CN111644052A - Novel high-efficiency catalytic formaldehyde material and digital display formaldehyde purifier prepared from same - Google Patents
Novel high-efficiency catalytic formaldehyde material and digital display formaldehyde purifier prepared from same Download PDFInfo
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- CN111644052A CN111644052A CN202010374165.0A CN202010374165A CN111644052A CN 111644052 A CN111644052 A CN 111644052A CN 202010374165 A CN202010374165 A CN 202010374165A CN 111644052 A CN111644052 A CN 111644052A
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- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 title claims abstract description 273
- 239000000463 material Substances 0.000 title claims abstract description 37
- 230000003197 catalytic effect Effects 0.000 title claims abstract description 36
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims abstract description 158
- 239000000835 fiber Substances 0.000 claims abstract description 99
- 239000004005 microsphere Substances 0.000 claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 239000012528 membrane Substances 0.000 claims abstract description 21
- 239000002121 nanofiber Substances 0.000 claims abstract description 21
- 239000002518 antifoaming agent Substances 0.000 claims abstract description 17
- 239000002270 dispersing agent Substances 0.000 claims abstract description 17
- 239000002131 composite material Substances 0.000 claims abstract description 14
- WOUUPOGSRKMPQM-WCCKRBBISA-N 2-(methylamino)acetic acid (2S)-pyrrolidine-2-carboxylic acid Chemical compound CNCC(O)=O.OC(=O)[C@@H]1CCCN1 WOUUPOGSRKMPQM-WCCKRBBISA-N 0.000 claims abstract description 13
- 238000003421 catalytic decomposition reaction Methods 0.000 claims abstract description 13
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 239000012153 distilled water Substances 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims abstract description 10
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 6
- 238000002360 preparation method Methods 0.000 claims abstract description 6
- -1 permanganate Substances 0.000 claims abstract description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 29
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 29
- 241001330002 Bambuseae Species 0.000 claims description 29
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 29
- 239000011425 bamboo Substances 0.000 claims description 29
- 239000003610 charcoal Substances 0.000 claims description 29
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 17
- 229940039748 oxalate Drugs 0.000 claims description 17
- 239000004611 light stabiliser Substances 0.000 claims description 16
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 15
- 239000004332 silver Substances 0.000 claims description 15
- 229910052709 silver Inorganic materials 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 14
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 6
- 238000010041 electrostatic spinning Methods 0.000 claims description 5
- 238000006555 catalytic reaction Methods 0.000 claims description 4
- IRXRGVFLQOSHOH-UHFFFAOYSA-L dipotassium;oxalate Chemical compound [K+].[K+].[O-]C(=O)C([O-])=O IRXRGVFLQOSHOH-UHFFFAOYSA-L 0.000 claims description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 4
- 239000012286 potassium permanganate Substances 0.000 claims description 4
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 claims description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 claims description 3
- JYLNVJYYQQXNEK-UHFFFAOYSA-N 3-amino-2-(4-chlorophenyl)-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(CN)C1=CC=C(Cl)C=C1 JYLNVJYYQQXNEK-UHFFFAOYSA-N 0.000 claims description 3
- BSWXAWQTMPECAK-UHFFFAOYSA-N 6,6-diethyloctyl dihydrogen phosphate Chemical compound CCC(CC)(CC)CCCCCOP(O)(O)=O BSWXAWQTMPECAK-UHFFFAOYSA-N 0.000 claims description 3
- 239000005639 Lauric acid Substances 0.000 claims description 3
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 3
- 235000021355 Stearic acid Nutrition 0.000 claims description 3
- RBNPOMFGQQGHHO-UHFFFAOYSA-N glyceric acid Chemical compound OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 claims description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 3
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical group [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 claims description 3
- 229940039790 sodium oxalate Drugs 0.000 claims description 3
- 239000008117 stearic acid Substances 0.000 claims description 3
- 235000021314 Palmitic acid Nutrition 0.000 claims description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 2
- 239000012964 benzotriazole Substances 0.000 claims description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 claims description 2
- 229960001860 salicylate Drugs 0.000 claims description 2
- QXLPXWSKPNOQLE-UHFFFAOYSA-N methylpentynol Chemical compound CCC(C)(O)C#C QXLPXWSKPNOQLE-UHFFFAOYSA-N 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 8
- 241000894006 Bacteria Species 0.000 description 4
- QNVRIHYSUZMSGM-UHFFFAOYSA-N hexan-2-ol Chemical compound CCCCC(C)O QNVRIHYSUZMSGM-UHFFFAOYSA-N 0.000 description 4
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011941 photocatalyst Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 206010008479 Chest Pain Diseases 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- 201000004624 Dermatitis Diseases 0.000 description 1
