CN111618170A - Explosion-proof rolling device and method for producing damper - Google Patents
Explosion-proof rolling device and method for producing damper Download PDFInfo
- Publication number
- CN111618170A CN111618170A CN202010513864.9A CN202010513864A CN111618170A CN 111618170 A CN111618170 A CN 111618170A CN 202010513864 A CN202010513864 A CN 202010513864A CN 111618170 A CN111618170 A CN 111618170A
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- rolling
- base
- explosion
- blank
- rolling rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
Abstract
The invention discloses an explosion-proof rolling device and method for producing an anti-vibration hammer, and belongs to the technical field of anti-vibration hammer production. According to the anti-explosion rolling device and method for producing the damper, the distance between the rolling roller A and the rolling roller B can be adjusted through the driving mechanism, so that the blank can be well placed between the rolling roller A and the rolling roller B and subjected to rolling operation in the rolling forming process of the blank, the blank is prevented from bursting due to larger extrusion force, the breakage rate of the blank is greatly reduced, and the production quality of the damper is improved.
Description
Technical Field
The invention relates to the technical field of production of vibration dampers, in particular to an explosion-proof rolling device and method for production of vibration dampers.
Background
The damper is used for reducing the vibration of the wire caused by wind force. The high-voltage overhead line has high pole position and large span, and can vibrate when the wire is acted by wind. The working conditions at the wire suspension are most unfavourable when the wire vibrates. Due to multiple vibrations, fatigue failure of the wire may occur due to periodic bending. When the span of the overhead line is more than 120 meters, a damper is generally adopted to prevent vibration.
The production of the damper hammer head comprises the following steps: 1. blanking according to the volume of the hammer head to form a blank; 2. the blank is sent into a heating furnace to be heated, the heating temperature is 1150-1200 ℃, and the heat preservation time is 5 minutes; 3. the blank is sent into a roller press to be subjected to roller forming and cutting under the action of a conveying mechanism; 4. the hammer body formed by rolling is sent into a die forming press to be formed by die pressing under the action of a conveying mechanism; 5. sending the formed hammer body into a grinding machine for deburring and grinding treatment; 6. carrying out surface acid washing treatment on the obtained hammer body; 7. sending the hammer body into a heating and drying mechanism for drying treatment; 8. sending the obtained hammer body into a hot galvanizing furnace for galvanizing treatment; 9. and carrying out surface treatment on the obtained hammer body and drying to obtain a finished product.
When the existing blank is rolled and formed by a rolling device, the blank cannot be adjusted due to the fact that a fixed distance is reserved between adjacent rolling rollers, the blank is cracked due to overlarge extrusion force of the rolling rollers in the using process, the breakage rate of the blank is greatly increased, and the production quality of the damper is low.
Disclosure of Invention
The invention aims to provide an anti-explosion rolling device and an anti-explosion rolling method for producing an anti-vibration hammer, wherein the distance between a rolling roller A and a rolling roller B can be adjusted through a driving mechanism, so that a blank can be well placed between the rolling roller A and the rolling roller B and subjected to rolling operation in the rolling forming process, the blank is prevented from bursting due to larger extrusion force, the blank can be effectively prevented from bursting, the breakage rate of the blank is greatly reduced, the production quality of the anti-vibration hammer is further improved, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme: an explosion-proof rolling device for producing an anti-vibration hammer comprises a base, wherein a guide rail seat and a fixed seat are installed on the upper surface of the base, a support shaft lever A is installed on the guide rail seat through a bearing, a rolling roller A is installed on the support shaft lever A, a support shaft lever B is installed on the fixed seat through a bearing, a rolling roller B is installed on the support shaft lever B, the rolling roller A and the rolling roller B are arranged side by side, adjacent guide rail seats are connected through a support frame, and the support frame is fixed on the base through a driving mechanism;
the driving mechanism comprises a base, a driving motor, a lead screw, a movable block, a connecting rod and a supporting column, wherein the base is installed on the base through the supporting column, the driving motor is installed on the outer wall of the base, an output shaft of the driving motor is connected with the lead screw through a coupler, one end of the lead screw is installed on the inner wall of the base through a bearing, the lead screw is in threaded connection with the movable block, the connecting rods which are arranged side by side are installed on the movable block, and the connecting rod penetrates through the base and extends to the outer side of the base.
