CN111628380A - Center terminal assembly machine - Google Patents
Center terminal assembly machine Download PDFInfo
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- CN111628380A CN111628380A CN202010524353.7A CN202010524353A CN111628380A CN 111628380 A CN111628380 A CN 111628380A CN 202010524353 A CN202010524353 A CN 202010524353A CN 111628380 A CN111628380 A CN 111628380A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
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- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention provides a central terminal assembling machine which solves the problems that the crimping quality of a cable and a terminal is poor and the like. The cable guide device comprises a rack, wherein a crimping machine main body and a cable feeding mechanism opposite to the crimping machine main body are installed above the rack, a conductor clamping jaw mechanism is installed above the cable feeding mechanism, an in-place detection mechanism opposite to the conductor clamping jaw mechanism is installed on one side of the crimping machine main body, a cable bundling mechanism is arranged between the in-place detection mechanism and the conductor clamping jaw mechanism, the in-place detection mechanism is provided with an in-place detection block installation seat arranged right above the cable bundling mechanism, an insulation in-place detection block is installed in the in-place detection block installation seat, and the in-place detection block installation seat is linked with a first driver. The invention has the advantages of good compression joint quality, high working efficiency and the like.
Description
Technical Field
The invention belongs to the technical field of mechanical automation equipment, and particularly relates to a central terminal assembling machine.
Background
The crimping machine is a necessary tool for conducting wire connection and crimping in the on-line foundation construction and line maintenance of the power industry. The crimping machine is divided into a hydraulic crimping machine, a large-tonnage crimping machine (punch), an insulation center terminal assembly machine, a crimping tong split type crimping machine and a hand-operated hydraulic crimping machine. When the crimping pliers work, a piece to be crimped is placed in a pressing die in the crimping pliers, the moving mechanism moves the crimping pliers to a required proper position to be crimped, and a hydraulic pump station provides hydraulic high-pressure oil to push the hydraulic pliers to work for crimping. When the terminal crimping is carried out on the cable, the manual clamping of the cable terminal can cause deviation, and the crimping efficiency is low. In addition, the inlet wire length is not easy to control during the crimping, leads to the unable effective butt joint of cable and terminal, has reduced the crimping quality.
In order to solve the defects of the prior art, people have long searched for and put forward various solutions. For example, the chinese patent document discloses a cable center terminal assembly machine [201620549307.1] comprising a control module, a pushing mechanism, a crimping mechanism, and a jaw assembly; the crimping mechanism comprises an upper die, a lower die and a hydraulic power assembly for driving the upper die to move up and down; the control module is suitable for controlling the clamping jaw assembly to clamp the cable terminal to a crimping area of the lower pressing die, and controls the pushing mechanism to drive the lower pressing die to move, so that the cable terminal is conveyed to the position right below the upper pressing die, and then the hydraulic power assembly is controlled to drive the upper pressing die to move downwards, namely the cable terminal is tightly pressed by mutual engagement of the upper pressing die and the lower pressing die.
Above-mentioned scheme has solved the problem of easy off tracking when artifical centre gripping terminal and cable crimping to a certain extent, but this scheme still has a lot of not enough, for example cable end position is difficult to control during the crimping, leads to unable and terminal accurate butt joint scheduling problem.
Disclosure of Invention
The invention aims to solve the problems and provides a central terminal assembling machine which is reasonable in design and enables a terminal to be accurately butted with a cable.
In order to achieve the purpose, the invention adopts the following technical scheme: the central terminal assembling machine comprises a rack, wherein a crimping machine main body and a wire feeding mechanism opposite to the crimping machine main body are installed above the rack, a wire clamping jaw mechanism is installed above the wire feeding mechanism, a position detection mechanism opposite to the wire clamping jaw mechanism is installed on one side of the crimping machine main body, a wire bundling mechanism is arranged between the position detection mechanism and the wire clamping jaw mechanism, the position detection mechanism is provided with a position detection block installation seat arranged right above the wire bundling mechanism, an insulation position detection block is installed in the position detection block installation seat, and the position detection block installation seat is linked with a first driver. The insulating detection piece that targets in place that sets up above bunching mechanism can control the position that the cable inserted the back end to guarantee the accurate butt joint of cable and terminal behind the bunching, improved the crimping quality.
In foretell center terminal assembly machine, the detection mechanism that targets in place has the guide arm jar mounting panel of installing in crimping machine main part one side, install slip table gas drive ware on the guide arm jar mounting panel, slip table gas drive ware lower extreme has connected gradually relative slip table gas drive ware flexible first connecting plate and has detected the mounting panel, detect the mounting panel below and install gas spring installation piece and the detection apron that targets in place, the detection piece mount pad that targets in place sets up between gas spring installation piece and the detection apron that targets in place, binding mechanism is including installing the gas claw mounting panel below gas spring installation piece and the detection apron that targets in place, first pneumatic finger is installed to gas claw mounting panel below, the relative guide positioning piece is installed to the nip department of first pneumatic finger, the vent department of first pneumatic finger is provided with the flow control valve for the cylinder. The wire bundling mechanism is arranged at the lower end of the in-place detection mechanism and is adjusted to be in relative position with the wire clamping jaw mechanism along with the sliding table air driver, so that automation of wire bundling and correction is realized, and crimping efficiency is improved.
