CN111618121B - Full-automatic metal hose machine - Google Patents
Full-automatic metal hose machine Download PDFInfo
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- CN111618121B CN111618121B CN202010590129.8A CN202010590129A CN111618121B CN 111618121 B CN111618121 B CN 111618121B CN 202010590129 A CN202010590129 A CN 202010590129A CN 111618121 B CN111618121 B CN 111618121B
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- guide
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- metal hose
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- 239000002184 metal Substances 0.000 title claims abstract description 80
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 238000005520 cutting process Methods 0.000 claims abstract description 32
- 238000010618 wire wrap Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 36
- 238000003825 pressing Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 abstract description 9
- 238000003754 machining Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005452 bending Methods 0.000 description 4
- 239000011295 pitch Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention belongs to the field of machining, and provides a full-automatic metal hose machine which comprises a guide device, a heat treatment device, a wire wrapping device, a cutting device and a hose machine base, wherein the guide device is arranged on the guide device; the guide device comprises a fixed box, a first guide assembly, a second guide assembly and a limiting assembly; the fixed box is arranged on the base of the hose machine, and the first guide assembly, the second guide assembly and the limiting assembly are all arranged on the fixed box. According to the metal hose machine, the machining procedures of the metal hose are effectively combined together, and in the machining process, all machining procedures of the machining original piece of the metal hose can be completely and uninterruptedly performed, manual operation is not needed in the machining process, complicated operation is removed, labor is saved, and production efficiency is improved. In addition, the metal hose produced by the metal hose machine has good caliber consistency, same pitch and good elasticity and tensile property.
Description
Technical Field
The invention belongs to the field of machining, and particularly relates to a full-automatic metal hose machine.
Background
Most of the existing metal hose machines are semi-automatic and require manual auxiliary operation. When the device is used, a worker needs to put a production original of the metal hose into a first processing device for processing the metal hose, and the device is controlled in real time by inputting a control instruction into the processing device; when the original metal hose production is processed in the first processing device, a worker is required to move the processed product to the next processing device, the processing method consumes labor, is complex in operation, cannot continuously and uninterruptedly process and produce, and has low production efficiency.
In addition, because the existing processing devices of the metal hoses cannot be associated with each other, the sizes of the processing devices are not uniform, so that the diameters of the metal hoses are poor in consistency during processing, the pitches of the hoses are different, and the flexibility and the tensile strength are poor; and the metal hose does not carry out heat treatment on the metal hose body during processing, so that the metal hose has poor softness and bending resistance and short service life.
Disclosure of Invention
Aiming at the problems, the invention relates to a full-automatic metal hose machine which comprises a guide device, a heat treatment device, a wire wrapping device, a cutting device and a hose machine base;
The guide device comprises a fixed box, a first guide assembly, a second guide assembly and a limiting assembly;
The fixed box is arranged on the base of the hose machine, the first guide assembly, the second guide assembly and the limiting assembly are arranged on the fixed box, a first guide channel of the first guide assembly is communicated with a second guide channel of the second guide assembly, and the limiting assembly is arranged between the first guide channel and the second guide channel;
The heat treatment device comprises an electric heater and a heating ring;
The electric heater is arranged on the base of the hose machine, and the heating ring is connected with the output end of the electric heater;
the second guide channel is communicated with one end of the heating ring;
the wire wrapping device comprises a first fixing frame, a first adjusting component and a first transmission component;
The first adjusting component and the first transmission component are arranged on the first fixing frame, the first adjusting component is arranged above the first transmission component, and the first adjusting component and the first transmission component form a third channel;
the other end of the heating ring is communicated with the third channel;
The cutting device comprises a hydraulic cylinder, a cutting blade and a bearing seat arranged on a base of the hose machine;
The cutting blade is fixedly arranged at one end of the output shaft of the hydraulic cylinder, and the cutting surface of the cutting blade is attached to the side wall of the bearing seat;
the third channel is communicated with the through hole on the bearing seat.
The first guide assembly comprises a first adjusting seat, a first adjusting knob, an upper guide wheel and a lower guide wheel;
The fixed box is provided with a groove for movably clamping the first adjusting seat, the first adjusting knob is connected to the fixed box in a threaded manner, and one end of the first adjusting knob is connected to the first adjusting seat in a rotating manner;
the upper guide wheel is rotatably mounted on the first adjusting seat through a rotating shaft, the lower guide wheel is rotatably mounted on the fixed box through the rotating shaft, and the lower guide wheel is positioned right below the upper guide wheel;
The inside of fixed case is provided with the motor that is used for driving lower leading wheel, go up the leading wheel and all offered the guide way on the lower leading wheel, the guide way on going up the leading wheel constitutes with the guide way on the lower leading wheel the first guide way.
