CN111604846A - Assembling clamp of marine sewage treatment separator - Google Patents
Assembling clamp of marine sewage treatment separator Download PDFInfo
- Publication number
- CN111604846A CN111604846A CN202010625712.8A CN202010625712A CN111604846A CN 111604846 A CN111604846 A CN 111604846A CN 202010625712 A CN202010625712 A CN 202010625712A CN 111604846 A CN111604846 A CN 111604846A
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- flange
- water inlet
- positioning
- cyclone separator
- positioning plate
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- 239000010865 sewage Substances 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 238000009434 installation Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cyclones (AREA)
Abstract
The invention provides an assembling clamp of a marine sewage treatment cyclone separator, which belongs to the technical field of clamps, and can be used for vertically assembling the cyclone separator by arranging the assembling clamp aiming at the marine sewage treatment cyclone separator, quickly and accurately positioning a middle fixing flange, an end fixing flange and a water inlet flange which are connected with the outside of a cylinder body, and can meet the requirement of product assembling size without manual repeated debugging, thereby not only reducing the labor intensity of workers and improving the product installation quality, but also greatly improving the working efficiency.
Description
Technical Field
The invention belongs to the technical field of clamps, and particularly relates to an assembling clamp of a marine sewage treatment cyclone separator.
Background
A cyclone separator is a device for separating a gas-solid system or a liquid-solid system, and is widely used in various industries. The working principle is that solid particles or liquid drops with larger inertial centrifugal force are thrown to the outer wall surface to be separated by the rotating motion caused by tangential introduction of air flow. In the cyclone separator for sewage treatment used on the ship, the external structure mainly comprises a cylinder body, a middle fixing flange, a fixed flange and a water inlet flange, and the positions of the middle fixing flange, the fixed flange and the water inlet flange must be accurately installed in the assembling process, otherwise, the use of the equipment is greatly restricted. This cyclone can not adopt ordinary horizontal installation, can only adopt vertical mounting means, does not have a frock that is used for this kind of cyclone's vertical installation at present, can only adopt the mode of manual debugging to assemble, during the manual debugging equipment, need carry out debugging measurement repeatedly to the depth of parallelism and the straightness that hangs down of each flange, not only the installation effectiveness is low, but also can not be fine assurance each part depth of parallelism, the straightness that hangs down still, influence cyclone and the interface connection of other equipment. There is therefore a need for improvements.
Disclosure of Invention
The technical problems solved by the invention are as follows: the invention provides an assembling clamp of a marine sewage treatment cyclone separator, which is used for vertically assembling the cyclone separator by arranging the assembling clamp aiming at the marine sewage treatment cyclone separator, quickly and accurately positioning a middle fixing flange, an end fixing flange and a water inlet flange which are connected with the outside of a cylinder body, and meeting the requirement of product assembling size without manual repeated debugging.
The technical scheme adopted by the invention is as follows: the assembly fixture of the marine sewage treatment cyclone separator is provided with a fixture body, the fixture body comprises a lower positioning plate, an upper positioning plate and a water inlet flange positioning plate, the upper positioning plate is arranged at the upper part of the lower positioning plate, the upper positioning plate and the lower positioning plate are opposite and parallel to each other, the upper positioning plate and the lower positioning plate are connected through an upright post, the center of the upper positioning plate is provided with a middle hole for the cylinder body of the cyclone separator to pass through, the upper positioning plate is provided with a middle flange positioning ring for positioning a middle fixing flange at the middle part of the cyclone separator, the lower positioning plate is provided with an end flange positioning ring for positioning an end fixing flange at the lower end of the cyclone separator, the middle flange positioning ring and the end flange positioning ring are coaxial, and the positions of the middle flange positioning ring and the end flange positioning ring are determined by the mounting positions of a middle fixing flange and an end fixing flange on the cyclone separator; the water inlet flange positioning plate is arranged on the upper portion of the front side of the clamp body, a water inlet flange central positioning hole for positioning a water inlet flange on the cyclone separator is formed in the water inlet flange positioning plate, and the position of the water inlet flange central positioning hole is determined by the mounting position of the water inlet flange on the cyclone separator.
The technical scheme is further limited, the distance between the upper end surface of the middle flange positioning ring and the upper end surface of the end flange positioning ring is equal to the specified distance between the lower end surface of the middle fixed flange and the lower end surface of the end fixed flange on the cyclone separator; the distance from the center line of the central positioning hole of the water inlet flange to the center line of the middle hole is equal to the installation specified distance from the center line of the water inlet flange on the cyclone separator to the center line of the cylinder body, the distance from the center line of the central positioning hole of the water inlet flange to the upper end surface of the middle flange positioning ring is equal to the installation required distance from the center line of the water inlet flange on the cyclone separator to the lower end surface of the middle fixed flange, and the distance from the front end surface of the central positioning hole of the water inlet flange to the center line of the middle hole is equal to the installation.