In the above central terminal assembling machine, the wire clamping jaw mechanism comprises a second connecting plate arranged on the wire feeding mechanism, a second pneumatic finger is arranged at the end of the second connecting plate, and a clamping jaw opposite to the second pneumatic finger is arranged at the position of a clamping opening. The wire clamping jaw mechanism and the wire feeding mechanism are matched to adjust the position of the end of the cable, manual clamping is replaced, and the crimping precision is improved.
In foretell center terminal assembly machine, the crimping machine main part is including setting up the press mounting panel in the frame, press mounting panel top is installed through a plurality of support columns connection and is born the bottom plate, bear and install crimping mould and the terminal feed mechanism of mutually supporting on the bottom plate, the installation curb plate of vertical setting is installed respectively to press mounting panel both sides, install servo press between the installation curb plate upper end, the output of servo press and the input relatively fixed connection of crimping mould, install the PLC module through the press connecting plate at installation curb plate rear, pressure sensor and collection dress formula solenoid valve are installed to the installation curb plate outside. A servo press in the crimper body provides the crimping force and controls the crimping force through a pressure sensor.
In the above-mentioned central terminal assembly machine, the crimping die includes the lower die base mounted on the load-bearing bottom plate, one side of the lower die base far away from the terminal feeding mechanism is provided with the alignment clamping jaw in the middle and both sides are provided with the guide chutes respectively, an upper die guide block is arranged between the guide chute and the lower die base, the two sides of one side of the upper die guide block opposite to the terminal feeding mechanism are fixed with the upper press block guide block, the upper die press block is fixed between the upper press block guide block and the upper die guide block, an elastic element is arranged between the upper die press block and the upper die guide block, the upper press knife is fixed below the upper die press block, a micro belt guide rod cylinder is arranged between the lower die base, a stop block opposite to the upper press knife is arranged above the micro belt guide rod cylinder, the lower die base is fixed with the lower press knife in the middle, the lower press knife is arranged between the upper press, the output end of the second driver is fixed with a positioning rod, the upper die pressing block is provided with a die cutter positioning hole opposite to the positioning rod, and the upper end of the upper die guide block is fixed with a die joint connected with the servo press. The crimping die is used for jointing the terminal and the cable, and crimping is completed under the pressure of the servo press, so that the crimping efficiency is high.
In the above central terminal assembling machine, the terminal feeding mechanism comprises a feeding channel base installed on the bearing bottom plate, a needle-shaped cylinder is installed on one side, away from the crimping mold, of the upper end of the feeding channel base, a feeding seat is installed on the other side of the feeding channel base, a guide block and a cover plate are installed above the feeding seat, and a top block is fixed at the output end of the needle-shaped cylinder and arranged between the guide block and the cover plate. The terminal feeding mechanism pushes the conveyed terminal into the crimping die to continuously and stably feed the terminal.
In foretell center terminal assembly machine, the alignment clamping jaw includes the linear cylinder mounting panel with the bed die base laminating, and linear cylinder is installed to linear cylinder mounting panel downside, and rotatory round pin fixed block is installed to linear cylinder mounting panel upside, and linear cylinder's output rotates through the clamping jaw connecting block to be connected with relative criss-cross clamping jaw installation piece and sets up between rotatory round pin fixed block and linear cylinder mounting panel, and the clamping jaw groove between the clamping jaw installation piece is relative with the terminal groove of feed socket top. The alignment clamping jaws clamp or loosen, and accurate butt joint of the cable and the terminal is guaranteed.
In the above-mentioned central terminal assembling machine, the wire feeding mechanism includes a wire feeding mechanism mounting plate installed on one side of the frame, a first linear guide rail driven by the screw rod driving mechanism is installed on the wire feeding mechanism mounting plate, a limit guide rail parallel to the first linear guide rail is installed on the wire feeding mechanism mounting plate, a gas claw mounting plate sliding along the longitudinal direction is installed on the first linear guide rail and the limit guide rail, a second cushion block is installed between the gas claw mounting plate and the limit guide rail, a second linear guide rail driven by the cylinder driving mechanism is installed on the gas claw mounting plate, an induction sheet metal is fixed on one side of the lower part of the gas claw mounting plate opposite to the wire feeding mechanism mounting plate, a sensor opposite to the induction sheet metal is fixed on the lower part of the wire feeding mechanism mounting plate, a finger cylinder sliding along the transverse direction is installed on the upper part of the second linear guide rail through a clamping jaw base plate, and the output end of the finger cylinder. The wire feeding mechanism controls the movement of the wire in the transverse or longitudinal direction, and has high movement precision.