The second guide assembly comprises a bump, three groups of fixing seats, three groups of limiting plates, three groups of adjusting screws and three groups of limiting blocks;
The lug and the three groups of fixing seats are arranged on the fixing box, the three groups of fixing seats are arranged in an annular array by taking the lug as a circle center, the limiting block is movably clamped at one end of the fixing seat, an oblique angle for guiding a workpiece is arranged at one end of the limiting block, and the limiting plate is fixedly arranged on the fixing seat through a fixing bolt;
one side of the limiting block is attached to the bump, and the other side of the limiting block is attached to the limiting plate; three groups of limiting blocks and protruding blocks form the second guide channel;
the second guide channel is communicated with the first guide channel and is mutually perpendicular;
the adjusting screw is in threaded connection with the fixing seat, and one end of the adjusting screw is rotationally connected with the limiting block.
The limiting assembly comprises a limiting rod and two groups of brackets;
Two ends of the limiting rod are respectively connected with the two groups of brackets in a rotating way;
the limiting rod is arranged between the first guide channel and the second guide channel.
The first adjusting assembly comprises a second adjusting seat, a first fixing plate and a second adjusting knob;
the second adjusting seat is movably clamped at the upper end of the first fixing frame;
The first fixing plate is fixedly arranged at the upper end of the first fixing frame through a fixing bolt, the second adjusting knob is in threaded connection with the first fixing plate, and one end of the second adjusting knob is rotationally connected with the second adjusting seat.
The first transmission assembly comprises a first rotating rod, a first driving rod and a driven rod;
the two ends of the first rotating rod are respectively connected with the two groups of second adjusting seats in a rotating way, and the two ends of the first driving rod and the two groups of driven rods are respectively connected to the first fixing frame in a rotating way;
the driven rod, the first driving rod and the first rotating rod are arranged in parallel.
The two groups of driven rods are positioned right below the first rotating rod;
two groups of first through holes are formed in the first fixing frame and are respectively communicated with two ends of the third channel;
The first driving rod is positioned right below the two groups of driven rods, and the first driving rod and the two groups of driven rods are in meshed transmission through gears;
One end of the first driving rod is provided with a driving wheel, and the driving wheel is connected with an output shaft of the motor through a driving belt.
The metal hose machine further comprises a wire pressing device;
the wire pressing device comprises a second fixing frame, a second adjusting component and a second transmission component;
the second adjusting component and the second transmission component are arranged on the second fixing frame, the second adjusting component is arranged above the second transmission component, and the second adjusting component and the second transmission component form a fourth channel;
the fourth channel is communicated with the third channel;
the second adjusting assembly comprises a third adjusting seat, a second fixing plate and a third adjusting knob;
The third adjusting seat is movably clamped at the upper end of the second fixing frame;
The second fixing plate is fixedly arranged at the upper end of the second fixing frame through a fixing bolt, the third adjusting knob is in threaded connection with the second fixing plate, and one end of the third adjusting knob is rotationally connected with the third adjusting seat.
The second transmission assembly comprises a second driving rod and a second rotating rod;
The second adjusting assembly is provided with two groups, two ends of the second rotating rod are respectively connected to the two groups of third adjusting seats in a rotating way, two ends of the second driving rod are respectively connected to the second fixing frame in a rotating way, and the second driving rod and the second rotating rod are arranged in parallel;
The second driving rod is located right below the second rotating rod, wire pressing grooves are formed in the second rotating rod in an equidistant array mode, a driving wheel is arranged at one end of the second driving rod, and the driving wheel is connected with an output shaft of the motor through a driving belt.
The metal hose machine also comprises a plurality of groups of guide pipes;
the first group of guide pipes are arranged between the guide device and the heat treatment device, and two ends of the guide pipes are respectively communicated with one ends of the second guide channel and the heating ring;
The second group of guide pipes are arranged between the heat treatment device and the wire wrapping device, and two ends of the guide pipes are respectively communicated with the other end of the heating ring and the third channel;
The third group of guide pipes are arranged between the wire wrapping device and the cutting device, and two ends of the guide pipes are respectively communicated with the third channel and the through holes on the bearing seats.
