CN111633050A - Pre-pressing conveying module and energy-gathering cutting cable processing device thereof - Google Patents
Pre-pressing conveying module and energy-gathering cutting cable processing device thereof Download PDFInfo
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- CN111633050A CN111633050A CN202010473261.0A CN202010473261A CN111633050A CN 111633050 A CN111633050 A CN 111633050A CN 202010473261 A CN202010473261 A CN 202010473261A CN 111633050 A CN111633050 A CN 111633050A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
- B21C23/085—Making tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
- B21C1/22—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
- B21C1/32—Feeding or discharging the material or mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/02—Dies; Selection of material therefor; Cleaning thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C33/00—Feeding extrusion presses with metal to be extruded ; Loading the dummy block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/007—Explosive cutting or perforating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The invention discloses a prepressing conveying module and an energy-gathering cutting cable processing device thereof, comprising: the rhombic roller press is used for processing the round pipe into a flat pipe; the V-shaped roller press is used for processing the flat pipe into a V-shaped pipe; the pre-pressing conveying module is used for pre-pressing the end part of the energy-gathered cutting rope and conveying the energy-gathered cutting rope. The pre-pressing conveying module comprises: the conveying mechanism is used for conveying the cutting rope; the first pre-pressing mechanism is used for pressing a flat pipe at one end of the round pipe; and the second pre-pressing mechanism is used for pressing a groove at one end of the flat pipe to obtain a groove pipe. The invention can realize the gradual processing of the cutting rope from the circular tube state to the V-shaped state, and adopts the comprehensive design of rolling and cold drawing to realize the rapid processing of the cutting rope, so the efficiency is higher, and the efficiency of the current prototype can reach about 20 qualified products per day. In addition, due to the overload design, the pipe is not easy to clamp, and meanwhile, the deviation can be automatically corrected, so that the efficiency is improved, and the qualified rate is also improved.
Description
Technical Field
The invention relates to a fire technology, in particular to an energy-gathered cutting rope, and specifically relates to an energy-gathered cutting rope processing device.
Background
The energy-gathered cutting rope utilizes the energy gathering effect (generally called as a 'door-lock effect'), namely after the explosive is exploded, the metal material is cut by the explosion products under high temperature and high pressure, and the explosion fragments are basically scattered outwards along the normal direction of the surface of the explosive. After copper tube explosive charge with grooves (energy-gathering angles) is detonated, a converged explosive product flow with high speed and pressure intensity can appear on the axis of the grooves, and chemical energy released by explosive explosion is concentrated within a certain range.
It is mentioned in prior document 1 that the cross-sectional shape of the cutting cord plays a critical role in the performance of the cutting cord. Referring to fig. 1, the cross-sectional shape of the cutting cord is the most ideal state of 6, and the energy-collecting angle alpha can release the energy of explosion more linearly and intensively. However, it is not possible to process the workpiece to state 6, but only to state 5 (see prior art document 2). The reason is that as long as the pipe is machined and the explosive is required to be completely compressed in the pipe before the cutting cable is machined, the outer diameter of the pipe is generally 5-10 mm, and the wall thickness of the pipe is generally about 0.2-0.5 mm; then the pipe is gradually processed to be in a No. 6 state or a state close to the No. 6 state, the cold drawing technology is mainly adopted at present, the cutting rope is required to be kept to be processed at the temperature below 70 ℃, the heat generation amount in the cold drawing process is large, the pipe is easy to deviate (the cross section is inclined), the pipe is clamped, when the pipe is clamped, a die is required to be disassembled to take out waste products, new processing can be continued, the yield is extremely low, the efficiency is very low, and at present, only about 6 pipes can be processed by one device in one day.
Prior art document 1: the NASA Technical Memorandum, USA, was published in 5 months 1984 under the name "PYROTECONIC SHOCK: A LITTERATURE SURVEY OF THE LINEAR SHAPED CHARGE (LSC)", article number NASA TM-82583.
Prior document 2: american Institute of Aeronoutics and Astronacutics in 2005, 41st AIAA/ASME/SAE/ASEE Joint prediction Conference & inhibition 10-13 July2005, Tucson, Arizona, "Performance Analysis of Linear Shaped Charge for Aerospace Applications", authors: meryl Mallery and Tom Kozlowski † Ensign-Bickford Aerospace and Defence Company Simsbury, CT 06070.
Disclosure of Invention
In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a pre-pressing conveying module and an energy-gathering cutting cable processing device thereof, wherein the pre-pressing conveying module can pre-press the end of the energy-gathering cutting cable for facilitating the later processing; the energy-gathered cutting rope processing device can realize that the cutting rope is processed to a V-shaped state from a circular tube state step by step, and the cross section of the energy-gathered cutting rope is very close to the No. 6 state.
To achieve the above object, the present invention provides a pre-press conveying module, comprising:
the first pre-pressing mechanism is used for pressing one end of the circular tube to be flat;
the second pre-pressing mechanism is used for pressing a groove at one end of the flat pipe to obtain a groove pipe;
the first prepressing mechanism comprises a first prepressing plate, a second prepressing plate, a third prepressing plate, a prepressing oil cylinder and prepressing dies, wherein the number of the prepressing dies is two, and the two prepressing dies are tightly attached to each other; the prepressing die, the first prepressing plate and the second prepressing plate which are positioned at the lower part are respectively fixed on the third prepressing plate, the prepressing die positioned at the upper part is assembled and fixed with the prepressing telescopic shaft of the prepressing oil cylinder, and the prepressing telescopic shaft penetrates through the second prepressing plate and then is installed in the prepressing oil cylinder arranged on the second prepressing plate; the inner part of the prepressing die is provided with a forming groove which is used for prepressing the cutting rope into a required shape;
the second prepressing mechanism is provided with a forming groove which is assembled with the flat pipe in a clamping manner, a prepressing lug is fixed on the prepressing die above, and when the prepressing die above presses down the prepressing die below, a groove is pressed on the flat pipe through the prepressing lug.
Preferably, the cutting device further comprises a conveying mechanism for conveying the cutting rope; the conveying mechanism comprises a conveying motor and a conveying frame, the conveying motor is arranged on the conveying frame, a first conveying vertical plate, a second conveying vertical plate and a third conveying vertical plate are respectively arranged on the conveying frame, two conveying rollers are arranged between the second conveying vertical plate and the third conveying vertical plate, the two conveying rollers are respectively sleeved and fixed on two conveying roller shafts, the conveying roller shafts can be respectively assembled with the second conveying vertical plate and the third conveying vertical plate in a circumferential rotating mode, and one end of one conveying roller shaft penetrates through the first conveying vertical plate and then is fixedly connected with an output shaft of the conveying motor through a coupler; and the two conveying roll shafts are respectively sleeved and fixed with a conveying gear which is in meshed transmission.
Preferably, a cooling box is arranged at the conveying roller positioned below, a hollow cooling cavity is arranged in the cooling box, and cooling liquid is filled in the cooling cavity and used for cooling the cutting rope; the bottom of the conveying roller positioned below is immersed in the cooling liquid.