In the central terminal assembling machine, the frame comprises a bottom plate, a plurality of ground feet in contact with the ground are arranged below the bottom plate, an electric mounting plate is vertically arranged above the bottom plate, a switching power supply, a plurality of vibration disc drives and a motor drive are arranged on the side surface of the electric mounting plate, a vibration component matched with the main body of the crimping machine is arranged above the bottom plate, and a material placing mechanism opposite to the upper part of the vibration component is arranged on the bottom plate. The frame carries most of the components, and the drop feed mechanism conveys the terminals into the vibration assembly, wherein the vibration of the vibration assembly enables the terminals to be transmitted into the crimping machine body.
In foretell center terminal assembly machine, the vibrations subassembly includes that two stacks set up the vibrations subassembly bottom plate on the bottom plate and vibrations between the subassembly bottom plate and support through a plurality of screw rod subassemblies and connect, the setting is installed vibration dish and two vertical parallel arrangement's straight installation regulating plate of shaking on the vibrations subassembly bottom plate of top, straight shake installation regulating plate upside respectively fixed mounting have directly shake the connecting plate and directly shake and install the straight piece of shaking between the connecting plate, straight shake the piece top and install the straight apron that shakes of both ends respectively with vibration dish and crimping machine main part relative through the material way, drop feed mechanism is including installing the feeding mechanism mounting panel that just symmetry mutually on the bottom plate, install the unloading mechanism mounting panel relative with vibration dish upper end between the feeding mechanism mounting panel upper end, the funnel is installed to unloading mechanism mounting panel top, vibration dish upper end one side is opened. The breach of vibration dish one side is when the vibration dish material is full, conveniently unloads.
Compared with the prior art, the invention has the advantages that: the in-place detection mechanism detects the position of the end of the cable in time, so that the matching precision of the cable and the terminal is improved, and the crimping quality is improved; the wire feeding mechanism replaces manual wire feeding, so that the labor cost is reduced, and the crimping efficiency is improved; but automatic locking terminal when crimping mould crimping avoids terminal and cable dislocation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the housing of the present invention;
FIG. 3 is a schematic structural view of another perspective of the housing of the present invention;
FIG. 4 is a schematic structural view of the wire clamping jaw mechanism of the present invention;
FIG. 5 is a schematic structural view of the wire feeding mechanism of the present invention;
FIG. 6 is a schematic structural view of the in-position detection mechanism of the present invention;
FIG. 7 is a schematic structural view of another perspective of the in-position detection mechanism of the present invention;
FIG. 8 is a schematic structural view of the crimping die of the present invention;
FIG. 9 is a schematic cross-sectional view of the crimping die of the present invention;
fig. 10 is a schematic structural view of a terminal feeding mechanism of the present invention;
FIG. 11 is a schematic diagram of the present invention of a aligned jaw configuration;
FIG. 12 is a structural schematic view from another perspective of the aligned jaws of the present invention;
in the figure, a machine frame 1, a bottom plate 11, feet 12, an electric mounting plate 13, a switching power supply 14, a vibrating disk drive 15, a motor drive 16, a vibrating component 17, a vibrating component bottom plate 171, a screw component 172, a vibrating disk 173, a straight vibrating mounting adjusting plate 174, a straight vibrating connecting plate 175, a straight vibrating piece 176, a material channel 177, a straight vibrating cover plate 178, a discharging mechanism 18, a feeding mechanism mounting plate 181, a discharging mechanism mounting plate 182, a funnel 183, a crimping machine main body 2, a press mounting plate 21, a support column 22, a bearing bottom plate 23, a mounting side plate 24, a servo press 25, a press connecting plate 26, a PLC module 27, a pressure sensor 28, a container type electromagnetic valve 29, a wire feeding mechanism 3, a wire feeding mechanism mounting plate 31, a sensor 311, a lead screw drive mechanism 32, a first linear guide rail 33, a limit guide rail 34, a gas claw mounting plate 35, an induction sheet metal 351, a, A second linear guide rail 38, a clamping jaw base plate 381, a finger cylinder 382, a clamping jaw mounting plate 383, a clamping jaw 384, a wire clamping jaw mechanism 4, a second connecting plate 41, a second pneumatic finger 42, a guide clamping jaw 43, an in-place detection mechanism 5, an in-place detection block mounting seat 51, an insulation in-place detection block 52, a first driver 53, a guide rod cylinder mounting plate 54, a sliding table air driver 55, a first connecting plate 56, a detection mounting plate 57, an air spring mounting block 58, an in-place detection cover plate 59, a wire bundling mechanism 6, an air jaw mounting plate 61, a first pneumatic finger 62, a guide positioning block 63, a flow control valve 64 for an air cylinder, a crimping mold 7, a lower mold base 71, a guide sliding groove 72, an upper mold guide block 73, a first driver 731, a second driver 732, a positioning rod 733, a mold joint 734, an upper press block guide block 74, an upper mold press block 75, a mold cutter, The device comprises an upper pressing knife 77, a miniature air cylinder 78 with a guide rod, a stop block 781, a lower pressing knife 79, a terminal feeding mechanism 8, a feeding channel base 81, a needle-shaped air cylinder 82, a feeding seat 83, a guide block 84, a cover plate 85, a top block 86, a line-aligning clamping jaw 9, a linear air cylinder mounting plate 91, a linear air cylinder 92, a rotating pin fixing block 93, a clamping jaw connecting block 94, a clamping jaw mounting block 95, a clamping jaw groove 96 and a terminal groove 97.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-12, the center terminal assembling machine comprises a frame 1, a crimping machine main body 2 and a wire feeding mechanism 3 opposite to the crimping machine main body 2 are installed above the frame 1, a wire clamping jaw mechanism 4 is installed above the wire feeding mechanism 3, an in-place detection mechanism 5 opposite to the wire clamping jaw mechanism 4 is installed on one side of the crimping machine main body 2, a wire binding mechanism 6 is arranged between the in-place detection mechanism 5 and the wire clamping jaw mechanism 4, the in-place detection mechanism 5 is provided with an in-place detection block installation seat 51 arranged right above the wire binding mechanism 6, an insulation in-place detection block 52 is installed in the in-place detection block installation seat 51, and the in-place detection block installation seat 51 is linked with a first driver 53. During crimping, the cable is fixed by the wire feeding mechanism 3, inserted into the in-place detection block mounting seat 51 through the wire clamping jaw mechanism 4 and contacted with the insulation in-place detection block 52 to determine the position of the end of the cable. The cable bundling mechanism 6 is matched with the wire clamping jaw mechanism 4 to adjust the position of the cable, so that the end head of the cable is accurately matched with the terminal.
