CN111635671A - Method for repairing decolored powder falling and scratches on surface of printed matter - Google Patents

Method for repairing decolored powder falling and scratches on surface of printed matter Download PDF

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Publication number
CN111635671A
CN111635671A CN202010517678.2A CN202010517678A CN111635671A CN 111635671 A CN111635671 A CN 111635671A CN 202010517678 A CN202010517678 A CN 202010517678A CN 111635671 A CN111635671 A CN 111635671A
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China
Prior art keywords
printed matter
powder
repairing
agent
decolored
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Granted
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CN202010517678.2A
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Chinese (zh)
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CN111635671B (en
Inventor
李旭
解明亮
周海涛
溥祖宏
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Yunnan Tongprint Co ltd
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Yunnan Tongprint Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D101/00Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
    • C09D101/08Cellulose derivatives
    • C09D101/16Esters of inorganic acids
    • C09D101/18Cellulose nitrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/08Print finishing devices, e.g. for glossing prints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention provides a method and a process for timely repairing the defect of fading and powder falling of a printed matter caused by chemical factors, which relate to the technical field of printing and comprise the steps of pretreatment of the defective printed matter, preparation of a surface treating agent, application of the surface treating agent and the like, the invention can realize surface repair of the defective product by utilizing the existing surface coating equipment without additional equipment investment, has good repairing effect on the defects of fading and powder falling of the printed matter caused by chemical and environmental factors and the like, can effectively reduce the rejection rate of the defective printed matter and reduce the economic loss of a printing enterprise; the surface treatment agent has high adhesion fastness, high glossiness and good flexibility, and can properly reduce the use amount and improve the curing speed and the adhesion force of the surface treatment agent on the surface of a printed matter.