Preferably, the conveying heat dissipation holes are formed in the conveying roller located above the conveying roller, the conveying air supply groove is formed in the conveying roller shaft assembled with the conveying roller, the conveying air supply groove is communicated with one end of each conveying heat dissipation hole, and the other end of each conveying heat dissipation hole penetrates through the conveying roller.
Preferably, the prepressing die and the first prepressing plate which are positioned below are also assembled and fixed with two ends of the prepressing guide shaft respectively; the prepressing guide shaft passes through the prepressing die positioned above the prepressing guide shaft and can be axially assembled with the prepressing die in a sliding way.
Preferably, the prepressing die is further provided with an excess groove and a positioning groove, the positioning groove is used for enabling the cutting rope needing prepressing to enter, and the excess groove is used for accommodating an excess connection part of the prepressed cutting rope and the unpressed cutting rope.
Preferably, the device further comprises a pre-pressing electromagnet, the pre-pressing electromagnet is installed on a fifth pre-pressing plate, the fifth pre-pressing plate is fixed on a third pre-pressing plate, a fourth pre-pressing plate is further fixed on the fifth pre-pressing plate, one end of an electromagnetic telescopic shaft of the pre-pressing electromagnet penetrates through the fourth pre-pressing plate and the third pre-pressing plate and then enters the upper portion of the pre-pressing die, a telescopic inclined plane is arranged at the end of the electromagnetic telescopic shaft, a pre-pressing limiting ring is fixed on a portion, located between the fourth pre-pressing plate and the third pre-pressing plate, of the electromagnetic telescopic shaft, and a pre-pressing spring is sleeved on a portion, located between the fourth pre-; the corresponding part of the prepressing die positioned above and the telescopic inclined plane is provided with a prepressing die inclined plane which can be matched with the prepressing die inclined plane.
The invention also discloses an energy-gathered cutting cable processing device, which is applied with the prepressing conveying module.
Preferably, the method further comprises the following steps:
the rhombic roller press is used for processing the round pipe into a flat pipe;
and the V-shaped roller press is used for processing the flat pipe into a V-shaped pipe.
Preferably, the rhombic rolling press comprises rhombic oil cylinders, a first rhombic plate, a second rhombic plate, rhombic seats, a storage box and rhombic side plates, wherein the rhombic seats are paired in pairs, and the rhombic side plates are respectively provided with a pair of rhombic seats; a pair of rhombic seats close to the first pre-pressing mechanism are respectively assembled and fixed with a first rhombic die, and a pair of rhombic seats close to the second pre-pressing mechanism are respectively assembled and fixed with a second rhombic die; the rhombic bases positioned below are respectively fixed on the storage box, the rhombic bases are assembled and fixed with the bottom of the rhombic guide shaft, the top of the rhombic guide shaft respectively penetrates through the two first rhombic dies, the other rhombic base is assembled and fixed with the first rhombic plate, the rhombic oil cylinder is fixed on the first rhombic plate, and the rhombic telescopic shaft of the rhombic oil cylinder penetrates through the first rhombic plate and then is assembled and fixed with the second rhombic plate;
the rhombic seat positioned above and the rhombic guide shaft can be axially assembled in a sliding manner, and the rhombic seat is fixed on the second rhombic plate through the second rhombic air pipe or directly fixed on the second rhombic plate; the two rhombic side plates are respectively fixed on the storage box at the bottoms, a plurality of rhombic rollers are arranged between the two rhombic side plates along the processing direction of the cutting rope, and the rhombic rollers can be sleeved on rhombic roller shafts in a circumferential rotating manner; and the diamond-shaped roller is provided with a diamond-shaped roller groove attached to the second transition pipe.
The invention has the beneficial effects that:
1. the invention can realize the gradual processing of the cutting rope from the circular tube state to the V-shaped state, and adopts the comprehensive design of rolling and cold drawing to realize the rapid processing of the cutting rope, so the efficiency is higher, and the efficiency of the current prototype can reach about 20 qualified products per day. In addition, due to the overload design, the pipe is not easy to clamp, and meanwhile, the deviation can be automatically corrected, so that the efficiency is improved, and the qualified rate is also improved.
2. The prepressing conveying module can process a circular tube into a flat tube similar to a rhombus through the first prepressing mechanism, so that a foundation is provided for continuously rolling the circular tube by the rhombus roller press at the later stage. Meanwhile, the energy collecting angle can be pressed out of the flat pipe through the second pre-pressing mechanism, so that the subsequent V-shaped roller press can be conveniently and continuously rolled and molded. In addition, the feeding and the drawing of the cutting rope are realized through a plurality of conveying mechanisms.
3. The rhombic roller press can realize gradual change of a round pipe into a standard flat pipe in a rolling and drawing mode. And because the diamond roller is circumferentially rotated and rolled, the friction force can be greatly reduced, so that the energy consumption and the heat productivity of the system are reduced, and meanwhile, the gradually changed diamond roller groove arranged on the diamond roller can effectively guide, correct and roll the cutting rope, so that the production efficiency and the product percent of pass can be greatly increased.
4. The V-shaped roller press can rapidly process the V-shapes at two sides of the cutting rope in a mode that each pair of V-shaped rollers simultaneously extrude towards two sides of the grooved tube, and the V-shaped rollers roll in a mode of circumferential rotation, so that the heat productivity in the processing can be effectively reduced, and the energy consumption is reduced. In addition, each pair of V-shaped rollers adopts a linkage mode of mutual synchronous rotation through the first rolling pin, so that the processed V-shaped side surfaces can be effectively ensured to be basically symmetrical, and the qualification rate is improved.
Drawings
FIG. 1 is a schematic diagram of a structure for studying the cross section of a conventional cumulative cutting rope.
Fig. 2-3 are schematic structural views of the present invention.
Fig. 4 is a schematic structural diagram of the first pre-pressing mechanism, the conveying mechanism and the diamond-shaped roller press.
Fig. 5 is a sectional view of the first pre-pressing mechanism and the conveying mechanism at a central plane where the axis of the round pipe is located.
FIG. 6 is a cross-sectional view of a diamond-shaped roller press, the feed mechanism, taken at the center plane of the tube axis.
Fig. 7-9 are schematic structural views of the first pre-pressing mechanism.
Fig. 10 is a sectional view of the second prepressing mechanism in the cross-sectional direction of the grooved tube (on the prepressing telescopic shaft axis).
Fig. 11 is a schematic diagram of a modified structure of the conveying mechanism.
Fig. 12-17 are schematic diagrams of diamond roller press structures. Fig. 14 and 16 are cross-sectional views of a central plane of the axis of the temperature sensing shaft and a central plane of the axis of the rhombic roller shaft, respectively. Fig. 15 and 17 are enlarged views at F1 and F2 in fig. 14 and 16, respectively.
Fig. 18-19 are schematic structural diagrams of the first diamond mold and the second diamond mold.
Fig. 20-21 are schematic views of a V-roll press configuration. Wherein fig. 20 is a cross-sectional view of the V-roll press at a central plane of the axis of the V-shaped telescopic shaft.