1. According to the metal hose machine, the processing procedures of the metal hose are effectively combined together, and when the metal hose machine is used, a processing original piece of the metal hose can complete each procedure without interruption, manual operation is not needed in the middle of processing, complicated operation is removed, labor is saved, cost is reduced, and production efficiency is improved;
2. The metal hose produced by the metal hose machine has good caliber consistency, same pitch and good elasticity and tensile property;
3. Through carrying out the heat treatment to the metal collapsible tube body when processing for the compliance and the bending resistance of metal collapsible tube body are better, and life is longer.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic structural view of a metal hose machine according to an embodiment of the present invention;
FIG. 2 shows a schematic structural view of a guide device according to an embodiment of the present invention;
FIG. 3 shows a schematic structural view of a first guide assembly according to an embodiment of the present invention;
FIG. 4 shows a schematic structural view of a second guide assembly according to an embodiment of the present invention;
Fig. 5 is a schematic view showing the structure of a heat treatment apparatus according to an embodiment of the present invention;
FIG. 6 shows a schematic structural diagram of a wire wrapping device according to an embodiment of the present invention;
FIG. 7 shows a schematic structural view of a first adjustment assembly according to an embodiment of the present invention;
FIG. 8 shows a cross-sectional view of a second adjustment seat of an embodiment of the present invention;
Fig. 9 is a schematic structural view of a wire pressing device according to an embodiment of the present invention;
FIG. 10 shows a schematic structural view of a second transmission assembly according to an embodiment of the present invention;
Fig. 11 shows a schematic structural view of a cutting device according to an embodiment of the present invention.
In the figure: 1. a guide device; 2. a heat treatment device; 3. a yarn wrapping device; 4. a wire pressing device; 5. a cutting device; 6. a guide tube; 7. a fixed box; 8. a first guide assembly; 801. a first adjustment seat; 802. a first adjustment knob; 803. an upper guide wheel; 804. a lower guide wheel; 9. a second guide assembly; 901. a bump; 902. a fixing seat; 903. a limiting plate; 904. adjusting a screw; 905. a limiting block; 10. a limit component; 1001. a bracket; 1002. a limit rod; 11. a guide groove; 12. an electric heater; 13. a heating ring; 14. a first fixing frame; 15. a first adjustment assembly; 1501. a second adjusting seat; 1502. a first fixing plate; 1503. a second adjustment knob; 16. a first transmission assembly; 1601. a first rotating lever; 1602. a first active lever; 1603. a driven rod; 1604. a gear; 17. a first through hole; 18. the second fixing frame; 19. a second adjustment assembly; 1901. a third adjusting seat; 1902. a second fixing plate; 1903. a third adjustment knob; 20. a second transmission assembly; 2001. a second active lever; 2002. a second rotating lever; 21. wire pressing grooves; 22. a hydraulic cylinder; 23. a cutting blade; 24. a socket; 25. and a second through hole.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a full-automatic metal hose machine, as shown in fig. 1, which comprises a guide device 1, a heat treatment device 2, a wire wrapping device 3, a wire pressing device 4, a cutting device 5 and a hose machine base; the guiding device 1 is used for straightening the metal hose body and guiding the straightened metal hose body into the heat treatment device 2; the heat treatment device 2 is arranged at one side of the guide device 1 and is used for carrying out heat treatment on the introduced metal hose body and introducing the metal hose body after heat treatment into the wire wrapping device 3; the wire pressing device 4 is arranged on one side of the wire wrapping device 3 and is used for guiding the metal hose wrapping layer into the wire wrapping device 3 after being pressed and molded; the wire wrapping device 3 is arranged at one side of the heat treatment device 2, and is used for wrapping the heat-treated metal hose body with a metal hose wrapping layer after compression molding, and leading the wrapped metal hose wrapping layer into the cutting device 5 after being mutually clamped; the cutting device 5 is arranged on one side of the wire wrapping device 3 and is used for dividing the metal hose led out by the wire wrapping device 3, and the guiding device 1, the heat treatment device 2, the wire wrapping device 3, the wire pressing device 4 and the cutting device 5 are all arranged on the base of the hose machine.
Through effectively combining the processing equipment of the metal hose together, each procedure can be completed completely and uninterruptedly by the processing original piece of the metal hose, complicated operation is removed, labor is saved, production efficiency is higher, and the metal hose is good in caliber consistency, same in pitch size and good in elasticity and tensile property during processing.
Through carrying out the heat treatment to the metal collapsible tube body when processing for the compliance and the bending resistance of metal collapsible tube body are better, and life is longer.