Specifically, the in-place detection mechanism 5 is provided with a guide rod cylinder mounting plate 54 mounted on one side of the crimping machine main body 2, a sliding table air driver 55 is mounted on the guide rod cylinder mounting plate 54, the lower end of the sliding table air driver 55 is sequentially connected with a first connecting plate 56 and a detection mounting plate 57 which stretch relative to the sliding table air driver 55, an air spring mounting block 58 and an in-place detection cover plate 59 are mounted below the detection mounting plate 57, an in-place detection block mounting seat 51 is arranged between the air spring mounting block 58 and the in-place detection cover plate 59, the wire bundling mechanism 6 comprises an air claw mounting plate 61 mounted below the air spring mounting block 58 and the in-place detection cover plate 59, a first pneumatic finger 62 is mounted below the air claw mounting plate 61, a relative guide positioning block 63 is mounted at a clamping opening of the first pneumatic finger 62, and a flow control valve 64 for. The slide table air driver 55 in the in-place detection mechanism 5 drives the in-place detection block mounting base 51 and the wire bundling mechanism 6 to move up and down so as to be opposite to the cable clamped by the wire clamping jaw mechanism 4 or the wire feeding mechanism 3. Wherein the first pneumatic finger 62 of the wire bundling mechanism 6 drives the guide positioning block 63 to bundle the scattered wires at the cable end.
Deeply, the wire clamping jaw mechanism 4 comprises a second connecting plate 41 arranged on the wire feeding mechanism 3, a second pneumatic finger 42 is arranged at the end of the second connecting plate 41, and an opposite guide clamping jaw 43 is arranged at the clamping opening of the second pneumatic finger 42. The second pneumatic finger 42 drives the guide clamping jaw 43 to fix the cable, and the relative position of the cable is guaranteed to be unchanged when the cable is bundled.
Further, press-connection machine main part 2 is including setting up press mounting panel 21 in frame 1, press mounting panel 21 top is connected through a plurality of support columns 22 and is installed load-bearing bottom plate 23, install matched with crimping mould 7 and terminal feed mechanism 8 on the load-bearing bottom plate 23 mutually, the installation curb plate 24 of vertical setting is installed respectively to press mounting panel 21 both sides, install servo press 25 between the installation curb plate 24 upper end, servo press 25's output and crimping mould 7's the relative fixed connection of input, install PLC module 27 through press connecting plate 26 in installation curb plate 24 rear, install pressure sensor 28 and collection dress formula solenoid valve 29 in the installation curb plate 24 outside. The servo press 25 provides a downward pressing force, wherein the crimping die 7 and the servo press 25 cooperate to crimp the terminal and the cable, and the pressure sensor 28 and the cartridge solenoid valve 29 control the crimping force.
Furthermore, the crimping die 7 includes a lower die base 71 mounted on the bearing bottom plate 23, a line-defining clamping jaw 9 is mounted in the middle of one side of the lower die base 71 away from the terminal feeding mechanism 8, and guiding sliding grooves 72 are respectively mounted on both sides, an upper die guiding block 73 is disposed between the guiding sliding grooves 72 and the lower die base 71, upper press block guiding blocks 74 are fixed on both sides of one side of the upper die guiding block 73 opposite to the terminal feeding mechanism 8, an upper die press block 75 is fixed between the upper press block guiding blocks 74, an elastic element 76 is disposed between the upper die press block 75 and the upper die guiding block 73, an upper press blade 77 is fixed below the upper die press block 75, a micro band guide rod cylinder 78 is mounted between the lower die base 71, a stop block 781 opposite to the upper press blade 77 is mounted above the micro band guide rod cylinder 78, a lower press blade 79 is fixed in the middle of the lower die base 71, the lower press blade 79 is disposed between the upper press, a second driver 732 is connected to one side of the upper die guide 73 via a first spacer 731, a positioning rod 733 is fixed to an output end of the second driver 732, a die blade positioning hole 751 facing the positioning rod 733 is formed in the upper die press block 75, and a die joint 734 connected to the servo press 25 is fixed to an upper end of the upper die guide 73. The upper die guide 73 in the press mold 7 is driven by the servo press 25 to extend and contract up and down, and when the positioning rod 733 is extracted from the die blade positioning hole 751 by the second driver 732, the upper die presser 75 presses and fixes the terminal downward by the elastic force of the elastic member 76. The upper blade 77 is opposite the stop 781 and crimps the terminal and cable with the servo press 25. When the servo press 25 is pressed to the bottom, the positioning rod 733 is inserted into the die blade positioning hole 751, and the upper die press block 75 is returned therewith.