Fig. 22-24 are schematic structural views of the V-shaped roller mechanism, wherein fig. 22 is the V-shaped roller mechanism closest to the side of the grooved tube, and fig. 23 is the V-shaped roller mechanism closest to the side of the V-shaped tube. Fig. 23 is a sectional view at the center plane where the V-shaped roller shaft axis is located. FIG. 24 is a schematic structural view of a side-pushing assembly.
FIGS. 25-26 are schematic structural views of the first and second V-shaped membranes.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. For convenience of expression, the energy-gathering cutting rope is simply called as the cutting rope in the scheme.
Referring to fig. 2-24, the apparatus for processing a shaped cutting cord of the present embodiment comprises:
the diamond-shaped roller press A is used for processing the round pipe 110 into the flat pipe 120;
and the V-shaped roller press B is used for processing the flat tubes 120 into V-shaped tubes 140.
Still include the pre-compaction and carry the module, the pre-compaction is carried the module and is included:
the conveying mechanism C300 is used for conveying a cutting rope;
the first pre-pressing mechanism C100 is used for pressing a flat pipe 120 at one end of the round pipe 110 so as to facilitate the subsequent processing of the diamond-shaped roller press A;
and the second prepressing mechanism C200 is used for pressing the groove 131 at one end of the flat pipe 120 to obtain the grooved pipe 130, so that the V-shaped pipe 140 can be conveniently rolled and processed by the subsequent V-shaped roller press B. In this embodiment, the circular tube 110, the first transition tube 111, the flat tube 120, the second transition tube 121, the grooved tube 130, the third transition tube 141, and the V-shaped tube 140 are each in a machining state of a cutting cord.
Referring to fig. 2 to 11, the conveying mechanism C300 includes a conveying motor C310 and a conveying frame C320, the conveying motor C310 is installed on the conveying frame C320, a first conveying vertical plate C321, a second conveying vertical plate C322 and a third conveying vertical plate C323 are respectively installed on the conveying frame C320, two conveying rollers C330 are installed between the second conveying vertical plate C322 and the third conveying vertical plate C323, the two conveying rollers C330 are respectively fixed on the two conveying roller shafts C340 in a sleeved manner, the conveying roller shafts C340 are respectively assembled with the second conveying vertical plate C322 and the third conveying vertical plate C323 in a circumferential rotation manner, one end of one of the conveying roller shaft C340 penetrates through the first conveying vertical plate C321 and then is connected and fixed with an output shaft of the conveying motor C310 through a coupling, so that the conveying motor C310 can drive the conveying roller shaft C340 to rotate circumferentially;
the two conveying roller shafts C340 are respectively sleeved and fixed with a conveying gear C350 which is in meshed transmission, so that the two conveying roller shafts C340 can synchronously rotate in opposite directions, and the two conveying roller shafts C330 are driven to clamp the cutting rope to convey the cutting rope. In this embodiment, the conveying roller C330 is made of a material with a high friction coefficient, such as rubber, and this design is mainly to ensure the friction between the conveying roller C330 and the cutting rope, so as to ensure that enough pushing or pulling force is applied to the cutting rope to drive the cutting rope to run.
Referring to fig. 11, since the conveying roller C330 generates a large amount of heat during a long period of use, and the heat affects the conveying capacity of the conveying roller C330 and/or is conducted to the cutting cord, resulting in a decrease in yield, the inventors have made the following improvements:
a cooling box C360 is arranged at the lower conveying roller C330, a hollow cooling cavity C361 is arranged in the cooling box, cooling liquid C370 is filled in the cooling cavity, the cooling liquid C370 is used for cooling the cutting rope 100, and the existing cutting scrap cooling liquid can be directly selected as the cooling liquid of the embodiment. The bottom of the conveying roller C330 located below is immersed in the cooling liquid C370. Therefore, when the cutting rope is conveyed, the cooling liquid can be continuously coated on the cutting rope to achieve a cooling effect, and meanwhile, the conveying roller C330 is cooled. Preferably, in order to avoid that the conveying roller C330 carries too much cooling liquid to the cutting rope at a time, the applicant also designs a scraper 380, and the scraper 380 is used for scraping off the surplus cooling liquid on the conveying roller C330.
The conveying heat radiation hole C331 is arranged on the conveying roller C330 positioned above, the conveying air supply groove C341 is arranged on the conveying roller shaft C340 assembled with the conveying roller C330, the conveying air supply groove C341 is communicated with one end of the conveying heat radiation hole C331, and the other end of the conveying heat radiation hole C331 penetrates through the conveying roller C330. When the cutting cable conveying device is used, the conveying air supply groove C341 is connected with cold air, the cold air is output from the conveying heat radiation holes C331, so that the cutting cable and the conveying roller C330 can be cooled, and the friction coefficient of the conveying roller C330 is increased due to the design of the conveying heat radiation holes C331.
The first prepressing mechanism C100 comprises a first prepressing plate C121, a second prepressing plate C122, a third prepressing plate C123, a prepressing cylinder C110 and prepressing dies C140, wherein two prepressing dies C140 are provided, and the two prepressing dies C140 are attached to each other; the lower prepressing die C140, the first prepressing plate C121 and the second prepressing plate C122 are respectively fixed on the third prepressing plate C123, the upper prepressing die C140 is assembled and fixed with the prepressing telescopic shaft C111 of the prepressing cylinder C110, the prepressing telescopic shaft C111 penetrates through the second prepressing plate C122 and then is installed in the prepressing cylinder C110 installed on the second prepressing plate C122, and the prepressing cylinder C110 can drive the prepressing telescopic shaft C111 to move axially, so that the upper prepressing die C140 is driven to move upwards.
The prepressing die C140 and the first prepressing plate C121 positioned below are also assembled and fixed with two ends of the prepressing guide shaft C130 respectively; the pre-pressing guide shaft C130 passes through the pre-pressing die C140 located above, and is axially slidably fitted with the pre-pressing die C140 to provide a guide for the movement of the pre-pressing die C140.
The prepressing die C140 is internally provided with a forming groove C141, an excessive groove C142 and a positioning groove C143 respectively, the positioning groove C143 is used for enabling a cutting rope needing prepressing to enter, the forming groove C141 is used for prepressing the cutting rope into a required shape, and the excessive groove C142 is used for accommodating an excessive connecting part of the prepressed cutting rope and an unpressed cutting rope.