In the actual use process, an adjustable lifting device (not shown in the figure) can be arranged on one side of the input ends of the guide device 1 and the wire pressing device 4.
The adjustable lifting device comprises a fixing rod which is vertically arranged and an annular guide piece which is sleeved on the fixing rod in a sliding manner, and the metal hose body and the metal hose wrapping layer penetrate through the inner ring of the annular guide piece; when the guiding device 1 and the wire pressing device 4 roll up the metal hose body and the metal hose wrapping layer respectively, the metal hose body and the metal hose wrapping layer can be pulled out for one section, then, the pulled out section can be respectively rolled into the two groups of devices until the two groups of devices pull out the metal hose body and the metal hose wrapping layer next time, one side of the input end of the guiding device 1 and one side of the input end of the wire pressing device 4 are provided with the adjustable lifting device, and when the metal hose body and the metal hose wrapping layer are respectively pulled out and rolled up by the guiding device 1 and the wire pressing device 4, one section of the metal hose wrapping layer which is piled outside the device can be buffered by the adjustable lifting assembly, so that equipment is prevented from being scratched during rolling.
Further, guide pipes 6 are provided between the guide device 1 and the heat treatment device 2, between the heat treatment device 2 and the wire wrapping device 3, and between the wire wrapping device 3 and the cutting device 5.
Specifically, the height-adjustable lifting rod (not shown in the figure) can be arranged at the lower end of the guide tube 6, and the guide tube 6 connected with the lifting rod is arranged at the input end and the output end of each processing device and used for adjusting the height of the metal hose body entering the processing device, so that the metal hose body is prevented from being damaged due to touching the processing device.
For example, the guide tube 6 may be formed by a plurality of sets of fastening members, and the fastening members may be formed by a set of hollow rings, fastening bolts screwed to the hollow rings, and supporting rods fixedly welded to the hollow rings, and the first set of fastening members may be fixedly installed on the processing device, and then the second set of fastening members may be fixedly installed on the first fastening members for setting the guide tube 6 at a predetermined position.
Further, the guiding device 1 includes a fixing box 7, a first guiding component 8, a second guiding component 9 and a limiting component 10, as shown in fig. 2, the first guiding component 8, the second guiding component 9 and the limiting component 10 are all disposed on the fixing box 7, and a first guiding channel of the first guiding component 8 and a second guiding channel of the second guiding component 9 are communicated, and the limiting component 10 is disposed between the first guiding channel and the second guiding channel.
Illustratively, the metal hose body sequentially passes through the first guide channel and the limiting assembly 10 to enter the second guide channel, and then the second guide channel is used for adjusting the bending angle of the metal hose body and then passes out.
Specifically, the first guide assembly 8 includes a first adjusting seat 801, a first adjusting knob 802, an upper guide wheel 803, and a lower guide wheel 804, as shown in fig. 3, the first adjusting seat 801 is movably clamped on the fixed box 7, the first adjusting knob 802 is screwed on the fixed box 7, and one end of the first adjusting knob 802 is rotatably connected to the first adjusting seat 801.
Further, the upper guide wheel 803 is rotatably mounted on the first adjusting seat 801 through a rotating shaft, the lower guide wheel 804 is rotatably mounted on the fixed box 7 through a rotating shaft, and the lower guide wheel 804 is located right below the upper guide wheel 803.
Specifically, a motor for driving the lower guide wheel 804 is disposed in the fixed box 7, and guide grooves 11 are formed in the upper guide wheel 803 and the lower guide wheel 804.
The guide groove 11 on the upper guide wheel 803 and the guide groove on the lower guide wheel 804 constitute a first guide channel.
For example, rotating the first adjusting knob 802 adjusts the first adjusting seat 801 to a predetermined position, one end of the metal hose body passes through between the upper guide wheel 803 and the lower guide wheel 804, which are correspondingly disposed up and down, and the metal hose body is clamped in the guide groove 11, so that the metal hose body is prevented from sliding out of the first guide channel of the guide device 1 during the guiding process, which affects the subsequent processing procedure.
In practical use, the first guide member 8 may be arranged in a vertically rotatable manner, which is illustrated only in the present embodiment.
