CN111584161B - A high-efficient automatic take-up device for stranded cable - Google Patents
A high-efficient automatic take-up device for stranded cable Download PDFInfo
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- CN111584161B CN111584161B CN202010542734.8A CN202010542734A CN111584161B CN 111584161 B CN111584161 B CN 111584161B CN 202010542734 A CN202010542734 A CN 202010542734A CN 111584161 B CN111584161 B CN 111584161B
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- stranded cable
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- 238000004804 winding Methods 0.000 claims abstract description 58
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 abstract description 4
- 238000013473 artificial intelligence Methods 0.000 abstract description 2
- 230000017105 transposition Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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Abstract
The invention belongs to the technical field of stranded cable processing, and discloses a high-efficiency automatic wire tightening device for a stranded cable, which comprises a transmission device, a winding roller, a rotating shaft and a wire collecting roller, wherein the transmission device is provided with a supporting seat, an electric sliding device which is arranged above the supporting seat and used for transporting the stranded cable and a shell which is used for covering the supporting seat and the electric sliding device; the whole process can adopt artificial intelligence control, so that the device has automation, meets the current market demand, and reduces the working efficiency of manual input to avoid manual influence.
Description
Technical Field
The invention belongs to the technical field of stranded cable processing, and particularly relates to a high-efficiency automatic wire tightening device for a stranded cable.
Background
The cable is a wire which is made of one or more mutually insulated conductors and an outer insulating protective layer and transmits power or information from one end to the other end; cables are typically formed by twisting together a plurality or groups of at least two wires each supporting a similar cord, with the wires of each group being insulated from each other and twisted around a center, with only a highly insulating coating covering the entire outside.
Common data cables include Unshielded Twisted Pair (UTP) and Shielded Twisted Pair (STP) type. With the development of optical communication technology, people have higher and higher requirements on the communication speed and capacity of data cables, and have higher and higher requirements on the diameters of the data cables. Therefore, a data cable with multiple twisted pairs is needed, a twisted pair cable is a common wiring formed by installing two mutually insulated wires in a certain specification and winding (usually winding counterclockwise) together, and the common wiring is called a twisted pair (a pair of wires), and a cable formed by multiple twisted pairs is a twisted pair cable. Such as the conventional super five twisted pair CAT5E-UTP-4P, i.e., consisting of four unshielded twisted pairs.
Refer to chinese patent No. CN 210692217U's a cable transposition device, including pay off rack, spacing setting mechanism that set gradually from the front to the back, a hank reel, the carousel of being qualified for the next round of competitions, leading-out wheel and take-up pulley, still be equipped with the turn-buckle between carousel of being qualified for the next round of competitions and the leading-out pulley, the turn-buckle comprises the turnbuckle stub that links together through detachable connection structure, and the inner tube diameter of the turnbuckle stub evenly diminishes from the front to the back, and the diameter that lies in preceding turnbuckle stub inner tube tail end is the same with the diameter that lies in following turnbuckle stub inner tube front end between two turnbuckle stubs that link to each other, the end of turn-buckle still is equipped with cleans the ring.
Combine above-mentioned cable transposition device and current device that is used for tightening wire to the transposition cable, can find that mostly adopt the manual work to transport the transposition cable to the appointed place earlier, realize fixing of cable by artifical winding again, the process is loaded down with trivial details and consume a large amount of manpowers and time, but also can not guarantee the tightening wire quality of cable, also easily causes not hard up of cable, seriously reduces work efficiency.
Disclosure of Invention
The invention aims to provide an efficient automatic wire tightening device for a stranded cable, which is used for solving the problems that the stranded cable is transported to a designated place firstly by manpower and then is fixed by manual winding, the process is complicated, a large amount of manpower and time are consumed, the wire tightening quality of the cable cannot be ensured, the cable is easy to loosen, and the working efficiency is seriously reduced.