Description

Method for repairing decolored powder falling and scratches on surface of printed matter
Technical Field
The invention relates to the technical field of printing, in particular to a method for repairing decolored powder falling and scratches on the surface of a printed matter.
Background
In a colloquial way, the quality of a printed matter is divided into three parts by printing and seven parts by plate making, intaglio printing is taken as one of printing processes, and the printed matter has the advantages of thick ink layer, bright color, high saturation, high printing plate printing resistance, stable quality of the printed matter, high printing speed and the like and occupies an extremely important position in the fields of printing packaging and image-text publishing; from the application aspect, gravure printing is mainly used for fine publications such as magazines and product catalogues, packaging printing and printing of securities such as bank notes and stamps, and is also applied to special fields such as decorative materials.
In the gravure process, people often see that the color of some printed matter layouts is lighter, even the color and the powder are seriously faded, the product quality is directly influenced, and the influence factors are mainly two aspects:
the first is that the printing plate is worn, the pictures and texts on the printing plate surface are worn, the opening of the inking hole becomes small, the depth becomes shallow, the area of the ink transfer unit is reduced, the total ink transfer amount is correspondingly reduced, the ink color becomes light, and the defects are caused; the main factors of plate wear include: printing plate surface friction, doctor blade pressure is too big, the linear velocity of printing plate roller and impression roller, the wearing and tearing of paper and printing ink to the printing plate etc. the defect that above-mentioned reason caused is often comparatively obvious, can discover rapidly in normal production process, and through seeking corresponding reason and in time make corresponding adjustment, its solution that corresponds reduces printing plate pressure and doctor blade pressure usually, eliminate the large granule in the printing ink and control printing ink's drying rate simultaneously, consequently can not cause the defect of batch product basically, can not cause big economic loss.
However, the second is related to more causes, and more causes are caused by chemical factors. The abrasion resistance is reduced or drying is incomplete during packaging due to improper control of the viscosity of the ink in the printing process, and the ink adhesion on the surface of a printed matter is reduced due to improper control of some external environmental factors. The consequences caused by the factors cannot be shown in time in the production process, the exposure of the defects has the characteristic of delay, so that the defects cannot be adjusted in time in the production process, and the defects can be shown only after the production of the product is finished and in the subsequent processing procedures, so that great economic loss is often caused. For example, in 2013, a certain known packaging material company provides a cigarette carton for a cigarette enterprise, serious powder loss occurs in the process of packaging cigarettes, so that the cigarette carton is shut down, the value of the cigarette carton in the batch is more than 200 million of renminbi, so that serious economic loss is caused to the packaging material company, and the loss is compensated by various repairing means within a specified time, but the good effect cannot be achieved.
Disclosure of Invention
In order to solve the problems described in the prior art, the invention provides a method and a process for timely repairing the defect of fading and powder falling of printed matters caused by chemical factors, and the defective printed matters are quickly repaired, so that the requirements of subsequent packaging procedures can be met, and the economic loss of manufacturers is reduced.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for repairing decolored powder falling and scratches on the surface of a printed matter is characterized by comprising the following steps:
firstly, pretreatment of defective printed matter
Firstly, cleaning powder;
secondly, water is supplemented;
secondly, preparation of surface treating agent
The material comprises the following components in parts by weight:
nitrocotton liquid: 30-45 parts of a solvent;
wax powder: 0.2-0.5 part;
alcohol: 50-65 parts;
0.1-0.5 part of ultra-slow drying agent;
0.01-0.05 part of water-based defoaming agent;
the nitrocotton liquid can increase the hardness of a surface film of the surface treatment agent after the surface treatment agent is dried;
the wax powder can improve the smoothness of a surface film of the surface treating agent after being dried;
the ultra-slow drying agent adjusts the drying speed of the surface treating agent;
alcohol is a diluent and controls the viscosity of the surface treatment agent;
the defoaming agent is used for eliminating bubbles in the surface treatment agent;
preparing according to the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the nitrocotton weighed in the step into a container, adding half of alcohol, all the ultra-slow drying agent and the water-based defoaming agent, and stirring for dissolving;
c. transferring the uniformly mixed material in the step b into a high-speed dispersion machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the residual alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the fineness is required to be 5-10 μm, and the viscosity is required to be 20s (measured by coating 4 cups at 25 ℃);
third, application of surface treatment agent
Firstly, removing impurities on the surface of a strip box to be coated by means of air draft, electrostatic adsorption and the like, and ensuring the coating effect;
secondly, placing the surface treating agent in a material groove, and coating the coating surface of the strip box by adopting a bottom feeding reverse roll coating mode;
thirdly, drying the barrel through electric heating or infrared rays, wherein the drying temperature is 80-100 ℃;
fourthly, cooling the barrel through a blowing system, and finally standing for 12 to 24 hours at room temperature to be collected and packaged.
Because the gold stamping layer is arranged at the local position of the surface of the barrel, and the gold stamping layer does not have the phenomena of powder falling and decoloration, the gold stamping layer can be not coated with the surface treatment agent, and if full-plate coating is carried out, the gold stamping layer can drop because the drying speed of the gold stamping layer is slower than that of a common ink layer, so that the front surface of the barrel is preferably coated with the local surface treatment agent.
Application of a topical surface treatment comprising the steps of:
carrying out light, chemical etching or die cutting on the applying roller according to the condition of the gold stamping position and the common ink position on the front surface of the strip box, removing 1/3-1/2 of an area corresponding to the gold stamping position on the front surface of the strip box, and not processing the common ink area;