Further, the second guiding component 9 includes a protruding block 901, three groups of fixing seats 902, three groups of limiting plates 903, three groups of adjusting screws 904 and three groups of limiting blocks 905, as shown in fig. 4, the protruding block 901 and the fixing seats 902 are all arranged on the fixing case 7, and three groups of fixing seats 902 are arranged in a ring array with the protruding block 901 as a center of a circle, the limiting blocks 905 are movably clamped at one end of the fixing seats 902, an oblique angle for guiding a workpiece is arranged at one end of each limiting block 905, and the limiting plates 903 are fixedly mounted on the fixing seats 902 through fixing bolts.
Specifically, one side of stopper 905 is laminated with lug 901, the opposite side and the limiting plate 903 laminating of stopper 905, through the both sides that stopper 905 is relative respectively with lug 901 and limiting plate 903 laminating, when carrying out position control to stopper 905, stopper 905 can not take place to rock and the skew, and can not contradict fixing base 902 because of the skew, produces the resistance for it is inconvenient to adjust.
Further, the adjusting screw 904 is screwed on the fixing base 902, and one end of the adjusting screw 904 is rotatably connected to the limiting block 905.
The three sets of the limiting blocks 905 and the protruding blocks 901 form a second guiding channel, and the second guiding channel is communicated with the first guiding channel and is perpendicular to the first guiding channel.
Further, the limiting component 10 comprises a limiting rod 1002 and two groups of brackets 1001, two ends of the limiting rod 1002 are respectively connected with the two groups of brackets 1001 in a rotating mode, the limiting component 10 is arranged between the first guide channel and the second guide channel, and the metal hose body can accurately penetrate through the first guide channel to enter the second guide channel when being guided.
In practical use, the limiting assembly 10 between the first guide channel and the second guide channel may also be formed by other structures, and this embodiment is merely used for illustration; if a group of fixing rods are arranged, a guide groove for guiding the metal hose body is arranged on one side of the fixing rods, which is close to the fixing box 7.
Further, the heat treatment device 2 includes an electric heater 12 and a heating ring 13, as shown in fig. 5, the heating ring 13 is connected to an output end of the electric heater 12, and one end of the heating ring 13 is communicated with the second guiding channel.
Preferably, the heat treatment device 2 further comprises a housing, the electric heater 12 and the heating ring 13 are both arranged in the housing, through holes are formed in two sides of the housing, the two groups of through holes are respectively aligned with two ends of the heating ring 13, the electric heater 12 and the heating ring 13 are arranged in the housing, and when the electric heater 12 operates, workers cannot touch the heating ring 13, so that the risk of scalding the heating ring 13 exposed to the outside is avoided.
Further, the wire wrapping device 3 includes a first fixing frame 14, a first adjusting component 15 and a first transmission component 16, as shown in fig. 6, the first adjusting component 15 and the first transmission component 16 are both disposed on the first fixing frame 14, and the first adjusting component 15 is disposed above the first transmission component 16.
The first adjusting component 15 and the first transmission component 16 form a third channel, and the other end of the heating ring 13 is communicated with the third channel.
In actual use, the positions of the first adjustment assembly 15 and the first transmission assembly 16 may be interchanged, which is only illustrated in this embodiment.
Specifically, the first adjusting component 15 includes a second adjusting seat 1501 and a second adjusting knob 1503, as shown in fig. 7, where the second adjusting seat 1501 is movably clamped to the upper end of the first fixing frame 14.
Further, a first fixing plate 1502 is disposed at the upper end of the second adjusting seat 1501, the first fixing plate 1502 is fixedly mounted at the upper end of the first fixing frame 14 through a fixing bolt, the second adjusting knob 1503 is screwed on the first fixing plate 1502, and one end of the second adjusting knob 1503 is rotatably connected to the second adjusting seat 1501.
Further, the first transmission assembly 16 includes a first rotation rod 1601, a first driving rod 1602, a driven rod 1603, and a gear 1604, two ends of the first rotation rod 1601 are respectively rotatably connected to the two sets of second adjustment seats 1501, two ends of the first driving rod 1602 and the two sets of driven rods 1603 are respectively rotatably connected to the first fixing frame 14, and specifically, the driven rod 1603, the first driving rod 1602, and the first rotation rod 1601 are disposed in parallel with each other.
Two groups of first through holes 17 are symmetrically formed in the first fixing frame 14, and the two groups of first through holes 17 are respectively communicated with two ends of the third channel.
Specifically, the two sets of driven rods 1603 are located directly under the first rotating rod 1601, the first driving rod 1602 is located directly under the two sets of driven rods 1603, the first driving rod 1602 and the two sets of driven rods 1603 are engaged and driven by a gear 1604, and a driving wheel is arranged at one end of the first driving rod 1602 and is connected with an output shaft of a motor by a driving belt.