The invention adopts the technical scheme that the invention provides a high-efficiency automatic wire tightening device for a stranded cable, which comprises a transmission device, a wire winding roller, a rotating shaft and a wire collecting roller which are sequentially arranged along the transport direction of the stranded cable, wherein the transmission device is provided with a supporting seat, an electric sliding device which is arranged above the supporting seat and used for transporting the stranded cable and a shell which is used for covering the supporting seat and the electric sliding device, one end of the electric sliding device, facing to the rotating shaft, is provided with a first magnetic part, the wire winding roller is sleeved on the rotating shaft and can be driven by the rotating shaft to rotate, the surface of the wire winding roller is movably connected with a second magnetic part, a sliding seat which is used for pushing the wire winding roller to reciprocate along the axial direction of the rotating shaft is arranged below the wire winding roller, and a pushing device which is used for pushing the stranded cable from the wire winding roller to the wire collecting roller is also arranged above the rotating shaft, the diameter of the take-up roller is the same as that of the winding roller.
Further preferably, the transmission device is further provided with a first motor for driving the electric sliding device, and the first motor is arranged on the side wall of the shell.
Further preferably, the bottom of the electric sliding device is movably connected with a clamping part provided with an accommodating groove, and the first magnetic part is arranged on one side of the clamping part facing the rotating shaft.
Further preferably, the clamping portion is provided with arc-shaped clamping plates which are arranged in the accommodating groove and distributed annularly to form a clamping channel, and elastic pieces which are arranged between the arc-shaped clamping plates and the inner wall of the accommodating groove.
Further preferably, the pushing device comprises a support frame provided with an electric push rod, an electric telescopic rod arranged below the support frame and perpendicular to the electric push rod, and a baffle arranged at the end part of the electric telescopic rod.
Further preferably, a protrusion disposed on the surface of the rotating shaft is disposed at one end of the rotating shaft facing the housing.
Further preferably, the winding roller is provided with a clamping groove clamped with the protrusion.
Further preferably, the device further comprises a second motor for driving the rotating shaft to rotate.
Further preferably, the electric sliding device further comprises a controller which is electrically connected with the electric sliding device, the sliding seat, the first motor, the electric push rod, the electric telescopic rod and the second motor respectively.
Further preferably, through holes for transporting the stranded cable are formed in two sides of the shell.
The invention has the beneficial effects that:
the device only needs to manually place the stranded cable at the input through hole of the shell, controls the electric sliding device to clamp the stranded cable and move towards one end of the winding roller, and adsorbs one end of the stranded cable on the winding roller by utilizing the magnetic attraction of the first magnetic part and the second magnetic part; the winding roller is driven to rotate by the driving rotating shaft, and then the stranded cable is wound on the winding roller; the sliding seat is controlled to drive the winding roller to move to one side of the winding roller until the gap between the winding roller and the winding roller is the minimum, then a twisted cable is pushed to the winding roller from the winding roller through the control pushing device, the whole process can be controlled by artificial intelligence, the device is made to have automation, the market demand is met, and the work efficiency of manual investment is reduced so as to avoid manual influence.
Drawings
Fig. 1 is a schematic view illustrating an overall structure of an efficient automatic wire tightening device for stranded cables according to an embodiment of the present invention;
FIG. 2 is a schematic side view of a clamping portion of an automatic high-efficiency cable tensioner according to an embodiment of the present invention;
FIG. 3 is a schematic side view of a pushing device of an efficient automatic cable tensioner according to an embodiment of the present invention;
FIG. 4 is a schematic view of a portion of a rotating shaft of an automatic high-efficiency cable tensioner according to an embodiment of the present invention;
fig. 5 is a schematic side view of a winding drum of an efficient automatic take-up device for stranded cables according to an embodiment of the present invention.
In the figure: 1-transmission device, 11-supporting seat, 12-electric sliding device, 13-shell, 14-first magnetic part, 15-first motor, 16-clamping part, 161-containing groove, 162-arc clamping plate, 163-elastic part, 17-through hole, 2-winding roller, 21-second magnetic part, 22-clamping groove, 3-rotating shaft, 31-protrusion, 4-winding roller, 5-sliding seat, 6-pushing device, 61-supporting frame, 62-electric telescopic rod, 63-baffle plate and 7-second motor.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention and/or the technical solutions in the prior art, the following description will explain specific embodiments of the present invention with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be derived from them without inventive effort. In addition, the term "orientation" merely indicates a relative positional relationship between the respective members, not an absolute positional relationship.