Preferably, the pre-pressing electromagnet C150 is further included, the pre-pressing electromagnet C150 is installed on a fifth pre-pressing plate C125, the fifth pre-pressing plate C125 is fixed on a third pre-pressing plate C123, a fourth pre-pressing plate C124 is further fixed on the fifth pre-pressing plate C125, one end of an electromagnetic telescopic shaft C170 of the pre-pressing electromagnet C150 passes through the fourth pre-pressing plate C124 and the third pre-pressing plate C123 and then enters the upper portion of the pre-pressing die C140, a telescopic inclined plane C171 is arranged at the end of the electromagnetic telescopic shaft C170, a pre-pressing limiting ring C172 is fixed on a portion of the electromagnetic telescopic shaft C170 located between the fourth pre-pressing plate C124 and the third pre-pressing plate C123, a pre-pressing spring C160 is sleeved on a portion of the electromagnetic telescopic shaft C170 located between the fourth pre-pressing plate C124 and the pre-pressing limiting ring C172, and the pre-pressing spring C160 is. After the pre-pressing electromagnet C150 is electrified, the electromagnetic telescopic shaft C170 can be driven to retract towards the inside against the elastic force of the pre-pressing spring C160. The corresponding position of the prepressing die C140 positioned above and the telescopic inclined plane C171 is provided with a prepressing die inclined plane C144 which can be matched with the prepressing die C140, when the prepressing die C140 moves upwards, the prepressing die inclined plane C144 is matched with the telescopic inclined plane C171 to extrude the electromagnetic telescopic shaft C170, so that the prepressing die C140 penetrates through the electromagnetic telescopic shaft C170, and then the electromagnetic telescopic shaft C170 resets under the elastic force of the prepressing spring C160 to prevent the prepressing die C140 from moving downwards and resetting. When the prepressing die C140 needs to move downwards for resetting, the prepressing electromagnet is electrified, the electromagnetic telescopic shaft C170 is pulled out of the lower part of the prepressing die C140, and then the prepressing oil cylinder C110 is started, so that the prepressing die C140 is driven to move downwards for resetting. The design is that the prepressing is only needed when the front end of each cutting rope is processed, and the prepressing is not needed subsequently, so that after the prepressing is finished, the two prepressing dies are required to be separated, and the operation of the cutting ropes is prevented from being influenced.
The second pre-pressing mechanism C200 has substantially the same structure as the first pre-pressing mechanism C100, except that the first pre-pressing mechanism C100 is used for pre-pressing the round pipe 110 into the flat pipe 120, and the second pre-pressing mechanism C200 is used for pressing the groove 131 on the flat pipe 120 to obtain the grooved pipe 130. The method specifically comprises the following steps:
the second pre-pressing mechanism C200 has only a forming groove C141 in the pre-pressing die C140 for engaging with the flat tube 120, and a pre-pressing protrusion C180 is fixed on the upper pre-pressing die C140, so that when the upper pre-pressing die C140 presses down on the lower pre-pressing die C140, the groove 131 can be pressed out of the flat tube 120 through the pre-pressing protrusion C180, thereby obtaining the grooved tube 130. After the pre-pressing is completed, the pre-pressing die C140 located above moves upwards to pass through the electromagnetic telescopic shaft C170, so that the downward movement of the electromagnetic telescopic shaft C170 is limited.
Referring to fig. 2-6 and 12-19, the rhombic rolling machine a comprises a rhombic oil cylinder a210, a first rhombic plate a110, a second rhombic plate a120, rhombic seats a130, a storage box a140 and rhombic side plates a150, wherein the rhombic seats a130 are paired in pairs, and the rhombic side plates a150 are respectively provided with a pair of rhombic seats a 130; a pair of rhombic bases A130 close to the first pre-pressing mechanism are respectively assembled and fixed with a first rhombic die A410, and a pair of rhombic bases A130 close to the second pre-pressing mechanism are respectively assembled and fixed with a second rhombic die A420; the rhombic bases A130 positioned below are respectively fixed on the storage box A140, the rhombic bases A130 are fixedly assembled with the bottom of the rhombic guide shaft A310, the top of the rhombic guide shaft A310 respectively penetrates through the two first rhombic molds A410 and the other rhombic base A130 to be fixedly assembled with the first rhombic plate A110, the rhombic oil cylinder A210 is fixed on the first rhombic plate A110, and the rhombic telescopic shaft A211 of the rhombic oil cylinder A210 penetrates through the first rhombic plate A110 to be fixedly assembled with the second rhombic plate A120, so that the second rhombic plate A120 can be driven to axially move along the rhombic telescopic shaft A211 after the rhombic oil cylinder A210 is started.
The rhombic seat A130 positioned above and the rhombic guide shaft A310 can be axially assembled in a sliding manner, and the rhombic seat A130 is fixed on the second rhombic plate A120 through a second rhombic air pipe A620 or directly; the diamond-shaped side plates A150 are two, the bottoms of the two diamond-shaped side plates A150 are respectively fixed on the storage box A140, a plurality of diamond-shaped rollers A220 are arranged between the two diamond-shaped side plates A150 along the processing direction of the cutting rope, the diamond-shaped rollers A220 are sleeved on the diamond-shaped roller shaft A320 in a circumferential rotation mode, two ends of the diamond-shaped roller shaft A320 penetrate through the two diamond-shaped side plates A150 respectively and then are assembled and fixed with the abdicating slide block A570 of the diamond-shaped abdicating component A500, the diamond-shaped abdicating component A500 further comprises two abdicating guide plates A510 fixed on the diamond-shaped side plates A150, the abdicating slide block A570 is clamped and slidably arranged between the two abdicating guide plates A510, the abdicating slide block A570 is assembled and fixed with one end of an abdicating spring A560, the other end of the abdicating spring A560 is arranged in an abdicating adjusting cylinder A530 and assembled with an abdicating adjusting ring A540, an abdicating slide hole, the abdicating adjusting cylinder A530 is fixed on an abdicating fixing plate A520, the abdicating fixing plate A520 is fixed on a rhombic side plate A150, a rhombic side plate groove A151 which is clamped with an abdicating sliding block A570 and assembled in a sliding manner is further arranged on the rhombic side plate A150, and the abdicating sliding block A570 can slide up and down in the rhombic side plate groove A151. The abdicating adjusting ring A540 is fixed at one end of an abdicating adjusting rod A550, the other end of the abdicating adjusting rod A550 passes through an abdicating fixing plate A520 and then is assembled and fixed with an abdicating knob A551, and the abdicating adjusting rod A550 is assembled with the abdicating fixing plate A520 in a threaded manner. When the damping of the abdicating spring to the abdicating slide block A570 needs to be adjusted, the pre-compression condition of the abdicating spring can be adjusted by adjusting the position of the abdicating adjusting ring A540 in the abdicating slide hole A531.
Preferably, the yielding slider a570 is provided with a yielding guide strip a571, and the corresponding position of the yielding guide plate a510 and the yielding guide strip is provided with a yielding guide groove a511 which is engaged with the yielding guide strip. The design is mainly used for preventing the rhombic roll shaft from generating axial displacement.