The technical scheme is further limited, a plurality of end flange positioning pins corresponding to the positions of the connecting holes in the end fixing flange are uniformly distributed on the upper end surface of the end flange positioning ring on the circumference; and a plurality of middle flange positioning holes corresponding to the positions of the connecting holes on the middle fixing flange are uniformly distributed on the circumference of the middle flange positioning ring.
In order to further limit the technical scheme, a plurality of water inlet flange positioning holes corresponding to the positions of the connecting holes on the water inlet flange are uniformly distributed on the water inlet flange positioning plate by taking the water inlet flange central positioning hole as a central circumference, and gaps convenient for the water inlet flange connecting pipe on the cyclone separator to pass through are arranged at the upper part of the water inlet flange positioning plate and the joint of the water inlet flange positioning plate and the upper positioning plate.
The technical scheme is further limited, and the four corners of the lower part of the clamp body are provided with the supporting legs.
Compared with the prior art, the invention has the advantages that:
1. according to the scheme, the assembly fixture is arranged for the marine sewage treatment cyclone separator, so that the cyclone separator can be vertically assembled, the middle fixing flange, the end fixing flange and the water inlet flange which are connected with the outside of the cylinder body are quickly and accurately positioned, the assembly size requirement of a product can be met without manual repeated debugging, the manual working strength is reduced, and the installation quality of the cyclone separator is improved;
2. this scheme carries out fixed connection after directly fixing a position cyclone's barrel, well mounting flange, end mounting flange and water inlet flange each part on anchor clamps, realizes cyclone's quick location combination, not only reduces the cost of labor, improves product installation quality, has improved work efficiency moreover greatly, simple structure, low in manufacturing cost, and the installation is quick, and the installation accuracy is high.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a use state of the present invention;
FIG. 3 is a front view of the cyclone separator to which the present invention is directed;
fig. 4 is a structural plan view of a cyclone separator to which the present invention is directed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present invention, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one.. said element does not exclude the presence of other like elements in the process, method, article or apparatus that comprises the element.
Embodiments of the present invention are described in detail with reference to FIGS. 1-4:
the assembly fixture of the marine sewage treatment cyclone separator is provided with a fixture body 1, wherein the fixture body 1 comprises a lower positioning plate 12, an upper positioning plate 13 and a water inlet flange positioning plate 14.
The dimensions of the following configuration are illustrated for a cyclone separator having a cylinder 21 with an outer diameter Φ 458, wherein the cyclone separator is shown in production views in fig. 3 and 4.
As shown in fig. 1 and 2, the upper positioning plate 13 is disposed on the upper portion of the lower positioning plate 12, and the upper positioning plate 13 and the lower positioning plate are opposite to each other and parallel to each other, and the four corners of the upper positioning plate 13 and the four corners of the lower positioning plate 12 are connected by the upright posts 15. The center of the upper positioning plate 13 is provided with a middle hole 131 for the cylinder 21 of the cyclone separator 2 to pass through, the diameter of the middle hole 131 is slightly larger than the outer diameter of the cylinder 21 and is phi 458, and the cylinder 21 can smoothly enter and exit. The upper positioning plate 13 is provided with a middle flange positioning ring 132 for positioning the middle fixing flange 23 at the middle part of the cyclone separator 2, a plurality of middle flange positioning holes 133 corresponding to the positions of the connecting holes on the middle fixing flange 23 on the cyclone separator 2 are uniformly distributed on the circumference of the middle flange positioning ring 132, and the middle fixing flange 23 is quickly positioned on the clamp by the positioning pins penetrating through the connecting holes on the middle fixing flange 23 and the middle flange positioning holes 133 on the middle flange positioning ring 132. The lower positioning plate 12 is provided with an end flange positioning ring 121 for positioning the end fixing flange 22 at the lower end of the cyclone separator 2, a plurality of end flange positioning pins 122 corresponding to the positions of the connecting holes in the end fixing flange 22 at the upper end of the cyclone separator 2 are uniformly distributed on the upper end surface of the end flange positioning ring 121 in the circumferential direction, the end fixing flange 22 is placed on the end flange positioning ring 121, and the end flange positioning pins 122 are ensured to penetrate through the connecting holes in the end fixing flange 22, so that the end fixing flange 22 can be quickly positioned on the fixture.
