CN111642862A - Production process of environment-friendly insole - Google Patents
Production process of environment-friendly insole Download PDFInfo
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- CN111642862A CN111642862A CN202010554389.XA CN202010554389A CN111642862A CN 111642862 A CN111642862 A CN 111642862A CN 202010554389 A CN202010554389 A CN 202010554389A CN 111642862 A CN111642862 A CN 111642862A
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- Prior art keywords
- insole
- environment
- cloth
- friendly
- machine
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
- A43D8/16—Ornamentation
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
- A43D8/32—Working on edges or margins
- A43D8/36—Working on edges or margins by trimming the margins of sole blanks
- A43D8/38—Working on edges or margins by trimming the margins of sole blanks by cutting-out, e.g. using templates
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
The invention discloses a production process of an environment-friendly insole, which comprises the following steps: step one, manufacturing a blank; step two, forming a blank; step three, quality inspection; step four, packaging finished products; step five, recovering raw materials; the shoe pad adopts degradable non-woven fabric materials, improves the decomposition speed of the shoe pad, reduces the difficulty of environmental management, reduces the pollution to the environment, meets the environmental protection requirement of the shoe pad, can be secondarily produced into a new environment-friendly shoe pad after being graded, can be recycled, saves resources, reduces the production cost of the shoe pad, adds five layers of active carbon and one layer of water-absorbing non-woven fabric, and is formed by firing coconut shells to the active carbon, so that the shoe pad has the effects of deodorization, sterilization and moisture prevention, also reduces the ecological damage behaviors such as wood cutting and the like, replaces the traditional needle thread sewing mode by ultrasonic welding, is formed by one-step pressing, improves the quality and the production efficiency of the shoe pad, reduces the rejection rate of the shoe pad, does not need to consume needle threads, and saves the production cost of the shoe pad.
Description
Technical Field
The invention relates to the technical field of insole production, in particular to a production process of an environment-friendly insole.
Background
The insole is a particularly common article in daily life of people, mainly plays the functions of relieving foot fatigue, cushioning, supporting and correcting foot defects and the like, can keep the inside of the shoe dry, enables the shoe to be easy to clean and not easy to wear, plays the role of protecting the foot, and has the functions of keeping the foot comfortable, relieving foot fatigue, cushioning, supporting and correcting foot defects and the like.
However, most of the traditional insoles are made of environment-friendly materials which are easy to degrade, the traditional insoles cannot be naturally decomposed for a long time after being discarded, the pollution is high, the difficulty of environmental improvement is inevitably increased, and most of the traditional insole production processes are made by adopting a needle and thread sewing mode, so that the problems of needle breakage and thread breakage are easily caused in the sewing process, the materials such as needle and thread are consumed, the production cost of the insoles is increased, and the rejection rate of the insoles is increased.
Disclosure of Invention
The invention aims to provide a production process of an environment-friendly insole, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a production process of an environment-friendly insole comprises the following steps: step one, manufacturing a blank; step two, forming a blank; step three, quality inspection; step four, packaging finished products; step five, recovering raw materials;
in the first step, firstly, the cloth is wound on a feeding roller of a feeding machine, then the activated carbon is injected into a feeding roller of the feeding machine, then the feeding machine is manually operated, the cloth is conveyed onto a feeding plate through the feeding roller, the spreading and the pressing of the cloth are completed through a pressing roller, then a layer of activated carbon is uniformly spread on the upper surface of the cloth through the feeding roller, then a second layer of cloth is spread, and the second layer of cloth is overlapped to form a shoe pad blank with six layers of cloth and five layers of activated carbon overlapped;
in the second step, firstly, mounting lower die steel prefabricated with insole shapes on a lace machine, then placing insole blanks manufactured in the first step on the lower die steel, mounting an upper die pattern wheel with prefabricated patterns on a cutting machine, then manually operating the lace machine, performing surface printing in a mode of pressing down the insole blanks on the die steel through an upper die pattern wheel roller, adjusting a vibrator amplitude transformer to a proper vibration frequency through an ultrasonic control box, performing fusion welding and sewing on six layers of cloth, finally performing edge cutting and material removal on the edges of the insole blanks through the upper die pattern wheel, and performing fusion cutting to obtain insole blanks in the prefabricated shapes;
in the third step, impurities such as broken cloth, dust and the like remained on the surfaces of insole blanks are cleaned by a blower, the insole blanks molded in the second step are placed on a quality inspection table, then a detection instrument on the quality inspection table is manually operated to detect various performances of the insole blanks, and insole residues and insole semi-finished products are screened out;
in the fourth step, the insole semi-finished product with the quality detected in the third step is placed on a packaging machine, a prefabricated insole label die and an insole packaging bag are installed on the packaging machine, then the packaging machine is manually operated, the label is printed on the insole semi-finished product through the insole label die, and then the insole semi-finished product is placed in the insole packaging bag to prepare an insole finished product;
and in the fifth step, the insole residual products screened in the third step are put into a decomposition tank, the insole stagnation products accumulated in the storehouse are put into the decomposition tank, then degrading enzymes are manually added or natural insolation is carried out, the insole residual products and the insole stagnation products are decomposed into cloth particles, and the insole raw materials are recovered.