The rhombic roller A220 is provided with a rhombic roller groove A221 attached to the second transition pipe 121, the rhombic roller A220 is internally provided with a hollow rhombic roller hole A224, a rhombic cooling hole A222 which penetrates through the rhombic roller groove A221 and is communicated with a rhombic through groove A223 is arranged in the rhombic roller hole A224, the rhombic roller shaft A320 is installed in the rhombic roller hole A224, the rhombic through groove A223 is arranged on the inner wall of the rhombic roller hole A224, and two ends of the rhombic through groove A223 penetrate through the rhombic roller A220 in the axial direction; two ends of the rhombic roller A220 are respectively installed in the rhombic medium box A160, a hollow rhombic medium cavity A161 is arranged inside the rhombic medium box A160, the rhombic medium cavity A161 and two ends of the rhombic through groove A223 are arranged at two ends, and the rhombic medium box A160 and the rhombic roller A220 are assembled in a sealing mode, can rotate circumferentially and cannot move axially. A rhombic temperature sensing plate A170 is installed in the rhombic medium box A160, and the rhombic temperature sensing plate A170 is attached to the outer wall of the rhombic roller A220 and is made of materials with high heat conductivity coefficient, such as copper, aluminum alloy, carbon fibers and the like. A temperature sensing hole A171 is formed in the rhombic temperature sensing plate A170, and a temperature sensing limiting ring A172 is installed at the opening end of the temperature sensing hole A171; and a temperature sensing ring A331 is clamped in the temperature sensing hole A171 and can be axially and slidably installed, the temperature sensing ring A331 is installed at one end of the temperature sensing shaft A330, the other end of the temperature sensing shaft A330 penetrates through the temperature sensing limiting ring A172, enters the adjusting sliding plate groove A631 and is fixedly assembled with the adjusting sliding plate A840, the temperature sensing ring A331 cannot penetrate through the temperature sensing limiting ring A172, a memory spring A810 is installed between the temperature sensing ring A331 and the closed end of the temperature sensing hole A171 in the temperature sensing hole A171, and the memory spring A810 is heated to extend at 50-60 ℃ and automatically retracts to reset when the temperature is lower than 50 ℃. The diamond-shaped medium box A160 is installed inside the diamond-shaped side plate A150.
The adjusting slide plate groove A631 is arranged in a third diamond-shaped pipe A630, a throttling groove A632, a communication hole A633 and a main flow channel A634 are further respectively arranged in the third diamond-shaped pipe A630, the adjusting slide plate A840 is further assembled and fixed with one end of a throttling push rod A340, the other end of the throttling push rod A340 penetrates through the adjusting slide plate groove A631 to be installed in the communication hole A633 and assembled and fixed with a throttling block A850, the throttling block A850 is clamped and slidably installed in the throttling groove A632, a reset spring A820 is sleeved on a part, located between the adjusting slide plate A840 and the inner wall, close to the throttling groove A632, of the adjusting slide plate A631, the reset spring A820 is used for generating elastic force for blocking the adjusting slide plate A840 to move upwards, and the adjusting slide plate A840 is clamped and slidably installed in the adjusting slide plate groove A631.
The throttle groove A632 is positioned at two sides of the throttle block A850 and is respectively communicated with the communication hole A633 and one end of the throttle pipe A650, the other end of the throttle pipe A650 is communicated with the rhombic medium cavity A161, and the communication part of the communication hole A633, the throttle pipe A650 and the throttle groove A632 is partially shielded by the throttle block A850 in an initial state, so that the communication part of the communication hole A633 and the throttle pipe A650 is not completely communicated. Once the temperature sensing board is heated, thereby make the memory spring extension, temperature sensing axle A330 drive is adjusted slide A840 and is overcome reset spring's elasticity and is moved up, thereby make throttle piece A850 move up, also make intercommunicating pore A633, throttle pipe A650 and throttle groove A632 intercommunication department grow gradually, also increase intercommunicating pore A633 to the flow of throttle pipe A650, thereby make the cooling medium (coolant liquid or cold wind) that gets into rhombus cooling hole increase, so that the rhombus roller rapid cooling, this kind of design need not the use of electronic equipment such as temperature sensor, and can realize the automatically regulated flow, thereby can get into cooling medium as required, with the reduction energy consumption.
The two ends of the main flow channel A634 are respectively communicated with the inside of a second rhombic air pipe A620, the second rhombic air pipe A620 and a third rhombic air pipe A630 are respectively arranged on the rhombic side plates A150, the two second rhombic air pipes A620 are respectively communicated with one ends of a second rhombic mold channel A424 and a first rhombic mold channel A414 which correspond to the second rhombic air pipes A620 through a fourth rhombic air pipe A640, the other ends of the second rhombic mold channel A424 and the first rhombic mold channel A414 are respectively communicated with one ends of a first rhombic feeding pipe A611 and a first rhombic discharging pipe A612, and the second rhombic mold channel A424 and the first rhombic mold channel A414 are respectively arranged in the first rhombic mold A410 of the second rhombic mold A420. When the cooling device is used, a first diamond-shaped feeding pipe A611 enters a cooling medium with a constant pressure, the cooling medium flows through a second diamond-shaped die channel A424 to cool a second diamond-shaped die A420, then enters a second diamond-shaped air pipe A620 and then respectively enters a main flow channel A634 of a third diamond-shaped pipe A630, part of the cooling medium enters a diamond-shaped medium cavity A161, the rest enters a first diamond-shaped die channel A414 to cool a first diamond-shaped die A410, and finally is discharged through a first diamond-shaped discharging pipe A612. The design can simultaneously radiate the first diamond mould, the second diamond mould and the diamond roller, thereby effectively ensuring that the processing temperature is not more than 70 ℃.
The first diamond-shaped die A410 is respectively provided with a diamond-shaped flat tube groove A411 which can be clamped and assembled with the flat tube 120 and a diamond-shaped round tube groove A412 which can be clamped and assembled with the round tube 110, so that the pre-pressed flat tube 120 and the round tube 120 which needs to be processed can both pass through the two first diamond-shaped dies A410, and the cutting rope can be positioned (in the cross section direction) to prevent deviation during subsequent rolling. Preferably, a first rhombic material pouring port a413 is arranged near one end of the first pre-pressing mechanism, and the first rhombic material pouring port a413 is used for facilitating the pre-pressed flat tubes 120 and round tubes 110 to be processed to enter the rhombic flat tube grooves a411 and the rhombic round tube grooves a 412.
Be provided with respectively on the second rhombus mould A420 and draw groove A421 with the flat pipe of flat pipe 120 block assembly, flat pipe draws groove A421 and is used for strict limitation flat pipe 120's the passing through to the feasible flat pipe that can pass flat pipe and draw groove A421 is the certified products, plays the detection action. Once the flat pipe after the roll-in has a small amount of skew, also can draw through flat pipe drawing groove A421, the limiting displacement realizes the cold drawing to correct, in order to increase the qualification rate. Preferably, a second rhombic material reversing opening a423 is arranged at one end, close to the first rhombic mold a410, of the flat pipe drawing groove a421, and the second rhombic material reversing opening a423 is used for facilitating the rolled flat pipe 120 to enter the flat pipe drawing groove a 421.
Preferably, the rhombic roller groove a221 of the rhombic roller a220 gradually changes along the cross section of the first transition pipe 111, so that the cross section of the first transition pipe 111 corresponding to the rhombic roller groove a can be fitted. This design also restricts the deformation of the first transition pipe 111 by the diamond-shaped roller groove a221 while rolling the first transition pipe 111, thereby increasing the yield of the product.