Well flange holding ring 132 and end flange holding ring 121 are coaxial, and its axiality is 1mm, well flange holding ring 132 and end flange holding ring 121's position is confirmed by mounting position of mounting flange 23 and mounting flange 22 in cyclone 2, specifically, the distance between well flange holding ring 132 up end and the end flange holding ring 121 up end equals on cyclone 2 that the distance a that stipulates on the terminal surface drawing under the mounting flange 23 and the mounting flange 22 down end face a, a equals 620 ± 1mm promptly.
The water inlet flange positioning plate 14 is disposed on the upper portion of the front side of the fixture body 1, a water inlet flange center positioning hole 141 for positioning the water inlet flange 24 on the cyclone separator 2 is disposed on the water inlet flange positioning plate 14, and the position of the water inlet flange center positioning hole 141 is determined by the mounting position of the water inlet flange 24 on the cyclone separator 2. Wherein, the distance from the central line of the central positioning hole 141 of the water inlet flange to the central line of the middle hole 131 is equal to the drawing installation specified distance d from the central line of the water inlet flange 24 on the cyclone separator 2 to the central line of the cylinder 21, namely d is 204 +/-1 mm; the distance between the center line of the central positioning hole 141 of the water inlet flange and the upper end surface of the middle flange positioning ring 132 is equal to the mounting required distance b from the center line of the water inlet flange 24 on the cyclone separator 2 to the lower end surface of the middle fixing flange 23, namely b is 100 +/-1 mm; the distance from the front end surface of the central positioning hole 141 of the water inlet flange to the center line of the middle hole 131 is equal to the drawing installation requirement distance c from the rear end surface of the water inlet flange 24 on the cyclone separator 2 to the center line of the cylinder 21, namely, c is 380 +/-1 mm.
A plurality of water inlet flange positioning holes 142 corresponding to the positions of the connecting holes on the water inlet flange 24 are uniformly distributed on the water inlet flange positioning plate 14 around the water inlet flange central positioning hole 141, and the water inlet flange 24 is quickly positioned on the fixture by the positioning pins passing through the connecting holes on the water inlet flange 24 and the water inlet flange positioning holes 142. The upper part of the water inlet flange positioning plate 14 and the joint with the upper positioning plate 13 are provided with notches 143 for the water inlet flange connecting pipe 25 on the cyclone separator 2 to pass through.
Four corners of the lower part of the clamp body 1 are provided with supporting legs 11.
According to the invention, the assembling clamp is arranged on the cyclone separator 2 for marine sewage treatment, so that the cyclone separator 2 can be vertically assembled, the middle fixing flange 23, the end fixing flange 22 and the water inlet flange 24 which are connected with the outside of the cylinder 21 are quickly and accurately positioned, the requirement on the assembly size of a product can be met without manual repeated debugging, the labor intensity of workers is reduced, the product installation quality is improved, the working efficiency is greatly improved, the structure is simple, the manufacturing cost is low, the installation is quick, and the installation precision is high.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. Equipment anchor clamps of marine sewage treatment cyclone, its characterized in that: the fixture comprises a fixture body (1), wherein the fixture body (1) comprises a lower positioning plate (12), an upper positioning plate (13) and a water inlet flange positioning plate (14), the upper positioning plate (13) is arranged on the upper part of the lower positioning plate (12) and is vertically and oppositely parallel to the lower positioning plate, the upper positioning plate (13) and the lower positioning plate (12) are connected through a stand column (15), a middle hole (131) for a cylinder body (21) of a cyclone separator (2) to penetrate is formed in the center of the upper positioning plate (13), a middle flange positioning ring (132) for positioning a middle fixing flange (23) in the middle of the cyclone separator (2) is arranged on the upper positioning plate (13), an end flange positioning ring (121) for positioning a fixing flange (22) at the lower end of the cyclone separator (2) is arranged on the lower positioning plate (12), and the middle flange positioning ring (132) and the end flange positioning ring (121), the positions of the middle flange positioning ring (132) and the end flange positioning ring (121) are determined by the mounting positions of a middle fixing flange (23) and an end fixing flange (22) on the cyclone separator (2); the water inlet flange positioning plate (14) is arranged on the upper portion of the front side of the clamp body (1), a water inlet flange central positioning hole (141) for positioning a water inlet flange (24) on the cyclone separator (2) is formed in the water inlet flange positioning plate (14), and the position of the water inlet flange central positioning hole (141) is determined by the installation position of the water inlet flange (24) on the cyclone separator (2).