- 206010013952 Dysphonia Diseases 0.000 description 1
- 208000010473 Hoarseness Diseases 0.000 description 1
- 208000017604 Hodgkin disease Diseases 0.000 description 1
- 208000021519 Hodgkin lymphoma Diseases 0.000 description 1
- 208000010747 Hodgkins lymphoma Diseases 0.000 description 1
- 208000034578 Multiple myelomas Diseases 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 208000002193 Pain Diseases 0.000 description 1
- 206010035226 Plasma cell myeloma Diseases 0.000 description 1
- 208000003251 Pruritus Diseases 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 208000006673 asthma Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001684 chronic effect Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
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- 230000007794 irritation Effects 0.000 description 1
- 230000007803 itching Effects 0.000 description 1
- 210000004877 mucosa Anatomy 0.000 description 1
- 208000025113 myeloid leukemia Diseases 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 206010041232 sneezing Diseases 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8668—Removing organic compounds not provided for in B01D53/8603 - B01D53/8665
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/26—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
- B01J31/38—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24 of titanium, zirconium or hafnium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/51—Spheres
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/112—Metals or metal compounds not provided for in B01D2253/104 or B01D2253/106
- B01D2253/1124—Metal oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20707—Titanium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/2073—Manganese
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
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- General Health & Medical Sciences (AREA)
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Abstract
The invention discloses a novel high-efficiency catalytic formaldehyde material and a digital display formaldehyde purifier prepared from the same, wherein the novel high-efficiency catalytic formaldehyde material comprises a carrier and a catalytic formaldehyde coating coated on the carrier, the carrier comprises a non-woven fabric layer and a composite fabric layer which are fixed together, and the catalytic formaldehyde coating is prepared from the following raw materials: the high-porosity manganese oxide fiber microspheres, methylglycine proline, an adhesive, nano titanium dioxide, permanganate, distilled water, a defoaming agent and a dispersing agent; the preparation method of the high-porosity manganese oxide fiber microspheres comprises the following steps: the manganese oxide fiber bundle strips are formed by twisting and gathering manganese oxide fiber membranes with the width of 1.5m and randomly distributed internal fibers, and then the manganese oxide fiber bundle strips are cut off and extruded into porous structure nanofiber microspheres. Because a large number of micropores exist on the surface and inside of the high-porosity manganese oxide fiber microsphere in the coating, the high-efficiency catalytic formaldehyde material can quickly adsorb formaldehyde in the air and carry out catalytic decomposition, and the formaldehyde removal rate is high.
Description
Technical Field
The invention relates to the technical field of formaldehyde catalytic materials, in particular to a novel efficient catalytic formaldehyde material and a digital display formaldehyde purifier prepared from the same.
Background
Formaldehyde, also known as formaldehyde. Colorless gas, has special pungent odor, and has stimulating effect on eyes and nose. The main hazard of formaldehyde is manifested by irritation of the skin mucosa. When the formaldehyde reaches a certain concentration indoors, people feel uncomfortable and are more than 0.08m3The formaldehyde concentration can cause redness, itching, discomfort or pain in the throat, hoarseness, sneezing, chest distress, asthma, dermatitis, etc. The newly decorated room has high formaldehyde content and is the main cause of many diseases. Chronic exposure to formaldehyde increases the chances of developing particular cancers such as hodgkin's lymphoma, multiple myeloma, and myeloid leukemia.
Generally speaking, the main sources of indoor formaldehyde are wall coatings, wallpaper, colored coatings, plates, glue, solid wood furniture and the like, and other daily necessities, especially for families with babies, toys and clothes of babies and even bedsheets are likely to exceed the standard of formaldehyde, so that the formaldehyde can continuously exist for a long time in normal life scenes although people cannot see and hear the formaldehyde.
In order to remove formaldehyde contained in air, it is generally necessary to decompose or convert formaldehyde using a formaldehyde catalytic decomposition material in an air cleaner. Although the photocatalyst method in the prior art has a certain removal effect on formaldehyde, the treatment effect and efficiency are still limited; in addition, after the air purifier is used for a long time, the catalytic decomposition material is inevitably adhered with dust, water vapor and other pollutants, bacteria are easy to breed, and the purification of indoor air is not facilitated.