Referring to fig. 2-3 and 20-26, the V-roll press B includes a V-cylinder B210, a first V-shaped plate B110, a second V-shaped plate B120, a V-bracket B130, a V-seat B140, a first V-shaped die B510, a second V-shaped die B520, and a V-roll mechanism B400, where there are two first V-shaped dies B510 and two second V-shaped dies B520, and the first V-shaped die B510 and the second V-shaped die B520 are respectively mounted on two ends of the V-bracket B130 close to the second pre-press mechanism and far from the second pre-press mechanism; the first V-shaped die B510 and the second V-shaped die B520 positioned at the lower part are respectively fixed on the V-shaped bracket B130, the first V-shaped die B510 and the second V-shaped die B520 positioned at the upper part are respectively fixed on the V-shaped seat B140, and the V-shaped seat B140 is fixed on the second V-shaped plate B120;
the V-shaped bracket B130 is fixedly assembled with the bottom of the V-shaped guide shaft B310, the top of the V-shaped guide shaft B310 penetrates through the second V-shaped plate B120 and then is fixedly assembled with the first V-shaped plate B110, and the second V-shaped plate B120 can slide axially on the V-shaped guide shaft B310; the V-shaped oil cylinder B210 is installed on the first V-shaped plate B110, and the V-shaped telescopic shaft B211 of the V-shaped oil cylinder B210 penetrates through the first V-shaped plate B110 and then is fixedly assembled with the second V-shaped plate B120, so that the second V-shaped plate B120 can be driven to synchronously move when the V-shaped oil cylinder B210 drives the V-shaped telescopic shaft B211 to axially move.
A V-shaped rolling frame B150 is further mounted on the part, located between the first V-shaped die B510 and the second V-shaped die B520, of the second V-shaped plate B120, the V-shaped rolling frame B150 comprises two V-shaped rolling side plates B151 and a V-shaped limiting strip B152 which are mounted in parallel, the upper end and the lower end of the V-shaped rolling side plate B151 are respectively assembled and fixed with the second V-shaped plate B120 and the V-shaped limiting strip B152, and V-shaped limiting grooves B153 gradually attached to the top ends of the third transition pipe 141 are formed in the bottom surface of the V-shaped limiting strip B152; a plurality of V-shaped rolling wheels B220 distributed along the moving direction of the third transition pipe 141 are installed between the two V-shaped rolling side plates B151, the V-shaped rolling wheels B220 are sleeved on a first V-shaped roller shaft B320, and the first V-shaped roller shaft B320 and the two V-shaped rolling side plates B151 can be assembled in a circumferential rotating mode. Preferably, at least two V-shaped rollers B220 are gradually moved downwards along the second transition pipe 121 at the groove 131 in the moving direction of the cutting cord until the V-shaped rollers B220 are completely fitted into the groove 131. The design is mainly to gradually roll the groove transition part 122 of the second transition pipe 121 by the multi-stage V-shaped rolling wheels B220 when the groove 131 is machined, so as to realize gradual deformation to machine the qualified groove 131, and the machining efficiency is high and the uncontrollable deformation is small.
The lower part of each V-shaped roller B220 corresponds to one V-shaped roller mechanism B400, each V-shaped roller mechanism B400 comprises two V-shaped rollers B230 and two second V-shaped rollers B330, the two V-shaped rollers B230 are sleeved on the corresponding second V-shaped rollers B330 in a circumferentially rotatable and axially immovable manner, one ends, close to each other, of the two second V-shaped rollers B330 are hinged through a first V-shaped pin B341, the first V-shaped pin B341 is positioned right below a V-shaped bottom 142 of the V-shaped pipe 140, and specifically, the axis of the first V-shaped pin B341 is positioned right below the axial center line of the V-shaped bottom 142. The design is mainly to ensure that the included angle formed by the two V-shaped rollers B230 is always attached to the angle of the V-shaped bottom 142, so that the processing precision of the V-shaped pipe 140 is ensured.
The first V-shaped pin B341 is arranged at the top of the first V-shaped connecting rod B410, and the bottom of the first V-shaped connecting rod B410 is fixed on the V-shaped support plate B460; a first V-shaped vertical plate B461, a second V-shaped vertical plate B462 and a support plate sliding slot B463 are respectively arranged at two ends of the V-shaped support plate B460, and the first V-shaped vertical plate B461 and the second V-shaped vertical plate B462 are respectively fixed at two ends of the support plate sliding slot B463; a roller shaft hinge block B331 is fixed at the other end of the second V-shaped roller B330, the roller shaft hinge block B331 is hinged with the top of a second V-shaped connecting rod B420 through a second V-shaped pin B342, and the bottom of the second V-shaped connecting rod B420 passes through the support plate sliding groove B463 and is clamped and slidably assembled with the support plate sliding groove B463, so that the second V-shaped connecting rod B420 can only move along the length direction of the second V-shaped connecting rod B420 in a normal state. Preferably, the second V-shaped link B420 is provided with a V-shaped link groove B421, and a V-shaped sliding guide B463 engaged with the V-shaped link groove B421 and slidably fitted is fixed in the plate sliding groove B463, so that the second V-shaped link B420 is further ensured to move in the longitudinal direction thereof.
One end of the second V-shaped connecting rod B420 close to the second V-shaped pin B342 is hinged with one end of a third V-shaped connecting rod B430 through a third V-shaped pin B343, the other end of the third V-shaped connecting rod B430 is hinged with a V-shaped lifting platform B440 through a fourth V-shaped pin B344, the V-shaped lifting platform B440 is fixed at the top of a V-shaped lifting rod B450 for assembly, the bottom of the V-shaped lifting rod B450 passes through a V-shaped support plate B460 and is clamped and slidably assembled with the V-shaped support plate B460, a lifting threaded hole B451 is arranged on the V-shaped lifting rod B450, the lifting threaded hole B451 is screwed and assembled with the top of a lifting screw B370 through threads, the bottom of the lifting screw B370 is circumferentially and axially and non-movably assembled with a V-shaped bottom plate B470, the V-shaped bottom plate B470 is assembled and fixed with the V-shaped support plate B460 through a V-shaped support plate B471, a worm wheel B262 is sleeved and fixed on the lifting screw B370, the worm wheel B262 is meshed with a worm part, the lifting driving shaft B360 is fixedly connected with the output shaft of the lifting motor B250 through a coupler, so that the lifting motor can drive the lifting driving shaft to rotate circumferentially.
The lifting motor is installed on a V-shaped bottom plate B470, a pull rope displacement sensor B240 and a pull rope guide plate B472 are further installed on the V-shaped bottom plate B470, the pull rope guide plate B472 and a pull rope rotating shaft B380 can be assembled in a circumferential rotating mode, a pull rope guide wheel B270 is installed outside the pull rope rotating shaft B380, a pull rope B241 of the pull rope displacement sensor B240 bypasses the pull rope guide wheel B270 and then is assembled and fixed with a V-shaped lifting rod B450, and therefore the displacement of the V-shaped lifting rod B450 is detected through the pull rope displacement sensor.