According to the technical scheme, in the first step, five layers of degradable non-woven fabrics and one layer of water-absorbing non-woven fabric are selected as the fabric.
According to the technical scheme, in the step one, the activated carbon is formed by firing coconut shells.
According to the technical scheme, in the second step, the ultrasonic lace machine is selected as the lace machine, and the working speed is 5-10 m/s.
According to the technical scheme, in the second step, the vibration frequency of the vibrator amplitude transformer is 15-25 KHz.
According to the technical scheme, in the fourth step, the insole packaging bag is a degradable plastic packaging bag, and the degradation temperature is 50-70 ℃.
According to the technical scheme, in the fourth step, the automatic packaging machine is selected as the packaging machine.
According to the technical scheme, in the fifth step, the degrading enzyme is lignin degrading enzyme, and the degrading temperature is 35-55 ℃.
Compared with the prior art, the invention has the following beneficial effects: according to the production process of the environment-friendly insole, the degradable non-woven fabric is used for replacing the traditional insole material, so that the decomposition speed of the insole is increased, the difficulty of environment treatment is reduced, the pollution to the environment is reduced, the environment-friendly requirement of the insole is met, the insole which is lost and unqualified can be manually decomposed, the material is recycled, the new environment-friendly insole is produced secondarily, the overstock problem of inventory is effectively avoided, the raw material is recycled, the resource is saved, and the production cost of the insole is reduced; five layers of activated carbon and a layer of water-absorbing non-woven fabric are added, and the activated carbon is formed by firing coconut shells, so that the insole has the effects of deodorization, sterilization and moisture prevention, and the ecological damage behaviors such as lumbering and the like are reduced; the insole is manufactured by the ultrasonic lace machine, the traditional needle and thread sewing mode is replaced by ultrasonic welding, the insole can be formed by one-time pressing, the quality and the production efficiency of the insole are improved, the rejection rate of the insole is reduced, the needle and the thread are not required to be consumed, and the production cost of the insole is saved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a production process of an environment-friendly insole comprises the following steps: step one, manufacturing a blank; step two, forming a blank; step three, quality inspection; step four, packaging finished products; step five, recovering raw materials;
firstly, winding a cloth on a feeding roller of a feeding machine, wherein the cloth is made of five layers of degradable non-woven fabrics and one layer of water-absorbent non-woven fabric, then injecting active carbon into a feeding roller of the feeding machine, the active carbon is formed by firing coconut shells, then manually operating the feeding machine, conveying the cloth onto a feeding plate through the feeding roller, flatly paving and compressing the cloth through a compression roller, uniformly paving a layer of active carbon on the upper surface of the cloth through the feeding roller, paving a second layer of cloth, and superposing the two layers of cloth to form a shoe pad blank with six layers of cloth and five layers of active carbon overlapped;
in the second step, firstly, mounting lower die steel prefabricated with insole shapes on a lace machine, wherein the lace machine adopts an ultrasonic lace machine, the working speed is 5-10 m/s, then, placing the insole blank manufactured in the first step on the lower die steel, mounting an upper die wheel with prefabricated patterns on a cutting machine, then, manually operating the lace machine, performing surface printing in a mode that an upper die wheel roller presses down the insole blank on the die steel, adjusting a vibrator amplitude transformer to a proper vibration frequency through an ultrasonic control box, welding and sewing six layers of cloth, finally, trimming and removing the edges of the insole blank through the upper die wheel, and performing fusion cutting to obtain the insole blank in the prefabricated shape;
in the third step, impurities such as broken cloth, dust and the like remained on the surfaces of insole blanks are cleaned by a blower, the insole blanks molded in the second step are placed on a quality inspection table, then a detection instrument on the quality inspection table is manually operated to detect various performances of the insole blanks, and insole residues and insole semi-finished products are screened out;
in the fourth step, firstly placing the insole semi-finished product with the quality detected in the third step on a packaging machine, selecting an automatic packaging machine for the packaging machine, then installing a prefabricated insole label mould and an insole packaging bag on the packaging machine, selecting a degradable plastic packaging bag for the insole packaging bag, wherein the degradation temperature is 50-70 ℃, then manually operating the packaging machine, printing a label on the insole semi-finished product through the insole label mould, and then placing the insole semi-finished product into the insole packaging bag to prepare an insole finished product;
and in the fifth step, the insole residues screened in the third step are put into a decomposition tank, the insole stagnation products accumulated in the storehouse are put into the decomposition tank, then degrading enzymes are manually added or naturally exposed, the degrading enzymes are lignin degrading enzymes, the degrading temperature is 35-55 ℃, the insole residues and the insole stagnation products are decomposed into cloth particles, and insole raw materials are recovered.
