fibre of diameter very little (order of magnitude of 0.1mm) has been enough to carry from the information of sensor to monitoring means, even comprise insulation, the diameter of fiber is also less than 0.3mm, so these fibers are very pliable and tough, and is easy to be attached in the lining.In addition, the setting of metal fibre and to be connected to the PSM unit also very simple, and need special connector, instrument, compound and job step.
An example that is applicable to the high conductive yam of this purpose is the product B ekinox of Belgian Bekintex company in the Bekaert company of whole family company of Georgia.It is to be made by stainless steel fibre, has 60 ohm one meter resistivity, and the flexural rigidity of this fiber can be compared with polyamide high resistance yarn, and can be readily incorporated in the data bus of the present invention and go.
So being used to of recommending feel lining the sensing component conductive material in respect of: (1) has the inorfil of the coating of polyethylene, nylon or other insulation sheathes, the stainless steel fibre of (2) insulation, (3) have the thin copper wire of polyethylene sheath.All these fibers can directly be attached in the lining, and can be as the element of an elasticity printed circuit board, and as described below, an example of available coating inorfil is the X-electrostatic coating nylon (T66) by sharp that state, southern Carlow Sauquoit company.An example of available thin copper wire is the #24 insulation copper wire by the Ack electronics corporation of Georgia, Atlanta.
Electrical conducting component fibers 25 can be attached in the fabric with two kinds of methods and go: (a) normally separately yarn as sensing element, (b) the pinpoint yarn signal that is used for carrying from sensor is delivered to PSM, and they can be distributed in the warp thread direction or the weft direction of woven fabric.
It is fit to wearer's the bodily form that shape suitable ingredients (FFC) 26 can provide as required, and main is that it can make sensor remain on the position of wearer's body in motion process.Therefore the elongation that should have a height of selected material guarantees that the required bodily form is fit.And simultaneously can be with compatible to the selected material energy of other components of sensation lining.All any fibers that can satisfy these requirements all can be suitable for.The shape suitable ingredients of recommending is the Si Pandekesi fiber, and it is a block polymer of urethanes group.It is 500～600% at the elongation range of breakaway poing, therefore can provide required shape well-formedness to lining.Its elastic recovery also is very high (elongation from 2～5% can be returned to 99%).Its intensity is in the scope at 0.6～0.9 gram/dawn.It can chemical resistance and bear repeatedly machine-washing and the effect of perspiration.It all can use in the scope of a linear density.
In Fig. 5, be that FFC that the cylindrical machine fabric is used is used to provide required shape and is fit to performance with 26 at the Si Pandekesi shown in the weft direction.These belts are as belt, but not fine highlightedly being integrated in the fabric, the wearer be need not to tighten guarantee good fit of clothes.In addition Si Pandekesi band when the wearer during at eupnea chest enlarge and also can and then enlarge and shrink during contraction.The Si Pandekesi fiber can obtain from E.I.Du Pont Company.
The purpose of static dissipation component (SDC) 28 is to make the electrostatic charge dissipation as soon as possible that is produced in use feeling lining process.This component is not all essential all the time.But under certain condition, may produce the voltage of thousands of volts and cause the damage of sensitive electronic unit in the PSM unit.Therefore selected material must provide suitable electrostatic discharge (ESD) protection (ESD) in lining.
Nega-Stat is a kind of bicomponent fiber that E.I.Du Pont Company produces, its recommended material as static dissipation component (SDC).It has the conductive core of a tri-lobed, by polyester or nylon as crust.Three leaf conductive core of this uniqueness by respond to come in and surface charge on the basic material, and come the dissipation electric charge by air ionization and conduction.The non-conductive polyester of Nega-Stat fiber or nylon surface to surface charge from the release of yarn control in case to according to the ground connection of particular terminal purposes needs or earth-free application effective Electrostatic Control to material is provided.The shell of polyester or nylon guarantees effectively to wear the life-span with washable and wearable, and protection acidity and radiation.Other are dissipate it and also can use as the material of a wear-resisting and washable clothes component effectively.
Coming with reference to figure 5, is static dissipation component (SDC) along the height of shirt and with the Nega-Stat fiber 28 of fabric warp thread direction operation again.The interval of being advised is suitable for required static discharge degree.For woven tubular fabric, it generally is to introduce at the warp thread direction of fabric, but might not be like this.
About Fig. 6, can adopt connector (in Fig. 9 as element 55), for example T shape connector (as the button clamp lever jaw in the clothes) is connected to human body sensor 32 on the lead of PSM.By the design (adopting this connector) of modular sensation lining, sensor itself can be made with lining irrelevant.Go for the different bodily forms like this.Connector can make it easily sensor is connected on the lead.Sensor itself and lining are separated in addition advantage, are exactly when lining wash, and it need not bear washing, so can be in order to avoid damage, but must be pointed out that sensor 32 also can inweave in structure.