Furthermore, guide bases are installed at two ends of the moving block and embedded on the inner wall of the base.
Further, be provided with the bar guide way A that supplies the guide holder to remove on the base, the guide holder and bar guide way A adaptation.
Further, be provided with the bar guide way B who arranges side by side on the base, bar guide way B and guide rail seat adaptation.
Further, the supporting shaft rod A and the supporting shaft rod B are driven to rotate by the driving motor.
According to another aspect of the invention, an explosion-proof rolling method of an explosion-proof rolling device for producing a damper is provided, which comprises the following steps:
s1: adjusting the distance between the rolling rollers A and the rolling rollers B according to the size of the blank to be rolled so that the blank can be well placed between the rolling rollers A and the rolling rollers B and is rolled;
s2: the driving motor drives the screw rod to rotate, and the screw rod can drive the moving block to horizontally move under the guiding action of the guide seat in the rotating process so as to enable the connecting rod, the supporting frame and the rolling roller A to move along with the screw rod until the distance between the rolling roller A and the rolling roller B is adjusted to be a proper distance;
s3: after the distance between the rolling rollers A and the rolling rollers B is adjusted, the driving motor drives the supporting shaft rod A and the supporting shaft rod B to rotate, so that the rolling rollers A and the rolling rollers B rotate oppositely and roll the blank, and the blank is rolled and formed.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to an explosion-proof rolling device and a method for producing an anti-vibration hammer, which adjust the distance between a rolling roller A and a rolling roller B according to the size of a blank to be rolled, a driving motor drives a screw rod to rotate, the screw rod can drive a movable block to horizontally move under the guiding action of a guide seat in the rotating process so as to enable a connecting rod, a support frame and the rolling roller A to move along with the screw rod until the distance between the rolling roller A and the rolling roller B is adjusted to a proper distance, the driving motor drives the support shaft rod A and the support shaft rod B to rotate, further the rolling roller A and the rolling roller B rotate oppositely and roll the blank, so that the blank is rolled and molded, the distance between the rolling roller A and the rolling roller B can be adjusted by a driving mechanism, the blank can be well placed between the rolling roller A and the rolling roller B in the rolling molding process and can be rolled, and the blank is prevented from bursting due to large extrusion force, the blank can be effectively prevented from bursting, the breakage rate of the blank is greatly reduced, and the production quality of the damper is further improved.
Drawings
FIG. 1 is a top view of an explosion-proof rolling device for producing a damper according to the present invention;
FIG. 2 is a top view of the explosion-proof rolling apparatus of the present invention after adjustment;
FIG. 3 is a front view of the explosion-proof rolling device for producing the damper of the present invention;
FIG. 4 is a front view of the explosion-proof rolling apparatus of the present invention after adjustment;
FIG. 5 is a schematic view of the stand of the present invention;
FIG. 6 is a schematic view of a rail seat of the present invention;
fig. 7 is a cross-sectional top view of the drive mechanism of the present invention.