Referring to fig. 1, 2, 3, 4 and 5, the high-efficiency automatic wire tightening device for stranded cables of this embodiment includes a transmission device 1, a winding roller 2, a rotating shaft 3 and a wire receiving roller 4 sequentially disposed along a stranded cable transportation direction, the transmission device 1 includes a supporting seat 11, an electric sliding device 12 disposed above the supporting seat 11 for transporting the stranded cables, and a housing 13 for covering the supporting seat 11 and the electric sliding device 12, one end of the electric sliding device 12 facing the rotating shaft 3 is provided with a first magnetic member 14, the winding roller 2 is sleeved on the rotating shaft 3 and can be driven by the rotating shaft 3 to rotate, the surface of the winding roller 2 is movably connected with a second magnetic member 21, a sliding seat 5 for pushing the winding roller 2 to reciprocate along the axial direction of the rotating shaft 3 is disposed below the winding roller 2, a pushing device 6 for pushing the stranded cables from the winding roller 2 to the wire receiving roller 4 is further disposed above the rotating shaft 3, the diameter of the take-up roller 4 is the same as that of the winding roller 2.
The transmission device 1 is further provided with a first motor 15 for driving the electric sliding device 12, and the first motor 15 is arranged on the side wall of the shell 13.
The bottom of the electric sliding device 12 is movably connected with a clamping portion 16 provided with an accommodating groove 161, and the first magnetic member 14 is disposed on one side of the clamping portion 16 facing the rotating shaft 3.
The pushing device 6 comprises a support frame 61 provided with an electric push rod, an electric telescopic rod 62 arranged below the support frame 61 and perpendicular to the electric push rod, and a baffle 63 arranged at the end part of the electric telescopic rod 62.
In particular, a second motor 7 is included for driving the rotation of the shaft 3.
The electric sliding device is characterized by further comprising a controller which is electrically connected with the electric sliding device 12, the sliding seat 5, the first motor 15, the electric push rod, the electric telescopic rod 62 and the second motor 7 respectively.
As shown in fig. 1, the housing 13 is provided with an inner cavity, the supporting seat 11 is disposed at the bottom of the inner cavity, an electric sliding device 12 driven by a first motor 15 and capable of reciprocating in the horizontal direction is disposed above the supporting seat 11, the electric sliding device 12 here can be a guide rail and a supporting portion driven by the motor and capable of reciprocating in the axial direction of the guide rail (here, the driving manner can also be cylinder driving), a clamping portion 16 provided with an accommodating groove 161 is movably connected to the end portion of the electric sliding device 12 facing the supporting seat 11 (i.e., the clamping portion 16 is detachably connected to the electric sliding device 12), and the twisted cable is clamped in the accommodating groove 161 through an input through hole 17 of the housing 13 and is driven by the clamping portion 16 to twist the twisted cable; a first magnetic part 14 is detachably connected to one side of the clamping part 16 facing the rotating shaft 3, the first magnetic part 14 and a second magnetic part 21 detachably arranged on the winding roller 2 are magnetically attracted, when the first magnetic part 14 is moved to the output through hole 17 of the shell 13 by the electric sliding device 12, the first magnetic part 14 and the twisted cable are attracted to the winding roller 2 by magnetism (the connection stress of the first magnetic part 14 and the electric sliding device 12 is smaller than that of the second magnetic part 21 and the winding roller 2, for example, both can be of a clamping structure, and the clamping groove depth and the cross sectional area of the latter are larger than those of the former); when the twisted cable is adsorbed on the winding roller 2 through the first magnetic part 14, the second motor drives the rotating shaft 3 to rotate so as to drive the winding roller 2 to rotate along the axial direction of the rotating shaft 3, and then the twisted cable is wound on the winding roller 2; the sliding seat 5 arranged below the winding roller 2 can be as shown in figure 1, clamping plates arranged at two sides of the winding roller 2 are arranged at two sides of a sliding plate which is controlled by a controller to reciprocate along the horizontal direction, the winding roller 2 can be driven to move in the axial direction of the rotating shaft 3 when the sliding plate moves, the sliding plate at the position moves the winding roller 2 to one side of the take-up roller 4, and a buffer cushion adhered to the side wall of the clamping plate can be arranged between the clamping plate and the take-up roller 4 to prevent the sliding plate from being damaged; the pushing device 6 arranged above the rotating shaft 3 comprises a support frame 61 provided with an electric push rod, an electric telescopic rod 62 arranged below the support frame 61 and