Disclosure of Invention
The invention aims to provide a novel high-efficiency catalytic formaldehyde material and a digital display formaldehyde purifier prepared from the same, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a novel high-efficiency formaldehyde catalyzing material comprises a carrier and a formaldehyde catalyzing coating coated on the carrier, wherein the carrier comprises a non-woven fabric layer and a composite fabric layer which are fixed together, the composite fabric layer is woven by warps and wefts, the warps are made by compositely twisting cotton fibers, bamboo charcoal fibers and silver fibers, the mass fraction of the cotton fibers is 20-23%, the mass fraction of the bamboo charcoal fibers is 25-28%, and the balance is silver fibers; the weft is prepared by twisting bamboo charcoal fiber and manganese oxide fiber in a composite manner, wherein the mass fraction of the bamboo charcoal fiber is 25-28%, and the balance is the manganese oxide fiber; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 63-67 parts of manganese oxide fiber microspheres, 8-11 parts of methylglycine proline, 22-25 parts of adhesive, 11-15 parts of nano titanium dioxide, 7-9 parts of permanganate, 4-7 parts of oxalate, 35-40 parts of distilled water, 1-3 parts of light stabilizer, 0.5-0.7 part of defoaming agent and 0.3-0.6 part of dispersing agent;
the preparation method of the manganese oxide fiber microspheres comprises the following steps: a. preparing a flexible manganese oxide nanofiber membrane in an electrostatic spinning mode; b. continuously unreeling and feeding the flexible manganese oxide nanofiber membrane into a conical cabin, gathering the flexible manganese oxide nanofiber membrane by a twisting device in the conical cabin, and twisting the flexible manganese oxide nanofiber membrane into manganese oxide fibers; c. and cutting the manganese oxide fiber, putting the cut manganese oxide fiber into a spherical cabin body, and extruding to obtain the manganese oxide microsphere.
As a further scheme of the invention: the permanganate adopts potassium permanganate or sodium permanganate, and the oxalate adopts sodium oxalate or potassium oxalate.
As a further scheme of the invention: the light stabilizer is one or a mixture of more of o-hydroxybenzophenone, benzotriazole, salicylate and triazine.
As a further scheme of the invention: the defoaming agent is one or a mixture of more of lauric acid, palmitic acid, stearic acid and polyoxypropylene glycerol ether.
As a further scheme of the invention: the dispersant is one or more of triethyl hexyl phosphoric acid, sodium dodecyl sulfate or methyl amyl alcohol.
As a further scheme of the invention: the warp yarn comprises 21% of cotton fibers, 27% of bamboo charcoal fibers and the balance of silver fibers; the weft comprises 26% of bamboo charcoal fibers by mass and the balance of manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 65 parts of manganese oxide fiber microspheres, 9 parts of methylglycine proline, 23 parts of adhesive, 13 parts of nano titanium dioxide, 8 parts of permanganate, 6 parts of oxalate, 37 parts of distilled water, 2 parts of light stabilizer, 0.6 part of defoaming agent and 0.4 part of dispersing agent.
As a further scheme of the invention: the warp yarn comprises 23% of cotton fibers, 28% of bamboo charcoal fibers and the balance of silver fibers; the weft comprises 28 mass percent of bamboo charcoal fibers and the balance of manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 67 parts of manganese oxide fiber microspheres, 11 parts of methylglycine proline, 25 parts of adhesive, 15 parts of nano titanium dioxide, 9 parts of permanganate, 7 parts of oxalate, 40 parts of distilled water, 3 parts of light stabilizer, 0.7 part of defoaming agent and 0.6 part of dispersing agent.
As a further scheme of the invention: the warp yarn comprises 20% of cotton fibers, 25% of bamboo charcoal fibers and the balance of silver fibers; the weft comprises 25% of bamboo charcoal fibers and the balance of manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 63 parts of manganese oxide fiber microspheres, 8 parts of methylglycine proline, 22 parts of adhesive, 11 parts of nano titanium dioxide, 7 parts of permanganate, 4 parts of oxalate, 35 parts of distilled water, 1 part of light stabilizer, 0.5 part of defoaming agent and 0.3 part of dispersing agent.
A digital display formaldehyde purifier comprises any one of the novel high-efficiency catalytic formaldehyde material as a filter material for catalytic decomposition of formaldehyde.