Based on the above, the degradable insole has the advantages that the degradable non-woven fabric is used for replacing the traditional insole material, the insole material can be naturally decomposed after being exposed to the sun for about fifty days, the decomposition speed of the insole is increased, the difficulty of environmental management is reduced, the pollution of the insole to the environment is reduced, the insole which is lost and unqualified can be artificially decomposed, the material is recycled and then the material is secondarily produced into a new environment-friendly insole, the overstocked problem of the inventory is effectively avoided, the raw material is recycled, the resources are saved, and the production cost of the insole is reduced; five layers of activated carbon and a layer of water-absorbing non-woven fabric are added, and the activated carbon is formed by firing coconut shells, so that the insole has the effects of deodorization, sterilization and moisture prevention, and the ecological damage behaviors such as lumbering and the like are reduced; the ultrasonic welding replaces the traditional needle and thread sewing mode, so that the insole can be formed by one-time pressing, the quality and the production efficiency of the insole are improved, the rejection rate of the insole is reduced, the needle and the thread are not required to be consumed, and the production cost of the insole is saved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A production process of an environment-friendly insole comprises the following steps: step one, manufacturing a blank; step two, forming a blank; step three, quality inspection; step four, packaging finished products; step five, recovering raw materials; the method is characterized in that:
in the first step, firstly, the cloth is wound on a feeding roller of a feeding machine, then the activated carbon is injected into a feeding roller of the feeding machine, then the feeding machine is manually operated, the cloth is conveyed onto a feeding plate through the feeding roller, the spreading and the pressing of the cloth are completed through a pressing roller, then a layer of activated carbon is uniformly spread on the upper surface of the cloth through the feeding roller, then a second layer of cloth is spread, and the second layer of cloth is overlapped to form a shoe pad blank with six layers of cloth and five layers of activated carbon overlapped;
in the second step, firstly, mounting lower die steel prefabricated with insole shapes on a lace machine, then placing insole blanks manufactured in the first step on the lower die steel, mounting an upper die pattern wheel with prefabricated patterns on a cutting machine, then manually operating the lace machine, performing surface printing in a mode of pressing down the insole blanks on the die steel through an upper die pattern wheel roller, adjusting a vibrator amplitude transformer to a proper vibration frequency through an ultrasonic control box, performing fusion welding and sewing on six layers of cloth, finally performing edge cutting and material removal on the edges of the insole blanks through the upper die pattern wheel, and performing fusion cutting to obtain insole blanks in the prefabricated shapes;
in the third step, impurities such as broken cloth, dust and the like remained on the surfaces of insole blanks are cleaned by a blower, the insole blanks molded in the second step are placed on a quality inspection table, then a detection instrument on the quality inspection table is manually operated to detect various performances of the insole blanks, and insole residues and insole semi-finished products are screened out;
in the fourth step, the insole semi-finished product with the quality detected in the third step is placed on a packaging machine, a prefabricated insole label die and an insole packaging bag are installed on the packaging machine, then the packaging machine is manually operated, the label is printed on the insole semi-finished product through the insole label die, and then the insole semi-finished product is placed in the insole packaging bag to prepare an insole finished product;
and in the fifth step, the insole residual products screened in the third step are put into a decomposition tank, the insole stagnation products accumulated in the storehouse are put into the decomposition tank, then degrading enzymes are manually added or natural insolation is carried out, the insole residual products and the insole stagnation products are decomposed into cloth particles, and the insole raw materials are recovered.
2. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the first step, five layers of degradable non-woven fabrics and one layer of water-absorbing non-woven fabrics are selected as the fabric.
3. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the first step, the activated carbon is formed by firing coconut shells.
4. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the second step, the ultrasonic lace machine is selected as the lace machine, and the working speed is 5-10 m/s.
5. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the second step, the vibration frequency of the vibrator amplitude transformer is 15-25 KHz.
6. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the fourth step, the insole packaging bag is a degradable plastic packaging bag, and the degradation temperature is 50-70 ℃.
7. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the fourth step, the automatic packaging machine is selected as the packaging machine.
8. The production process of the environment-friendly insole as claimed in claim 1, wherein: in the fifth step, the degrading enzyme is lignin degrading enzyme, and the degrading temperature is 35-55 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010554389.XA CN111642862A (en) | 2020-06-17 | 2020-06-17 | Production process of environment-friendly insole |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010554389.XA CN111642862A (en) | 2020-06-17 | 2020-06-17 | Production process of environment-friendly insole |
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| CN111642862A true CN111642862A (en) | 2020-09-11 |
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| CN202010554389.XA Pending CN111642862A (en) | 2020-06-17 | 2020-06-17 | Production process of environment-friendly insole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116268704A (en) * | 2023-03-10 | 2023-06-23 | 安徽铭瑞新材料科技有限公司 | Foot insulation pad with puncture resistance and static electricity resistance and preparation method thereof |
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Application publication date: 20200911 |