vertical to the electric push rod, and a baffle 63 arranged at the end part of the electric telescopic rod 62; the electric telescopic rod 62 and the baffle 63 are arranged between the winding roller 2 and the take-up roller 4 as shown in fig. 1 and fig. 3, when the sliding seat 5 drives the winding roller 2 to move towards one side of the take-up roller 4, the controller controls the electric telescopic rod 62 to contract so as to enable the baffle 63 to be arranged above the winding roller 2, when the sliding seat 5 stops sliding, the electric telescopic rod 62 is controlled to stretch to an initial state, and the electric push rod on the support frame 61 pushes the electric telescopic rod 62 to move towards one side of the winding roller 2, so that the baffle 63 is in contact with the stranded cable and pushes the stranded cable to move towards the take-up roller 4; it should be noted here that the clamping channel of the baffle 63 is slightly larger than the diameter of the winding roller 2, so as to ensure the smoothness of pushing the twisted cable; it should be noted that, before the electric push rod pushes the electric telescopic rod 62, the second magnetic member 21 and the first magnetic member 14 attracted to the second magnetic member 21 can be manually removed, so that the smoothness of the device can be improved, and a lot of manpower is not consumed.
In a preferred embodiment, the clamping portion 16 is provided with an arc-shaped clamping plate 162 disposed in the accommodating groove 161 and distributed annularly to form a clamping channel, and an elastic member 163 disposed between the arc-shaped clamping plate 162 and the inner wall of the accommodating groove 161; the twisted cable extends into the clamping channel formed by the arc-shaped clamping plate 162, and the end of the twisted cable is clamped in the accommodating groove 161 by the restoring elasticity of the elastic member 163.
As shown in fig. 4 and 5, the end of the rotating shaft 3 facing the housing 13 is provided with a protrusion 31 disposed on the surface of the rotating shaft 3; the winding roller 2 is provided with a clamping groove 22 clamped with the bulge 31.
In particular, through holes 17 for transporting the stranded cable are formed at both sides of the housing 13.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (3)
1. An efficient automatic take-up device for stranded cables, characterized in that: the device comprises a transmission device (1), a winding roller (2), a rotating shaft (3) and a winding roller (4) which are sequentially arranged along the conveying direction of a stranded cable, wherein the transmission device (1) is provided with a supporting seat (11), an electric sliding device (12) which is arranged above the supporting seat (11) and used for conveying the stranded cable and a shell (13) which is used for covering the supporting seat (11) and the electric sliding device (12), one end, facing the rotating shaft (3), of the electric sliding device (12) is provided with a first magnetic part (14), the winding roller (2) is sleeved on the rotating shaft (3) and can be driven by the rotating shaft (3) to rotate, the surface of the winding roller (2) is movably connected with a second magnetic part (21), a sliding seat (5) which is used for pushing the winding roller (2) to axially reciprocate along the rotating shaft (3) is arranged below the winding roller (2), a pushing device (6) used for pushing the stranded cable from the winding roller (2) to the wire collecting roller (4) is further arranged above the rotating shaft (3), and the diameter of the wire collecting roller (4) is the same as that of the winding roller (2); the transmission device (1) is further provided with a first motor (15) used for driving the electric sliding device (12), and the first motor (15) is arranged on the side wall of the shell (13); the bottom of the electric sliding device (12) is movably connected with a clamping part (16) provided with an accommodating groove (161), and the first magnetic part (14) is arranged on one side, facing the rotating shaft (3), of the clamping part (16); the clamping part (16) is provided with an arc-shaped clamping plate (162) which is arranged in the accommodating groove (161) and is distributed annularly to form a clamping channel, and an elastic piece (163) which is arranged between the arc-shaped clamping plate (162) and the inner wall of the accommodating groove (161); the pushing device (6) comprises a supporting frame (61) provided with an electric push rod, an electric telescopic rod (62) which is arranged below the supporting frame (61) and is vertical to the electric push rod, and a baffle (63) arranged at the end part of the electric telescopic rod (62); the device also comprises a second motor (7) for driving the rotating shaft (3) to rotate; the electric sliding device is characterized by further comprising a controller, wherein the controller is electrically connected with the electric sliding device (12), the sliding seat (5), the first motor (15), the electric push rod, the electric telescopic rod (62) and the second motor (7); through holes (17) for transporting the stranded cables are formed in two sides of the shell (13).