Compared with the prior art, the invention has the beneficial effects that: the catalytic formaldehyde coating contains the manganese oxide fiber microspheres, the manganese oxide fiber microspheres contain a large number of microporous structures, the large number of microporous structures are favorable for quickly adsorbing formaldehyde in the air, then, the formaldehyde is further decomposed, and the capability of removing the formaldehyde is greatly improved by matching with the photocatalyst catalysis of the nano titanium dioxide; the bamboo charcoal fiber and the silver fiber in the carrier have good antibacterial effect, dust or other pollutants adhered on the coating are prevented from being easily bred with bacteria, and the purity of indoor air is further ensured by matching with permanganate and oxalate in the coating, and the manganese oxide fiber in the carrier can also participate in catalytic decomposition of formaldehyde; the amino group of the methylglycine proline can be rapidly combined with formaldehyde to generate a hydroxymethyl compound; the rate of reaction with formaldehyde can be further improved by matching with the chitosan quaternary ammonium salt. The high-efficiency catalytic formaldehyde material can quickly adsorb formaldehyde in air for catalytic decomposition, realizes high-efficiency removal of formaldehyde, can effectively resist bacteria, and ensures the purity of indoor air.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
a novel high-efficiency formaldehyde catalyzing material comprises a carrier and a formaldehyde catalyzing coating coated on the carrier, wherein the carrier comprises a non-woven fabric layer and a composite fabric layer which are fixed together, the composite fabric layer is woven by warps and wefts, the warps are made by compositely twisting cotton fibers, bamboo charcoal fibers and silver fibers, the mass fraction of the cotton fibers is 21%, the mass fraction of the bamboo charcoal fibers is 27%, and the balance is silver fibers; the weft is prepared by twisting bamboo charcoal fibers and manganese oxide fibers in a composite manner, wherein the mass fraction of the bamboo charcoal fibers is 26%, and the balance is the manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 65 parts of manganese oxide fiber microspheres, 9 parts of methylglycine proline, 23 parts of adhesive, 13 parts of nano titanium dioxide, 8 parts of permanganate, 6 parts of oxalate, 37 parts of distilled water, 2 parts of light stabilizer, 0.6 part of defoaming agent and 0.4 part of dispersing agent;
the preparation method of the manganese oxide fiber microspheres comprises the following steps: a. preparing a flexible manganese oxide nanofiber membrane in an electrostatic spinning mode; b. continuously unreeling and feeding the flexible manganese oxide nanofiber membrane into a conical cabin, gathering the flexible manganese oxide nanofiber membrane by a twisting device in the conical cabin, and twisting the flexible manganese oxide nanofiber membrane into manganese oxide fibers; c. and cutting the manganese oxide fiber, putting the cut manganese oxide fiber into a spherical cabin body, and extruding to obtain the manganese oxide microsphere.
The permanganate adopts potassium permanganate, and the oxalate adopts sodium oxalate. The light stabilizer adopts o-hydroxybenzophenone. The antifoaming agent adopts lauric acid. The dispersing agent adopts triethyl hexyl phosphoric acid.
A digital display formaldehyde purifier comprises the novel high-efficiency catalytic formaldehyde material as a filter material for catalytic decomposition of formaldehyde.
Example 2:
a novel high-efficiency formaldehyde catalyzing material comprises a carrier and a formaldehyde catalyzing coating coated on the carrier, wherein the carrier comprises a non-woven fabric layer and a composite fabric layer which are fixed together, the composite fabric layer is woven by warps and wefts, the warps are made by compositely twisting cotton fibers, bamboo charcoal fibers and silver fibers, the mass fraction of the cotton fibers is 23%, the mass fraction of the bamboo charcoal fibers is 28%, and the balance is silver fibers; the weft is prepared by twisting bamboo charcoal fiber and manganese oxide fiber in a composite manner, wherein the mass fraction of the bamboo charcoal fiber is 28%, and the balance is the manganese oxide fiber; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 67 parts of manganese oxide fiber microspheres, 11 parts of methylglycine proline, 25 parts of adhesive, 15 parts of nano titanium dioxide, 9 parts of permanganate, 7 parts of oxalate, 40 parts of distilled water, 3 parts of light stabilizer, 0.7 part of defoaming agent and 0.6 part of dispersing agent;
the preparation method of the manganese oxide fiber microspheres comprises the following steps: a. preparing a flexible manganese oxide nanofiber membrane in an electrostatic spinning mode; b. continuously unreeling and feeding the flexible manganese oxide nanofiber membrane into a conical cabin, gathering the flexible manganese oxide nanofiber membrane by a twisting device in the conical cabin, and twisting the flexible manganese oxide nanofiber membrane into manganese oxide fibers; c. and cutting the manganese oxide fiber, putting the cut manganese oxide fiber into a spherical cabin body, and extruding to obtain the manganese oxide microsphere.