Besides, the terminal feeding mechanism 8 includes a feeding channel base 81 installed on the bearing bottom plate 23, a needle cylinder 82 is installed on one side of the upper end of the feeding channel base 81, which is far away from the crimping die 7, a feeding seat 83 is installed on the other side of the feeding channel base 81, a guide block 84 and a cover plate 85 are installed above the feeding seat 83, and an ejector block 86 is fixed at the output end of the needle cylinder 82 and the ejector block 86 is arranged between the guide block 84 and the cover plate 85. The terminal feeding mechanism 8 pushes the transferred terminal into the crimping die 7 by the top block 86, wherein the top block 86 extends and contracts relative to the guide block 84 and the cover plate 85.
Meanwhile, the alignment clamping jaw 9 comprises a linear cylinder mounting plate 91 attached to the lower die base 71, a linear cylinder 92 is mounted on the lower side of the linear cylinder mounting plate 91, a rotary pin fixing block 93 is mounted on the upper side of the linear cylinder mounting plate 91, the output end of the linear cylinder 92 is rotatably connected with a clamping jaw mounting block 95 which is relatively crossed through a clamping jaw connecting block 94, the clamping jaw mounting block 95 is arranged between the rotary pin fixing block 93 and the linear cylinder mounting plate 91, and a clamping jaw groove 96 between the clamping jaw mounting blocks 5 is opposite to a terminal groove 97 above the feeding base 83. The linear cylinder 92 in the alignment clamping jaw 9 drives the clamping jaw mounting block 95 to move up and down relative to the rotating pin fixing block 93, and when the clamping jaw mounting block 95 contracts downwards, the cable is clamped. The jaw slots 96 are configured to hold cables and terminals in terminal slots 97 above the feeder block 83 are pushed by the top block 86 to mate with cable terminations.
As can be seen, the wire feeding mechanism 3 comprises a wire feeding mechanism mounting plate 31 mounted on one side of the frame 1, a first linear guide rail 33 driven by a screw driving mechanism 32 is mounted on the wire feeding mechanism mounting plate 31, a limit guide rail 34 parallel to the first linear guide rail 33 is mounted on the wire feeding mechanism mounting plate 31, an air claw mounting plate 35 sliding along the longitudinal direction is mounted on the first linear guide rail 33 and the limit guide rail 34, a second cushion block 36 is mounted between the air claw mounting plate 35 and the limit guide rail 34, a second linear guide rail 38 driven by an air cylinder driving mechanism 37 is mounted on the air claw mounting plate 35, a sensing metal plate 351 is fixed on the side opposite to the wire feeding mechanism mounting plate 31 below the air claw mounting plate 35, a sensor 311 opposite to the sensing metal plate 351 is fixed below the wire feeding mechanism mounting plate 31, a finger air cylinder 382 sliding along the transverse direction is mounted above the second linear guide rail 38 through a clamping jaw backing plate 381, the output ends of the finger cylinders 382 are respectively connected with clamping jaws 384 for clamping the cable through mutually symmetrical clamping jaw mounting plates 383. The gripping jaw 384 of the wire feeding mechanism 3 slides in the longitudinal direction under the driving of the first linear guide 33 and slides in the transverse direction under the restriction of the second linear guide 38, and the longitudinal sliding range thereof is restricted by the sensing metal plate 351 and the sensor 311.
It is obvious that the frame 1 comprises a bottom plate 11, a plurality of ground feet 12 contacting with the ground are arranged below the bottom plate 11, an electric installation plate 13 is vertically arranged above the bottom plate 11, a switching power supply 14, a plurality of vibration disc drives 15 and a motor drive 16 are arranged on the side surface of the electric installation plate 13, a vibration component 17 matched with the main body 2 of the crimping machine is arranged above the bottom plate 11, and a discharging mechanism 18 opposite to the upper part of the vibration component 17 is arranged on the bottom plate 11. The housing 1 carries most of the components, with a vibration disk drive 15 on an electrical mounting plate 13 providing vibration to a vibration assembly 17 and a motor drive 16 providing the driving force.