In the figure: 1. a base; 11. a strip-shaped guide groove B; 2. a guide rail seat; 21. a support shaft A; 211. rolling a roller A; 3. a fixed seat; 31. a support shaft B; 311. rolling a roller B; 4. a support frame; 5. a drive mechanism; 51. a base; 511. a strip-shaped guide groove A; 52. a drive motor; 53. a screw rod; 54. a moving block; 541. a guide seat; 55. a connecting rod; 56. and (4) a support column.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an explosion-proof rolling device for producing a damper comprises a base 1, wherein the base 1 is provided with strip-shaped guide grooves B11 arranged side by side, the strip-shaped guide grooves B11 are matched with guide rail seats 2, a driving motor 52 drives a lead screw 53 to rotate, the lead screw 53 can drive a moving block 54 to horizontally move under the guiding action of the guide seats 541 in the rotating process so as to enable a connecting rod 55, a support frame 4 and rolling rollers a211 to move along with the guide rail seats, the rolling rollers a211 move under the guiding action of the guide rail seats 2, the upper surface of the base 1 is provided with the guide rail seats 2 and a fixed seat 3, the guide rail seats 2 are provided with support shafts a21 through bearings, the rolling rollers a211 are arranged on the support shafts a21, the fixed seat 3 is provided with support shafts B31 through bearings, the support shafts a21 and the support shafts B31 are driven to rotate through the driving motor 52, after the distance between the rolling rollers a211, the driving motor 52 drives the supporting shaft rod A21 and the supporting shaft rod B31 to rotate, so that the rolling rollers A211 and the rolling rollers B311 rotate oppositely and roll blanks, the blanks are rolled and formed, the rolling rollers B311 are installed on the supporting shaft rod B31, the rolling rollers A211 and the rolling rollers B311 are arranged side by side, adjacent guide rail seats 2 are connected through supporting frames 4, and the supporting frames 4 are fixed on the base 1 through driving mechanisms 5.
Referring to fig. 7, the driving mechanism 5 includes a base 51, a driving motor 52, a lead screw 53, a moving block 54, a connecting rod 55 and a supporting column 56, the base 51 is installed on the base 1 through the supporting column 56, the driving motor 52 is installed on the outer wall of the base 51, an output shaft of the driving motor 52 is connected with the lead screw 53 through a coupling, one end of the lead screw 53 is installed on the inner wall of the base 51 through a bearing, the lead screw 53 is connected with the moving block 54 in a threaded manner, guide seats 541 are installed at both ends of the moving block 54, the guide seats 541 are embedded on the inner wall of the base 51, a bar-shaped guide groove a511 for the guide seats 541 to move is arranged on the base 51, the guide seats 541 are adapted to the bar-shaped guide groove a511, the distance between the rolling rollers a211 and the rolling rollers B311 is adjusted according to the size of a blank to be rolled, the driving motor 52 drives the lead screw 53 to, The supporting frame 4 and the rolling rollers a211 also move along with the supporting frame until the distance between the rolling rollers a211 and the rolling rollers B311 is adjusted to a proper distance, the driving motor 52 drives the supporting shaft lever a21 and the supporting shaft lever B31 to rotate, so that the rolling rollers a211 and the rolling rollers B311 rotate oppositely and roll blanks, and roll and form the blanks, the distance between the rolling rollers a211 and the rolling rollers B311 can be adjusted through the driving mechanism 5, so that the blanks can be well placed between the rolling rollers a211 and the rolling rollers B311 and subjected to rolling operation in the rolling and forming process, the blanks are prevented from bursting due to larger extrusion force, the blanks can be effectively prevented from bursting, the breakage rate of the blanks is greatly reduced, and the production quality of the damper is improved, the connecting rods 55 arranged side by side are installed on the moving block 54, and the connecting rods 55 extend to the outer side of the base 51 through the base 51 and are connected to the supporting frame 4.
In order to better show the explosion-proof rolling process of the explosion-proof rolling device for producing the damper, the embodiment now provides an explosion-proof rolling method of the explosion-proof rolling device for producing the damper, which includes the following steps:
s1: adjusting the distance between the rolling rollers A211 and the rolling rollers B311 according to the size of the blank to be rolled so that the blank can be well placed between the rolling rollers A211 and the rolling rollers B311 and is rolled;
s2: the driving motor 52 drives the screw rod 53 to rotate, and the screw rod 53 can drive the moving block 54 to horizontally move under the guiding action of the guide seat 541 in the rotating process so as to enable the connecting rod 55, the support frame 4 and the rolling roller A211 to move along with the screw rod, until the distance between the rolling roller A211 and the rolling roller B311 is adjusted to a proper distance;
s3: after the distance between the rolling rollers a211 and the rolling rollers B311 is adjusted, the driving motor 52 drives the supporting shaft lever a21 and the supporting shaft lever B31 to rotate, so that the rolling rollers a211 and the rolling rollers B311 rotate oppositely to roll the blank, and the blank is rolled and molded.