The permanganate adopts sodium permanganate, and the oxalate adopts potassium oxalate. The light stabilizer adopts benzotriazoles. The defoaming agent adopts stearic acid. The dispersing agent adopts sodium dodecyl sulfate.
A digital display formaldehyde purifier comprises the novel high-efficiency catalytic formaldehyde material as a filter material for catalytic decomposition of formaldehyde.
Example 3:
a novel high-efficiency formaldehyde catalyzing material comprises a carrier and a formaldehyde catalyzing coating coated on the carrier, wherein the carrier comprises a non-woven fabric layer and a composite fabric layer which are fixed together, the composite fabric layer is woven by warps and wefts, the warps are made by compositely twisting cotton fibers, bamboo charcoal fibers and silver fibers, the mass fraction of the cotton fibers is 20%, the mass fraction of the bamboo charcoal fibers is 25%, and the balance is silver fibers; the weft is prepared by twisting bamboo charcoal fiber and manganese oxide fiber in a composite manner, wherein the mass fraction of the bamboo charcoal fiber is 25%, and the balance is the manganese oxide fiber; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 63 parts of manganese oxide fiber microspheres, 8 parts of methylglycine proline, 22 parts of adhesive, 11 parts of nano titanium dioxide, 7 parts of permanganate, 4 parts of oxalate, 35 parts of distilled water, 1 part of light stabilizer, 0.5 part of defoaming agent and 0.3 part of dispersing agent;
the preparation method of the manganese oxide fiber microspheres comprises the following steps: a. preparing a flexible manganese oxide nanofiber membrane in an electrostatic spinning mode; b. continuously unreeling and feeding the flexible manganese oxide nanofiber membrane into a conical cabin, gathering the flexible manganese oxide nanofiber membrane by a twisting device in the conical cabin, and twisting the flexible manganese oxide nanofiber membrane into manganese oxide fibers; c. and cutting the manganese oxide fiber, putting the cut manganese oxide fiber into a spherical cabin body, and extruding to obtain the manganese oxide microsphere.
The permanganate adopts potassium permanganate, and the oxalate adopts potassium oxalate. The light stabilizer adopts triazine. The defoaming agent adopts polyoxypropylene glycerol ether. The dispersant adopts methyl amyl alcohol.
A digital display formaldehyde purifier comprises the novel high-efficiency catalytic formaldehyde material as a filter material for catalytic decomposition of formaldehyde.
The materials of each example were tested for their effect on catalytic decomposition of formaldehyde by the following procedure:
1. cutting the high-efficiency catalytic formaldehyde material of the embodiment 1-3 into test blocks with the size of 10cm multiplied by 10cm, selecting some commercial formaldehyde catalytic decomposition filter screen and cutting into comparison blocks with the size of 10cm multiplied by 10 cm;
2. capturing formaldehyde-containing air with 4 sets of plastic bags, extracting the gas in the plastic bags with a sampler, testing the concentration of formaldehyde in the gas using a liquid chromatograph, and recording as C1;
3. the test block and the comparative block of examples 1 to 3 were placed in respective plastic bags, and after irradiation treatment with ultraviolet rays for 20min, the gas in the plastic bags was extracted with a sampler, and the concentration of formaldehyde in the gas was measured with a liquid chromatograph and recorded as C2;
4. and (3) calculating the result: the formaldehyde removal rate was (C1-C2)/C1X 100%, and the results are shown in the following table.
Test example | Example 1 | Example 2 | Example 3 | Comparative example |
Formaldehyde removal rate (%) | 96 | 94 | 95 | 82 |
The antibacterial effect of the materials of the examples was tested by the following procedure:
1. cutting the high-efficiency catalytic formaldehyde material of the embodiment 1-3 into test blocks with the size of 1cm multiplied by 1cm, selecting a certain type of commercially available formaldehyde catalytic decomposition filter screen and cutting into comparison blocks with the size of 1cm multiplied by 1 cm;
2. respectively dripping 1mL of staphylococcus aureus liquid on the test block and the comparison block of the examples 1-3, recording the colony number as D1, and respectively recording the colony number on the test block and the comparison block as D2 after placing for 20-30 min;
3. and (3) calculating the result: the degerming rate was (D1-D2)/D1X 100%, and the results are shown in the following table.