It is as shown in the table that being used for of being recommended produced its specification of material of sensation lining:
| Component | Material | Number |
| (PSC) surveyed in infiltration | Plastic optical fiber (POF) | The 6sNe cladded yarn from 12sNe POF crust from 12SNe POF |
| Comfortable component (CC) | The little dawn polyester/cotton of Meraklon | δsNe |
| Shape is fit to (FFC) | Si Pandekesi | δ sNe cladded yarn is from 12sNe Si Pandekesi |
| Spherical and at random the conduction (ECC) | The copper coating inorfil rindy that the polyester crust is arranged | 6sNe |
| Static dissipation component (SDC) | Nega-Stat | 18sNe |
Above-mentioned yam count is to select according to the preliminary enforcement that the yarn that employing is typically adopted in underwear is done.Also can adopt other yam counts.Fig. 5 has also represented the used specification of cylindrical machine fabric.The weight of fabric approximately is 10 liang/square yard or lower slightly.Though above material is as the suggesting material of producing the sensation lining, from specification table, just can understands immediately and also can adopt other materials to replace the material of being recommended the clothes that have sensory function by the invention provides.
C. core spinning technology
Core spinning be beyond hide fiber (for example Meraklon or polyester/cotton textiles) coat the method for a kind of heart yarn (for example POF or conductive yarn).It is not that all occasions of the present invention is all needed, and having only just needs cladded yarn when sensing component or other components except comfortable component do not possess the required comfort property of woven garment.Cladded yarn has two kinds of methods to realize, a kind of is to utilize improved ring throstle, and another kind is to utilize the friction spinning machine.Ring throstle has versatility, and it can be used for producing ramuscule and the thick cladded yarn that props up.But the productivity ratio of ring throstle is very low, and the package size is also very little.The friction spinning machine can only be used for producing low count yarn, but productivity ratio and package size are more much bigger than RING SPINNING.If used yarn count is thicker, then recommend to produce cladded yarn with friction spun yarn technology.
The specification of friction spinning machine that being used for of being recommended produced cladded yarn is as follows:
| Parameter | Concrete numerical value |
| Machine models | DREF300 |
| Machine characteristic | The friction core yarn spinning machine |
| Drafting multiple | 200 |
| Speed | 170m/min |
| The plying | 5 |
| The | 3/3 |
| The core-skin ratio | 50∶50 |
On a friction spinning machine, approximately produce 2000 meters cladded yarn.POF is as heart yarn, and polyester/Quality Pure Cotton Yarn Production is as the crust yarn.Select 50: 50 core-skin than being in order to make yarn have best intensity and comfort property.
On the AVL dobby machine, produce a sample, on desk-top loom, produced the sample of two woven linings in addition.The specification of sample as shown in Figure 7.Sample is to be designed to have low 42 and 43 high two groups of conductive fibers of being separated by with regular interval to be used as a flexible circuit plate 40 like this.The circuit diagram of this plate as shown in Figure 8.Fig. 8 represent power supply 44 and ground wire 46 and low 42 and high 43 conductive fibers between be connected to each other.Also represented among the figure to be used for from the transfer of data of randomly located biography device tie point 48 data bus 47 to ownness's monitor 1 and 2 (PSM1 and PSM2).The present PSM that recommends is the PSM by a customization of the Sarcos research company manufacturing of salt lake city, Jew state.
In Fig. 8 not expression but prepare to be included in the elastic plate be module arrangement be connected, be used for power supply being provided and providing light source for infiltration detecting material component to conductive material.Lining can be made with the sensing component in a kind of mode, but does not comprise power supply and light source, and perhaps represented transmitter 52 and receiver 54 can be supplied separately, and then are connected on the lining.In another embodiment of the present invention, new POF is used as crust with a plastic flexible pipe, and surveys component as infiltration.
D. feel the operation of lining
Now sensation lining combination is reported to the police to infiltration and the ruuning situation of the monitoring capability of main information is discussed below:
Infiltration is reported to the police:
1. the pulse of accurate timing is carried and is integrated into by POF in the sensation lining.
2. if POF does not destroy, signal pulse is received and sends one " knowing " signal by a receiver and gives the PSM unit, and expression is infiltration not.
3. if optical fiber is destroyed owing to permeate in any point, signal pulse from shock point just breakdown point be reflected back to first transmitter, from sending to of signal pulse know the time representation signal that experienced arrive breakdown point the length of process, so just can determine break accurately.
Report to the police 4.PSM send an infiltration, indicate the position of infiltration by a transmitter.
Human body information monitoring:
1. the signal from sensor is transported to the PSM unit by the conductive component (ECC) of feeling lining.