In summary, the anti-explosion rolling device and method for producing the damper of the present invention adjust the distance between the rolling roller a211 and the rolling roller B311 according to the size of the blank to be rolled, the driving motor 52 drives the screw rod 53 to rotate, the screw rod 53 can drive the moving block 54 to horizontally move under the guiding action of the guiding seat 541 during the rotation process, so as to move the connecting rod 55, the supporting frame 4 and the rolling roller a211 accordingly, until the distance between the rolling roller a211 and the rolling roller B311 is adjusted to a suitable distance, the driving motor 52 drives the supporting shaft rod a21 and the supporting shaft rod B31 to rotate, so as to make the rolling roller a211 and the rolling roller B311 rotate oppositely and roll the blank, so as to roll the blank, and the blank is rolled and formed, the distance between the rolling roller a211 and the rolling roller B311 can be adjusted by the driving mechanism 5, so that the blank can be well placed between the rolling roller a211 and the rolling roller B311 during the rolling process, the blank is prevented from bursting due to larger extrusion force, the blank can be effectively prevented from bursting, the breakage rate of the blank is greatly reduced, and the production quality of the damper is further improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (6)
1. The explosion-proof rolling device for the production of the damper is characterized by comprising a base (1), wherein a guide rail seat (2) and a fixing seat (3) are installed on the upper surface of the base (1), a supporting shaft rod A (21) is installed on the guide rail seat (2) through a bearing, rolling rollers A (211) are installed on the supporting shaft rod A (21), a supporting shaft rod B (31) is installed on the fixing seat (3) through a bearing, rolling rollers B (311) are installed on the supporting shaft rod B (31), the rolling rollers A (211) and the rolling rollers B (311) are arranged side by side, adjacent guide rail seats (2) are connected through a supporting frame (4), and the supporting frame (4) is fixed on the base (1) through a driving mechanism (5);
the driving mechanism (5) comprises a base (51), a driving motor (52), a lead screw (53), a moving block (54), a connecting rod (55) and a supporting column (56), wherein the base (51) is installed on the base (1) through the supporting column (56), the driving motor (52) is installed on the outer wall of the base (51), an output shaft of the driving motor (52) is connected with the lead screw (53) through a coupler, one end of the lead screw (53) is installed on the inner wall of the base (51) through a bearing, the lead screw (53) is in threaded connection with the moving block (54), the connecting rod (55) which is arranged side by side is installed on the moving block (54), and the connecting rod (55) penetrates through the base (51) and extends to the outer side of the base (51) to be connected.
2. The explosion-proof rolling device for producing the damper as claimed in claim 1, wherein the two ends of the moving block (54) are respectively provided with a guide seat (541), and the guide seats (541) are embedded on the inner wall of the base (51).
3. The explosion-proof rolling device for producing the damper as claimed in claim 1, wherein the base (51) is provided with a strip-shaped guide groove A (511) for moving the guide holder (541), and the guide holder (541) is adapted to the strip-shaped guide groove A (511).
4. The explosion-proof rolling device for producing the damper as claimed in claim 1, wherein the base (1) is provided with strip-shaped guide grooves B (11) arranged side by side, and the strip-shaped guide grooves B (11) are matched with the guide rail seat (2).
5. The explosion-proof rolling device for producing the damper as claimed in claim 1, wherein the supporting shaft a (21) and the supporting shaft B (31) are driven to rotate by a driving motor (52).