For example, the metal hose body passes through the first through hole 17 and the third channel, the motor drives the first driving rod 1602 through the driving wheel and the driving belt, then the first driving rod 1602 drives the driven rod 1603 to rotate through the gear 1604, and the metal hose wrapping layer is guided into the third channel after being pressed by the wire pressing device 4 while the metal hose body passes through the third channel, and is wound and clamped outside the metal hose body.
Specifically, grooves matched with the first fixing frame 14 in a movable clamping manner are formed in two side walls of the second adjusting seat 1501, as shown in fig. 8, the two side walls of the second adjusting seat 1501 are attached to the first fixing frame 14, and therefore deviation is avoided when the position of the second adjusting seat 1501 is adjusted.
The wire pressing device 4 includes a second fixing frame 18, a second adjusting component 19 and a second transmission component 20, as shown in fig. 9, the second adjusting component 19 and the second transmission component 20 are both disposed on the second fixing frame 18, and the second adjusting component 19 is disposed above the second transmission component 20.
The second adjustment assembly 19 and the second transmission assembly 20 constitute a fourth passage, and the fourth passage communicates with the third passage.
In actual use, the positions of the second adjustment assembly 19 and the second transmission assembly 20 may be interchanged, which is only illustrated in this embodiment.
Specifically, the second adjusting assembly 19 includes a third adjusting seat 1901 and a third adjusting knob 1903, as shown in fig. 10, where the third adjusting seat 1901 is movably clamped to the upper end of the second fixing frame 18.
Further, a second fixing plate 1902 is disposed at an upper end of the third adjusting seat 1901, the second fixing plate 1902 is fixedly mounted at an upper end of the second fixing frame 18 through a fixing bolt, the third adjusting knob 1903 is screwed on the second fixing plate 1902, and one end of the third adjusting knob 1903 is rotatably connected to the third adjusting seat 1901.
The second transmission assembly 20 includes a second driving rod 2001 and a second rotating rod 2002, two ends of the second rotating rod 2002 are respectively connected to the two groups of second adjusting assemblies 19 in a rotating manner, two ends of the second driving rod 2001 are both connected to the second fixing frame 18 in a rotating manner, the second driving rod 2001 and the second rotating rod 2002 are arranged in parallel, and the second driving rod 2001 is located under the second rotating rod 2002.
Further, the second rotating rod 2002 is provided with wire pressing grooves 21 in an equidistant array, and one end of the second driving rod 2001 is provided with a driving wheel, and the driving wheel is connected with an output shaft of the motor through a driving belt.
The cutting device 5 comprises a hydraulic cylinder 22, a cutting blade 23 and a bearing seat 24 arranged on a base of the hose machine, as shown in fig. 11, the cutting blade 23 is fixedly arranged at one end of an output shaft of the hydraulic cylinder 22, a cutting surface of the cutting blade 23 is attached to a side wall of the bearing seat 24, a second through hole 25 for penetrating a metal hose is formed in the bearing seat 24, and the second through hole 25 is communicated with the third passage.
In practical use, the driving device and the dividing manner that can be used by the cutting device 5 are not limited, but only the embodiment is used for illustration, for example, a motor is used to drive a cutting blade to cut the metal hose, the cutting device is controlled by the editable controller to cut at regular time, and the length of each cut metal hose is the same while the cutting is performed.
Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (6)
1. A full-automatic metal hose machine, its characterized in that: comprises a guiding device (1), a heat treatment device (2), a wire wrapping device (3), a cutting device (5) and a hose machine base; the guiding device (1) comprises a fixed box (7), a first guiding component (8), a second guiding component (9) and a limiting component (10); the fixing box (7) is arranged on the base of the hose machine, the first guide assembly (8), the second guide assembly (9) and the limiting assembly (10) are arranged on the fixing box (7), a first guide channel of the first guide assembly (8) is communicated with a second guide channel of the second guide assembly (9), and the limiting assembly (10) is arranged between the first guide channel and the second guide channel; The heat treatment device (2) comprises an electric heater (12) and a heating ring (13); the electric heater (12) is arranged on the base of the hose machine, and the heating ring (13) is connected with the output end of the electric heater (12); the second guide channel is communicated with one end of the heating ring (13); the wire wrapping device (3) comprises a first fixing frame (14), a first adjusting component (15) and a first transmission component (16); the first adjusting component (15) and the first transmission component (16) are arranged on the first fixing frame (14), the first adjusting component (15) is arranged above the first transmission component (16), and the first adjusting component (15) and the first transmission component form a third channel; The other end of the heating ring (13) is communicated with the third channel; the cutting device (5) comprises a hydraulic cylinder (22), a cutting blade (23) and a receiving seat (24) arranged on the base of the hose machine; the cutting blade (23) is fixedly arranged at one end of the output shaft of the hydraulic cylinder (22), and the cutting surface of the cutting blade (23) is attached to the side wall of the bearing seat (24); the third channel is communicated with the through hole on the bearing seat (24); the first guide assembly (8) comprises a first adjusting seat (801), a first adjusting knob (802), an upper guide wheel (803) and a lower guide wheel (804); The fixed box (7) is provided with a groove for movably clamping the first adjusting seat (801), the first adjusting knob (802) is connected to the fixed box (7) in a threaded manner, and one end of the first adjusting knob (802) is connected to the first adjusting seat (801) in a rotating manner; the upper guide wheel (803) is rotatably mounted on the first adjusting seat (801) through a rotating shaft, the lower guide wheel (804) is rotatably mounted on the fixed box (7) through the rotating shaft, and the lower guide wheel (804) is positioned under the upper guide wheel (803); a motor for driving a lower guide wheel (804) is arranged in the fixed box (7), guide grooves (11) are formed in the upper guide wheel (803) and the lower guide wheel (804), and the guide grooves (11) in the upper guide wheel (803) and the guide grooves (11) in the lower guide wheel (804) form the first guide channel; the second guide assembly (9) comprises a convex block (901), three groups of fixing seats (902), three groups of limiting plates (903), three groups of adjusting screws (904) and three groups of limiting blocks (905); the lug (901) and the three groups of fixed seats (902) are arranged on the fixed box (7), the three groups of fixed seats (902) are arranged in an annular array by taking the lug (901) as a circle center, the limiting block (905) is movably clamped at one end of the fixed seat (902), an oblique angle for guiding a workpiece is arranged at one end of the limiting block (905), and the limiting plate (903) is fixedly arranged on the fixed seat (902) through a fixing bolt; One side of the limiting block (905) is attached to the protruding block (901), and the other side of the limiting block (905) is attached to the limiting plate (903); three groups of limiting blocks (905) and protruding blocks (901) form the second guide channel; the second guide channel is communicated with the first guide channel and is mutually perpendicular; the adjusting screw rod (904) is in threaded connection with the fixing seat (902), and one end of the adjusting screw rod (904) is rotationally connected with the limiting block (905); the first transmission assembly (16) comprises a first rotating rod (1601), a first driving rod (1602) and a driven rod (1603); Two ends of the first rotating rod (1601) are respectively connected with two groups of second adjusting seats (1501) in a rotating way, and two ends of the first driving rod (1602) and two groups of driven rods (1603) are respectively connected to the first fixing frame (14) in a rotating way; the driven rod (1603), the first driving rod (1602) and the first rotating rod (1601) are arranged in parallel; two groups of driven rods (1603) are positioned right below the first rotating rod (1601); two groups of first through holes (17) are formed in the first fixing frame (14), and the two groups of first through holes (17) are respectively communicated with two ends of the third channel; The first driving rod (1602) is positioned right below the two groups of driven rods (1603), and the first driving rod (1602) and the two groups of driven rods (1603) are meshed and driven through a gear (1604); one end of the first driving rod (1602) is provided with a driving wheel which is connected with an output shaft of the motor through a driving belt.
2. A fully automatic metal hose machine according to claim 1, wherein: the limiting assembly (10) comprises a limiting rod (1002) and two groups of brackets (1001); two ends of the limiting rod (1002) are respectively and rotatably connected with the two groups of brackets (1001); the stop bar (1002) is disposed between the first guide channel and the second guide channel.
3. A fully automatic metal hose machine according to claim 1, wherein: the first adjusting assembly (15) comprises a second adjusting seat (1501), a first fixing plate (1502) and a second adjusting knob (1503); the second adjusting seat (1501) is movably clamped at the upper end of the first fixing frame (14); the first fixing plate (1502) is fixedly arranged at the upper end of the first fixing frame (14) through a fixing bolt, the second adjusting knob (1503) is connected to the first fixing plate (1502) in a threaded mode, and one end of the second adjusting knob (1503) is connected to the second adjusting seat (1501) in a rotating mode.