If from the signal of sensor in normal range (NR), and if the PSM unit do not receive that infiltration reports to the police, then the human body information reading is noted by the PSM unit, prepares later processing usefulness.
3. but if if reading departs from normal value or PSM unit has received that an infiltration reports to the police, so body information is sent by transmitter.
So the sensation lining of being advised is easy to grasp, and can satisfy all to monitoring human information and/or permeate required function.The detection of the actual infiltration position in POF can be determined by the time field reflectometer of an optics.
Though the invention discloses its recommendation form, very clear for technical skilled personnel: it can also be done many improvement, replenish and deletion, and does not deviate from the spirit and scope of the present invention, and its content is illustrated in the claim of back.
Claims (43)
1. the method that is used for weaving continuously full shaping clothes may further comprise the steps:
-provide two groups to prepare the warp thread be used alternatingly, one group is used for the front portion of clothes and another group is used for back;
-two groups of weft yarns are provided;
-along the direction usefulness warp thread of warp thread and the cylindrical structure section of weft weaving one clothes;
-also along the direction usefulness weft yarn of warp thread with through weaving yarns pair of lamina structural sections, at least a portion of each another layer of at least a portion of each layer of double-decker section and double-decker section is separated;
-cylindrical structure section and double-decker section are weaved mutually continuously to form clothes.
2. according to the process of claim 1 wherein that the step of weaving the cylindrical structure section comprises one or one group of yarn are interweaved at the front portion and the back of clothes continuously with helical form.
3. according to the method for claim 1, also comprise in one deck sensing component fibre and carry out woven step, be used to provide the ability of monitoring human life-information or clothes infiltration.
4. according to the method for claim 3, wherein the sensing component fibre is to select from the group of optical fiber and conductive fiber formation.
5. according to the method for claim 3, also be included in shape and be fit to weave step in the component fibre.
6. according to the method for claim 3, also be included in the static dissipation component fibre and weave step.
7. according to the process of claim 1 wherein that weaving double-deck step causes forming muffs in the double-decker section of the both sides of clothes.
8. according to the process of claim 1 wherein that the double-decker section is to carry out wovenly continuously from the cylindrical structure section, and the second cylindrical structure section is to carry out woven continuously from the double-decker section.
9. woven garment comprises:
Cylindrical structure section along the direction of warp thread; With
One also along the double-decker section of the direction of warp thread, and the in addition outer field at least a portion of each of at least a portion of each layer of this double-decker section and double-decker section is separated;
Cylindrical structure section and double-decker section are one and weave continuously to form clothes from another ground.
10. according to the woven garment of claim 9, wherein the double-decker section comprises the muffs of clothes both sides.
11. according to the woven garment of claim 9, wherein the cylindrical structure section comprises one or one group of yarn, interweaves at the front portion and the back of clothes continuously with helical form.
12. according to the woven garment of claim 9, also comprise a sensing component fibre, be used to provide the ability of monitoring human life-information or clothes infiltration.
13. according to the woven garment of claim 12, wherein the sensing component is to select from the group of optical fiber and conductive fiber formation.
14. the woven garment according to claim 9 also comprises-the suitable component fibre of shape.
15. the woven garment according to claim 9 also comprises-static dissipation component fibre.
16. according to the woven garment of claim 9, wherein the double-decker section is when the cylindrical structure section is weaved continuously, and the second cylindrical structure section is to carry out woven continuously from the double-decker section.
17. according to the woven garment of claim 9, wherein cylindrical structure section and double-decker section comprise many conductive fibers, conductive fiber is woven into a style, thus signal can from a position of clothes along another position that conductive fiber is carried clothes.
18. according to the woven garment of claim 17, wherein conductive fiber is from metal fibre, went up the inorfil of coating, selects the conducting polymer inherently.
19. according to the woven garment of claim 17, wherein also comprise a sensor and people's state monitor one by one, conductive fiber makes sensor connect with ownness's monitor, thereby signal can be carried between sensor and ownness's monitor.
20. according to the woven garment of claim 9, wherein clothes comprise many yarns that inweave in cylindrical structure section and the double-decker section, and these many at least one yarns that inweave the yarn in cylindrical structure section and the double-decker section comprise optical fiber.
21. according to the woven garment of claim 20, wherein optical fiber comprises a component fiber, and this group optical fiber is woven into a style, thus signal can from a position of clothes along another position that optical fiber is carried clothes.
22. according to the woven garment of claim 20, wherein also comprise a sensor and people's state monitor one by one, conductive fiber makes sensor connect with ownness's monitor, thereby information can be carried between sensor and ownness's monitor.
23. according to the woven garment of claim 20, wherein at least one weaving yarns become signal can from a position of clothes along another position that optical fiber is carried clothes.