Preferably, the vibration assembly 17 includes two vibration assembly bottom plates 171 stacked on the bottom plate 11 and the vibration assembly bottom plates 171 are supported and connected by a plurality of screw assemblies 172, a vibration plate 173 and two vertical and parallel straight vibration installation adjustment plates 174 are installed on the vibration assembly bottom plate 171 arranged above, the upper sides of the straight vibration installation adjustment plates 174 are respectively and fixedly installed with straight vibration connection plates 175 and straight vibration pieces 176 installed between the straight vibration connection plates 175, straight vibration cover plates 178 with two ends respectively opposite to the vibration plate 173 and the crimping machine main body 2 are installed above the straight vibration pieces 176 through a material channel 177, the discharging mechanism 18 includes feeding mechanism installation plates 181 which are installed on the bottom plate 11 and are symmetrical to each other, discharging mechanism installation plates 182 which are opposite to the upper ends of the vibration plate 173 are installed between the upper ends of the feeding mechanism installation plates 181, a hopper 183 is installed above the discharging mechanism installation plates 182, and a notch is opened on one side of the. The terminals leak from the hopper 183 into the vibratory tray 173 and are conveyed by vibration from the vibratory tray 173 along the material passage 177 and the straight vibratory cover plate 178 into the crimper body 2. When too many input terminals are in the vibration disc 173, the notch on one side facilitates timely discharging.
In summary, the principle of the present embodiment is: on the basis of the conventional crimping function of the crimping machine, the relative position of the cable and the terminal is adjusted by adding the wire feeding mechanism 3, the in-place detection mechanism 5 detects the position of the cable in time, and the end of the cable is bundled by the bundling mechanism 6 and then is fed into the crimping machine main body 2 for crimping.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the frame 1, the bottom plate 11, the feet 12, the electrical installation plate 13, the switching power supply 14, the vibration disk drive 15, the motor drive 16, the vibration component 17, the vibration component bottom plate 171, the screw component 172, the vibration disk 173, the direct vibration installation adjusting plate 174, the direct vibration connecting plate 175, the direct vibration piece 176, the material channel 177, the direct vibration cover plate 178, the discharging mechanism 18, the feeding mechanism installation plate 181, the discharging mechanism installation plate 182, the hopper 183, the crimping machine main body 2, the press installation plate 21, the supporting column 22, the bearing bottom plate 23, the installation side plate 24, the servo press 25, the press connecting plate 26, the PLC module 27, the pressure sensor 28, the container type electromagnetic valve 29, the wire feeding mechanism 3, the wire feeding mechanism installation plate 31, the sensor 311, the screw rod drive mechanism 32, the first linear guide rail 33, the limit guide rail 34, the gas claw installation plate 35, the induction sheet metal 351, the second, The device comprises an air cylinder driving mechanism 37, a second linear guide rail 38, a clamping jaw base plate 381, a finger air cylinder 382, a clamping jaw mounting plate 383, a clamping jaw 384, a wire clamping jaw mechanism 4, a second connecting plate 41, a second pneumatic finger 42, a guide clamping jaw 43, an in-place detection mechanism 5, an in-place detection block mounting seat 51, an insulation in-place detection block 52, a first driver 53, a guide rod cylinder mounting plate 54, a sliding table air driver 55, a first connecting plate 56, a detection mounting plate 57, an air spring mounting block 58, an in-place detection cover plate 59, a wire binding mechanism 6, an air jaw mounting plate 61, a first pneumatic finger 62, a guide positioning block 63, an air cylinder flow control valve 64, a crimping die 7, a lower die base 71, a guide sliding groove 72, an upper die guide block 73, a first cushion 731, a second driver 732, a positioning rod 733, a die joint 734, an upper press block guide block 74, an upper, Elastic element 76, upper press blade 77, micro-band guide rod cylinder 78, stop block 781, lower press blade 79, terminal feeding mechanism 8, feeding channel base 81, needle cylinder 82, feeding seat 83, guide block 84, cover plate 85, top block 86, alignment clamping jaw 9, linear cylinder mounting plate 91, linear cylinder 92, rotation pin fixing block 93, clamping jaw connecting block 94, clamping jaw mounting block 95, clamping jaw groove 96, terminal groove 97 and other terms, but the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (10)
1. The center terminal assembling machine is characterized by comprising a frame (1), wherein a crimping machine main body (2) and a wire feeding mechanism (3) opposite to the crimping machine main body (2) are arranged above the frame (1), a wire clamping jaw mechanism (4) is arranged above the wire feeding mechanism (3), an in-place detection mechanism (5) opposite to the wire clamping jaw mechanism (4) is arranged at one side of the crimping machine main body (2), a wire bundling mechanism (6) is arranged between the in-place detection mechanism (5) and the wire clamping jaw mechanism (4), the in-place detection mechanism (5) is provided with an in-place detection block mounting seat (51) arranged right above the wire bundling mechanism (6), an insulation in-place detection block (52) is arranged in the in-place detection block mounting seat (51), the in-place detection block mounting seat (51) is linked with a first driver (53).