Test example | Example 1 | Example 2 | Example 3 | Comparative example |
Percent bacteria removal (%) | 100% | 100% | 100% | 1% |
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (9)
1. The novel high-efficiency formaldehyde catalysis material is characterized by comprising a carrier and a formaldehyde catalysis coating coated on the carrier, wherein the carrier comprises a non-woven fabric layer and a composite fabric layer which are fixed together, and the formaldehyde catalysis coating is prepared from the following raw materials in parts by weight: 63-67 parts of manganese oxide fiber microspheres, 8-11 parts of methylglycine proline, 22-25 parts of adhesive, 11-15 parts of nano titanium dioxide, 7-9 parts of permanganate, 4-7 parts of oxalate, 35-40 parts of distilled water, 1-3 parts of light stabilizer, 0.5-0.7 part of defoaming agent and 0.3-0.6 part of dispersing agent;
the preparation method of the manganese oxide fiber microspheres comprises the following steps: a. preparing a flexible manganese oxide nanofiber membrane in an electrostatic spinning mode; b. continuously unreeling and feeding the flexible manganese oxide nanofiber membrane into a conical cabin, gathering the flexible manganese oxide nanofiber membrane by a twisting device in the conical cabin, and twisting the flexible manganese oxide nanofiber membrane into manganese oxide fibers; c. and cutting the manganese oxide fiber, putting the cut manganese oxide fiber into a spherical cabin body, and extruding to obtain the manganese oxide microsphere.
2. The novel high-efficiency catalytic formaldehyde material as claimed in claim 1, wherein the permanganate is potassium permanganate or sodium permanganate, and the oxalate is sodium oxalate or potassium oxalate.
3. The novel high-efficiency catalytic formaldehyde material as claimed in claim 1, wherein the light stabilizer is one or more of o-hydroxybenzophenone, benzotriazole, salicylate and triazine.
4. The novel high-efficiency catalytic formaldehyde material as claimed in claim 1, wherein the antifoaming agent is one or more selected from lauric acid, palmitic acid, stearic acid, and polyoxypropylene glycerol ether.
5. The novel high-efficiency catalytic formaldehyde material as claimed in claim 1, wherein the dispersant is one or more selected from triethylhexylphosphoric acid, sodium dodecyl sulfate and methylpentanol.
6. The novel efficient catalytic formaldehyde material as claimed in claim 1, wherein the mass fraction of the cotton fiber in the warp is 21%, the mass fraction of the bamboo charcoal fiber is 27%, and the rest is silver fiber; the weft comprises 26% of bamboo charcoal fibers by mass and the balance of manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 65 parts of manganese oxide fiber microspheres, 9 parts of methylglycine proline, 23 parts of adhesive, 13 parts of nano titanium dioxide, 8 parts of permanganate, 6 parts of oxalate, 37 parts of distilled water, 2 parts of light stabilizer, 0.6 part of defoaming agent and 0.4 part of dispersing agent.
7. The novel efficient catalytic formaldehyde material as claimed in claim 1, wherein the mass fraction of the cotton fiber in the warp is 23%, the mass fraction of the bamboo charcoal fiber is 28%, and the rest is silver fiber; the weft comprises 28 mass percent of bamboo charcoal fibers and the balance of manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 67 parts of manganese oxide fiber microspheres, 11 parts of methylglycine proline, 25 parts of adhesive, 15 parts of nano titanium dioxide, 9 parts of permanganate, 7 parts of oxalate, 40 parts of distilled water, 3 parts of light stabilizer, 0.7 part of defoaming agent and 0.6 part of dispersing agent.
8. The novel efficient catalytic formaldehyde material as claimed in claim 1, wherein the mass fraction of the cotton fiber in the warp is 20%, the mass fraction of the bamboo charcoal fiber is 25%, and the rest is silver fiber; the weft comprises 25% of bamboo charcoal fibers and the balance of manganese oxide fibers; the catalytic formaldehyde coating is composed of the following raw materials in parts by weight: 63 parts of manganese oxide fiber microspheres, 8 parts of methylglycine proline, 22 parts of adhesive, 11 parts of nano titanium dioxide, 7 parts of permanganate, 4 parts of oxalate, 35 parts of distilled water, 1 part of light stabilizer, 0.5 part of defoaming agent and 0.3 part of dispersing agent.
9. A digital formaldehyde purifier, characterized in that, the novel high-efficiency catalytic formaldehyde material of any one of claims 1 to 8 is used as a filter material for catalytic decomposition of formaldehyde.
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