When the third transition pipe 141 sequentially passes through each V-roller mechanism B400, after the end of the third transition pipe 141 reaches the V-roller B220 of the corresponding V-roller mechanism B400, the third transition pipe 141 stops moving, then the lifting motor is started to drive the V-lifting rod B450 to move up axially, so as to drive the V-lifting table B440 to move up, the V-lifting table B440 drives the second V-connecting rod B420 to move up through the third V-connecting rod B430, the second V-connecting rod B420 drives the two second V-roller shafts B330 to rotate around the first V-pin B341 to approach each other to extrude the two sides of the third transition pipe 141, so as to extrude the side surface of the third transition pipe 141 corresponding to the V-roller, and at this time, the top of the third transition pipe 141 enters the V-limiting groove B152 to complete deformation. Thus, the grooved tube 130 is gradually processed into the V-shaped tube 140 by a plurality of V-shaped rollers. After the first section of the third transition pipe 141 passes through, each V-shaped roller mechanism is kept stationary, so that the cutting rope can be continuously rolled when the subsequent cutting rope passes through, and the V-shaped pipe 140 is continuously processed.
Preferably, the second V-shaped link B420 displaces along the length of the V-shaped support B460 during operation, i.e., perpendicular to the direction of travel of the cutting cable. In order to avoid the instability of the V-shaped roller caused by the movement and affect the finished product, the inventor adds a side push assembly, the side push assembly comprises a first V-shaped vertical plate B461, a second V-shaped vertical plate B462, a side push spring B710, a side push adjusting cylinder B720, a side push adjusting rod B730, a side push axial shaft B350 and a side push stress plate B740, one end of the side push spring B710 is fixed on the side push stress plate B740, the other end of the side push spring B710 is arranged in the side push adjusting cylinder B720 and is pressed against the end surface of the side push adjusting rod B730, the side push adjusting cylinder B720 is fixed on the first V-shaped vertical plate B461, one end of the side push adjusting rod B730 passes through the first V-shaped vertical plate B461, then is arranged in the side push adjusting cylinder B720 and is assembled with the first V-shaped vertical plate B461 in a screwing way, the other end of the side push adjusting rod B730 is fixed with a side push knob B731, the side push stress plate B740 is pressed against the side surface of the second V-shaped connecting rod B, and the side push stress board B740 is further provided with a side push guide block B741, and the side push guide block B741 is inserted into the V-shaped link groove B421, and is engaged with the V-shaped link groove B421 and slidably assembled. The lateral thrust guide shaft B350 is fixed on the lateral thrust force-bearing plate B740 and passes through the first V-shaped vertical plate B461, and the lateral thrust guide shaft B350 can axially slide relative to the first V-shaped vertical plate B461. The second V-shaped vertical plate B462 serves to limit the maximum displacement amount of the second V-shaped link B420 moving upward. In addition, in the state shown in fig. 23, the pressing force applied by the V-shaped roller on the second V-shaped link B420 is larger, so that the second V-shaped link B420 is attached to the second V-shaped upright plate B462, and the stability of the second V-shaped upright plate B462 can be effectively improved.
When the lateral pushing device is used, the depth of the lateral pushing adjusting rod B730 arranged in the lateral pushing adjusting cylinder B720 can be adjusted through the lateral pushing knob, so that the initial compression elastic force of the lateral pushing spring is adjusted, and when the lateral pushing device is used, the V-shaped roller B230 is kept supported through the elastic force. Once the pressure applied to the V-shaped roller B230 is too high, a pushing force that rotates to the V-shaped lifting rod B450 around the third V-shaped pin B343 is generated to the second V-shaped link B420, and this pushing force generates a side pushing force to the side pushing force receiving plate B740, and once this pushing force exceeds the initial elastic force of the side pushing spring, the side pushing force receiving plate B740 is driven to compress the side pushing spring to move, so that the overload protection function is obtained.
The first V-shaped die B510 is provided with a V-shaped flat tube groove B511 which is clamped and assembled with the flat tube 120, the design is mainly used for positioning the flat tube, and meanwhile, the second transition tube B121 is corrected, so that the processing precision is increased.
The second V-shaped die B520 is provided with a V-shaped attaching groove B521, a V-shaped cooling channel B522 and a V-shaped guide groove B523, the V-shaped guide groove B523 is arranged at one end, close to the V-shaped roller mechanism B400, of the V-shaped attaching groove B521 and used for guiding the processed V-shaped pipe to enter the V-shaped attaching groove B521, and the inner wall of the V-shaped attaching groove B521 is completely attached to the outer wall of the V-shaped pipe. One end of the V-shaped cooling channel B522 is communicated with a V-shaped air inlet pipe B610, the other end of the V-shaped cooling channel B is communicated with the inside of a V-shaped air blowing block B630 through a V-shaped connecting pipe B620, and one end of the V-shaped air blowing block B630, which faces the V-shaped roller mechanism B400, is provided with a plurality of V-shaped air blowing holes B631 which penetrate through. When the cooling device is used, cold air enters from the V-shaped air inlet pipe B610, flows through the V-shaped cooling channel B522 to take away heat on the second V-shaped die B520, and is blown to the V-shaped roller B230 and the V-shaped roller B220 from the V-shaped air blowing holes respectively, so that the V-shaped roller B230 and the V-shaped roller B220 are cooled. The V-rollers B230 and B220 are rotated and rolled, and thus generate less heat. The V-shaped cooling channel B522 can correct the deformed V-shaped pipe in a cold drawing mode, so that the finished product qualification rate is greatly increased, in addition, cold air is used for cooling, and the correction amount is not large, so that the processing temperature generally cannot exceed 70 ℃.
The operation process of the invention is as follows:
s1, the cutting rope 100 is a circular tube 110, a flat tube 120 needs to be machined at one end of the cutting rope through a first prepressing mechanism, and then the first prepressing mechanism drives two prepressing dies to separate;
s2, the conveying mechanism conveys the cutting rope 100 processed in the S1 into a rhombic roller press A, and therefore continuous flat tubes 120 are output;
s3, pressing out the groove 131 on one end of the flat pipe 120 by the second pre-pressing mechanism to obtain a groove pipe 130;
s4, the grooved tube 130 enters the V-roll press, and is then rolled out by the V-roll B220 to form a continuous groove 131, i.e., a continuous grooved tube 130. Meanwhile, each of the V-roll mechanisms sequentially operates to extrude both sides of the third transition pipe 141 through the V-rolls to gradually extrude the V-pipe.
The invention is not described in detail, but is well known to those skilled in the art.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A pre-compaction conveyor module, comprising:
the first pre-pressing mechanism is used for pressing one end of the circular tube to be flat;
the second pre-pressing mechanism is used for pressing a groove at one end of the flat pipe to obtain a groove pipe;
the first prepressing mechanism comprises a first prepressing plate, a second prepressing plate, a third prepressing plate, a prepressing oil cylinder and prepressing dies, wherein the number of the prepressing dies is two, and the two prepressing dies are tightly attached to each other; the prepressing die, the first prepressing plate and the second prepressing plate which are positioned at the lower part are respectively fixed on the third prepressing plate, the prepressing die positioned at the upper part is assembled and fixed with the prepressing telescopic shaft of the prepressing oil cylinder, and the prepressing telescopic shaft penetrates through the second prepressing plate and then is installed in the prepressing oil cylinder arranged on the second prepressing plate; the inner part of the prepressing die is provided with a forming groove which is used for prepressing the cutting rope into a required shape;
the second prepressing mechanism is provided with a forming groove which is assembled with the flat pipe in a clamping manner, a prepressing lug is fixed on the prepressing die above, and when the prepressing die above presses down the prepressing die below, a groove is pressed on the flat pipe through the prepressing lug.