4. A fully automatic metal hose machine according to claim 1, wherein: the metal hose machine also comprises a wire pressing device (4); the wire pressing device (4) comprises a second fixing frame (18), a second adjusting component (19) and a second transmission component (20); the second adjusting component (19) and the second transmission component (20) are arranged on the second fixing frame (18), the second adjusting component (19) is arranged above the second transmission component (20), and the second adjusting component (19) and the second transmission component (20) form a fourth channel; the fourth channel is communicated with the third channel; the second adjusting assembly (19) comprises a third adjusting seat (1901), a second fixing plate (1902) and a third adjusting knob (1903); the third adjusting seat (1901) is movably clamped at the upper end of the second fixing frame (18); the second fixing plate (1902) is fixedly arranged at the upper end of the second fixing frame (18) through a fixing bolt, the third adjusting knob (1903) is connected to the second fixing plate (1902) in a threaded mode, and one end of the third adjusting knob (1903) is connected to the third adjusting seat (1901) in a rotating mode.
5. The fully automatic metal hose machine according to claim 4, wherein: the second transmission assembly (20) comprises a second driving rod (2001) and a second rotating rod (2002); the second adjusting assembly (19) is provided with two groups, two ends of the second rotating rod (2002) are respectively connected to the two groups of third adjusting seats (1901) in a rotating mode, two ends of the second driving rod (2001) are respectively connected to the second fixing frame (18) in a rotating mode, and the second driving rod (2001) and the second rotating rod (2002) are arranged in parallel; the second driving rod (2001) is located under the second rotating rod (2002), wire pressing grooves (21) are formed in the second rotating rod (2002) in an equidistant array mode, a driving wheel is arranged at one end of the second driving rod (2001), and the driving wheel is connected with an output shaft of the motor through a driving belt.
6. A fully automatic metal hose machine according to claim 1, wherein: the metal hose machine also comprises a plurality of groups of guide pipes (6); the first group of guide pipes (6) are arranged between the guide device (1) and the heat treatment device (2), and two ends of the guide pipes (6) are respectively communicated with one ends of the second guide channel and the heating ring (13); the second group of guide pipes (6) are arranged between the heat treatment device (2) and the wire wrapping device (3), and two ends of the guide pipes (6) are respectively communicated with the other end of the heating ring (13) and the third channel; the third group of guide pipes (6) are arranged between the wire wrapping device (3) and the cutting device (5), and two ends of the guide pipes (6) are respectively communicated with the third channel and the through holes on the bearing seat (24).
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| US3474979A (en) * | 1966-11-14 | 1969-10-28 | Band Ind Ab | Arrangement in a winding machine for soft ribbon |
| GB8818369D0 (en) * | 1988-08-02 | 1988-09-07 | Meltog Ltd | Apparatus for forming perforated tubes |
| CN2369787Y (en) * | 1999-04-23 | 2000-03-22 | 林淮尧 | Lubricating tube producing mold containing lubricating oil in it |
| CN201783528U (en) * | 2010-07-22 | 2011-04-06 | 汤松 | Full-automatic metal hose machine |
| CN202061925U (en) * | 2011-01-11 | 2011-12-07 | 郭永辉 | Metal hose forming machine |
| CN102744297B (en) * | 2012-07-30 | 2014-10-29 | 西部超导材料科技股份有限公司 | Electrical heating tension straightening machine for small-dimension profiled bars |
| CN106077128B (en) * | 2016-06-01 | 2018-08-17 | 深圳弘国林科技有限公司 | A kind of manufacturing method and its production line of resinous coat aluminum pipe |
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| CN106734336B (en) * | 2016-12-29 | 2019-08-23 | 东莞市雄森电子科技有限公司 | A kind of Full automatic soft pipe core molding machine |
| CN109226328B (en) * | 2018-11-23 | 2020-03-24 | 绍兴上虞正达管业有限公司 | Red copper hose processing technology |
| CN110280618B (en) * | 2019-05-16 | 2020-10-13 | 佳腾电业（赣州）有限公司 | A unwrapping wire, aligning and shaping integration equipment for flat enameled wire |
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Effective date of registration: 20240610 Address after: 523000, Room 101, No. 296 Tongde Road, Shijie Town, Dongguan City, Guangdong Province Applicant after: Dongguan Xuanbo Machinery Equipment Co.,Ltd. Country or region after: China Address before: No. 26, group 2, Xiyi village, hengche Town, Qichun County, Huanggang City, Hubei Province Applicant before: Tang Song Country or region before: China |
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