24. a woven garment comprises:
A first cylindrical structure section that forms by many yarns; With
Second structural sections that also forms by many yarns along the first cylindrical structure section;
Second structural sections comprises two parts at least, this at least two parts partly be separated from each other and two openings arranged, first opening is formed on a side of second structural sections and second opening is formed on a side opposite with first opening of second structural sections, to form clothes.
25. according to the woven garment of claim 24, wherein the cylindrical structure section comprises one or one group of yarn, interweaves at the front portion and the back of clothes continuously with helical form.
26. according to the woven garment of claim 24, wherein the double-decker section comprises the muffs of clothes both sides.
27. according to the woven garment of claim 24, also comprise a sensing component fibre, be used to provide the ability of monitoring human life-information or clothes infiltration.
28. according to the woven garment of claim 27, wherein the sensing component is to select from the group of optical fiber and conductive fiber formation.
29. according to the woven garment of claim 24, many yarns comprise-static dissipation component fibre.
30. according to the woven garment of claim 24, wherein second structural sections is to weave continuously from first structural sections, and one the 3rd structural sections is to carry out woven continuously from second structural sections.
31. according to the woven garment of claim 24, wherein first structural sections and second structural sections comprise many conductive fibers, conductive fiber is woven into a style, thus signal can from a position of clothes along another position that conductive fiber is carried clothes.
32. according to the woven garment of claim 31, wherein conductive fiber is from metal fibre, went up the inorfil of coating, selects the conducting polymer inherently.
33. according to the woven garment of claim 31, wherein also comprise a sensor and people's state monitor one by one, conductive fiber makes sensor connect with ownness's monitor, thereby signal can be carried between sensor and ownness's monitor.
34. according to the woven garment of claim 24, wherein at least one yarn of these many yarns comprises optical fiber.
35. according to the woven garment of claim 34, wherein optical fiber comprises a component fiber, and this group optical fiber is woven into a style, thus signal can from a position of clothes along another position that optical fiber is carried clothes.
36. according to the woven garment of claim 34, wherein also comprise a sensor and people's state monitor one by one, conductive fiber makes sensor connect with ownness's monitor, thereby information can be carried between sensor and ownness's monitor.
37., wherein weave double-deck step and cause clothes to form muffs with curvature according to the method for claim 7.
38. according to the woven garment of claim 10, wherein muffs is formed with curvature.
39. according to the woven garment of claim 24, its split shed causes clothes to be formed with muffs.
40. according to the woven garment of claim 39, wherein muffs is formed with curvature.
41. according to the woven garment of claim 24, wherein the first cylindrical structure section comprises a hole that is formed on end, makes head pass the passage in this hole with formation.
42. according to the woven garment of claim 41, wherein also have the second cylindrical structure section that is formed on the end opposite of the first cylindrical structure section from second structural sections continuously, this second cylindrical structure section has the formation hole opposite with the hole that is used for head.
43. according to the woven garment of claim 24, wherein the first cylindrical structure section and second structural sections are that direction along warp thread forms continuously.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US5944497P | 1997-09-22 | 1997-09-22 | |
| US60/059,444 | 1997-09-22 |
Publications (2)
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| CN1280637A CN1280637A (en) | 2001-01-17 |
| CN1116458C true CN1116458C (en) | 2003-07-30 |
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| CN98811062A Expired - Fee Related CN1116458C (en) | 1997-09-22 | 1998-09-21 | Full-fashioned weaving process for production of a woven garment with intelligent capability |
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| EP (1) | EP1062386B1 (en) |
| JP (1) | JP4136310B2 (en) |
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| AU (1) | AU748937B2 (en) |
| CA (1) | CA2304165A1 (en) |
| DE (1) | DE69833125D1 (en) |
| HK (1) | HK1034294A1 (en) |
| WO (1) | WO1999015722A2 (en) |
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| DE69833125D1 (en) | 2006-03-30 |
| HK1034294A1 (en) | 2001-10-19 |
| AU748937B2 (en) | 2002-06-13 |
| JP4136310B2 (en) | 2008-08-20 |
| CA2304165A1 (en) | 1999-04-01 |
| EP1062386A4 (en) | 2004-06-09 |
| KR20010024222A (en) | 2001-03-26 |
| EP1062386B1 (en) | 2006-01-04 |
| AU9495298A (en) | 1999-04-12 |
| US6145551A (en) | 2000-11-14 |
| WO1999015722A3 (en) | 1999-07-01 |
| JP2003517519A (en) | 2003-05-27 |
| CN1280637A (en) | 2001-01-17 |
| EP1062386A2 (en) | 2000-12-27 |
| WO1999015722A2 (en) | 1999-04-01 |
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