2. The pre-press conveying module of claim 1, further comprising a conveying mechanism for conveying the cutting rope; the conveying mechanism comprises a conveying motor and a conveying frame, the conveying motor is arranged on the conveying frame, a first conveying vertical plate, a second conveying vertical plate and a third conveying vertical plate are respectively arranged on the conveying frame, two conveying rollers are arranged between the second conveying vertical plate and the third conveying vertical plate, the two conveying rollers are respectively sleeved and fixed on two conveying roller shafts, the conveying roller shafts can be respectively assembled with the second conveying vertical plate and the third conveying vertical plate in a circumferential rotating mode, and one end of one conveying roller shaft penetrates through the first conveying vertical plate and then is fixedly connected with an output shaft of the conveying motor through a coupler; and the two conveying roll shafts are respectively sleeved and fixed with a conveying gear which is in meshed transmission.
3. The pre-pressing conveying module according to claim 2, wherein a cooling box is arranged at the conveying roller positioned below, a hollow cooling cavity is arranged in the cooling box, and cooling liquid is filled in the cooling cavity and used for cooling the cutting rope; the bottom of the conveying roller positioned below is immersed in the cooling liquid.
4. The pre-pressing conveying module according to claim 2 or 3, wherein the conveying heat dissipation holes are formed in the conveying roller located above the conveying roller, and the conveying air supply groove is formed in the conveying roller shaft assembled with the conveying roller, the conveying air supply groove is communicated with one end of the conveying heat dissipation holes, and the other end of the conveying heat dissipation holes penetrates through the conveying roller.
5. The pre-pressing conveying module according to claim 1, wherein the pre-pressing die and the first pre-pressing plate which are positioned at the lower part are respectively assembled and fixed with two ends of the pre-pressing guide shaft; the prepressing guide shaft passes through the prepressing die positioned above the prepressing guide shaft and can be axially assembled with the prepressing die in a sliding way.
6. The pre-pressing conveying module as claimed in claim 1, characterized in that the pre-pressing mold is further provided with an excess groove and a positioning groove, the positioning groove is used for allowing the cutting rope to be pre-pressed to enter, and the excess groove is used for accommodating the excess connection part of the pre-pressed cutting rope and the unpressed cutting rope.
7. The prepressing conveying module according to claim 1 or 6, further comprising a prepressing electromagnet, wherein the prepressing electromagnet is mounted on a fifth prepressing plate, the fifth prepressing plate is fixed on a third prepressing plate, a fourth prepressing plate is further fixed on the fifth prepressing plate, one end of an electromagnetic telescopic shaft of the prepressing electromagnet penetrates through the fourth prepressing plate and the third prepressing plate and then enters the upper part of the prepressing die, a telescopic inclined plane is arranged at the end, a prepressing limiting ring is fixed on a part of the electromagnetic telescopic shaft between the fourth prepressing plate and the third prepressing plate, and a prepressing spring is sleeved on a part of the electromagnetic telescopic shaft between the fourth prepressing plate and the prepressing limiting ring; the corresponding part of the prepressing die positioned above and the telescopic inclined plane is provided with a prepressing die inclined plane which can be matched with the prepressing die inclined plane.
8. A cumulative cut cord processing apparatus, characterized in that a precompression delivery module as claimed in any one of claims 1 to 7 is applied.
9. The energy concentrating cutting cord processing apparatus according to claim 1, further comprising:
the rhombic roller press is used for processing the round pipe into a flat pipe;
and the V-shaped roller press is used for processing the flat pipe into a V-shaped pipe.
10. The energy-gathered cutting rope processing device as claimed in claim 9, wherein the rhombic rolling machine comprises a rhombic oil cylinder, a first rhombic plate, a second rhombic plate, rhombic seats, a storage box and rhombic side plates, the rhombic seats are paired in pairs, and the rhombic side plates are respectively provided with a pair of rhombic seats; a pair of rhombic seats close to the first pre-pressing mechanism are respectively assembled and fixed with a first rhombic die, and a pair of rhombic seats close to the second pre-pressing mechanism are respectively assembled and fixed with a second rhombic die; the rhombic bases positioned below are respectively fixed on the storage box, the rhombic bases are assembled and fixed with the bottom of the rhombic guide shaft, the top of the rhombic guide shaft respectively penetrates through the two first rhombic dies, the other rhombic base is assembled and fixed with the first rhombic plate, the rhombic oil cylinder is fixed on the first rhombic plate, and the rhombic telescopic shaft of the rhombic oil cylinder penetrates through the first rhombic plate and then is assembled and fixed with the second rhombic plate;
the rhombic seat positioned above and the rhombic guide shaft can be axially assembled in a sliding manner, and the rhombic seat is fixed on the second rhombic plate through the second rhombic air pipe or directly fixed on the second rhombic plate; the two rhombic side plates are respectively fixed on the storage box at the bottoms, a plurality of rhombic rollers are arranged between the two rhombic side plates along the processing direction of the cutting rope, and the rhombic rollers can be sleeved on rhombic roller shafts in a circumferential rotating manner; and the diamond-shaped roller is provided with a diamond-shaped roller groove attached to the second transition pipe.
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CN202110491528.3A CN113020302B (en) | 2020-05-29 | 2021-05-06 | Energy-gathering cutting cable processing device |
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CN113305344A (en) * | 2021-05-19 | 2021-08-27 | 江西耐乐铜业有限公司 | Mobile phone copper pipe straight pulling device with multiple pulling heads |
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CN113967666B (en) * | 2021-12-23 | 2022-03-15 | 宁波永信钢管有限公司 | Steel pipe cold-drawing equipment |
CN114562917A (en) * | 2022-03-01 | 2022-05-31 | 西安航天动力技术研究所 | Self-destruction energy-gathering explosive cable pressurizing, bonding and curing device |
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CS215866B1 (en) * | 1981-05-04 | 1982-09-15 | Gustav Hrabal | Connection of basic detonating fuses with priming fuse in explosive material working processes |
CN100460096C (en) * | 2005-06-23 | 2009-02-11 | 中国科学技术大学 | Primacord rolling method and primacord rolling machine |
CN105363789B (en) * | 2015-11-16 | 2017-04-12 | 中国兵器工业第二一三研究所 | Mechanism for adjusting distance between roller shafts of cutting rope forming machine |
CN207154526U (en) * | 2017-07-18 | 2018-03-30 | 辽宁北方华丰特种化工有限公司 | A kind of flexible linear shaped charge shaped device |
CN110790622B (en) * | 2019-11-26 | 2021-05-11 | 中北大学 | Preparation method of flexible linear cutting rope |
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