secondly, coating the surface treating agent by matching with a flattening roller after the treated coating roller is normally installed, and carrying out the same subsequent treatment.
Preferably, the powder cleaning operation comprises the following specific steps: and (3) adopting surface powder cleaning equipment, introducing clean water into a water tank of the powder cleaning equipment, rinsing the defective product with the printing surface facing downwards once, and drying the rinsed product to a state before treatment.
Preferably, the water replenishing operation includes the specific steps of: the carton was fed from water and then press dried using two rubber rolls.
Preferably, the mass percent of the nitrocotton liquid is 25-35%, and the nitrocotton liquid consists of 1/8 nitrocotton, ethyl ester, butyl ester and isopropanol; the slow drying agent comprises binary small molecular alcohol, ternary small molecular alcohol, polyethylene glycol and glycerol; the wax powder is polytetrafluoroethylene modified PP micro powder wax.
Preferably, the surface treating agent comprises, by weight, 39.74 parts of nitrocotton liquid, 0.21 part of wax powder, 0.4 part of ultra-slow drying agent, 59.62 parts of alcohol and 0.03 part of aqueous defoaming agent.
The invention has the following beneficial effects:
the method can realize surface repair of defective products by utilizing the existing surface coating equipment without additional equipment investment, has good repair effect on defects of decoloration, powder falling and the like of printed products caused by chemical and environmental factors, can effectively reduce the rejection rate of defective printed products, and reduces the economic loss of printing enterprises.
The surface treating agent has high adhesion fastness, high glossiness and good flexibility, can properly reduce the using amount on one hand, and simultaneously improves the curing speed and the adhesion force of the surface treating agent on the surface of a printed matter.
Detailed Description
Example 1
A method for repairing decolored powder falling and scratches on the surface of a printed matter comprises the following steps:
firstly, pretreatment of defective printed matter
Firstly, adopting surface powder cleaning equipment, introducing clean water into a water tank of the powder cleaning equipment, rinsing the printing surface of a defective product once, and drying the rinsed product to a state before treatment;
feeding paper from the carton in water, and then pressing the carton dry by adopting two rubber rollers;
secondly, preparation of surface treating agent
The material comprises the following components in parts by weight:
nitrocotton liquid: 35 parts of (B);
wax powder: 0.3 part;
alcohol: 60 parts;
0.3 part of extra slow drying agent;
0.02 part of water-based defoaming agent;
the mass percentage of the nitrocotton liquid is 25-35%, and the nitrocotton liquid consists of 1/8 nitrocotton, ethyl ester, butyl ester and isopropanol; the slow drying agent comprises binary small molecular alcohol, ternary small molecular alcohol, polyethylene glycol and glycerol; the wax powder is polytetrafluoroethylene modified PP micro powder wax.
Preparing according to the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the nitrocotton weighed in the step into a container, adding 30 parts of alcohol, all the ultra-slow drying agent and the water-based defoaming agent, and stirring for dissolving;
c. transferring the uniformly mixed material in the step b into a high-speed dispersion machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the residual alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the fineness is required to be 5-10 μm, and the viscosity is required to be 20s (measured by coating 4 cups at 25 ℃);
third, application of surface treatment agent
Firstly, removing impurities on the surface of a strip box to be coated by means of air draft, electrostatic adsorption and the like, and ensuring the coating effect;
secondly, placing the surface treating agent in a material groove, and coating the coating surface of the strip box by adopting a bottom feeding reverse roll coating mode;
thirdly, drying the barrel through electric heating or infrared rays, wherein the drying temperature is 80-100 ℃;
fourthly, cooling the barrel through a blowing system, and finally standing for 12 to 24 hours at room temperature to be collected and packaged.
Example 2
A method for repairing decolored powder falling and scratches on the surface of a printed matter comprises the following steps:
firstly, pretreatment of defective printed matter
Firstly, adopting surface powder cleaning equipment, introducing clean water into a water tank of the powder cleaning equipment, rinsing the printing surface of a defective product once, and drying the rinsed product to a state before treatment;
feeding paper from the carton in water, and then pressing the carton dry by adopting two rubber rollers;
secondly, preparation of surface treating agent
The material comprises the following components in parts by weight:
nitrocotton liquid: 39.74 parts;
wax powder: 0.21 part;
alcohol: 59.62 parts;
0.4 part of extra slow drying agent;
0.03 part of water-based defoaming agent;
preparing according to the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the nitrocotton weighed in the step into a container, adding 30 parts of alcohol, all the ultra-slow drying agent and the water-based defoaming agent, and stirring for dissolving;
c. transferring the uniformly mixed material in the step b into a high-speed dispersion machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the residual alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the fineness is required to be 5-10 μm, and the viscosity is required to be 20s (measured by coating 4 cups at 25 ℃);
third, application of surface treatment agent
Because the gold stamping layer is arranged at the local position of the surface of the barrel, and the gold stamping layer does not have the phenomena of powder falling and decoloration, the gold stamping layer can not be coated with the surface treatment agent, if full-plate coating is carried out, the gold stamping layer can drop because the drying speed of the gold stamping layer is slower than that of a common ink layer, and therefore, the front surface of the barrel is coated with the local surface treatment agent.
Application of a topical surface treatment comprising the steps of:
carrying out light, chemical etching or die cutting on the applying roller according to the condition of the gold stamping position and the common ink position on the front surface of the strip box, removing 1/3-1/2 of an area corresponding to the gold stamping position on the front surface of the strip box, and not processing the common ink area;
secondly, coating the surface treating agent by matching with a flattening roller after the treated coating roller is normally installed, and carrying out the same subsequent treatment.
Preferably, the powder cleaning operation comprises the following specific steps: and (3) adopting surface powder cleaning equipment, introducing clean water into a water tank of the powder cleaning equipment, rinsing the defective product with the printing surface facing downwards once, and drying the rinsed product to a state before treatment.