2. The assembling jig of a sewage treatment cyclone separator for a ship according to claim 1, wherein: the distance between the upper end surface of the middle flange positioning ring (132) and the upper end surface of the end flange positioning ring (121) is equal to the distance specified by the lower end surface of the middle fixing flange (23) and the lower end surface of the end fixing flange (22) on the cyclone separator (2); the distance from the center line of the water inlet flange central positioning hole (141) to the center line of the middle hole (131) is equal to the installation specified distance from the center line of a water inlet flange (24) on the cyclone separator (2) to the center line of the cylinder body (21), the distance from the center line of the water inlet flange central positioning hole (141) to the upper end face of the middle flange positioning ring (132) is equal to the installation required distance from the center line of the water inlet flange (24) on the cyclone separator (2) to the lower end face of the middle fixing flange (23), and the distance from the front end face of the water inlet flange central positioning hole (141) to the center line of the middle hole (131) is equal to the installation required distance from the rear end face of the water inlet flange (24) on the.
3. The assembling jig of cyclone separator for sewage treatment of ships according to claim 2, wherein: a plurality of end flange positioning pins (122) corresponding to the positions of the connecting holes on the end fixing flange (22) are uniformly distributed on the upper end surface of the end flange positioning ring (121) in the circumferential direction; a plurality of middle flange positioning holes (133) corresponding to the positions of the connecting holes on the middle fixing flange (23) are uniformly distributed on the circumference of the middle flange positioning ring (132).
4. The assembling jig of cyclone separator for sewage treatment of ships according to claim 2, wherein: a plurality of water inlet flange positioning holes (142) corresponding to the positions of the connecting holes on the water inlet flange (24) are uniformly distributed on the water inlet flange positioning plate (14) by taking a water inlet flange central positioning hole (141) as the center circumference, and notches (143) convenient for the water inlet flange connecting pipe (25) on the cyclone separator (2) to pass through are arranged at the upper part of the water inlet flange positioning plate (14) and the connecting part of the upper positioning plate (13).
5. The assembling jig of a sewage treatment cyclone separator for a ship according to claim 1, wherein: four corners of the lower part of the clamp body (1) are provided with supporting legs (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010625712.8A CN111604846B (en) | 2020-07-01 | 2020-07-01 | Assembly fixture for marine sewage treatment cyclone separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010625712.8A CN111604846B (en) | 2020-07-01 | 2020-07-01 | Assembly fixture for marine sewage treatment cyclone separator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111604846A true CN111604846A (en) | 2020-09-01 |
| CN111604846B CN111604846B (en) | 2024-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010625712.8A Active CN111604846B (en) | 2020-07-01 | 2020-07-01 | Assembly fixture for marine sewage treatment cyclone separator |
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| Country | Link |
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| CN (1) | CN111604846B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205967913U (en) * | 2016-08-21 | 2017-02-22 | 南方中金环境股份有限公司 | Pipe flange welding position frock |
| US20170072548A1 (en) * | 2015-09-14 | 2017-03-16 | 1729655 Alberta Ltd. | Adapter Assembly for Use in Aligning Pipe Flanges |
| CN207104157U (en) * | 2017-06-23 | 2018-03-16 | 山东恒涛节能环保有限公司 | A kind of flange base assembly tooling |
| CN210878343U (en) * | 2019-11-28 | 2020-06-30 | 佛山市华亮本生燃气设备有限公司 | Filter flange welding fixture device |
| CN212311863U (en) * | 2020-07-01 | 2021-01-08 | 宝鸡宏顺达钛业有限公司 | Assembly fixture of marine sewage treatment cyclone separator |
-
2020
- 2020-07-01 CN CN202010625712.8A patent/CN111604846B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170072548A1 (en) * | 2015-09-14 | 2017-03-16 | 1729655 Alberta Ltd. | Adapter Assembly for Use in Aligning Pipe Flanges |
| CN205967913U (en) * | 2016-08-21 | 2017-02-22 | 南方中金环境股份有限公司 | Pipe flange welding position frock |
| CN207104157U (en) * | 2017-06-23 | 2018-03-16 | 山东恒涛节能环保有限公司 | A kind of flange base assembly tooling |
| CN210878343U (en) * | 2019-11-28 | 2020-06-30 | 佛山市华亮本生燃气设备有限公司 | Filter flange welding fixture device |
| CN212311863U (en) * | 2020-07-01 | 2021-01-08 | 宝鸡宏顺达钛业有限公司 | Assembly fixture of marine sewage treatment cyclone separator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111604846B (en) | 2024-07-16 |
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