2. The center terminal assembling machine according to claim 1, wherein the in-place detection mechanism (5) has a guide rod cylinder mounting plate (54) installed at one side of the crimping machine main body (2), the guide rod cylinder mounting plate (54) is provided with a sliding table air driver (55), the lower end of the sliding table air driver (55) is sequentially connected with a first connecting plate (56) and a detection mounting plate (57) which are telescopic relative to the sliding table air driver (55), a gas spring mounting block (58) and an in-place detection cover plate (59) are installed below the detection mounting plate (57), the in-place detection block mounting seat (51) is arranged between the gas spring mounting block (58) and the in-place detection cover plate (59), the wire bundling mechanism (6) comprises a gas claw mounting plate (61) installed below the gas spring mounting block (58) and the in-place detection cover plate (59), pneumatic claw mounting panel (61) below install first pneumatic finger (62), the nip department of first pneumatic finger (62) install relative direction locating piece (63), the vent department of first pneumatic finger (62) be provided with flow control valve (64) for the cylinder.
3. The center terminal assembling machine as claimed in claim 2, wherein said wire clamping jaw mechanism (4) comprises a second connecting plate (41) mounted on the wire feeding mechanism (3), a second pneumatic finger (42) is mounted at the end of said second connecting plate (41), and an opposite guide clamping jaw (43) is mounted at the clamping mouth of said second pneumatic finger (42).
4. The center terminal assembling machine as claimed in claim 1, wherein said crimper main body (2) comprises a press mounting plate (21) provided on the frame (1), a bearing bottom plate (23) is connected and installed above the press installation plate (21) through a plurality of supporting columns (22), the bearing bottom plate (23) is provided with a crimping die (7) and a terminal feeding mechanism (8) which are matched with each other, two sides of the press mounting plate (21) are respectively provided with a vertically arranged mounting side plate (24), a servo press (25) is arranged between the upper ends of the mounting side plates (24), the output end of the servo press (25) is relatively and fixedly connected with the input end of the crimping die (7), a PLC module (27) is arranged behind the mounting side plate (24) through a press connecting plate (26), and a pressure sensor (28) and a cartridge type electromagnetic valve (29) are arranged on the outer side of the mounting side plate (24).
5. The center terminal assembling machine as claimed in claim 4, wherein the crimping die (7) comprises a lower die base (71) mounted on the bearing bottom plate (23), a positioning clamping jaw (9) is mounted in the middle of one surface of the lower die base (71) far away from the terminal feeding mechanism (8), guide sliding grooves (72) are respectively mounted on two sides of the one surface of the lower die base (71), an upper die guide block (73) is arranged between the guide sliding grooves (72) and the lower die base (71), upper press block guide blocks (74) are fixed on two sides of one surface of the upper die guide block (73) opposite to the terminal feeding mechanism (8), an upper die press block (75) is fixed between the upper press block guide blocks (74), an elastic element (76) is arranged between the upper die press block (75) and the upper die guide block (73), an upper press blade (77) is fixed below the upper die press block (75), lower mould base (71) between install miniature area guide arm cylinder (78), miniature area guide arm cylinder (78) top install with last push-down sword (77) relative dog (781), lower mould base (71) middle part be fixed with push-down sword (79), push-down sword (79) set up between last push-down sword (77) and dog (781), last mould guide block (73) one side be connected with second driver (732) through first cushion (731), the output of second driver (732) be fixed with locating lever (733), last mould briquetting (75) on open have mould sword locating hole (751) relative with locating lever (733), last mould guide block (73) upper end be fixed with the mould joint (734) of being connected with servo press (25).
6. The center terminal assembling machine as claimed in claim 5, wherein said terminal feeding mechanism (8) comprises a feeding channel base (81) mounted on the load-bearing base plate (23), a needle cylinder (82) is mounted on one side of the upper end of said feeding channel base (81) away from the crimping die (7), a feeding seat (83) is mounted on the other side of said feeding channel base (81), a guide block (84) and a cover plate (85) are mounted above said feeding seat (83), an ejector block (86) is fixed to the output end of said needle cylinder (82) and said ejector block (86) is disposed between said guide block (84) and said cover plate (85).
7. The center terminal assembling machine as claimed in claim 6, wherein the alignment clamping jaws (9) comprise linear cylinder mounting plates (91) attached to the lower die base (71), linear cylinders (92) are mounted on the lower sides of the linear cylinder mounting plates (91), rotating pin fixing blocks (93) are mounted on the upper sides of the linear cylinder mounting plates (91), the output ends of the linear cylinders (92) are rotatably connected with clamping jaw mounting blocks (95) which are oppositely crossed through clamping jaw connecting blocks (94), the clamping jaw mounting blocks (95) are arranged between the rotating pin fixing blocks (93) and the linear cylinder mounting plates (91), and clamping jaw grooves (96) between the clamping jaw mounting blocks (5) are opposite to terminal grooves (97) above the feeding seat (83).