6. An explosion-proof rolling method of an explosion-proof rolling device for producing a damper according to any one of claims 1 to 5, comprising the steps of:
s1: adjusting the distance between the rolling rollers A (211) and the rolling rollers B (311) according to the size of the blank to be rolled so that the blank can be well placed between the rolling rollers A (211) and the rolling rollers B (311) and is rolled;
s2: the driving motor (52) drives the screw rod (53) to rotate, and the screw rod (53) can drive the moving block (54) to horizontally move under the guiding action of the guide seat (541) in the rotating process so as to enable the connecting rod (55), the support frame (4) and the rolling roller A (211) to move along with the screw rod (53) until the distance between the rolling roller A (211) and the rolling roller B (311) is adjusted to be a proper distance;
s3: after the distance between the rolling rollers A (211) and the rolling rollers B (311) is adjusted, the driving motor (52) drives the supporting shaft rod A (21) and the supporting shaft rod B (31) to rotate, so that the rolling rollers A (211) and the rolling rollers B (311) rotate oppositely to roll a blank, and the blank is rolled and molded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010513864.9A CN111618170A (en) | 2020-06-08 | 2020-06-08 | Explosion-proof rolling device and method for producing damper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010513864.9A CN111618170A (en) | 2020-06-08 | 2020-06-08 | Explosion-proof rolling device and method for producing damper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111618170A true CN111618170A (en) | 2020-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010513864.9A Pending CN111618170A (en) | 2020-06-08 | 2020-06-08 | Explosion-proof rolling device and method for producing damper |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3988914A (en) * | 1972-02-16 | 1976-11-02 | International Harvester Company | Isothermal metal forming apparatus |
| JP2004136349A (en) * | 2002-10-18 | 2004-05-13 | Nisshin Steel Co Ltd | Sheet thickness control device |
| CN203508750U (en) * | 2013-08-30 | 2014-04-02 | 南京高一智光电有限公司 | Clearance adjustment device applied to manufacturing of light guide plate |
| CN207013488U (en) * | 2017-08-14 | 2018-02-16 | 衡阳市福华工程机械制造有限公司 | Novel combination type trigger squeeze |
| CN207587885U (en) * | 2017-10-23 | 2018-07-06 | 多氟多（焦作）新能源科技有限公司 | A kind of battery core rolling device |
| CN208455247U (en) * | 2018-06-14 | 2019-02-01 | 杭州天祐科技有限公司 | The padding machine of woven fabric special softener |
| CN110923367A (en) * | 2019-11-29 | 2020-03-27 | 安徽粒粒信数据科技有限公司 | Leather is with treatment facility that flattens based on transmission |
-
2020
- 2020-06-08 CN CN202010513864.9A patent/CN111618170A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3988914A (en) * | 1972-02-16 | 1976-11-02 | International Harvester Company | Isothermal metal forming apparatus |
| JP2004136349A (en) * | 2002-10-18 | 2004-05-13 | Nisshin Steel Co Ltd | Sheet thickness control device |
| CN203508750U (en) * | 2013-08-30 | 2014-04-02 | 南京高一智光电有限公司 | Clearance adjustment device applied to manufacturing of light guide plate |
| CN207013488U (en) * | 2017-08-14 | 2018-02-16 | 衡阳市福华工程机械制造有限公司 | Novel combination type trigger squeeze |
| CN207587885U (en) * | 2017-10-23 | 2018-07-06 | 多氟多（焦作）新能源科技有限公司 | A kind of battery core rolling device |
| CN208455247U (en) * | 2018-06-14 | 2019-02-01 | 杭州天祐科技有限公司 | The padding machine of woven fabric special softener |
| CN110923367A (en) * | 2019-11-29 | 2020-03-27 | 安徽粒粒信数据科技有限公司 | Leather is with treatment facility that flattens based on transmission |
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Application publication date: 20200904 |
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| RJ01 | Rejection of invention patent application after publication |