Claims (8)

1. A method for repairing decolored powder falling and scratches on the surface of a printed matter is characterized by comprising the following steps:
firstly, pretreatment of defective printed matter
Firstly, cleaning powder;
secondly, water is supplemented;
secondly, preparation of surface treating agent
The material comprises the following components in parts by weight:
nitrocotton liquid: 30-45 parts of a solvent;
wax powder: 0.2-0.5 part;
alcohol: 50-65 parts;
0.1-0.5 part of ultra-slow drying agent;
0.01-0.05 part of water-based defoaming agent;
preparing according to the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the nitrocotton weighed in the step into a container, adding half of alcohol, all the ultra-slow drying agent and the water-based defoaming agent, and stirring for dissolving;
c. transferring the uniformly mixed material in the step b into a high-speed dispersion machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the residual alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the fineness is required to be 5-10 μm, and the viscosity is required to be 20s (measured by coating 4 cups at 25 ℃);
third, application of surface treatment agent
Firstly, removing impurities on the surface of a strip box to be coated by means of air draft, electrostatic adsorption and the like, and ensuring the coating effect;
secondly, placing the surface treating agent in a material groove, and coating the coating surface of the strip box by adopting a bottom feeding reverse roll coating mode;
thirdly, drying the barrel through electric heating or infrared rays, wherein the drying temperature is 80-100 ℃;
fourthly, cooling the barrel through a blowing system, and finally standing for 12 to 24 hours at room temperature to be collected and packaged.
2. The method for repairing decolored powder fall and scratches on the surface of a printed matter according to claim 1, wherein the step three is to apply a local surface treatment agent on the front surface of the barrel, and comprises the following steps:
carrying out light, chemical etching or die cutting on the applying roller according to the condition of the gold stamping position and the common ink position on the front surface of the strip box, removing 1/3-1/2 of an area corresponding to the gold stamping position on the front surface of the strip box, and not processing the common ink area;
secondly, coating the surface treating agent by matching with a flattening roller after the treated coating roller is normally installed, and carrying out the same subsequent treatment.
3. The method for repairing decolored powder fall and scratches on the surface of a printed matter according to claim 1, wherein the powder cleaning operation comprises the following specific steps: and (3) adopting surface powder cleaning equipment, introducing clean water into a water tank of the powder cleaning equipment, rinsing the defective product with the printing surface facing downwards once, and drying the rinsed product to a state before treatment.
4. The method for repairing decolored and dusted surfaces and scratches of printed matters according to claim 1, wherein the water replenishing operation comprises the following specific steps: the carton was fed from water and then press dried using two rubber rolls.
5. The method for repairing decolored powder fall and scratches on the surface of a printed matter according to claim 1, wherein the mass percent of the nitrocotton liquid is 25-35%, and the nitrocotton liquid consists of 1/8 nitrocotton, ethyl ester, butyl ester and isopropanol.
6. The method for repairing decolored powder fall and scratches on the surface of a printed matter according to claim 1, wherein the ultra-slow drying agent comprises a binary small molecular alcohol, a ternary small molecular alcohol, polyethylene glycol and glycerol.
7. The method for repairing decolored powder fall and scratches on the surface of a printed matter according to claim 1, wherein the wax powder is polytetrafluoroethylene modified PP micro wax.
8. The method for repairing decolored powder fall and scratches on the surface of a printed matter according to claim 1, wherein the surface treatment agent comprises, by weight, 39.74 parts of nitrocellulose liquid, 0.21 part of wax powder, 0.4 part of ultra-slow drying agent, 59.62 parts of alcohol, and 0.03 part of aqueous defoaming agent.
CN202010517678.2A 2020-06-09 2020-06-09 Restoration method for decoloring, powder-removing and scratch of surface of printed matter Active CN111635671B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1232971A (en) * 1967-04-28 1971-05-26
US4814015A (en) * 1987-08-07 1989-03-21 Prillaman Chemical Corporation Waterborne nitrocellulose compositions
US20030005945A1 (en) * 2000-03-13 2003-01-09 Hiroyuki Onishi Method for surface-treatment, surface-treated article and device for surface treatment
JP2004175858A (en) * 2002-11-25 2004-06-24 Sakata Corp Printing ink composition for shrink packaging, method for manufacturing printed matter for shrink packaging and printed matter for shrink packaging
CN101864245A (en) * 2010-04-30 2010-10-20 佛山市顺德区乐从镇盛昌油墨有限公司 Alcohol-soluble printing varnish and preparation method thereof
EP3398988A1 (en) * 2015-12-29 2018-11-07 Companhia Nitro Química Brasileira Method for obtaining a colloidal dispersion, colloidal dispersion and use thereof
CN109593397A (en) * 2018-11-21 2019-04-09 汕头东风印刷股份有限公司 It is a kind of suitable for intaglio printing and with special artistic effect aqueous UV ink

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1232971A (en) * 1967-04-28 1971-05-26
US4814015A (en) * 1987-08-07 1989-03-21 Prillaman Chemical Corporation Waterborne nitrocellulose compositions
US20030005945A1 (en) * 2000-03-13 2003-01-09 Hiroyuki Onishi Method for surface-treatment, surface-treated article and device for surface treatment
JP2004175858A (en) * 2002-11-25 2004-06-24 Sakata Corp Printing ink composition for shrink packaging, method for manufacturing printed matter for shrink packaging and printed matter for shrink packaging
CN101864245A (en) * 2010-04-30 2010-10-20 佛山市顺德区乐从镇盛昌油墨有限公司 Alcohol-soluble printing varnish and preparation method thereof
EP3398988A1 (en) * 2015-12-29 2018-11-07 Companhia Nitro Química Brasileira Method for obtaining a colloidal dispersion, colloidal dispersion and use thereof
CN109593397A (en) * 2018-11-21 2019-04-09 汕头东风印刷股份有限公司 It is a kind of suitable for intaglio printing and with special artistic effect aqueous UV ink

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