8. The center terminal assembling machine according to claim 1, wherein the wire feeding mechanism (3) comprises a wire feeding mechanism mounting plate (31) mounted on one side of the frame (1), a first linear guide rail (33) driven by a lead screw driving mechanism (32) is mounted on the wire feeding mechanism mounting plate (31), a limit guide rail (34) parallel to the first linear guide rail (33) is mounted on the wire feeding mechanism mounting plate (31), an air claw mounting plate (35) sliding along the longitudinal direction is mounted on the first linear guide rail (33) and the limit guide rail (34), a second cushion block (36) is mounted between the air claw mounting plate (35) and the limit guide rail (34), a second linear guide rail (38) driven by an air cylinder driving mechanism (37) is mounted on the air claw mounting plate (35), and an induction sheet metal (351) is fixed on one side of the air claw mounting plate (35) opposite to the wire feeding mechanism mounting plate (31), send line mechanism mounting panel (31) below be fixed with the sensor (311) that responds to panel beating (351) relatively, second linear guide (38) top install along the gliding finger cylinder (382) of transverse direction through clamping jaw backing plate (381), the output of finger cylinder (382) be connected with clamping jaw (384) that are used for centre gripping cable through clamping jaw mounting panel (383) that are symmetrical each other respectively.
9. The center terminal assembling machine as claimed in claim 1, wherein said frame (1) includes a bottom plate (11) and a plurality of ground feet (12) contacting with the ground are installed under said bottom plate (11), an electric installation plate (13) is vertically installed above said bottom plate (11), a switch power supply (14) and a plurality of vibration plate drives (15) and a motor drive (16) are installed on the side surface of said electric installation plate (13), a vibration component (17) matching with the main body (2) of the press-connecting machine is installed above said bottom plate (11), and a discharging mechanism (18) opposite to the upper side of said vibration component (17) is installed on said bottom plate (11).
10. The center terminal assembling machine as claimed in claim 9, wherein the vibration assembly (17) comprises two vibration assembly bottom plates (171) stacked on the bottom plate (11) and the vibration assembly bottom plates (171) are supported and connected by a plurality of screw assemblies (172), a vibration plate (173) and two vertical parallel vibration mounting adjustment plates (174) are mounted on the vibration assembly bottom plate (171) arranged above, vertical vibration connection plates (175) are respectively fixedly mounted on the upper sides of the vertical vibration mounting adjustment plates (174) and vertical vibration pieces (176) are mounted between the vertical vibration connection plates (175), a vertical vibration cover plate (178) with two ends respectively opposite to the vibration plate (173) and the crimper body (2) is mounted above the vertical vibration pieces (176) through a material channel (177), the discharging mechanism (18) comprises feeding mechanism mounting plates (181) mounted on the bottom plate (11) and symmetrical to each other, feeding mechanism mounting panel (181) upper end between install unloading mechanism mounting panel (182) relative with vibration dish (173) upper end, unloading mechanism mounting panel (182) top install funnel (183), vibration dish (173) upper end one side open jaggedly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010524353.7A CN111628380B (en) | 2020-06-10 | 2020-06-10 | Center terminal assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010524353.7A CN111628380B (en) | 2020-06-10 | 2020-06-10 | Center terminal assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111628380A true CN111628380A (en) | 2020-09-04 |
| CN111628380B CN111628380B (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010524353.7A Active CN111628380B (en) | 2020-06-10 | 2020-06-10 | Center terminal assembly machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113725697A (en) * | 2021-07-16 | 2021-11-30 | 宁波考比锐特智能科技有限公司 | Automatic assembly equipment for thermocouple cathode lead |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205666421U (en) * | 2016-06-08 | 2016-10-26 | 常州市禾昌机械有限公司 | Cable crimping machine |
| CN109149316A (en) * | 2017-06-28 | 2019-01-04 | 矢崎总业株式会社 | Terminal press-connection device and terminal crimping method |
| CN208352686U (en) * | 2018-06-13 | 2019-01-08 | 傅炳荣 | A kind of automatic puncture type terminal crimping solder machine |
| CN208782213U (en) * | 2018-08-20 | 2019-04-23 | 温州正泰电源电器有限公司 | A kind of automatic assembling machine of transformer connecting terminal |
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2020
- 2020-06-10 CN CN202010524353.7A patent/CN111628380B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205666421U (en) * | 2016-06-08 | 2016-10-26 | 常州市禾昌机械有限公司 | Cable crimping machine |
| CN109149316A (en) * | 2017-06-28 | 2019-01-04 | 矢崎总业株式会社 | Terminal press-connection device and terminal crimping method |
| CN208352686U (en) * | 2018-06-13 | 2019-01-08 | 傅炳荣 | A kind of automatic puncture type terminal crimping solder machine |
| CN208782213U (en) * | 2018-08-20 | 2019-04-23 | 温州正泰电源电器有限公司 | A kind of automatic assembling machine of transformer connecting terminal |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113725697A (en) * | 2021-07-16 | 2021-11-30 | 宁波考比锐特智能科技有限公司 | Automatic assembly equipment for thermocouple cathode lead |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111628380B (en) | 2021-07-06 |
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Denomination of invention: Center Terminal Assembly Machine Effective date of registration: 20220919 Granted publication date: 20210706 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: JIAXING JUNQUAN AUTOMATION Co.,Ltd. Registration number: Y2022330002340 |