2. A high efficiency automatic line tightener for a stranded cable according to claim 1, characterized in that: and one end of the rotating shaft (3) facing the shell (13) is provided with a bulge (31) arranged on the surface of the rotating shaft (3).
3. A high efficiency automatic line tightener for a stranded cable according to claim 2, characterized in that: and the winding roller (2) is provided with a clamping groove (22) clamped with the bulge (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010542734.8A CN111584161B (en) | 2020-06-15 | 2020-06-15 | A high-efficient automatic take-up device for stranded cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010542734.8A CN111584161B (en) | 2020-06-15 | 2020-06-15 | A high-efficient automatic take-up device for stranded cable |
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| Publication Number | Publication Date |
|---|---|
| CN111584161A CN111584161A (en) | 2020-08-25 |
| CN111584161B true CN111584161B (en) | 2021-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010542734.8A Active CN111584161B (en) | 2020-06-15 | 2020-06-15 | A high-efficient automatic take-up device for stranded cable |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112134208B (en) * | 2020-09-21 | 2022-01-18 | 贵州电网有限责任公司 | Portable support rod with stress ring |
| CN114743734B (en) * | 2022-05-10 | 2023-09-22 | 四川莉丰电缆有限公司 | Twisted pair cable and processing technology thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5787574A (en) * | 1995-06-07 | 1998-08-04 | Sumitomo Wiring Systems, Ltd. | Method for processing the end of a shielded cable |
| CN102403121A (en) * | 2011-11-16 | 2012-04-04 | 康展电子（东莞）有限公司 | Full-automatic spring shaped coil winder |
| CN102862696A (en) * | 2012-09-14 | 2013-01-09 | 余姚市启迪机械有限公司 | Magnetic type wire biting device and corresponding winding machine thereof |
| CN106927302A (en) * | 2017-03-21 | 2017-07-07 | 程新锋 | A kind of safety type power cable can wind access device |
| CN208249584U (en) * | 2018-05-17 | 2018-12-18 | 袁晨榕 | A kind of power construction drawing cable line apparatus |
| CN210692217U (en) * | 2019-12-25 | 2020-06-05 | 河南长江电缆有限公司 | Cable stranding device |
-
2020
- 2020-06-15 CN CN202010542734.8A patent/CN111584161B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5787574A (en) * | 1995-06-07 | 1998-08-04 | Sumitomo Wiring Systems, Ltd. | Method for processing the end of a shielded cable |
| CN102403121A (en) * | 2011-11-16 | 2012-04-04 | 康展电子（东莞）有限公司 | Full-automatic spring shaped coil winder |
| CN102862696A (en) * | 2012-09-14 | 2013-01-09 | 余姚市启迪机械有限公司 | Magnetic type wire biting device and corresponding winding machine thereof |
| CN106927302A (en) * | 2017-03-21 | 2017-07-07 | 程新锋 | A kind of safety type power cable can wind access device |
| CN208249584U (en) * | 2018-05-17 | 2018-12-18 | 袁晨榕 | A kind of power construction drawing cable line apparatus |
| CN210692217U (en) * | 2019-12-25 | 2020-06-05 | 河南长江电缆有限公司 | Cable stranding device |
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| CN111584161A (en) | 2020-08-25 |
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Denomination of invention: An efficient automatic tightening device for twisted cables Effective date of registration: 20231120 Granted publication date: 20210730 Pledgee: Anji Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ANJI TENGFEI ELECTRONIC Co.,Ltd. Registration number: Y2023330002708 |
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